Parker DxFB, D3FB, D1FB, Dx1FB, D31FB Operation Manual

...
Page 1
Bulletin MSG11-5715-669/UK
Operation Manual Series D*FB / D*1FB with Integrated Electronics
D*FB Design ³ 12 D*1FB Design ³ 10
Proportional Directional Control Valve
Industrial Systems Division Europe Gutenbergstr. 38 41564 Kaarst, Germany Tel.: (+49) 181 99 44 43 0 E-mail: valvesisde@parker.com Copyright © 2019, Parker Hannifin Corp.
Page 2
Operation Manual
Prop. Directional Control Valve
Series D*FB / D*1FB
WARNING — USER RESPONSIBILITY
FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS DESCRIBED HEREIN OR RELATED ITEMS CAN CAUSE DEATH, PERSONAL INJURY AND PROPERTY DAMAGE.
This document and other information from Parker-Hannifin Corporation, its subsidiaries and authorized distributors provide product or system options for further investigation by users having technical expertise.
The user, through its own analysis and testing, is solely responsible for making the final selection of the system and components and assuring that all performance, endurance, maintenance, safety and warning requirements of the application are met. The user must analyze all aspects of the application, follow applicable industry standards, and follow the information concerning the product in the current product catalog and in any other materials provided from Parker or its subsidiaries or authorized distributors.
To the extent that Parker or its subsidiaries or authorized distributors provide component or system options based upon data or specifications provided by the user, the user is responsible for determining that such data and specifications are suitable and sufficient for all applications and reasonably foreseeable uses of the components or systems.
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2
Page 3
Prop. Directional Control Valve
Operation Manual
Content Page
1. Introduction 4
Ordering code D*FB 4
Ordering code D*1FB 5
Name plate example 6
Characteristics of valve driver 6
Block diagram of integral electronics 6
Technical data 7
Signal flow diagram 8
Scope of supply 9
Important information 9
Information on the process of technical changes 9
Information on warranty and liability 9
CE mark 9
Personnel requirements 9
Compliance with other rules and instructions 9
2. Safety 9
Safety instructions 9
Use of the product 10
Limits of use 10
Contaminations 10
Remaining risks 10
3. Use of the product 11
Transport 11
Storage 11
Commissioning 11
Pressure fluids 12
Electrical connection 12
Electrical interfacing 14
ProPxD parametrizing software 19
Operation 25
Service/maintenance 25
Air bleeding of hydraulic system 25
Filter 25
Flushing 25
Decommissioning 25
Disposal 25
Trouble shooting 26
4. Product information 26
Other applicable standards/rules 26
Accessories / spare parts 27
Series D*FB / D*1FB
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Parker Hannifin CorporationParker Hannifin Corporation
Page 4
Operation Manual
1. Introduction
D*FB
Manual override
Ordering code D*FB
Prop. Directional Control Valve
Series D*FB / D*1FB
Parametrizing connection
Main connector (always on B-side)
D
Nominal
Direct.
control
valve
Code Nominal size
Code Spool position
1)
Factory set +/-10 V
2)
Please order female connector separately.
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size
1 NG06 / CETOP 3
3 NG10 / CETOP 5
C
E
K
F
B
0
N
Spool-
catalogue)
Spool
type
position
(see
Command
Code
W5
signal
F0 0...+/-10 V 0...+10 V > P-A 6 + PE Pot.-supply
G0 0...+/-20 mA 0...+20 mA > P-A 6 + PE
S0 4...20 mA 12...20 mA > P-A 6 + PE
0...+/-10 V
1)
4...20 mA
Seal NBR
(different seal compound by
request)
0...+10 V > P-A
12...20 mA > P-A
Command-
signal
Function Connection
Option
Code Design
0
3
11 + PE
2)
4
Design
Design
series
(not
required
for
ordering)
Spool/sleeve
design
Spool/body
design
Option
Pot.-supply &
command preset
channel
Page 5
Operation Manual
Ordering code D*1FB
Prop. Directional Control Valve
Series D*FB / D*1FB
D
Direct.
control
1
NG06
pilot
valve
Nominal
size
Code Nominal size
3 NG10 / CETOP05
4 NG16 / CETOP07
9 1)NG25 / CETOP08
11 NG32 / CETOP10
Code Inlet Drain
1 internal external
2 external external
4 internal internal
5 external internal
Code Seal
N NBR
V FPM
F
2)
Proportional
control
B
Spool
type
(see
catalogue)
Flow
(see
catalogue)
C
Spool
position
Pilot
connection
Seal
Command
signal
accessories
Option
Valve
Design
series
(not
required
for
ordering)
Command
Code
signal
Function Connection 3)Option
F0 0...±10 V 0...+10 V > P-B 6 + PE Pot.-supply
M0 0...±10 V 0...+10 V > P-A 6 + PE Pot.-supply
S0 4...20 mA 12...20 mA > P-A 6 + PE
G0 0...±20 mA
0...+20 mA > P-B
6 + PE
Pot.-supply
W5
0...±10 V
4...20 mA
0...+10 V > P-A
12...20 mA > P-A
11 + PE
& command
preset
channels
Code
Valve
accessories
0 Standard
8 Monitor switch
1)
With enlarged connections Ø 32 mm
2)
As D1FV* separately available
3)
Please order female connector separately.
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Parker Hannifin CorporationParker Hannifin Corporation
Page 6
Operation Manual
Prop. Directional Control Valve
Series D*FB / D*1FB
Name Plate Example Block Diagram of Integral Electronics
Parker D*FB/D*1FB proportional directional control valves have an integral electronic and requires only one sole electrical common for the control system. Different flow sizes, as well as command signal op­tions are available to achieve an optimal adaption for different applications.
Characteristics of Valve Driver
The described integral electronic driver combines all necessary functions for the optimal operation of the valve. The most important features are:
• digital circuit design
• high dynamic constant current solenoid control
• differential input stage with various command signal options
• four quadrant ramp function
• MIN adjustment for deadband compensation
• MAX adjustment to match the command signal span to the valve operating range
• optional reference outputs +/- 10 V for potentio­meter supply
optional four parametrizable preset recall chan­nels
• standard central connection
compatible to the relevant European EMC­standards
• comfortable interface program
Code F0/M0 (6+PE)
Code S0/G0 (6+PE)
Code W5 (11+PE)
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Prop. Directional Control Valve
Operation Manual
Technical Data
General
Model Proportional directional control valve, direct operated (D*FB),
Drive Proportional solenoid Mounting Pattern NG6 (CETOP 3) / NG10 (CETOP 5)
Installation Position Any Hysteresis D1FB*0/D3FB*0 [%] < 4 D3FB*3/D*1FB [%] < 5 Ambient Temperature Range [°C] -20...+60 MTTFD value [years] 150 (D*FB), 75 (D*1FB) Protection Class NEMA 4 (IP 65) acc. EN 60529 Weight [kg] NG6: 3 / NG10: 7 / NG16: 11 / NG25: 19.5 / NG32: 61 Vibration Strength [g] 10 Sinus 5...2000 Hz acc. IEC 68-2-6
Hydraulic
Operating Pressure max. (D*FB) Pilot oil intern (D*1FB): Pilot oil extern (D*1FB): Fluid Hydraulic oil according to DIN 51524...535, other on request Fluid Temperature [°C] -20...+60 (NBR: -25...+60) Viscosity permitted Filtration ISO 4406; 18/16/13
Electrical
Duty Ratio [%] 100 Supply Voltage Us [VDC] 18...30, ripple <5% eff., surge free Current Consumption max. [A] D1FB: 2.0 / D3FB: 3.5 / D*1FB: 2.0 Pre-Fusing [A] D1FB: 2.5 / D3FB: 4.0 / D*1FB: 2.5 Potentiometer supply Up [V] ± 10 / ± 5 % max. 10 mA Command Signal Options Uc
Ic
Differential Input Voltage max. [V]
Channel Recall Signal Uch [V] 0...2.5: Off / 5...30: On / Ri = 100 kOhm Adjustment Ranges Min [%] 0...50 Max [%] 50...100 Ramp [s] 0...32.5 Interface RS 232C, parametrizing connection 5pole EMC EN 61000-6-2, EN 61000-6-4 Central Connection Codes F0, M0, S0, G0: 6 + PE acc. EN 175201-804
Cable Specification [mm²] Codes F0, M0, S0, G0: 7 x 1.0 (AWG16) overall braid shield
Cable Length max. [m] 50
[bar] [bar] [bar]
[cSt]/[mm2/s]
[V]
[mA]
[mA]
[V] 11 for terminal D and E against 0 V (terminal B) [V]
[V] 11 for terminal 4 and 5 against 0 V (terminal 2)
[mm²] Code W5: 11 x 1.0 (AWG16) overall braid shield
Series D*FB / D*1FB
pilot operated (D*1FB)
NG16 (CETOP 7) / NG25 (CETOP 8) / NG32 (CETOP 11)
10 (RMS) Random noise 20...2000 Hz acc. IEC 68-2-36 15 Shock acc. IEC 68-2-27
350 for ports P, A, B / 210 for port T 350 for ports P, A, B, X / 185 for T, Y 350 for ports P, A, B, T, X / 185 for Y
20...400
Codes F0, M0, W5: +10...0...-10, ripple <0.01 % eff., surge free, Ri = 100 kOhm Codes S0 & W5: 4...12...20, ripple <0.01 % eff., surge free, Ri = <250 Ohm < 3.6 mA = enable off, > 3.8 mA = enable on (acc. NAMUR NE43) Code G0: +20...0...-20, ripple <0.01 % eff., surge free, Ri = <250 Ohm Codes F0, M0, S0, G0: 30 for terminal D and E against PE (terminal G)
Code W5: 30 for terminal 4 and 5 against PE (terminal W)
Code W5: 11 + PE acc. EN 175201-804
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Parker Hannifin CorporationParker Hannifin Corporation
Page 8
Operation Manual
Signal flow diagram
Prop. Directional Control Valve
Series D*FB / D*1FB
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Operation Manual
Prop. Directional Control Valve
Series D*FB / D*1FB
Scope of supply
Please check immediately after receiving the valve, if the content is matching with the specified scope of supply. The delivery includes:
• valve
• operation manual
The central connector assembly has to be ordered separately and is not included in the delivery.
Please check the delivery immediately after receiving the shipment for apparent damag­es due to shipping. Report shipment losses at once to the carrier, the insurance compa­ny and the supplier!
Intended usage
This operation manual is valid for proportional di­rectional control valves D*FB/D*1FB series. Any dif­ferent or beyond it usage is deemed to be as not intended. The manufacturer is not liable for warran­ty claims resulting from this.
Information on the process of technical changes
We reserve the right to make technical changes as a result of further development of the product de­scribed in these operating instructions. Figures and drawings in these instructions are simplified depic­tions. As a result of developments, improvements and changes to the product, it is possible that the figures are not fully consistent with the valve in op­eration. The technical details and dimensions are non-binding. They may not form the basis of any claims. Copyright reserved.
Information on warranty and liability
The manufacturer does not assume liability for dam­age due to the following failures:
• incorrect mounting / installation
• improper handling
• lack of maintenance
• operation outside the specification
Do not disassemble the valve! In case of sus­picion for a defect please return it to Parker.
CE mark
The CE mark appears on the main nameplate. If the product is installed as part of a larger machine, this larger machine is in turn subject to EU direc­tives and must therefore obtain a general CE mark for the machine as a whole. The machine must not enter circulation in the EU until this is done. The legal requirements corresponding to the CE mark can be found in section "Other applicable stan­dards / rules".
Personnel requirements
The product may only be used, installed, removed, operated and maintained by specialist personnel. For the purposes of these instructions, a specialist is defined as someone who, on the basis of their education, expertise and professional experience, is able to correctly evaluate and carry out the tasks and duties assigned to him/her, and identify and correct potential hazards. Skilled, semi-skilled or trained personnel may not use this product under their own responsibility unless they have the re­quired specialist knowledge. Otherwise, they may only use the product under the constant supervi­sion of a specialist person.
Compliance with other rules and instructions
Carry out transport and installation/repair activi­ties only in accordance with the valid and applica­ble safety and accident prevention regulations is­sued by the trade associations.
The valve contains hydraulic oil. The normal local environmental protection requirements must there­fore be met when handling the product. The par­ticular circumstances of each place of installation mean that instructions must be followed in order to install and use the product safely.
2. Safety
Safety instructions
Please read the operation manual before installa­tion, startup, service, repair or stocking! Paying no attention may result in damaging the valve or in­corporated system parts.
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Parker Hannifin CorporationParker Hannifin Corporation
Page 10
Operation Manual
Prop. Directional Control Valve
Series D*FB / D*1FB
Use of the product
The product must only be used if it is perfect in working order. Problems that may impair safety must be corrected.
This product is a safety component that may only be repaired by the manufacturer if it mal­functions. If the safety components are re­paired by the user, the manufacturer's war­ranty is invalidated because the manufacturer is demonstrably unable to en­sure that the product is used as specified.
Limits of use
The product may only be operated within the spec­ified limits of use. The relevant details can be found in „Technical data“.
Ambient conditions must be observed. Un­authorized temperatures, shocks, the effects of aggressive chemicals, radiation, unauthor­ized electromagnetic emissions may result in disruptions and failures. Observe the limits of operation set out in „Technical data”.
Contaminations
Function and service life of the valve are heavi­ly dependent on the purity and quality of the pres­sure fluid and depend upon the operating condi­tions of the hydraulic components. Appropriate filters must be used and regular inspections of the medi­um must be carried out to prevent contamination of the pressure fluid. Permitted level of contamina­tion is set out in the „Technical data“.
Be aware of three important sources of con­tamination:
• Contaminations entering during installation
• Contaminations occurring during operation
• Dirt entering from the surroundings
Leaking plugs
Leaking plugs can cause a malfunction. That is why the plugs must be checked for leaks at the regular maintenance interval. Leaking plugs may constitute a safety hazard, so the valve must be returned to Parker for repair.
Lightning
If electronic components are exposed to elec­tromagnetic fields as a result of lightning, they must be checked to ensure they are still work­ing perfectly. If there is a malfunction, the product must be returned to Parker.
Temperature
The surface of our product may heat up in use.
The service temperatures may exceed the temperature threshold for burn injury, 70 °C. Above this threshold, even brief contact with the surface may result in a burn. The only way to consistently prevent burn injuries is to use personal protective equipment and to remain safety-conscious at all times.
If integrated electronics are exposed to a tem­perature above 80 °C, they may malfunction.
Power failure
In a power failure the valve piston returns to the spring centred starting position. You must check whether this creates potential hazards when the system/machine is used.
Hydraulic
D*FB/D*1FB valves are tested and approved with an even flow. If the flow becomes asymmetrical, the safety function of the valve may be compro­mised. You should therefore carry out tests before commissioning to verify that the valve is in good working order.
Remaining risks
Allergic reactions
Hydraulic oil can cause allergic reactions on sus­ceptible skin. This can be prevented by taking the precautions that are usual when handling miner­al oil products and by using personal protective equipment.
D_FB-D_1FB_10-12 5715-669 UK.indd 25.06.19
If the valve piston has been under pressure and stationary in the end position for an extended pe­riod, oil particles may cause the piston to seize. For this reason the valve should be actuated regularly.
10
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Operation Manual
Prop. Directional Control Valve
Series D*FB / D*1FB
3. Use of the product
Transport
Depending on size, lifting equipment or transport aids are needed. Our product leaves the factory in perfect working order, and appropriate packaging is used to protect it from damage.
The condition of the product on arrival is no longer under our control, so please check for transport damage/defects immediately after arrival. Document the transport damage and immediately notify the carrier, the insurance company and the manufacturer. Do not dis­pose of the packaging unless there is no trans­port damage and the entire package contents have been removed from the packaging. If the product has been damaged during trans­port, it must be exchanged for a new one.
When transporting the product within your premis­es, make sure it is kept in a safe position and pro­tected in its original packaging until it is ready to use. Note also the information in sections “Warranty and liability”, “Basic information on using the man­ual”, "Other applicable standards/rules", “Person­nel requirements”, “Remaining risks”.
Storage
If the product needs to be temporarily stored, it must be protected from dirt, the weather, and dam­age. Each valve is tested with hydraulic oil in the factory, so that the internal components are pro­tected from corrosion. However, this protection can only be guaranteed under the following conditions:
The product is delivered with adequate corrosion
Storage time Conditions
12 months
6 months
protection, provided our recommendations for the ambient conditions are followed.
Stable air humidity 60 % and sta­ble temperature < 25 °C
Fluctuating air humidity and fluctu­ating temperature < 35 °C
Storage outside or in maritime or tropical cli­mates without appropriate packaging leads to corrosion and may make the product un­usable.
Make sure the product is stored so that no injuries can be caused by tipping or falling. In particular, make sure that the safety rules for high-bay racking are followed.
Commissioning
After installing our product in a system/machine, make sure that the requirements of the Machinery Directive are met if applicable. Access should be provided to the hydraulic diagram, the equipment list and the logic diagram for the system/machine.
The product must be checked for damage and missing parts (e.g. seals) before instal­lation, especially in the area of the sealing surfaces and the safety devices. If the safe­ty devices or sealing surfaces are damaged or are missing individual parts with relevance to the product's function, the product may not be used.
Remove all transport securing devices, protective covers and packaging.
Check for foreign objects in the open hydrau­lic passages. Contaminations may impair op­erational reliability and shorten the service life.
Make sure that the hydraulic system/machine is unpressurised before the product is in­stalled.
Before commissioning, the specialist person­nel must verify that the entire hydraulic sys­tem has been installed correctly. Commis­sioning must be carried out with care, taking account of all safety regulations.
If necessary, erect warning signs to prevent unin­tended operation. Note also the information in sec­tions “Warranty and liability”, “Basic information on using the manual”, "Other applicable standards/ rules", “Personnel requirements”, “Remaining risks”.
Compare valve type (located on the name plate) with part list resp. circuit diagram.
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Operation Manual
Prop. Directional Control Valve
Series D*FB / D*1FB
• The valve may be mounted fix or movable in any direction.
• Verify the mounting surface for the valve. Un­evenness of 0.01 mm /100 mm, surface finish of
6.3 µm are tolerable values.
Keep clean valve mounting surface and work environment!
• Remove protection plate from the valve mount­ing surface
• Check the proper position of the valve ports and the O-rings.
• Mounting bolts: D1FB: 4 pcs. M5x30 D3FB: 4 pcs. M6x40 D31FB: 4 pcs. M6x40 D41FB: 2 pcs. M6x55 / 4 pcs. M10x60 D91FB: 6 pcs. M12x75 D111FB: 6 pcs. M20x90 Use property class 12.9, ISO 4762
Tighten the bolts crisscross with the following torque values:
D1FB: 7.6 Nm D31FB: 13.2 Nm D3FB: 13.2 Nm D41FB: 13.2/63 Nm
D91FB: 108 Nm D111FB: 517 Nm
Insufficient condition of the valve mounting surface might create malfunction! Incorrect mounting resp. bolt torque may result in abrupt leakage of hydraulic fluid on the valve ports.
Pressure fluids
The following rules apply for the operation with var­ious pressure fluids: The above information serves for orientation and does not substitute user tests among the particular operating conditions. Partic­ularly no liability for media compatibility may be derived out of it.
Mineral oil: usable without restrictions
For operation with the following pressure fluids please consult Parker:
For detailed information concerning pressure flu­ids note VDMA-document 24317 as well as DIN 51524 & 51502.
Special gaskets may be available depending on the utilized fluid. In case of insecurity please con­sult Parker.
Electrical connection
The electrical connection of the valve takes place by one common cable, which is coupled to the in­tegrated electronic driver by a central connector assembly.
The connection Codes F0, G0, M0, S0 requires a 6 + PE female connector EN 175201-804.
The female connector has to be ordered sep­arately under article nr. 5004072.
A female connector with metal housing is re­quired! Plastic made models may create func­tion problems due to insufficient EMC-char­acteristics.
The connecting cable has to comply to the follow­ing specification:
Cable type control cable, flexible, 7 conduc­ tors, overall braid shield Cross section min. AWG16/1.0 mm Outer dimension 8...12 mm Cable length max. 50 m
For cable lengths > 50 m consult Parker.
The connection cable is coupled to the female con­nector by solder joints. Skinning lengths for the connecting cable:
2
HFA Oil-in-water emulsion
HFB Water-in-oil emulsion
HFC Aqueous solution (glycols)
HFD Unhydrous fluids (Phosphor-Ester)
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Do not disconnect cable socket under ten­sion!
12
Page 13
Operation Manual
Prop. Directional Control Valve
Series D*FB / D*1FB
The connection Code W5 requires a 11 + PE fe­male connector EN 175201-804.
The female connector has to be ordered sep­arately under article nr. 5004711.
A female connector with metal housing is re­quired! Plastic made models may create func­tion problems due to insufficient EMC-char­acteristics.
The connecting cable has to comply to the follow­ing specification:
Cable type control cable, flexible, 11 conductors, overall braid shield Cross section min. AWG16/1.0 mm² Outer dimension 12...15 mm Cable length max. 50 m
For cable lengths > 50 m consult Parker.
The connection cable is coupled to the female con­nector by crimp contacts.
Skinning lengths for the connecting cable:
The backshell nut of the cable gland has to be tight­en with a suitable tool. The target value for the tight­ening torque is 4 Nm. Tighten the cap nut with a torque of approx. 5 Nm after attaching the female connector on the socket outlet.
Incomplete tightening of backshell nut resp. cap nut may result in automatic release of the connection as well as degradation of the wa­ter tightness.
Follow the “instructions for use“ for installa-
tion of female connectors made by other kind of brands!
The cable connection to the female connec­tor has to take place by qualified personnel! A short between individual conductors resp. to the connector housing , bad soldering as well as improper shield connection may re­sult in malfunction and breakdown of the valve.
The mounting surface of the valve has to be carefully tied to the earth grounded machine frame. The earth ground wire from the valve connecting cable as well as the cable shield have to be tied to the protective earth termi­nal within the control unit. It is necessary to use a low ohmic potential connection between control unit and machine frame to prevent earth loops (cross section AWG6 > 10 mm²).
For the workmanlike termination of the crimp contacts the tool # 932 507-001 – supplier: Hirschmann – is required.
Do not disconnect cable socket under ten­sion!
The shielding has to be assembled according the outline below:
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Operation Manual
Electrical interfacing
Supply voltage:
The supply voltage for the valve has to cover the range of 18...30 V. The residual ripple may not ex­ceed 5 % eff.
The applied power supply must comply to the relevant regulations (DIN EN 61558) and must carry a CE-mark. The operating voltage for the valve must be free of inductive surges. Do not exceed the max. value of 30 V Non­observance of this rule may result in perma­nent damaging of the valve.
The increased inrush current of the valve should be considered when selecting the pow­er supply. A stabilized power supply with over­current limiting feature should not be used. Due to the inrush current of the valve the cur­rent limit circuit may respond prematurely and create problems during energizing of the sup­ply voltage.
Wiring diagram of supply voltage Code F0/M0/S0/G0 (6 + PE)
Prop. Directional Control Valve
Series D*FB / D*1FB
The operation of the valve is blocked if the
supply voltage polarity is interchanged.
Each valve requires a separate pre-fuse (rat-
ing: s. techn. data). Non-observance of this instruction may create irreparable damage of valve resp. incorporated system parts.
Code W5 (11 + PE)
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Page 15
Prop. Directional Control Valve
Operation Manual
Command signal input: The command signal for the valve will be connect­ed to the difference signal input of the electronic driver. The solenoid current behaves proportional to the command signal amplitude. Different versions of command signal processing are available, depend­ing on the valve type. These are described below: For the function description is assumed as signal reference (0V): Code F0/M0/S0/G0: pin E, Code W5: pin 5
Details are shown from the technical specifi-
cations.
The command input signal needs to be filte-
red as well as free of inductive surges and modulations. Due to the sensitivity of the val­ve a high signal quality is recommended, this will prevent malfunction.
Wiring diagram of voltage command input +10...0...-10 V Code F0/M0 (6 + PE)
Series D*FB / D*1FB
Incorrect signal amplitude levels may disturb
the functionality and can damage the valve.
The option 4...20 mA uses the “0 mA“ condi-
tion as breakdown-information. This means the presence of an evaluable failure informa­tion if the input signal line is interrupted. In this case the actuator drive will be switched off. The drive will switch on when the input si­gnal reaches a value of 3.8 mA, it switches off when the command falls below 3.6 mA. This determination follows the NAMUR-spe­cification NE43.
NAMUR is an association of users of process
control technology.
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Page 16
Prop. Directional Control Valve
valve
control system
D*1FB
control system
Operation Manual
Wiring diagram of voltage command input +10...0...-10 V via potentiometer Code F0/M0 (6 + PE)
Series D*FB / D*1FB
valve
potentiometer
command signal
5...10 k
-10 V
-Up
Uc
+Up
A
B
F
B
E
C
C
D
+10 V
Wiring diagram of voltage command input +10...0...-10 V Code W5 (11 + PE)
The external potentiometer is fed
via the output “potentiometer sup­ply”. To prevent this output from overload, the resistance value of the potentiometer should be within a range of 5...10 kOhm. A nomi­nal power rating of 0.1 W is suffi­cient.
Wiring diagram of voltage command input +10...0...-10 V via potentiometer Code W5 (11 + PE)
potentiometer
command signal
+10 V
5...10 k
D_FB-D_1FB_10-12 5715-669 UK.indd 25.06.19
-10 V
Uc
-Up
+Up
command signal
4-5
4
5
10
2
9
U
0...+10 V
4-5
U
0V
4-5
U
0...-10 V
16
function
D*FB
function
Page 17
Prop. Directional Control Valve
Operation Manual
Wiring diagram of current command input +20...0...-20 mA Code G0 (6+PE)
Wiring diagram of current command input 4...12...20 mA Code S0 (6 + PE)
Series D*FB / D*1FB
Wiring diagram of current command input 4...12...20 mA Code W5 (11 + PE)
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Operation Manual
Prop. Directional Control Valve
Series D*FB / D*1FB
Recall channels for internal command preset
Up to six corresponding inputs are provided for channel recall of internal command presets. The conjunction
options of the internal command channels may be selectable via the parameter E21. The following op­tions are
provided:
• priority dependent
• additive
At priority dependent channel recall the channel with the lowest numerical designation has priority against other
simultaneously adressed preset channels.
Example: Channels S1, S2, S3 are adressed.
Channel S1 has priority, the corre­sponding internal command will be assessed as input signal.
The preset channels have priority against the an­alog signal input for the external command.
At additive channel recall the internal signal presets of the recall channels as well as a possible signal at the external signal input will be added. The sum of the signal values is limited at 100%.
Examp le 1: Channel S1 = +50%, channel S2 = +20%,
external input signal = +5V (= +50%). The sum is +120%, in this case +100% input signal will be assessed.
Examp le 2: Channel S1 = +50%, channel S2 = +20%,
external input signal = -5V (= -50%). The sum is +20%, in this case +20% input signal will be assessed.
The preset channels are switched through during the signal trigger at the dedicated inputs.
More details are shown from the technical
data.
The channel recall signals needs to be filte-
red as well as free of inductive surges and modulations. To prevent malfunctions a high signal quality is recommended.
Wiring diagram of recall channels
Code W5 (11 + PE)
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Operation Manual
Prop. Directional Control Valve
Series D*FB / D*1FB
ProPxD parametrizing software
The ProPxD software allows quick and easy setting of the digital valve electronics. Individual parame­ters as well as complete settings can be viewed, changed and saved via the comfortable user inter­face. Parameter sets saved in the non-volatile mem­ory can be loaded to other valves of the same type or printed out for documentation purposes.
See www.parker.com/isde section “Support” or di­rectly at www.parker.com/propxd for free software download.
ProPXD screenshot
Hardware requirements
• PC with operating system from Windows® XP upwards
• Interface RS232C
• display resolution min. 800 x 600
• connection cable between PC and electron­ic module
• storage requirement approx. 40 MB
Cable specification
The cable which is required for the connection of the valve electronic to a PC may be ordered un­der code 40982923. The cable has to be inserted between an unused serial port of the PC and the 5pole socket connector of the valve electronic (pa­rametrizing connector).
Attention! The valve electronic provides no
USB interface, but can only be parametrized via an RS232 - connection. Therefore the us­age of USB standard cables is permitted and may result in damaging of valve resp. PC.
Parametrizing cable
Ordering code: 40982923
Parametering interface
If your PC has no serial interface according
to RS232 standard, you require in addition an USB-RS232 adapter for connection to the USB interface.
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The cover plug has to be re-installed after
completion of the parametrizing work.
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Operation Manual
Program installation
Please check before installation if the above hard­ware requirements are met. If your PC has already stored an older version of the “ProPxD” program, it has to be deinstalled by using the Windows® sys­tem control feature.
Program installation sequence:
• terminate the execution of other programs
• execute the file “setup.exe”
• follow the instructions on the screen
Answer the question, if an older version should be overwritten, with “ok”. During the installation you may change destination drive resp. installation path, if needed. Please answer “ok” if at the end of the in­stallation the program reports any system informa­tion. After successful installation the desktop display shows the ProPxD icon for starting the program.
Software operating
Brief instruction for first startup:
Connect the valve electronic to the supply voltage.
• Connect the valve electronic to a PC via the pa­rametrizing cable.
• Start the operating program.
After displaying the program resp. data base ver­sion a program window opens and the connect­ed valve will be automatically identified (possibly a manual identification via the button “Receive all” is necessary).
• Select the desired version via the menu “Op­tions/Optionen” with the menu item “Language/ Sprache”.
The valve specific default parameters are already available within the parameter table.
Individual parameters may be selected via mouse or the arrow buttons at the center of the program screen.
• Parameter changes are possible via mouse or the arrow buttons on the bottom left within the program screen, also the parameter values may be edited via the keyboard.
• Modified parameters will be stored via the “En­ter” key or via the button “Update list”.
Parameters have to be nonvolatile stored on the valve via the button "save parameter".
Prop. Directional Control Valve
Series D*FB / D*1FB
The chosen parameters may be optionally stored on the PC via the “File”-menu with the menu item “Save as”, data retrieving is always possi­ble via the function “Load file”
Extended functions
The user software is shared into 2 parameter ranges:
• basic mode
• expert mode
For normal startup the basic mode is absolutely suf­ficient. It permits the setting of all application spe­cific parameters to match the valve function with the task setting. In case of special applications the valve parameters may be adapted via the expert mode. The operating mode may be selected from the “Options”- menu and remains after terminating and re-start of the program.
Changing of expert parameters is only per-
mitted for qualified personnel. Incorrect set­tings may lead to malfunction! In case of pa­rameter changes shut the drive down!
The expert mode is protected by a pass word re­quest. The name is “parker”. The button “Send param­eter” appears in the “Expert”-operating mode. This button transmits only the setting of one single pa­rameter to the connected valve. Thus a quick tuning of single parameters is permitted during the setup.
A horizontal bar graph readout between the
communication buttons shows the data trans­fer state.
Because the ProPxD program has also offline
(i.e. without connection to the valve) function­ality, a manual pre-selection of the parame­ters is possible. After selection of the valve type via the menu “Options” the parameters may be set and stored for later transmission. Note the design series while selection of the valve!
The “File” menu provides the functions “Printer set­up”, “Print preview” and “Print”. The print preview includes the option for parameter set storage as text file (format.txt) prior to further processing. The “Options” menu provides also the selection of the RS232C interface port via the menu item “Port”. Via the menu item “Load file” previously stored param­eter sets may be loaded.
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Operation Manual
Adjustment parameters
The available parameters may be divided into multiple groups and are characterized by different letters:
S-parameters P-parameters E-parameters
Parameter overview for basic mode
Prop. Directional Control Valve
Series D*FB / D*1FB
Parameter Description Unit
S1 internal Sollwert S1 % -100 100 0.0 S2 internal Sollwert S2 % -100 100 0.0 S3 internal Sollwert S3 % -100 100 0.0 S4 internal Sollwert S4 % -100 100 0.0 S5 ramp accel. channel A ms 0 32500 0 S6 ramp decel. channel A ms 0 32500 0 S7 ramp accel. channel B ms 0 32500 0 S8 ramp decel. channel B ms 0 32500 0 P3 MAX channel A % 50.0 100.0 100.0 P4 MAX channel B % 50.0 100.0 100.0 P7 MIN channel A % 0.0 50.0 0.0 P8 MIN channel B % 0.0 50.0 0.0
P11 polarity command 0 1 0
E17 option command
E19
E25 MIN operating threshold
cable break detection
command
0
Parameter Range Default
from up to
1 = ±10V
3 = 4-20mA
0 = ±10V
1 = 4-20mA
0 = 1%
1 = 0.01%
Setting
1 = ±10V code W5 only
0 = +/-10V
0 = 1%
Comment
code W5 only
codes S0 & W5
only
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Operation Manual
Individual Description of Basic Parameters
Prop. Directional Control Valve
Series D*FB / D*1FB
S1
command signal S1
S2
command signal S2
S3
command signal S3
S4
command signal S4
S5
ramp accel. channel A
S6
ramp decel. channel A
S7
ramp accel. channel B
S8
ramp decel. channel B
P3
MAX +
P4
MAX -
P7
MIN +
P8
MIN -
P11
command signal polarity
E17
type of command signal device
E19
cable break detection command
E25
MIN operating threshold
Adjustment of the internal command signal channel S1. To attenuate of an external accessible command signal.
Adjustment of the internal command signal channel S2. To attenuate of an external accessible command signal.
Adjustment of the internal command signal channel S3. To attenuate of an external accessible command signal.
Adjustment of the internal command signal channel S4. To attenuate of an external accessible command signal.
Adjustment of ramp rate for increasing of the positive signal polarity. To avoid switching noise.
Adjustment of ramp rate for decreasing of the positive signal polarity. To avoid switching noise.
Adjustment of ramp rate for increasing of the negative signal polarity. To avoid switching noise.
Adjustment of ramp rate for decreasing of the negative signal polarity. To avoid switching noise.
Adjustment of maximum signal span for positive output signal. To match the command signal span to the valve operating range.
Adjustment of maximum signal span for negative output signal. To match the command signal span to the valve operating range.
Adjustment for positive output signal step at 0,1% command signal. To compensate for the overlap of the valve spool.
Adjustment for negative output signal step at 0,1% command signal. To compensate for the overlap of the valve spool.
Adjustment of the command signal polarity. To match the command signal polarity to the valve operating direction.
Adjustment of the command signal option. To match the command signal input to the input signal mode.
Adjustment of the operating mode for the command cable break detection. To turn on resp. off of the cable break detection of the command signal at a selected command signal option of 4...20 mA.
Adjustment of the MIN operating threshold. To match the response sensitivity for the MIN-stroke step.
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Operation Manual
Parameter overview for expert mode
Prop. Directional Control Valve
Series D*FB / D*1FB
Para­meter
S11 ramp for int. command S1 ms 0 32500 0 S12 ramp for int. command S2 ms 0 32500 0 S13 ramp for int. command S3 ms 0 32500 0 S14 ramp for int. command S4 ms 0 32500 0 S17 default ramp ms 0 32500 0
P5 dither amplitude % 0 10.0 0 P6 dither frequency Hz 0 300 0
E21
E22
E83
Individual Description of Expert Parameters
S11
ramp for internal command signal 1
S12
ramp for internal command signal 2
S13
ramp for internal command signal 3
S14
ramp for internal command signal 4
S17
default ramp
P5
dither amplitude
P6
dither frequency
E21
internal command signal conjunction
E22
internal command signal ramp function
E83
internal command signal functionality
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Description Unit
option internal command
signal conjunction
int. command signal
ramp function
int. command signal
functionality
Adjustment of the ramp rate for the internal command signal channel S1. To avoid switching noise.
Adjustment of the ramp rate for the internal command signal channel S2. To avoid switching noise.
Adjustment of the ramp rate for the internal command signal channel S3. To avoid switching noise.
Adjustment of the ramp rate for the internal command signal channel S4. To avoid switching noise.
Adjustment of the ramp rate for the default ramp. To avoid switching noise.
Adjustment of dither amplitude. To reduce the influence of solenoid friction.
Adjustment of dither frequency. To match the dither signal to the valve dynamic.
Adjustment of the conjunction for the internal command signals. To match the command signal logic.
Adjustment of the ramp function for the internal command signals. To match the ramp functionality.
Adjustment of the functionality for the internal command signals. To match for the special option DFL.
Parameter Range
from up to
0 = priority dependent 1 = additive 0 = quadrant dependent
(S5...8) 1 = int. command depend.
(S11...14) 0 = standard 1 = special option DFL
23
Default Setting Comment
Parker Hannifin CorporationParker Hannifin Corporation
0 = priority dependent
0 = quadrant
dependent
0 = standard
code W5
only
code W5
only
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Prop. Directional Control Valve
Operation Manual
Error messages
Malfunctions when using the ProPxD software program will be indicated via appropriate failure messages.
Failure messages and corrective actions:
Failure message Description/corrective action
The Com Port is not available! Terminate the other program, or quit the message and select an-
Unable to open COM port Com port is not available. Quit the message and select another
There is no module/valve con­nected or the communication is disturbed! Please check also the interface!
Wrong password Retype the password, notice the exact spelling (case sensitivity).
Wrong input An unvalid character or a value outside the permitted range has
Keep the entered para­meters?
The chosen module/valve isn´t the same as the con­nected hardware. Attention! Unsaved parameters will be lost.
The chosen hardware isn´t the same as the connected module/valve.
Attention! Factory settings will be changed! Transmit anyhow?
file name.pxd already exists. Do you want to replace the file?
other RS-232 port via the menu “Options > Port”. Afterwards recon­nect the parametrizing cable.
RS-232 port via the menu “Options > Port”. Afterwards reconnect the parametrizing cable.
No data exchange possible. Either the electronic has been re­moved, the port is mismatched, or the connection will be disturbed by strong electrical fields. Check if the Com port is set for “9600, 8,
1. none, none” via the menu “Options > Port”.
been used at parameter entry.
During parameter loading from the electronics memory the preset parameters from the left hand screen display may be rejected or maintained.
In principle, parameters dedicated to a type which deviates from the connected valve may be edited. However, for data transmitting the correct valve has to be connected. If parameters will be loaded from a valve which deviates from the selected one, the param­eters from the left hand side screen display of the program will be overwritten.
The wrong valve type has been selected from the database, after­wards the function “send all” has been executed.
Default parameters has been read out from the database instead from the valve via the function “receive all”.
The file name already exists within the indicated directory. Select another name, another directory or overwrite the existing file with “OK”.
Series D*FB / D*1FB
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Operation Manual
Prop. Directional Control Valve
Series D*FB / D*1FB
Operation
If any of the safety features of the product are not operational, the system/machine must be shut down immediately.
Do not carry out any activities that might jeop­ardize safety.
Note also the information in sections “Warranty and liability”, “Use of operating instructions)”, “Compli­ance with other rules and instructions”, “Personnel requirements”, “Remaining risks”.
Modification
We define modification as the replacement of a de­fective valve with a new valve of the same series. In particular, it is not permitted to open the valve.
Make sure that the hydraulic system/machine is unpressurised before the product is in­stalled/removed.
Service/maintenance
Service work may only be carried out by qual­ified personnel. Detailed knowledge of the machine functions concerning switching on and off as well as of the required safety rel­evant technical tasks is required!
Periodical maintenance is essential for the longevity of the system and guarantees reliability and avail­ability. The following properties of the system has to be checked in continuous short time intervals:
• oil level in the tank
• max. working temperature
• condition of the pressure fluid (visual inspec­tion, color and smell of hydraulic fluid)
• working pressure levels
• gas pre-load pressure on the pressure accu­mulator
• leakage on all system components
• condition of filter elements
• condition of hose lines
• cleanliness of components
After a certain operating duration a change of the hydraulic fluid is required. The frequency of change depends from the following circumstances:
• kind resp. grade of the pressure fluid
• filtering
• operating temperature and environmental con­ditions
Air bleeding of hydraulic system
During initial startup, after an oil change as well as after the opening of lines or valves the hydrau­lic system must be air bleeded.
Filter
The function and lifetime of the valve are strongly affected by the cleanliness of the fluid. Purity level class of 18/16/13 acc. ISO 4406 is re­quired.
Flushing
It is recommended to flush the pipelines by short circuiting the pressure and return lines. This pre­vents the installation dirt from entering the valve.
Decommissioning
Make sure that the hydraulic system/machine is un­pressurised before the product is removed. Note also the information in sections “Warranty and li­ability”, “Use of operating instructions”, “Compli­ance with other rules and instructions”, “Person­nel requirements”, “Remaining risks”.
Disposal
At the end of the service life of this product
• all escaping pressure fluids must be removed and disposed of properly
• any significant fluids remaining in the prod­uct must be removed and disposed of properly
• all materials must be segregated for recycling when they are removed and taken to a suitable recycling center.
Please segregate the packaging material proper­ly (e.g. paper, plastic). None of the components of the product contain hazardous materials.
The normal local environmental protection laws must always be met when disposing the product.
Note also the information in sections “Warranty and liability”, “Basic information on using the manual”, "Other applicable standards/rules", “Personnel re­quirements”, “Remaining risks”.
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Prop. Directional Control Valve
Operation Manual
Trouble shooting
Basis of troubleshooting is always a systematic approach. At first the following questions have to be checked:
Are there practical experiences with similar failures?
• Have system adjustments been changed?
Afterwards starting of troubleshooting by means of a priority list of the most likely reasons.
For suspect of a sluggish spool the valve may be flushed with clean pressure fluid.
Troubleshooting table
malfunction at hydraulic load runtime
- generally no function
- high frequent oscillation
- low frequent oscillation
- one way operation only
- speed variations at unchanging command
- different speeds depending on travel direction
- speed too low
- drifting without command
x hydraulic pump resp. motor defective replace hydraulic pump resp. motor x x x x x x drive overloaded reduce pressure resp. speed, increase valve size x x x x x x x valve contaminated clean pressure fluid, filter / flush valve
x x x too low oil level within tank refill pressure fluid
x x x x supply voltage too low keep supply voltage range
x x x command signal too low increase command signal
x x x x x central connector contact failure clean contacts resp. replace connector x feed cable interrupted fix feed cable x x x x x x x wiring sequence incorrect correct wiring sequence
*)
x
*)
only for D*1FB
x x hydraulic fluid too viscous / too cold change fluid grade, provide operational temperature
x x x filter contaminated clean resp. replace filter
x supply voltage carries too much ripple reduce ripple
x command signal carries too much ripple reduce ripple x dither signal amplitude too high reduce parameter P5
x dither signal amplitude too low increase parameter P5
x x feed cable without shielding change cable grade
possible reasons for malfunction corrective actions
pilot flow configuration incorrect correct pilot flow configuration
Series D*FB / D*1FB
Troubleshooting in a hydraulic system requires
in either case a systematic approach. The work may exclusively be performed by qual­ified personnel, as it requires detailed knowl­edge about function and construction of the system. Reversals or disassemblies may not be taken imprudently! Prior to the works it has to be clarified, if the system has been op­erated properly until the failure occured.
4. Product information
Other applicable standards / rules
• ISO 4406:1999-12 Hydraulic fluid power - Flu­ids - Method for coding the level of contamina­tion by solid particles
• ISO 4401:2005-07 Hydraulic valves; mounting surfaces and connecting plates
• DIN EN 60204-1; VDE 0113-1:2007-06 Safe­ty of machinery – Electrical equipment of ma­chines – Part 1: General requirements
• DIN EN 60529; VDE 0470-1:2000-09 Degrees of protection provided by enclosures (IP code)
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DIN EN 61000-4-2/3/4/6/8 Electromagnetic compatibility
• DIN 51524-1:2006-04 Pressure fluids - HLP hydraulic oils - Part 1: Minimum requirements
• DIN 51525-2:2006-04 Pressure fluids - HLP hydraulic oils - Part 2: Minimum requirements
German Occupation Safety Ordinance (Be­triebssicherheitsverordnung)
• German Labour Protection Act (Arbeitsschutz­gesetz)
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Operation Manual
Accessories / Spare Parts
Accessories
The following accessories are available for the valves series D*FB/D*1FB:
D1FB: bolt kit ordering code BK375 Code F0/M0/S0/G0: female connector 6+PE ordering code 5004072 Code W5: female connector 11+PE ordering code 5004711
D3FB: bolt kit ordering code BK385 Code F0/M0/S0/G0: female connector 6+PE ordering code 5004072 Code W5: female connector 11+PE ordering code 5004711
D31FB: bolt kit ordering code BK385 Code F0/M0/S0/G0: female connector 6+PE ordering code 5004072 Code W5: female connector 11+PE ordering code 5004711
D41FB: bolt kit ordering code BK320 Code F0/M0/S0/G0: female connector 6+PE ordering code 5004072 Code W5: female connector 11+PE ordering code 5004711
D91FB: bolt kit ordering code BK360 Code F0/M0/S0/G0: female connector 6+PE ordering code 5004072 Code W5: female connector 11+PE ordering code 5004711
D111FB: bolt kit ordering code BK386 Code F0/M0/S0/G0: female connector 6+PE ordering code 5004072 Code W5: female connector 11+PE ordering code 5004711
Prop. Directional Control Valve
Series D*FB / D*1FB
Spare Parts
The following spare parts are available:
D1FB: seal kit NBR ordering code SK-D1FB
D3FB:
seal kit NBR ordering code SK-D3FB
D31FB: seal kit NBR ordering code SK-D31FB FPM SK-D31FB-V
D41FB: seal kit NBR ordering code SK-D41FB FPM SK-D41FB-V
D91FB: seal kit NBR ordering code SK-D91FB FPM SK-D91FB-V
D111FB: seal kit NBR ordering code SK-D111FB FPM SK-D111FB-V
Please direct technical product enquiries to:
Industrial Systems Division Europe Gutenbergstr. 38 41564 Kaarst, Germany Tel.: (+49) 181 99 44 43 0 E-mail: valvesisde@parker.com
Hotline in Europe
Phone: 00800-2727-5374
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