FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS DESCRIBED
HEREIN OR RELATED ITEMS CAN CAUSE DEATH, PERSONAL INJURY AND PROPERTY
DAMAGE.
This document and other information from Parker-Hannifin Corporation, its subsidiaries and
authorized distributors provide product or system options for further investigation by users having
technical expertise.
The user, through its own analysis and testing, is solely responsible for making the final selection
of the system and components and assuring that all performance, endurance, maintenance,
safety and warning requirements of the application are met. The user must analyze all aspects
of the application, follow applicable industry standards, and follow the information concerning
the product in the current product catalog and in any other materials provided from Parker or its
subsidiaries or authorized distributors.
To the extent that Parker or its subsidiaries or authorized distributors provide component or
system options based upon data or specifications provided by the user, the user is responsible for
determining that such data and specifications are suitable and sufficient for all applications and
reasonably foreseeable uses of the components or systems.
Parker D*1FE proportional directional control valves
have an integral electronics. Different sizes, as well
as command signal options are available to achieve
an optimal adaption for different applications.
Characteristics of Valve Driver
The described integral electronic driver combines
all necessary functions for the optimal operation of
the valve. The most important features are:
• high dynamic actuator principle with special
designed electronic driver
• closed loop controlled pilot valve and main spool
• Ensured fail-safe behaviour
• constant current actuator control with overcurrent shutoff
• excellent properties for response sensitivity and
temperature drift
• differential input stage with various command
signal options
• diagnostic output for spool stroke/overcurrent
state
• standard central connection
• compatible to the relevant European EMCstandards
Block Diagram of Integral Electronics
Valve option code 0 (6+PE)
Valve option code 5 (11+PE)
Valve option code 7 (6+PE with enable)
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Operation Manual
Technical Data
General
DesignProportional directional control valve, pilot operated
4...12...20, ripple < 0.01 % eff., surge free, 12...20 mA P–>A
< 3.6 mA = enable off, > 3.8 mA = enable on acc. NAMUR NE43
< 250
11 for terminal D and E against 0V (terminal B)
30 for terminal 4 and 5 against PE (terminal W )
11 for terminal 4 and 5 against 0V (terminal 2)
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Series D*1FE
2. Safety Instructions
Please read the operation manual before installation, startup, service, repair or stocking! Paying
no attention may result in damaging the valve or
incorporated system parts.
Symbols
This manual uses symbols which have to be followed accordingly:
Instructions with regard to the warranty
Instructions with regard to possible damaging of the valve or linked system components
Helpful additional instructions
Marking, Name Plates
Instructions applied on the valve, i.e. wiring diagrams and name plates, must be observed and
maintained legibly.
Work at the Valve
Workings in the area of installation, commissioning,
maintenance and repair of the valve may only be
allowed by qualified personnel. This means persons
which have, because of education, experience and
instruction, sufficient knowledge on relevant directives and approved technical rules.
3. Important Details
Intended Usage
This operation manual is valid for proportional directional control valves DFplus pilot operated series.
Any different or beyond it usage is deemed to be
as not intended. The manufacturer is not liable for
warranty claims resulting from this.
Common Instructions
We reserve the right for technical modifications of
the described product. Illustrations and drawings
within this manual are simplified representations.
Due to further development, improvement and
modification of the product the illustrations might
not match precisely with the described valve. The
technical specifications and dimensions are not
binding. No claim may resulting out of it. Copyrights
are reserved.
Liability
The manufacturer does not assume liability for
damage due to the following failures:
• incorrect mounting / installation
• improper handling
• lack of maintenance
• operation outside the specifications
Do not disassemble the valve! In case of
suspicion for a defect please contact Parker.
Storage
In case of temporary storage the valve must be
protected against contamination, atmospheric exposure and mechanical damages. Each valve has
been factory tested with hydraulic oil, resulting in
protection of the core parts against corrosion. Yet
this protection is only ensured under the following
conditions:
Outdoor storage or within sea and tropical
climate will lead to corrosion and might disable the valve!
Storage
period
12 months
6 months
Storage requirements
constant humidity < 60 % as well
as constant temperature < 25 °C
varying humidity as well as
varying temperature < 35 °C
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Series D*1FE
4. Mounting / Installation
Scope of Supply
Please check immediately after receiving the valve,
if the content is matching with the specified scope
of supply. The delivery includes:
• valve
• operation manual
The central connector assembly has to be ordered
separately and is not included in the delivery.
Please check the delivery immediately after
receiving the shipment for apparent damages due to shipping. Report shipment
losses at once to the carrier, the insurance
company and the supplier!
Mounting
• Compare valve type (located on the name plate)
with part list resp. circuit diagram.
• Unrestricted mounting position.
• Verify the mounting surface for the valve. Uneveness of 0.01 mm/100 mm, surface finish of 6.3
µm are tolerable values.
Keep clean valve mounting surface and work
environment!
• Remove protection plate from the valve mounting
surface
• Check the proper position of the valve ports and
the O-rings.
• Mounting bolts:
D31FE: 4 pcs. M6x40
D41FE: 2 pcs. M6x55, 4 pcs. M10x60
D81/91FE: 6 pcs. M12x75
D111FE: 6 pcs. M20x90
use property class 12.9, ISO 4762
• Tighten the bolts crisscross with the following
torque values:
D31FE: 13.2 Nm, D41FE: 13.2/63 Nm,
D81/91FE: 108 Nm, D111FE: 517 Nm
Insufficient condition of the valve mounting
surface migth create malfunction! Incorrect
mounting resp. bolt torque may result in abrupt
leakage of pressure fluid on the valve ports.
Operation Limits
The valve may be operated within the determined
limits only. Please refer to the “technical data“ section as well as to the “characteristic curves“ in the
catalog.
Follow the environmental conditions! Unallowable temperatures, shock load, aggresive
chemicals exposure, radiation exposure, illegal electromagnetic emissions may result
in operating trouble and may lead to failure!
Follow the operating limits listed in the
“specifications“ table!
Pressure Fluids
The following rules applies for the operation with
various pressure fluids:
This information serves for orientation and
does not substitute user tests among the
particular operating conditions. Particularly
no liabiliy for media compatibility may be
derived out of it.
Mineral oil: usable without restriction.
HFC: choose the right seal option.
For operation with the following pressure fluids
please consult Parker:
HFAoil-in-water emulsion
HFBwater-in-oil emulsion
HFDunhydrous fluids (Phosphor-Ester)
For detailed information concerning pressure
fluids note VDMA-document 24317 as well as
DIN 51524 & 51502.
Special gaskets may be available depending on
the utilized fluid.
In case of insecurity please consult Parker.
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Pilot Operated Proportional DC Valve
Series D*1FE
Electrical Connection
The electrical connection of the valve takes place
by one common cable, which is coupled to the
integrated electronic driver by a central connector
assembly.
The connection Code 0 as well as Code 7 requires
a 6 + PE female connector EN 175201-804.
The female connector has to be ordered
separately under article nr. 5004072.
A female connector with metal housing is
required! Plastic made models may create
function problems due to insufficient EMC-
characteristics.
The connecting cable has to comply to the following specification:
Cable type control cable, flexible,
7 conductors, overall braid
shield
Cross section min. AWG16
Outer dimension 8...12 mm
Cable length max. 50 m
For cable lengths > 50 m consult Parker.
The connection cable is coupled to the female
connector by solder joints.
Skinning lengths for the connecting cable:
The connection Code 5 requires a 11 + PE female
connector EN 175201-804.
The female connector has to be ordered
separately under article nr. 5004711.
A female connector with metal housing is
required! Plastic made models may create
function problems due to insufficient EMCcharacteristics.
The connecting cable has to comply to the following specification:
Cable type control cable, flexible,
8 conductors, overall braid
shield
Cross section min. AWG16
Outer dimension 12...15 mm
Cable length max. 50 m
For cable lengths > 50 m consult Parker.
The connection cable is coupled to the female
connector by crimp contacts.
Skinning lengths for the connecting cable:
For the workmanlike termination of the crimp
contacts the tool # 932 507-001 – supplier:
Hirschmann – is required.
Do not disconnect cable socket under tension!
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The shielding has to be assembled according the
outline below:
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Pilot Operated Proportional DC Valve
Series D*1FE
The backshell nut of the cable gland has to be
tighten with a suitable tool. The target value for the
tightening torque is 4 Nm. Tighten the cap nut with
a torque of approx. 5 Nm after attaching the female
connector on the socket outlet.
Incomplete tightening of backshell nut resp.
cap nut may result in automatic release of the
connection as well as degradation of the
water tightness.
Follow the “instructions for use“ for instal-
lation of female connectors made by other
kind of brands!
The cable connection to the female connector
has to take place by qualified personnel! A
short between individual conductors resp. to
the connector housing , bad soldering as well
as improper shield connection may result in
malfunction and breakdown of the valve.
The mounting surface of the valve has to be
carefully tied to the earth grounded machine
frame. The earth ground wire from the valve
connecting cable as well as the cable shield
have to be tied to the protective earth terminal within the control unit. It is necessary to
use a low ohmic potential connection between
control unit and machine frame to prevent
earth loops (cross section AWG 6).
Electrical Interfacing
Supply Voltage
The supply voltage for the valve has to cover the
range of 22...30 V. The residual ripple may not
exceed 5% eff.
The applied power supply must comply to the
relevant regulations (DIN EN 61558) and must
carry a CE-mark. The operating voltage for
the valve must be free of inductive surges.
Do not exceed the max. value of 30V! Nonobservance of this rule may result in permanent damaging of the valve.
The increased inrush current of the valve
should be considered when selecting the
power supply. A stabilized power supply with
overcurrent limiting feature should not be
used. Due to the inrush current of the valve
the current limit circuit may respond prematurely and create problems during energizing
of the supply voltage.
The operation of the valve is blocked if the
supply voltage polarity is interchanged.
Each valve requires a separate pre-fuse of 4
Amp time lag. Non-observance of this instruction may create irreparable damage of valve
resp. incorporated system parts.
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Wiring
Code 0, 6 + PE acc. EN 175201-804Code 5, 11 + PE acc. EN 175201-804
Code 7, 6 + PE acc. EN 175201-804 + enable
Series D*1FE
1)
Do not connect with supply voltage zero.
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Series D*1FE
Enable input (only for Code 5 / 11+PE as well
as Code 7 / 6+PE)
A signal voltage enables the actuator drive of the
valve. Continuous operation of the valve requires a
permanent voltage 5...30 V (i.e. the supply voltage).
In case of disabling the signal the valve will reach its
power down position spring-actuated independently
from the command signal value.
The enable function represents no safety ar-
rangement against unwanted valve opera-tion
in terms of rules for accident prevention! To
block the valve function under all conditions,
more advanced steps are necessary, i.e. the
installation of additional safety check valves.
Command signal input
The spool stroke behaves proportional to the command signal amplitude.
The command input signal needs to be filtered
as well as free of inductive surges and modulations. Due to the sensitivity of the valve a
high signal quality is recommended, this will
prevent malfunction.
Incorrect signal amplitude levels may disturb
the functionality and can damage the valve.
The option 4...20 mA uses the “3.6 mA“ condi-
tion as breakdown-information. This means
the presence of an evaluable failure information if the input signal line is interrupted. In
this case the actuator drive will be switched
off. The drive will switch on when the input
signal reaches a value of 3.8 mA, it switches
off when the command falls below 3.6 mA.
This determination follows the NAMURspecification NE43.
NAMUR is an association of users of process
control technology.
Diagnostics output
A diagnostics signal is available. Its voltage represents the operating condition of the valve.
The output may drive a load of max. 5 mA.
Exceeding of this limit leads to malfunction.
Code
command
signal
B
E
K
S
Command
signal
0…+10 Von0…-10 V
0…-10 Von0…+10 V
Overload
0…+20 mAon0…-10 V
0…-20 mAon0…+10 V
Overload
0…+10 Von0…+10 V
0…-10 Von0…-10 V
Overload
4…12 mAon0…-10 V
12…20 mAon0…+10 V
0…3,6 mA
Overload
Function
VCD
actuator
offca. 12.5 V
offca. 12.5 V
offca. 12.5 V
Cable break,
off
offca. 12.5 V
Diagnostic
5. Operating Instructions
Preferred Hydraulic Initial State
For valves with zero lap spools, distinction
must be made between hydraulic neutral
position and power-down position. Neutral
position is taken at neutral input signal, corresponding to zero position of the hydraulic
symbol. When the valve is switched off – no
supply voltage, no enable, current signal
(code S) < 3,8 mA – zero lap valves take the
power down position (approx. 10 % opening)
according to the ordering code. For valves with
overlap spools, neutral position and power
down position are the same (zero position).
Supply pressure must be ensured before valve
is energized.
signal
ca. 12.5 V
D_1FE 5715-688 UK CM 18.01.2019
1)
Diagnostic signal 12,5 V in error case. Spool
moves in a defined postion, please see ordering code „spool position at power down“.
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Series D*1FE
Solenoid Current Monitoring
If the actuator current time interval exceeds 10
seconds, the actuator is switched off to prevent
overheating. For normal operating conditions this
state will not reached, but it may occur with a contaminated sluggish valve.
In this case the reason for the contamination
should be repaired (hydraulic fluid exchange,
filtration review, valve flushing).
The overcurrent shutoff condition may be resetted
by the actions below:
Code 0: Temporary disconnection of the supply
voltage.
Code 5: Temporary disconnection of the enable
signal.
Code 7: Temporary disconnection of the enable
signal.
The shutoff of the VCD actuator due to over-
load will be signaled via the diagnostics
output.
ProPxD parameterizing software
The ProPxD software permits comfortable parameter setting for the module electronic. Via the clearly
arranged entry mask the parameters can be noticed
and modified. Storage of complete parameter sets
is possible as well as printout or record as a text
file for further documentation.
See www.parker.com/isde section “Support” for
free software download. Please check periodical
for updates.
Cable Specification
Attention! The valve electronic provides no
USB interface, but can only be parametrized
via an RS232 - connection. Therefore the
usage of USB standard cables is not allowed
and may result in damaging of valve resp. PC.
Parametrizing
Ordering code: 40982923
Parametering interface
Plug for
parametering interface
Hardware requirements
• PC with operating system from Windows® XP
upwards
• Interface RS232
• display resolution min. 800 x 600
• connection cable between PC and electronic
module
• storage requirement approx. 40 MB
If your PC has no serial interface according
to RS232 standard you require in addition an
USB-RS232 adapter.
D_1FE 5715-688 UK CM 18.01.2019
The cover plug has to be re-installed after
completion of the parametrizing work.
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Series D*1FE
Program installation
Please check before installation if the above hardware requirements are met. If your PC has already
stored an older version of the “ProPxD” program,
it has to be deinstalled by using the Windows® system control feature.
Program installation sequence:
• terminate the execution of other programs
• execute the file “setup.exe”
• follow the instructions on the screen
Answer the question, if an older version should be
overwritten, with “ok”. During the installation you
may change destination drive resp. installation
path, if needed.
Please answer “ok” if at the end of the installation
the program reports any system information. After
successful installation the desktop display shows
the ProPxD icon for starting the program.
Software Operating
Brief instruction for first startup:
• Connect the valve electronic to the supply voltage.
• Connect the valve electronic to a PC via the
parametrizing cable.
• Start the operating program.
• After displaying the program resp. data base version a program window opens and the connected
valve will be automatically identified (possibly a
manual identification via the button “Receive all”
is necessary).
• Select the desired version via the menu “Options/Optionen” with the menu item “Language/
Sprache”.
• The valve specific default parameters are already
available within the parameter table.
• Parameter changes are possible via mouse or
the arrow buttons on the bottom left within the
program screen, also the parameter values may
be edited via the keyboard.
• Modified parameters will be stored via the “Enter”
key or via the button “Update list”.
• Parameters have to be nonvolatile stored on the
valve via the button “save parameter”.
• The chosen parameters may be optionally stored
on the PC via the “File”-menu with the menu item
“Save as”, data retrieving is always possible via
the function “Load file”
D_1FE 5715-688 UK CM 18.01.2019
Extended functions:
The user software is shared into 2 parameter
ranges:
• basic mode
• expert mode
For normal startup the basic mode is sufficient. It
permits the setting of all application specific parameters to match the valve function with the task
setting.
In case of special applications the valve parameters
may be adapted via the expert mode. The operating
mode may be selected from the “Options”- menu
and remains after terminating and re-start of the
program.
Changing of expert parameters is only permit-
ted for qualified personnel. Incorrect settings
may lead to malfunction! In case of parameter
changes shut the drive down!
To prevent an unauthorized access for the expert
mode, a pass word is requested. The name is
“parker” and cannot be changed. Thus additionally
to the button “Default” for loading of the default
parameters, the button “Send parameter” appears
in the “Expert”-operating mode. This button transmits only the setting of one single parameter to
the connected valve. Thus a quick tuning of single
parameters is permitted during the setup.
A horizontal bar graph readout between
the communication buttons shows the data
transfer state.
Because the ProPxD program has also
without connection to the valve functionality,
a manual pre-selection of the parameters is
possible. After selection of the valve type via
the menu “Options” the parameters may be
set and stored for later transmission.
Note the design series while selection of the
valve!
The “File” menu provides the functions “Printer
setup”, “Print preview” and “Print”. The print preview includes the option for parameter set storage
as text file (format.txt) prior to further processing.
The “Options” menu provides also the selection of
the RS232 interface port via the menu item “Port”.
Via the menu item “Load file” previously stored
parameter sets may be loaded.
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LED flashing signals of the valve electronics
enable valve OK: approx. 0.5 Hz (slowly, green)
disable valve OK: approx. 1 Hz (fast, green)
valve error : approx. 10 Hz (very fast, green)
Closer information can be can be displayed via
the ProPxD Parametrier software.
Error code
Error code
(additive)
0no errors
1over current
2cable break command signal
4cable break feedback signal
8undervoltage error
16bus communication error
32hardware failure
Error description
Pilot Operated Proportional DC Valve
Series D*1FE
LED
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Operation Manual
Adjustment parameters
The available parameters may be divided into
multiple groups and are characterized by different
letters:
Adjustment of zero position shifting (offset).
To compensate for unbalances.
Adjustment of maximum signal span for positive output signal.
To match the command signal span to the valve operating range.
Adjustment of maximum signal span for negative output signal.
To match the command signal span to the valve operating range.
Adjustment of stroke step for valve side A at min. operating threshold.
To compensate for the overlap of the valve spool.
Adjustment of stroke step for valve side B at min. operating threshold.
To compensate for the overlap of the valve spool.
Adjustment of the command signal option.
To match the command signal input to the input signal mode.
Adjustment of the operating mode for the command cable break
detection. To turn on resp. off of the cable break detection of the
command signal at a selected command signal option of 4...20 mA.
Adjustment of the MIN operating threshold.
To match the response sensitivity for the MIN-stroke step.
–0
Series D*1FE
S-parameters
P-parameters
J-parameters
Parameter RangeDefault
fromup to
1 = ±10 V
2 = ±20 mA
3 = 4-20 mA
0 (±10 V /
±20 mA)
1 (4...20 mA)
Setting
1 = ±10 V
0/1
Comment
only displayed,
not adjustable
code S0 only,
only displayed,
not adjustable
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Overview for additional expert mode parameter
ParameterDescriptionUnit
J8
J9
J12Errorhandling
Individual description of additional expert parameters
J8
Min supply voltage
supervision
J9
Relay time out off range
min supply voltage
J12
Errorhandling
Min supply voltage
supervision
Relay time out off range
min supply voltage
Adjustment of the minimal supply voltage:
Below this supply voltage the valve switches off with an error message.
Adjustment of the runtime monitoring:
The supply voltage must be at least constantly before the valve is ready
for operation.
Adjustment of the fault response or report:
0 = no fault acknowledgment necessary
255 = fault acknowledgment necessary
768 = no fault acknowledgment + Fault report about diagnosis
1023 = fault acknowledgment + Fault report about diagnosis
V
ms
Series D*1FE
Parameter Range
fromup to
1728
03200
0 = no fault acknowl-
edgment necessary;
255 = fault acknowledg-
ment necessary;
768 = no fault acknowl-
edgment + Fault
report about diagnosis;
1023 = fault acknowledg-
ment + Fault report
about diagnosis
Default
Setting
18
1000
768
Comment
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Error messages
Malfunctions when using the ProPxD software program will be indicated via appropriate failure messages.
Failure messages and corrective actions:
Failure messageDescription/corrective action
The Com Port is not available! Terminate the other program, or quit the message and select ano-
Unable to open COM portCom port is not available. Quit the message and select another
There is no module/valve
connected or the communication is disturbed! Please check
also the interface!
Wrong passwordRetype the password, notice the exact spelling (case sensitivity).
Wrong inputAn unvalid character or a value outside the permitted range has
Keep the entered parameters?
The chosen module/valve
isn´t the same as the connected hardware. Attention! Unsaved parameters will be lost.
The chosen hardware isn´t
the same as the connected
module/valve.
Attention! Factory settings
will be changed! Transmit
anyhow?
file name.pxd already exists.
Do you want to replace the
file?
ther RS-232 port via the menu “Options > Port”. Afterwards reconnect the parametrizing cable.
RS-232 port via the menu “Options > Port”. Afterwards reconnect
the parametrizing cable.
No data exchange possible. Either the electronic has been removed, the port is mismatched, or the connection will be disturbed by
strong electrical fields. Check if the Com port is set for “9600, 8, 1.
none, none” via the menu “Options > Port”.
been used at parameter entry.
During parameter loading from the electronics memory the preset
parameters from the left hand screen display may be rejected or
maintained.
In principle, parameters dedicated to a type which deviates from
the connected valve may be edited. However, for data transmitting
the correct valve has to be connected. If parameters will be loaded
from a valve which deviates from the selected one, the parameters from the left hand side screen display of the program will be
overwritten.
The wrong valve type has been selected from the database, afterwards the function “send all” has been executed.
Default parameters has been read out from the database instead
from the valve via the function “receive all”.
The file name already exists within the indicated directory. Select
another name, another directory or overwrite the existing file with
“OK”.
Series D*1FE
Air Bleeding of Hydraulic System
During initial startup, after an oil change as well as
after the opening of lines or valves the hydraulic
system must be air bleeded.
Filter
The function and lifetime of the valve are strongly
affected by the cleanliness of the fluid.
purity level class of 18/16/13 acc. ISO4406 is
required.
D_1FE 5715-688 UK CM 18.01.2019
Flushing
It is recommended to flush the pipelines by short
circuiting the pressure and return lines. This prevents
the installation dirt from entering the valve.
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Operation Manual
6. Trouble Shooting
Basis of troubleshooting is always a systematic
approach.
For suspect of a sluggish spool the valve may
be flushed with clean pressure fluid.
malfunction at hydraulic load runtime
- generally no function
- high frequent oscillation
- low frequent oscillation
- one way operation only
- speed variations at unchanging command
- different speeds depending on travel direction
- speed too low
- drifting without command
- poor dynamic
Xhydraulic pump resp. motor defectivereplace hydraulic pump resp. motor
XX X X X XX drive overloadedreduce pressure resp. speed, increase valve size
XX X X X X X X valve contaminatedclean pressure fluid, filter / flush valve
XX Xtoo low oil level within tankrefill pressure fluid
XXX Xsupply voltage too lowkeep supply voltage range
XXXcommand signal too lowincrease command signal
X XXX Xcontacts of central connector contaminatedclean contacts / replace plug
Xfeed cable interruptedfix feed cable
X X X X XX Xwiring sequence incorrectcorrect wiring sequence
Xpilot pressure too low or failedincrease pilot pressure to min. 20 bar
XXX hydraulic fluid too viscous / too coldchange fluid grade, provide operational temperature
X X Xfilter contaminatedreplace filter
Xsupply voltage carries too much ripplereduce ripple
Xcommand signal carries too much ripplereduce ripple
XXcenter position adjustment incorrectcheck center position adjustment
XXfeed cable without shieldingchange cable grade
XX Xpilot pressure too lowincrease pilot pressure to min. 20 bar
7. Accessories / Spare Parts
Accessories
The following accessories are available for the valve
series DFplus pilot operated: