GB
icountOS
Oil Sampler Manual
DD0000013_EN Rev 5
© 2016, Parker Hannifin Manufacturing Ltd
www.parker.com
Contents
About this Manual ................................................................................... 3
Introduction ............................................................................................8
Connections .......................................................................................... 16
icountOS Web Interface ......................................................................... 24
Reference .............................................................................................29
Addendum .............................................................................................32
Overview ....................................................................................................................3
Symbol glossary ........................................................................................................4
Safety information .....................................................................................................4
Laser Information ......................................................................................................5
Exclusion of Liability .................................................................................................5
Conditions for safe use ...................................................................................5
Product Registration .................................................................................................5
EC Declaration of Conformity ...................................................................................6
Product Identification labels .....................................................................................7
Contamination Standards .........................................................................................7
Principles of operation ....................................................................................8
Servicing and calibration .................................................................................8
Benefits......................................................................................................................9
Product features......................................................................................................10
Operator panel .............................................................................................10
Mounting ......................................................................................................10
Dimensions ..................................................................................................11
Hydraulic circuit ............................................................................................11
The Results display screen .....................................................................................12
ISO ...............................................................................................................12
NAS .............................................................................................................12
Pressure Reducing Valve (PRV) ..............................................................................13
Technical specifications..........................................................................................14
Software default settings ........................................................................................15
Battery charge/maintenance ..................................................................................15
FCC note ......................................................................................................15
Electrical connections ............................................................................................16
Connecting/Disconnecting ...........................................................................16
Communication connections ..................................................................................17
Connecting/Disconnecting ...........................................................................17
Stand-alone or Network Setup ...............................................................................18
No Network or Laptop connection available .................................................18
Connecting to a Network or Laptop..............................................................19
Low pressure connection setup .............................................................................20
Assembling the hose fittings .........................................................................20
Removing the hose fittings ...........................................................................21
High pressure connection setup ............................................................................22
Assembling the PRV and hose fittings ..........................................................22
Removing the PRV and hose fittings .............................................................23
Home page ..................................................................................................24
Unit Status page – ISO .................................................................................24
Unit Status page – NAS ................................................................................25
Data Log page .............................................................................................25
Configuration page – ISO .............................................................................26
Configuration page – NAS ............................................................................26
Configuration: Set Date and Time page ........................................................27
Contact Us page ..........................................................................................28
Ordering information ...............................................................................................29
Recalibration and servicing ....................................................................................31
Verification fluid .............................................................................................31
Returning the unit .........................................................................................31
PC Wireless Communication Connection ..............................................................32
Connecting computer (Windows XP or 7) .....................................................32
Windows XP Instructions ........................................................................................33
Windows 7 Instructions ..........................................................................................34
Windows XP or 7 Wireless Router Identifier ..........................................................34
Smart Device Communication Connection ............................................................35
Wireless Information ...............................................................................................36
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Parker Hannifin Corporation
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About this Manual
Overview
Parker Hannifin’s icountOS is a laser particle oil sampler.
This mineral or aviation fuel based fluid contamination detector is designed for use in adverse
conditions and is housed in an HPX® High Performance Resin case. With its Vortex® valve allowing
pressure release without letting in water and its soft handle, icountOS has been designed with
customers in mind, offering durability, functionality and future customisation options.
Durable HPX® case Vortex® pressure release valve Double-layer soft grip handle
The unit has two hydraulic connections that allow the fluid to be transferred through the unit
for analysis. The icountOS (IOS1220) is supplied with low pressure hoses (ACC6NN031) and a
Pressure Reducing Valve (ACC6NN027). The High pressure hose (ACC6NN034) is also available
when connecting a PRV to your system.
The electrical supply is made via an M12 Round IP67-approved connector and the communications
is made via an RJ45 IP68-approved connector. The unit is rated IP54 (unit open) and IP67 (unit
closed).
icountOS Oil Sampler Manual
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Symbol glossary
The following symbols are used in this manual.
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WARNING
Warning notices are used in this publication to emphasize that hazardous
voltages, currents, temperatures, or other conditions that could cause
personal injury exist in this equipment or may be associated with its use.
A Warning notice is used in situations where inattention or misuse could
cause personal injury.
CAUTION
A Caution notice is used in situations where inattention or misuse could
cause damage to the equipment. If the equipment is used in a manner not
specified by the manufacturer, the protection/performance may be impaired.
CHECK
Notes merely call attention to information that is especially significant to
understanding and operating the equipment. You may need to check the
orientation or tightness of connections, for example.
Safety information
SAFETY EQUIPMENT
Some operations require special attention to safety, such as the use of
safety glasses. Contact your local Parker Hannifin sales office if you have any
concerns.
SERVICE/REPAIR
Any servicing or repair work must be carried out by a Parker-approved
service centre. Contact your local Parker Hannifin sales office for recalibration
services.
WARNING
A red band around a picture or instruction is used to emphasize that
particular care is required to avoid the danger of personal injury or other
hazard.
CAUTION
A yellow band around a picture or instruction is used to emphasize that
particular care is required in carrying out the instruction. Examples are
checking that plugs are ‘keyed’ (i.e. correctly polarized) before they are fully
inserted, or that hoses are fitted carefully so they do not leak.
Please read the operating instructions before use and refer to this Handbook whenever appropriate
during use.
Before operating the icountOS ensure all electrical connections, hoses and fittings are securely fitted
to the appropriate standards.
Check all hoses and fittings for wear and or damage. If replacements are required please order
new parts using the Accessory Part Numbers on the Ordering Information section (page 29).
Replace any loose or leaking hoses immediately.
WARNING: High pressure oil or fuel systems can present a danger of serious personal
injury.
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Laser Information
This product contains an infrared 5mW laser.
Any dismantling of the product may result in dangerous exposure to laser radiation. The following
information about the laser is on a label on the top surface of the product.
WARNING: Users are not required to access the laser radiation source and should
never do so.
Exclusion of Liability
Parker has made every endeavour to ensure the accuracy of the content of this document, however
errors cannot be ruled out. Consequently, we accept no liability for such errors as may exist or for
any damage or loss whatsoever which may arise as a result of such errors.
All details are subject to technical modifications. Technical specifications are subject to change
without notice.
Conditions for safe use
To ensure compliance with the certification, users are NOT permitted to open the unit under any
circumstances. Doing so will invalidate the unit’s calibration and it would NOT subsequently be
suitable for calibrated use.
Product Registration
www.parker.com/unlock
NOTE: Registering your product online at www.parker.com/unlock allows us to offer a
speedy response time should you have a Warranty claim or other difficulty within the
first 12 months of purchase.
NOTE: Do not dispose of the original packaging, as this is required to return the
icountOS to the Condition Monitoring Service Centre safely for recalibration and
servicing.
icountOS Oil Sampler Manual
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EC Declaration of Conformity
EC Declaration of Conformity
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Document No.
Parker Hannifin Manufacturing (UK) Ltd
Hydraulic Filter Division Europe
Condition Monitoring Centre
Brunel Way
Thetford
Norfolk
IP24 1HP
United Kingdom
Product(s):
The following icountOS* (Oil Sampler) product ranges come under this certificate approval:-
Product part number with a prefix of iOS* and 9406**
The Product(s) described above are in conformity with the essential requirements
of the following directives:
89/336/EEC amended by 92/31/EEC, 93/68/EEC and repealed by 2004/108/EC
Test Standards:
EN61326-1:2006 Electrical Equipment for measurement, control and laboratory use –
Electromagnetic compatibility (EMC) – Group 1, Class B Equipment
(Emissions Only)
Method: CISPR11 / EN61000-3-2,3,11,12
DD0000016 Rev B
EN61326-1:2006 Electrical Equipment for measurement, control and laboratory use –
Electromagnetic compatibility (EMC) – Industrial Location Immunity
(Immunity Section Only)
Method: IEC 61000-4-2,3,4,5,6,8,11
CFR47 : 2010 Code of Federal Regulations: Pt. 15 Subpart B Radio Frequency
(Class A) Devices – Unintentional Radiators
Method: ANSI C63.4:2003
EN61010-1:2001 Safety requirements for electrical equipment for measurement, control
and laboratory use Part 1 General Requirements
2006/42/EC Machinery Directive
Signed for and on behalf of Parker Hannifin Manufacturing (UK) Ltd
23/03/15
Mark Hayman Date
Engineering Manager
, Thetford
CMC E12 Issue 1, May 07
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Product Identification labels
On the case lid
1
2
4
7
3
9
8
6
5
KEY
Part number reference
1
Serial number
2
Date of manufacture (D.O.M.)
3
Country of manufacture
4
Refer to Handbook
5
Waste electrical and electronic equipment
6
(WEEE) directive – life disposal is the
responsibility of the user
Name and address of manufacturer
7
Conformity marking of product by notified
8
body
IP Address
9
Contamination Standards
See the Parker ‘Guide to Contamination Standards’ (DD0000015) – available on your CD. This
publication makes available industry-recognized cleanliness specifications for both hydraulic fluid
and fuel samples.
icountOS Oil Sampler Manual
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Introduction
Parker Hannifin’s icountOS represents the most up-to-date technology in solid particle
contamination analysis. The icountOS is a compact, durable, lightweight integrated laserbased particle detector module that provides a cost-effective solution to fluid management and
contamination control.
Principles of operation
The icountOS measures particle contamination continuously and updates the output options every
second. The interval can be defined by the user so that measurements may be taken as often as
required.
In contrast to other Parker particle counters (such as the CM20, LCM20, ACM20 or MCM20), the
icountOS allows the user to set the duration of the test and frequency of the measurements taken.
The results are reported immediately, but also stored in the unit’s internal memory and may be
downloaded later for analysis by third-party applications (such as Microsoft® Excel).
The icountOS has high levels of controlled accuracy, stability and sensitivity.
Servicing and calibration
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Please refer to the Parker Hannifin Quality and Servicing Booklet (FDCB272UK), supplied on CD.
NOTE: Any servicing or repair work must be carried out by a Parker approved service
centre. See page 31 for details.
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Parker Hannifin Corporation
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Benefits
Independent monitoring of system
contamination trends
Calibration by recognised online principles
confirmed by relevant International
Organization for Standardization (ISO)
procedures
Specific ISO 4406 / NAS 1638 /ACFTD
codes indicate contamination levels directly
A low-cost solution to prolonging fluid life
and reducing machine downtime
Self-diagnostic software
Mineral fluid-compatible and Fuel-
compatible construction
Percentage water saturation reporting
through an integrated moisture sensor
Robust, portable design (<5.5kg) with a
soft handle and an optional carry strap
(ACC6NN030)
On-board Web page generation, allowing
users to set their own testing parameters
and code alarm limits
On-board memory capable of storing in excess of 250,000 test results
Flexible data exporting – as XML, CSV and TXT files
Modular design for easy servicing
On-board high quality pump and motor.
icountOS Oil Sampler Manual
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Product features
Durable HPX® case, with soft carry handle and optional shoulder strap for portability
IP67 connection for charging internal battery
IP68-rated RJ45 connection for communications with laptop or network
■ IP54 protection (unit open); IP67 protection (unit closed).
Operator panel
6
7
5
4
3
2
1
KEY
POWER On/Off switch
1
PUMP On/Off switch
2
COMMS Communication connector
3
DC IN 12V power input from power
4
pack with 2m cable
Results display
5
INLET (suction) for 6mm push-fit
6
hose
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Mounting
OUTLET (return) for 4mm push-fit
7
hose
Place the unit on a stable surface with easy access to the controls and visual access to the Results
display.
CAUTION: Do not open the icountOS when it is raining without providing separate
protection against the rain.
Take care not to drop the unit. This type of damage is not covered by the Warranty.
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Dimensions
Dimensions are given in mm (inches).
The Aviation Fuel option (IOS3210) is indicated by a white-on-black sticker fixed to the outside of
the lid.
400 (15.7" box open
195 (7.7") box closed
Hydraulic circuit
350 bar
maximum
input
pressure
to PRV
248
(9.8")
PRV
INPUT
2.5 bar
maximum
input
pressure to
icountOS
299
(11.8")
Motor
0.3 bar
Check Valve
Pump Flowcell
10 bar
Check Valve
OUTPUT
WARNING: For input pressures over 2.5 bar, please use the Pressure Reduction Valve
(ACC6NN027) – see page 13.
icountOS Oil Sampler Manual
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The Results display screen
If the battery charge level
indicator is flashing, connect
the power supply to maintain
product performance.
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ISO
1
2
4
5
3
KEY
The top line of the Results display screen scrolls to show
1
MTD(C) (i.e. Medium Test Dust (Calibrated)), the Unit ID and
the IP address. See ‘Configuration page’ on pages 26–27.
See the Parker ‘Guide to Contamination Standards’
(DD0000015) – available on your CD.
Channel sizes (4, 6 and 14µ in this case). Alternates with a
2
display of alarm limit settings.
Numbers are ISO or NAS codes, directly indicating
3
contamination levels in ISO 4406:1999 or NAS1638
reporting standards respectively.
See ‘Set Reporting Standard page’ on page 28.
Internal battery charge level indicator
4
Relative Humidity percentage
5
The display alternates between
showing the channel sizes: 4, 6, 14µ
NAS
The display alternates between
showing the reporting standard…
…and the alarm limit settings:
19, 18 and 15.
…and the alarm limit setting: 9. The contamination level number
The contamination level numbers flash
if alarm levels have been reached (see
‘Configuration page – ISO’, page 26).
flashes if the alarm level has been
reached (see ‘Configuration page –
NAS’, page 26).
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Parker Hannifin Corporation
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