Parker Compax3, Compax3 S150 V4, Compax3 S300 V4, Compax3 S025 V2, Compax3 S063 V2 Installation Manual

DATASHEET

C3S025V2 F10 I20 T30 M00

PARKER HANNIFIN

OTHER SYMBOLS:

RGB ELEKTRONIKA AGACIAK CIACIEK

SPÓŁKA JAWNA

Jana Dlugosza 2-6 Street

51-162 Wrocław

Poland

[e-mail]

[phone]

www.rgbautomatyka.pl

www.rgbelektronika.pl

www.rgbelektronika.pl

www.rgbautomatyka.pl

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having several testing stands at their disposal, are a guarantee of the highest quality service.

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Compax3 Installation Manual

Single axis devices

Paper version

Electromechanical Automation

192-120102 N7 - February 2004

890-130001 Compax3

Unterlagen / Software

user guides / tools

manuels / tools:

! Compax3 - CD (english, deutsch, français)

+

! Compax3 Installations-Handbuch deutsch

! Compax3 Installation Manual english

! Manuel technique Compax3 français

Release 1/2004 (as from firmware V2.03)

We reserve the right to make technical changes. 10.02.04 08:50 192-120102 N7 - February 2004
The data contained correspond to the current status at the time of printing.

Notes on the Documents Supplied

____________________________

Copyright © 2003 Parker Hannifin GmbH EME
All rights reserved.

Microsoft Word, Microsoft Office, Windows®, Window 95™, Window 98™,
Windows NT®, Window 2000™, Window XP™ and MS-DOS™ are trademarks of
Microsoft Corporation.

EME - Electromechanical Automation Europe

Germany:

England:

Italy:

Parker Hannifin GmbH
Electromechanical Automation
Postfach: 77607-1720
Robert-Bosch-Str. 22
D-77656 Offenburg
Tel.: [phone]
Fax: [phone]

E-mail: [e-mail] mailto:[e-mail]

Internet: www.parker-eme.com http://www.parker-eme.com

Parker Hannifin plc
Electromechanical Automation
21 Balena Close
Poole, Dorset England, BH17 /DX UK
Tel.: [phone]
Fax: [phone]

E-mail: [e-mail] mailto:[e-mail]

Internet: www.parker-eme.com http://www.parker-eme.com

Parker Hannifin S. p. A
Electromechanical Automation
Via Gounod 1
I-20092 Cinisello Balsamo (MI), Italy
Tel.: [phone]
Fax: [phone]

E-mail: [e-mail] mailto:[e-mail]

Internet: www.parker-eme.com http://www.parker-eme.com

EMN - Electromechanical Automation North America

USA:

2 192-120102 N7 - February 2004

Parker Hannifin Corporation
Electromechanical Automation
5500 Business Park Drive
Rohnert Park, CA 94928
Phone #: [phone]
FAX #: [phone]

E-mail: [e-mail] mailto:[e-mail]
Internet: www.compumotor.com http://www.compumotor.com

Parker EME

r

Notes on the Documents Supplied

1. Notes on the Documents
Supplied

Compax3 –

Installtion manual

C3 ServoManage

Online help system

Manuals

Catalogs

The present manual contains the installation instructions for the associated
Compax3 device series (refer to Chapter “Device Assignment”).

Compax3 CD

The enclosed self-starting* CD contains the “C3 ServoManager” software tool for
configuring, optimizing etc. Compax3.

Please use always the latest C3 ServoManager version,

which can be found on the latest Compax3 CD enclosed.

The installation of ServoManager also copies an online help system to your PC that
can be started directly from ServoManager. You will find the complete description
of the selected device type in these online help files.

The CD also contains additional help files as well as manuals in PDF format that
can be printed to compile a complete hardcopy version of the respective manual.

Please note that the help files and the manuals are associated with defined device
and software versions.

The catalogs supplied provide an overview of and information on the Compax3
device series.

Adobe Acrobat

Reader®

The "Adobe Acrobat Reader®" is also included on the CD. It is free software that
lets you view and print "Adobe Portable Document Format" (PDF) files and it is
distributed and generally accepted throughout the world. You can also download it
directly from the Adobe website at: www.adobe.com/products/acrobat.

* If your PC has not been set up accordingly, start the "default.htm" file on the CD.

192-120102 N7 - February 2004 3

Notes on the Documents Supplied

1.1 C3 ServoManagers

Installation of the C3

ServoManager

The Compax3 ServoManager can be installed directly from the Compax3 CD.
Click on the appropriate hyperlink or start the installation program

"C3Mgr_Setup_V.... .exe" and follow the instructions.

Minimum requirements

For successful installation, your PC must meet the following minimum
requirements:

! Windows 98, Windows Me, Windows NT 4.0 (Intel) with Service Pack 6, Windows

2000 or Windows XP.

! Administrator authorization* on the system

! Microsoft Internet Explorer 4.01 (SP2) or higher

! Pentium-PC (300 MHz or faster is recommended)

! 64 MB RAM (128 MB recommended)

! Required HD capacity

♦ CD-Installation: 350 MB before installation, 200 MB after installation

! Super VGA-Monitor (with a resolution of at least 800 x 600, setting: small fonts)

Connection between

PC and Compax3

Device selection

Configuration

* you do not need administrator authorization for an update version!

Your PC is connected with Compax3 over an RS232 cable (SSK1) (COM ½
interface on the PC based on X10 Compax3).

Start the Compax3 ServoManager and make the setting for the selected interface
in the menu Options: Port (RS232) COM 1 or COM 2.

In the menu tree under device selection you can read the device type of the
connected device (Online Device Identification) or select a device type (Device
Selection Wizard).

Then you can double click on "Configuration" to start the configuration wizard. The
wizard will lead you through all input windows of the configuration.

4 192-120102 N7 - February 2004

Parker EME

C3 ServoManagers

New Compax3 functions

Contents

1. Notes on the Documents Supplied ........................................................3

1.1 C3 ServoManagers................................................................................... 4

2. Introduction .............................................................................................7

2.1 Device assignment .................................................................................. 7

2.2 Type specification plate .......................................................................... 8

2.3 Release 1/2004 ......................................................................................... 9

2.3.1. New Compax3 functions ................................................................................... 9

2.3.1.1 Direct drives ............................................................................................ 9

2.3.1.2 Switching frequency of the power output stage can be set .................... 9

2.3.1.3 Optimization of the predefined external setpoint via the analog

input ........................................................................................................ 9

2.3.1.4 UL - certification ...................................................................................... 9

2.3.1.5 New machine zero modes .................................................................... 10

2.3.1.6 RS485 / RS232 - interface .................................................................... 10

2.3.2. New functions of the Compax3 - Software - tools........................................ 10

2.3.2.1 C3 ServoManager: configuring Compax3 , setup and optimization ..... 10

2.3.2.2 C3 MotorManager: configuration of almost any motor ........................ 11

2.3.2.3 C3 IEC61131-3 - Debugger .................................................................. 11

2.3.2.4 CoDeSys - IEC61131-3 – development tool ......................................... 11

2.3.2.5 CamEditor: cam creation for C3 T40 .................................................... 11

2.3.3. Complements/corrections in manual and online help ................................. 11

2.4 Safety Instructions................................................................................. 12

2.4.1. General hazards ............................................................................................... 12

2.4.2. Safety-conscious working .............................................................................. 12

2.4.3. Special safety instructions ............................................................................. 13

2.5 Warranty conditions .............................................................................. 13

2.6 Conditions of utilization ........................................................................ 14

2.6.1. Conditions of utilization for CE-conform operation..................................... 14

2.6.2. Conditions of utilization for UL certification................................................. 16

2.7 Manufacturer's Declaration of Conformity........................................... 17

3. Compax3 device description................................................................18

3.1 State of delivery ..................................................................................... 18

3.2 Plug and connector assignment Compax3.......................................... 19

3.2.1. Function of the LEDs on the front panel ....................................................... 20

3.2.2. Power supply plug X1 for 230VAC devices................................................... 20

3.2.3. Power supply plug X1 for 400 VAC devices.................................................. 21

192-120102 N7 - February 2004 5

Notes on the Documents Supplied

New Compax3 functions

3.2.4. Ballast resistor / high voltage supply plug X2 for 230VAC devices........... 21

3.2.5. Ballast resistor / high voltage supply plug X2 for 400VAC devices........... 22

3.2.6. Motor / Motor brake (plug X3)......................................................................... 23

3.2.7. Control voltage 24VDC / enable (plug X4) ..................................................... 24

3.2.8. RS232 / RS485 interface (plug X10) ............................................................... 25

3.2.9. Analog / Encoder (plug X11)........................................................................... 26

3.2.9.1 Wiring of analog outputs ....................................................................... 26

3.2.9.2 Wiring of the analog input ..................................................................... 27

3.2.10. Digital inputs/outputs (plug X12) ................................................................... 27

3.2.10.1 Output wiring of digital outputs.............................................................. 28

3.2.10.2 Input wiring of digital inputs................................................................... 28

3.2.11. Resolver / Feedback (connector X13)............................................................ 29

3.3 Installation and dimensions Compax3................................................. 30

3.3.1. Installation and dimensions of Compax3 S0xx V2....................................... 30

3.3.2. Installation and dimensions of Compax3 S038 and S075 V4...................... 31

3.3.3. Installation and dimensions of Compax3 S150 V4....................................... 32

3.3.4. Installation and dimensions of Compax3 S300 V4....................................... 33

3.4 Safety function – safe standstill - ......................................................... 34

3.4.1. Safety instructions for the “safe standstill” function .................................. 36

3.4.2. Application examples for “safe standstill” ................................................... 37

3.4.2.1 Sample circuit example of Compax3 devices without fieldbus

option .................................................................................................... 37

3.4.2.2 Sample circuit example of Compax3 devices with fieldbus option ....... 43

3.4.2.3 Sample circuit for C3 powerPLmC multi-axis application ..................... 46

4. Technical Data.......................................................................................51

5. Index.......................................................................................................57

6 192-120102 N7 - February 2004

Parker EME

2. Introduction

You can read about the following in this chapter:

Device assignment ...........................................................................................................................7

Type plate ........................................................................................................................................8

Release 1/2004 ................................................................................................................................9

Safety instructions ..........................................................................................................................12

Warranty conditions........................................................................................................................13

Conditions of utilization...................................................................................................................14

Manufacturer’s declaration of conformity ........................................................................................17

2.1 Device assignment

Introduction

This manual applies to the following devices:

! Compax3 S025 V2 + supplement

! Compax3 S063 V2 + supplement

! Compax3 S038 V4 + supplement

! Compax3 S075 V4 + supplement

! Compax3 S150 V4 + supplement

! Compax3 S300 V4 + supplement

192-120102 N7 - February 2004 7

Introduction

2.2 Type specification plate

You will find the exact description of the device on the type specification
plate, which is located on the right side of the device:

Compax3 - Type

specification plate:

1

10

2

3

4

56

Explanation:

1 Type designation

The complete order designation of the device (2, 5, 6, 10, 9)

C3S025V2

2

C3: Abbreviation for Compax3

S: Single axis device with direct AC mains power supply

025: Device current drain in 100mA (025=2.5A)

V2: 230VAC (single phase); V4: 400VAC (three phase)

3 Unique number of the particular device

4 Nominal power supply voltage of the device

5 Designation of the feedback system

F10: Resolver

F11: SinCos© / Single- or Multiturn

F12: Feedback module for direct drives

6 Device interface

I10: Analog, Step/Direction and Encoder Input

I11: Digital inputs/outputs

I20: Profibus DP

I21: CANopen

7 Corresponding fuse protection

8

Date of factory test

9 Options

10 Technology function

T10: Servo Controller

T11: Positioning

T30: Motion control programmable according to IEC61131-3

T40: Electronic cam control

9

8

7

8 192-120102 N7 - February 2004

Parker EME

2.3 Release 1/2004

You can read about the following in this chapter:

New Compax3 functions...................................................................................................................9

New functions of the Compax3 software tools ................................................................................10

Complements / corrections in manual and online help ....................................................................11

2.3.1. New Compax3 functions

You can read about the following in this chapter:

Direct drives .....................................................................................................................................9

Switching frequency of the power output stage can be set................................................................9

Optimization of the predefined external setpoint via the analog input................................................9

UL certification..................................................................................................................................9

New machine zero modes .............................................................................................................. 10

RS485 / RS232 interface ................................................................................................................10

Introduction

2.3.1.1 Direct drives

The feedback module F12 supports the following feedback systems:

! Distance coding with 1VSS - Interface

! Distance coding with RS422 - Interface (Encoder)

2.3.1.2 Switching frequency of the power output stage can be set

The switching frequency of the power output stage can be increased if necessary.
This helps mainly to reduce motor sounds.

Please note that power output stage losses increase with rising switching
frequency. Therefore the nominal device currents must be reduced.

2.3.1.3 Optimization of the predefined external setpoint via the analog
input

Given an external discrete signal read in via the analog input (possible with I10 T10
and T40), signal steps can only be avoided by averaging.

2.3.1.4 UL - certification

Compax3 now with UL certification. (see on page 16)

192-120102 N7 - February 2004 9

Introduction

2.3.1.5 New machine zero modes

! Several new machine zero modes with limit switch: MN-Mode 1,2 7-10, 11-14,

17,18, 23-26, 27-30

! New machine zero modes in connection with the feedback module F12 F12

(direct drives) and distance coded feedback system: MN-Mode 130 - 133

! Limit switch can be configured

2.3.1.6 RS485 / RS232 - interface

Compax3 objects can be read and written in via RS232 and RS485.

2.3.2. New functions of the Compax3 - Software - tools

You can read about the following in this chapter:

C3 ServoManager: configuring Compax3, setup and optimization ..................................................10

C3 MotorManager: configuration of almost any motors...................................................................11

C3 IEC61131-3 - Debugger............................................................................................................11

CoDeSys - IEC61131-3 – development tool .................................................................................11

CamEditor: Cam creation for C3 T40..............................................................................................11

2.3.2.1 C3 ServoManager: configuring Compax3 , setup and
optimization

A modified recipe array can be loaded separately (without complete download) into
the device.

Firmware - Download

The Compax3 firmware can only be modified resp. updated with the aid of the C3
ServoManager.

For this you will need a so-called “firmware-package” (File: .*.fwp).

Setup - support

You can set up all Compax3 technology functions easily in the optimization
window.

10 192-120102 N7 - February 2004

Parker EME

2.3.2.2 C3 MotorManager: configuration of almost any motor

New:

! Integration of distance coded feedback systems

! Export / Import of user defined (customer’s) motor

! Calibration of commutation also for linear motors with small travel path

Changes

! Linear motors with brakes can be configured

! Calculation of the recommended number of poles was corrected

! Calibration of SinCos motors was corrected

! The minimum moment of inertia was reduced from 10kgmm

! Configuration of rotatory motors with analog hall sensors was completed

2.3.2.3 C3 IEC61131-3 - Debugger

2

to 1kgmm

Introduction

2

Forcing of the inputs for T30 and T40 is possible.

2.3.2.4 CoDeSys - IEC61131-3 – development tool

New CoDeSys version 2.3.2.6

2.3.2.5 CamEditor: cam creation for C3 T40

-

2.3.3. Complements/corrections in manual and online help

New structure of the manual:

! All technology functions are described in a help.

! Manuals (PDF files) have a new structure:

! I10 T10 manual

! I11 T11 manual

! I20 T11 manual

! I21 T11 manual

! A single manual for all devices programmable according to IEC

(I11 T30, I20 T30, T21 T30, I11 T40, I20 T40, I21 T40)
The assignment of the respective chapters is indicated.

192-120102 N7 - February 2004 11

Introduction

2.4 Safety Instructions

You can read about the following in this chapter:

General hazards.............................................................................................................................12

Working safely................................................................................................................................12

Special safety instructions ..............................................................................................................13

2.4.1. General hazards

General Hazards on Non-Compliance with the Safety Instructions

The device described in this manual is designed in accordance with the latest
technology and is safe in operation. Nevertheless, the device can entail certain
hazards if used improperly or for purposes other than those explicitly intended.

Electronic, moving and rotating components can

! constitute a hazard for body and life of the user, and

! cause material damage

Usage in accordance with intended purpose

The device is designed for operation in electric power drive systems (VDE0160).
Motion sequences can be automated with this device. Several motion sequences
can be can combined by interconnecting several of these devices. Mutual
interlocking functions must be incorporated for this purpose.

2.4.2. Safety-conscious working

This device may be operated only by qualified personnel.

Qualified personnel in the sense of these operating instructions consists of:

! Persons who, by virtue to their training, experience and instruction, and their

knowledge of pertinent norms, specifications, accident prevention regulations and
operational relationships, have been authorized by the officer responsible for the
safety of the system to perform the required task and in the process are capable
of recognizing potential hazards and avoiding them (definition of technical
personnel according to VDE105 or IEC364),

! Persons who have a knowledge of first-aid techniques and the local emergency

rescue services.

! Persons who have read and will observe the safety instructions.

! Those who have read and observe the manual or help (or the sections pertinent

to the work to be carried out).

This applies to all work relating to setting up, commissioning, configuring,
programming, modifying the conditions of utilization and operating modes, and to
maintenance work.

This manual and the help information must be available close to the device during
the performance of all tasks.

12 192-120102 N7 - February 2004

Parker EME

2.4.3. Special safety instructions

! Check the correct association of the device and its documentation.

! Never detach electrical connections while voltage is applied to them.

! Safety devices must be provided to prevent human contact with moving or

rotating parts.

! Make sure that the device is operated only when it is in perfect condition.

! Implement and activate the stipulated safety functions and devices.

! Operate the device only with the housing closed.

! Ensure that motors and any linear drives present are mounted securely.

! Check that all live terminals are secured against contact. Fatal voltage levels of to

750V occur.

2.5 Warranty conditions

! The device must not be opened.

! Do not make any modifications to the device, except for those described in the

manual.

! Make connections to the inputs, outputs and interfaces only in the manner

described in the manual.

! When installing the device, make sure the heat dissipater receives sufficient air.

! Attach the devices according to the mounting instructions, using the provided

fixing holes. We cannot provide any guarantee for any other mounting methods.

Introduction

Note on exchange of options

Compax3 options must be exchanged in the factory to ensure hardware and
software compatibility.

192-120102 N7 - February 2004 13

Introduction

r

2.6 Conditions of utilization

2.6.1. Conditions of utilization for CE-conform operation

- Industry and trade -

The EC guidelines for electromagnetic compatibility 89/336/EEC and for electrical
operating devices for utilization within certain voltage limits 73/23/EEC are fulfilled
when the following boundary conditions are observed:

Operation of the devices only in the condition in which they were delivered,

i.e. with all housing panels.

Mains filter:

Motor and resolve

cable:

A mains filter is required in the mains input line if the motor cable exceeds a certain
length. Filtering can be provided centrally at the plant mains input or separately at
the mains input to each device.

Commercial and residential area (limit values of Class A in accordance with
EN 61800-3)

The following mains filters are available for independent utilization:

Device: Compax3 Order No.: Condition:

S0xx V2: NFI01/01 Only for motor lines longer than 10m

S038, S075, S150 V4: NFI01/02 Only for motor lines longer than 10m

S300 NFI01/03 Only for motor lines longer than 10m

Industrial area (limit values in accordance with EN 61800-3)

Longer motor cable lengths are possible in industrial areas without a mains power
filter.

Connection length: connection between mains filter and device:

unscreened: < 0,5m
shielded: < 5m (fully shielded on ground – e.g. ground of control cabinet)

Operation of the devices only with Parker motor and resolver cables (their

plugs contain a special full surface area screening).

The following cable lengths are permitted:

Motor cable

< 100 m (the cable should not be rolled up!)
A motor output filter is required for motor cables >20 m.

! MDR01/04 (max. 6.3A rated motor current)

! MDR01/01 (max. 16A rated motor current)

! MDR01/02 (max. 30A rated motor current)

14 192-120102 N7 - February 2004

Parker EME

Introduction

Screening connection of the motor cable

The motor cable should be fully screened and connected to the Compax3 housing.
We offer a special shield connecting terminal as accessory item.

Resolver cable

Motors:

Control:

Grounding:

Cable installation:

Accessories:

Warning:

< 100 m

Operation with standard motors.

Use only with aligned controller (to avoid control loop oscillation).

Connect the filter housing and the Compax3 (grounding screw on the underside) to
the cabinet frame, making sure that the contact area is adequate and that the
connection has low resistance and low inductance.

Never mount the filter housing and the device on paint-coated surfaces!

Signal lines and power lines should be installed as far apart as possible.

Signal leads should never pass close to excessive sources of interference (motors,
transformers etc.).

Make sure to use only the accessories recommended by Parker

Connect all cable shields at both ends, ensuring large contact areas!

This is a product in the restricted sales distribution class according to EN

61800-3. In a domestic area this product can cause radio frequency

disturbance, in which case the user may be required to implement

appropriate remedial measures.

192-120102 N7 - February 2004 15

Introduction

2.6.2. Conditions of utilization for UL certification

UL certification

conform to UL:

Certified

! according to UL508C

! E-File_No.: E235 342

The UL certification is documented by a UL logo on the
device (type specification plate)

"UL" - logo:

Conditions of utilization

! The devices are only to be installed in a degree of contamination 2 environment

(maximum).

! The devices must be appropriately protected (e.g. by a switching cabinet).

! The terminals are suitable for field wiring.

! Tightening torque of the field wiring terminals (green Phoenix plugs)

! C3SxxxV2 0.57-0.79Nm 5 - 7Lb.in

! C3SxxxV4 exept C3S300V4 0.57-0.79Nm 5 - 7Lb.in

! C3S300V4 1.25-1.7Nm 11 - 15Lb.in

! Temperature rating of field installed conductors shall be at least 60°C Use

copper conductors only. Please use the cables described in the accessories
chapter; they do have a temperature rating of at least 60°C

! Maximum ambient temperature: 45°C.

! Suitable for use on a circuit capable of delivering not more than 500 rms

symmetrical amperes, 400 volts maximum.

ATTENTION

Danger of electric shock.
Discharge time of the bus capacitator is 5 minutes.

! The drive provides internal motor overload protection.

This must be set so that 200% of the nominal motor current are not exceeded.

! Cable cross-sections

! Mains input: corresponding to the recommended fuses (see on page 51)

! Motor cables: corresponding to the nominal output currents (see on page 51)

! Maximum cross-section limited by the terminals mm

! C3SxxxV2 2.5mm

! C3SxxxV4 exept C3S300V4 4.0mm

! C3S300V4 6.0mm

! Circuit protection

2

/ AWG

2

2

2

AWG 12

AWG 10

AWG 7

In addition to the branch circuit protection, the devices have to be protected with
the supplementary protector S 261 L, manufactured by ABB.

! C3S025V2: ABB, nominal 400V 10A, 6kA

! C3S063V2: ABB, nominal 400V, 16A, 6kA

! C3S038V4: ABB, nominal 400V, 10A, 6kA

! C3S075V4: ABB, nominal 400V, 16A, 6kA

! C3S150V4: ABB, nominal 400V, 20A, 6kA

! C3S300V4: ABB, nominal 400V, 25A, 6kA

! C3S300V4: ABB, nominal 400V, 25A, 6kA

16 192-120102 N7 - February 2004

Parker EME

2.7 Manufacturer's Declaration of Conformity

As defined by the EC Electromagnetic Compatibility (EMC) Directive
89/336/EEC and

the EC Directive relating to electrical equipment designed for use
within
certain voltage limits (Low Voltage Directive)
73/23/EEC

We (the manufacturer)

Parker Hannifin GmbH

hereby declare that the product(s) listed below:

Introduction

Device type: intelligent servo drives

Model: Compax3

to which this declaration relates, including the product model placed on the market
by us, have been designed and manufactured in conformity with the essential
requirements of the Standards and other Normative Documents listed in the
following.

Applied harmonized Standards, especially:

Electromagnetic Compatibility
EN 61 800-3
VDE 0160 part 100

Safety
EN 50 178/
VDE 0160

EMC product standard for a

power drive systems including special testing
procedures

Electronic equipment for use in power installations.

djustable speed electrical

Caution!

The present Manufacturer's Declaration of Conformity is valid only if the master
conditions for operation described in the "Conditions of Use" section have been
met.

In the case of non-conformity with these conditions or upon modification of the
product, the present declaration will become invalid.

192-120102 N7 - February 2004 17

Compax3 device description

3. Compax3 device description

You can read about the following in this chapter:

State of delivery..............................................................................................................................18

Plug and connector assignment Compax3......................................................................................19

Installation and dimensions Compax3.............................................................................................30

Safety function – safe standstill ......................................................................................................34

3.1 State of delivery

Compax3 is delivered without configuration!

After switching on the 25VDC supply, the red LED is flashing while the green LED
is dark.

Please configure the device with the help of the Windows-Software “Compax3 –
ServoManager”!

18 192-120102 N7 - February 2004

Parker EME

Plug and connector assignment Compax3

Conditions of utilization for UL certification

3.2 Plug and connector assignment Compax3

You can read about the following in this chapter:

Function of the LEDs on the front panel..........................................................................................20

Power supply plug X1 for 230VAC devices.....................................................................................20

Power supply plug X1 for 400VAC devices.....................................................................................21

Ballast resistor / High voltage supply plug X2 for 230VAC devices .................................................21

Ballast resistor / High voltage supply plug X2 for 400VAC devices .................................................22

Motor / Motor brake (plug X3) .........................................................................................................23

Control voltage 24 VDC / enable (plug X4) .....................................................................................24

RS 232 / RS485 interface (plug X10)..............................................................................................25

Analog / Encoder (plug X11)...........................................................................................................26

Digital inputs /outputs (plug X12) ....................................................................................................27

Resolver / Feedback (plug X13)......................................................................................................29

Connection assignment based on the example of Compax3 S025 V2:

X1
AC Versorgung
AC Supply

X2
Ballast / DC LS
Ballast / DC HV

X3
Motor / Bremse
Motor / Brake

X4
24VDC / Freigabe
24VDC / Enable

X10
RS232 / RS485

X11
Analog/Encoder
Analogue/Encoder

X12
Ein-/Ausgänge
Inputs/Outputs

X13
Geber
Feedback

Always switch devices off before wiring them!

Dangerous voltages are still present until 5 minutes after
switching off the power supply!

192-120102 N7 - February 2004 19

Compax3 device description

Function of the LEDs on the front panel

Caution!

When the control voltage is missing there is no indication whether or
not high voltage supply is available.

3.2.1. Function of the LEDs on the front panel

State LED red LED green

Voltages missing off off

While booting alternately flashing

! No configuration present.
! SinCos feedback not detected.
! IEC program not compatible with the

firmware.

! For F12: Hall signals invalid.

Axis without current excitation off Flashes slowly

flashing off

Power supplied to axis; commutation calibration

off Flashes quickly

running

Axis with current excitation off on

Axis in fault status / fault present on off

3.2.2. Power supply plug X1 for 230VAC devices

PIN Description

1

2N

3PE

Mains connection: Compax3 S0xx V2

Controller type S025 V2 S063 V2

Mains voltage

Rated input current

Maximum fuse rating per device

L

Single phase 230VAC + 10%

80-230VAC+10% / 50-60Hz

6Aeff 16Aeff

10A (automatic circuit
breaker K)

16 A (automatic circuit
breaker K)

Always switch devices off before wiring them!

Dangerous voltages are still present until 5 minutes after
switching off the power supply!

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Plug and connector assignment Compax3

Power supply plug X1 for 400 VAC devices

3.2.3. Power supply plug X1 for 400 VAC devices

PIN Description

1L1

2L2

3L3

4

PE

Mains connection Compax3 Sxxx V4

Controller type S038 V4 S075 V4 S150 V4 S300 V4

Mains voltage

Rated input current

Maximum fuse rating per
device

Three-phase 3*400VAC

80-480 VAC+10% / 50-60 Hz

6Aeff 10 Aeff 16Aeff 22Aeff

10A (automatic
circuit breaker
K)

16 A (automatic circuit
breaker K)

25A (automatic
circuit breaker
K)

Always switch devices off before wiring them!

Dangerous voltages are still present until 5 minutes after
switching off the power supply!

3.2.4. Ballast resistor / high voltage supply plug X2 for 230VAC
devices

PIN Description

1 + Ballast resistor

2 - Ballast resistor

3PE

4

+ DC high voltage supply

5

- DC high voltage supply

Caution! The connector assignment of X2 is changed!

Please note the screen printing on the front plate of the
device: this is valid

192-120102 N7 - February 2004 21

Compax3 device description

Ballast resistor / high voltage supply plug X2 for 400VAC devices

Brake operation Compax3 Sxxx V2

Controller type S025 V2 S063 V2

Capacitance / storable energy

Minimum ballast - resistance

Recommended nominal power rating

Pulse power rating for 1s

560µF / 15Ws 1120µF /30Ws
100Ω 56Ω

20 ... 60W 60 ... 180W

1kW 2.5kW

Caution!

The power voltage DC of two Compax3 V2 devices (230V devices) must not
be connected.

3.2.5. Ballast resistor / high voltage supply plug X2 for 400VAC
devices

PIN Description

1

+ Ballast resistor

2 - Ballast resistor

3PE

4 + DC high voltage supply

5

- DC high voltage supply

Caution! The connector assignment of X2 is changed!

Please note the screen printing on the front plate of the
device: this is valid

Compax3 Sxxx V4 brake operation

Controller type S038 V4 S075 V4 S150 V4 S300 V4

Capacitance / storable
energy

Minimum ballast -
resistance

Recommended nominal
power rating

Pulse power rating for 1s

235µF / 37Ws 470µF / 75Ws 690µF /

110Ws

100Ω 56Ω 22Ω 15Ω

60 ... 250W 60 ... 500 W 60 ... 1000 W 60 ... 1000 W

2.5kW 5kW 10 kW 42kW

1100µF /

176Ws

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Plug and connector assignment Compax3

Motor / Motor brake (plug X3)

Connection of the power voltage of 2 Compax3 V4 devices (400V
devices)

In order to improve the conditions during brake operation, the DC power voltage of
2 devices may be connected.

The capacity as well as the storable energy are increased; furthermore the braking
energy of one device may be utilized by a second device, depending on the
application.

Please connect as follows:

Device 1 X2/4 to device 2 X2/4

Device 1 X2/5 to device 2 X2/5

Please note the following:

Caution! In case of non-compliance with the following instructions, the
device may be destroyed!

! You can only connect two similar devices (same power supply; same rated

currents)

! Connected devices must always be fed separately via the AC power supply.

3.2.6. Motor / Motor brake (plug X3)

PIN Description

1 U (motor)

2 V (motor)

3 W (motor)

4 PE (motor)

5

BR+ Motor holding brake

6 BR- Motor holding brake

Screening connection of the motor cable

The motor cable should be fully screened and connected to the Compax3 housing.
We offer a special shield connecting terminal as accessory item.

Connect the brake only on motors which have a holding
brake! Otherwise make no brake connections at all.

Motor holding brake output

Controller type Compax3

Voltage range

Maximum output current (short circuit
proof)

192-120102 N7 - February 2004 23

21 – 27VDC

1.6 A

Compax3 device description

3.2.7. Control voltage 24VDC / enable (plug X4)

PIN Description

1 +24 V

2 Gnd24 V

3 Enable_in

4

Enable_out_a

5

Enable_out_b

Control voltage 24 VDC

Controller type Compax3

Voltage range

Current drain of the device

Total current drain

Ripple

Requirement according to safe extra
low voltage (SELV)

21 - 27VDC

0.8 A

0.8 A + Total load of the digital outputs +
current for the motor holding brake

0.5Vpp

yes

Power stage enable: X4/3=24 VDC

Tolerance range: 18.0 V – 33.6 V / 720 Ω

The +24V supply can be taken, for example, from Pin 1.

Safe standstill (X4/3=0V)

For implementation of the "Safe standstill" safety feature in accordance with the
“protection against unexpected start-up“ described in EN1037. Please refer to the
respective chapter (see on page 34) (can be found in the paper version
"installation manual Compax3) with the circuitry examples!

The energy supply to the drive is reliably shut off, the motor has no torque.

A relay contact is located between X4/4 and X4/5 (normally closed contact)

Enable_out_a - Enable_out_b Power output

stage is

Contact opened activated

Contact closed deactivated

Series connection of these contacts permits certain determination of whether all
drives are de-energized.

Relay contact data:

Switching voltage (AC/DC): 100 mV – 60 V

Switching current: 10 mA – 0.3 A

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3.2.8. RS232 / RS485 interface (plug X10)

Interface selectable by contact functions assignment of X10/1:

X10/1=0V RS232

X10/1=5V RS485

RS232

Compax3 device description

PIN
X10

1 (Enable RS232) 0V
2RxD
3
4DTR
5
6DSR
7
8CTS
9

RS232 (Sub D)

TxD

GND

RTS

+5V

RS485 2-wire

PIN
X10

1 Enable RS485 (+5V)
2
3TxD_RxD/
4
5GND
6
7TxD_RxD
8res.
9+5V

RS485 two wire (Sub D)
Pin 1 and 9 jumpered externally

res.

res.

res.

RS485 4-wire

PIN
X10

1
2RxD
3TxD/
4res.
5GND
6
7TxD
8
9+5V

RS485 four wire (Sub D)
Pin 1 and 9 jumpered externally

Enable RS485 (+5V)

res.

RxD/

192-120102 N7 - February 2004 25

Compax3 device description

3.2.9. Analog / Encoder (plug X11)

PIN X11 Reference

High Density Sub D

1 +24V (output for encoder) max. 70mA

2

Ain1 -: analogue input - (14-bit)

3 D/A monitor channel 1 (±10V, 8-bit resolution)

4 D/A monitor channel 0 (±10V, 8-bit resolution)

5 +5V (output for encoder) max. 150mA

6

7

- Input: steps RS422 (5V - level)

+ Input: steps RS422 (5V - level)

8 + Input: direction RS422 (5V - level)

A/ (encoder input/emulation)

A (encoder input/emulation)

B (encoder input/emulation)

9 Ain0 +: analogue input + (14-bit)

10 Ain1 +: analogue input + (14-bit)

11

12

13 Reserved

14 Reserved

15 GND

Ain0 -: analogue input - (14-bit)

- Input: direction RS422 (5V - level)

B/ (encoder input/emulation)

N/ (Encoder simulation)

N (Encoder simulation)

The exact assignment depends on the the device type!

You will find the description of the device-specific assignment in the online help
which can be opened from the Compax3 – ServoManager.

3.2.9.1 Wiring of analog outputs

332Ω

X11/4
X11/3

+/-10V/1mA

(max: 3mA)

X11/15

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3.2.9.2 Wiring of the analog input

2.2K

Ω

10nF

10K

Ain+

Ain-

X11/9

X11/11

10K

2.2K

Ω
Ω

10nF

Ω

3.2.10. Digital inputs/outputs (plug X12)

Compax3 device description

PIN

X12/

Input/output I/O /X12

High density/Sub D

1 O +24VDC output (max. 400mA)

2 O0 Output 0 (max. 100mA)

3 O1 Output 1 (max. 100mA)

4 O2 Output 2 (max. 100mA)

5

O3 Output 3 (max. 100mA)

6 I0 Input 0

7 I1 Input 1

8 I2 Input 2

9 I3 Input 3

10

I4 Input 4

11 I 24V input for the digital outputs Pins 2 to 5

12 I5 Input 5

13 I6 Input 6

14

15

I7 Input 7

O Gnd 24 V

All inputs and outputs have 24V level.

Maximum capacitive load on the outputs: 50 nF (max. 4 Compax3 inputs)

The exact assignment depends on the the device type!

You will find the description of the device-specific assignment in the online help
which can be opened from the Compax3 – ServoManager.

192-120102 N7 - February 2004 27

Compax3 device description

3.2.10.1 Output wiring of digital outputs

24V

0V

F1

X4/1

18.2K

X4/2

F2

X12/1

X12/11

X12/2

Ω

X12/15

The circuit example is valid for all digital outputs!

The outputs are short circuit proof; a short circuit generates an error.

F1: Delayed action fuse

F2: Quick action electronic fuse; can be reset by switching the 24VDC supply off
and on again.

3.2.10.2 Input wiring of digital inputs

SPS/PLC

X12/1

F2

SPS/

PLC

F1

X4/1

24V

Ω

10K

100K

Ω

X4/2

0V

X12/6

22K

X12/15

Ω

22K

Ω

22K

Ω

The circuit example is valid for all digital inputs!

F1: Delayed action fuse

F2: Quick action electronic fuse; can be reset by switching the 24VDC supply off
and on again.

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3.2.11. Resolver / Feedback (connector X13)

Compax3 device description

PIN
X13

1

2 res. res. Sense +

3 GND GND Hall1

4 REFres+ Vcc (+8V) Vcc (+5V) (controlled on the encoder

5 +5V (for temperature sensor) +5V (for temperature and hall

6

7 SIN- SIN- SIN- / A- (Encoder)

8 SIN+ SIN+ SIN+ / A+ (Encoder)

9 CLKfbk/ CLKfbk/ Hall3

10

11 COS- COS- COS- / B- (Encoder)

12 COS+ COS+ COS+ / B+ (Encoder)

13 res. DATAfbk N+

Feedback /X13

High Density /Sub D (dependent on the Feedback Module)

Resolver (F10) SinCos (F11) Direct drives (F12)

res. res. Sense -

side) max. 200mA load

sensors)

CLKfbk CLKfbk Hall2

Tmot Tmot Tmot

14 res. DATAfbk/ N-

15

REFres- GND (Vcc) GND (Vcc)

Note on F12:

+5V (Pin 4) is measured and controlled directly at the end of the line via Sense –
and Sense +.

Maximum length of cable: 100m

Caution! Pin 4 and Pin 5 must under no circumstances be connected!

Resolver cable

SinCos cable

192-120102 N7 - February 2004 29

Compax3 device description

3.3 Installation and dimensions Compax3

You can read about the following in this chapter:

Installation and dimensions Compax3 S0xx V2...............................................................................30

Installation and dimensions Compax3 S038 and S075 V4 ..............................................................31

Installation and dimensions Compax3 S150 V4 ..............................................................................32

Installation and dimensions Compax3 S300 V4 ..............................................................................33

3.3.1. Installation and dimensions of Compax3 S0xx V2

Mounting:

3 socket head screws M5

Mounting spacing:

Device separation 15 mm

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Compax3 device description

3.3.2. Installation and dimensions of Compax3 S038 and S075 V4

Mounting:

3 socket head screws M5

Mounting spacing:

Device separation 15 mm

40

7

9

6

7

2

8
4
2

9
5
2

65

Compax3 S038 V4:

8

0

100

Compax3 S075 V4:

115

2

7,5

192-120102 N7 - February 2004 31

Compax3 device description

3.3.3. Installation and dimensions of Compax3 S150 V4

Mounting:

4 socket head screws M5

Mounting spacing:

Device separation 15 mm

7

8
4

9
5
2

2

80

158

39

9

6

7

2

2

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Compax3 device description

3.3.4. Installation and dimensions of Compax3 S300 V4

Mounting:

4 socket head screws M5

Mounting spacing:

Device separation 15 mm

1
9
3

0
8
3

80

175

0

2

0

1

4

4

6

Compax3 S300 V4 is force-ventilated via a fan integrated into the heat

dissipater!

192-120102 N7 - February 2004 33

Compax3 device description

3.4 Safety function – safe standstill -

You can read about the following in this chapter:

Safety instructions concerning the function „Safe Standstill“ ........................................................... 36

Application examples „Safe Standstill“............................................................................................37

Compax3 is equipped with the "Safe Standstill" safety feature.

The “protection against unexpected start-up“ described in EN1037 can be
implemented with this feature.

Principle:

To ensure safe protection against a motor starting up unexpectedly, the flow of
current to the motor and thus to the power output stage must be prevented.

This is accomplished for Compax3 with two measures independent of each other
(Channel 1 and 2), without disconnecting the drive from the power supply:

Channel 1:

Activation of the power output stage can be disabled in the Compax3 controller by
means of a digital input or with a fieldbus interface (depending on the Compax3
device type) (deactivation of the energize input).

Channel 2:

The power supply for optocouplers and drivers of power output stage signals is
disconnected by a safety relay activated by the “ENABLE“ (X4/3) input and
equipped with force-directed contacts. This prevents control signals from being
transferred to the power output stage.

The „Safe Standstill“ safety function as defined by EN 954-1 Category 3
is only possible if both channels are used.

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Compax3 device description

Circuit diagram illustrating working principle:

Energise

controller

Notes

Controller
Feedback

Feedback
power
supply

safety relay

Enable Feedback

X4/3 X4/5X4/4

power
supply

L1 L2 L3

X1/1 X1/2 X1/3

motor

! In normal operation of Compax3, 24 V DC of power is supplied to the "Enable"

input (X4/3). The drive is then controlled by the inputs/outputs or the fieldbus.

! When used properly, the “Safe standstill“ safety function is only used when the

motor is at a standstill, since it is not capable of braking a motor or bringing it to a
standstill by itself.

Compax3-specific inputs and outputs

The "Energize" input and the "Controller Feedback" output depend on the
Compax3 device type:

! Compax3 I10 T10, I11 T11: a permanently assigned digital input and output (see

in the application examples).

! Compax3 T30, T40: "Energize" and "Controller Feedback" are applied to the I/Os

by way of the IEC program.

! Compax3 with Fieldbus: "Energize" and "Controller Feedback" are activated or

queried by the fieldbus (via control and status word).

192-120102 N7 - February 2004 35

Compax3 device description

3.4.1. Safety instructions for the “safe standstill” function

! Safety functions must be tested 100%.

! Only qualified staff members are permitted to install the „Safe Standstill“ feature

and place it in service.

! For all applications in which the first channel of the „Safe Standstill“ is

implemented by means of a PLC, care must be taken that the part of the program
that is responsible for current flowing to or not flowing to the drive is programmed
with the greatest possible care. The „Safe Standstill“ application example of
Compax3 with fieldbus should be considered.
The designer and operator responsible for the system and machine must refer
programmers who are involved to these safety-related points.

! Terminal X4/2 (GND 24 V and at the same time the reference point for the safety

relay bobbin) must be connected with the PE protective lead. This is the only way
to ensure protection against incorrect operation through earth faults (EN60204-1
Section 9.4.3)!

! All conditions necessary for CE-conform operation (see on page 14 must be

observed.

! It should be noted in connection with the „Safe Standstill“ application example

illustrated here that after the Emergency Power-off switch has been activated, no
galvanic isolation in accordance with EN 60204-1 Section 5.5 is guaranteed. This
means that the entire system must be disconnected from the mains power supply
with an additional main switch or mains power contactor for an “Emergency
Power-off" (for example for repair jobs). Please note in this regard that even after
the power is disconnected, dangerous electrical voltages may still be present in
the Compax3 drive for about 5 minutes.

! When using an external Emergency Stop module with adjustable delay time, (as

illustrated in the „Safe Standstill“ application example), it must be ensured that
the delay time cannot be adjusted by persons not authorized to do so (for
example by applying a lead seal).
The adjustable delay time on the Emergency Power-off module must be set to a
value greater than the duration of the braking ramp controlled by the Compax3
with maximum load and maximum speed.
If the setting range for the specified Emergency power-off module is not sufficient,
the Emergency power-off module must be replaced by another comparable
module.

! All safety-related external leads (for example the control lead for the safety relay

and feedback contact) must absolutely be laid so they are protected, for example
in a cable duct. Short circuits and crossed wires must be reliably excluded!

! If there are external forces operating on the drive axes, additional measures are

required (for example additional brakes). Please note in particular the effects of
gravity on suspended loads!

! If the power fails, the possibility must be considered that for the application with

stop category K1, such as is described in the application example, it will no longer
be possible to execute the braking ramp controlled to speed 0.

! It is important to note that if the drive is being activated (Energize) by the RS232

(RS485) interface, it may not be possible to execute switch-off by a controlled
braking ramp. For example, this is true when the set-up window of the C3
ServoManager is used. If set-up mode is turned on, the digital I/O interface and
fieldbus interface are automatically disabled.

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3.4.2. Application examples for “safe standstill”

You can read about the following in this chapter:

Circuit example for Compax3 – devices without bus option.............................................................37

Circuit ecample for Compax3 devices with bus option ....................................................................43

Circuit example for C3 powerPLmC – multi-axis application ...........................................................46

The application examples described here correspond to Stop Category 1 as
defined by EN60204-1.

A Stop Category 0 in accordance with EN 60204-1 can be implemented, for
example by setting the delay time on the Emergency power-off switch to 0. The
Compax3 drive will then be turned off immediately in 2 channels and will not be
able to generate any more torque. Please take into consideration that the motor will
not brake and a coasting down of the motor may result in hazards. If this is the
case, then a „Safe Standstill“ is not permitted in Stop Category 0.

Compax3 device description

3.4.2.1 Sample circuit example of Compax3 devices without fieldbus
option

Sample circuit for the following Compax3 devices:

Compax3 I10 T10

! Input "Energize": I0: X12/6

! Output "Controller Feedback": O2: X12/4

The Stop Category 1 described here cannot be used in the „Torque
Controller“ operating mode.

At least Firmware Version V02.01.12 is required to be able to implement
the application described here for the Compax3 I10T10 device (the
Firmware Version of Compax3 can be seen with the C3 ServoManager
under "Online Device Identification").

192-120102 N7 - February 2004 37

Compax3 device description

Compax3 I11 T11:

! Input "Energize": I2: X12/8

! Output "Controller Feedback": O2: X12/4

Compax3 Ixx T30 and Compax3 Ixx T40:

! Input "Energize": apply the Enable Input of the MC_Power - module (IEC-

program) to a Compax3 input.

! Output "Controller Feedback": apply the Status output of the MC_Power -

module (IEC-program) to a Compax3 output.

If the Compax3 „Safe Standstill“ feature is required or used for a
system or machine, the two error messages „Motor_Stalled“ and
„Tracking“ must not be turned off for a programmable Compax3 drive
(T30, T40) with the „C3_Errormask“ function module.

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Compax3 device description

Structure of Compax3 devices without fieldbus option:

! 2 Compax3 devices (the sample circuit also applies to one or more devices with

appropriate adjustments)

! 1 Emergency Power-off module (BH5928.47)

! 1 safety door monitor (BD5985N)

Note: With safety door monitor BD5985N, the safety door must be opened and
closed again every time after turning on the 24 V power supply so that the
Emergency power-off module can be acknowledged and reset. To avoid this,
safety door monitors with an additional simulation entry can also be used.

! 4 relays (K1, ... K4)

! 1 Emergency power-off switch

! Hazardous area accessible via a safety door with safety door switch S1 and S2

! 3 buttons (S3, ... S5)

192-120102 N7 - February 2004 39

Compax3 device description

L3 L2 L1

K1

L1

L2

L3

L1

L2

L3

Gerät 1

controller

X1/1

X1/2

X1/3

Gerät 2

controller

X1/1

X1/2

X1/3

S

4

Feedback
power
supply

I10T10:E0: X12/6
I11T11:E2: X12/8

A2: X 12/4

Energise

Controller
Feedback

Kanal 1
Channel 1

K3

GND24V

safety

relay

Enable

Feedback
power
supply

power
supply

I10T10:E0: X12/6
I11T11:E2: X12/8

A2: X12/4

X4/3

X4/4

X4/5

Feedback

Energise

Controller
Feedback

+24V

S

5

K4

GND24V

safety

relay

Enable

X4/3

Kanal 2

power
supply

Channel 2

X4/4

Feedback

X4/5

K2

GND24V

K2 K3

S

3

Not-Aus-Modul
Emergency power-off modul
BH5928.47

K4

3

3

S

3

4

S

Y39 Y40

A1(+ )

57

58

+24V

13

14

S11

A2(-)

GND24V

S21

S22

S31

S32

Switches and buttons:

S1: Closed when the safety door is closed

S2: Closed when the safety door is closed

S3: Activate Emergency power-off module

S4: Guide Device 1 to a currentless state

S5: Guide Device 2 to a currentless state

4

4

Gefahrenbereich
Danger Zone

Not-Aus- Schalter
Emergency
power-off switch

motor

motor

K1

+24V

1323

1424

GND24VGND24V

Schutztür offen
Safety door open

S1

S2

S13

S23

2-kanaliger
Schutztürwächter
2-channel safety
door control
BD5985N

+24V

GND24V

K2

S14S24

A2(-)Y1 Y2

A1(+ )

+24V

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Compax3 device description

Basic functions:

Compax3 devices disabled by:

Channel 1: Energize – input to “0” through open contacts of Emergency Power-off
Module (13-14)

Channel 2: Enable input to "0" through open contacts of Emergency power-off
module (57 -58)

Activate Emergency power-off module

Before the Compax3 can be placed in operation, the Emergency power-off module
must be activated by a pulse to Input S33/S34.

Prerequisite:

! S3 closed

! Safety door closed: This is required before the safety door monitor enables the

Emergency power-off module via Input S11 (by closing the contacts between 23
and 24).

! Current to K2, K3 and K4

! K2: receives current if all Compax3's are currentless (contact closed in

currentless state) = Channel 2 feedback

! K3: receives current if Compax3 Device 1 is currentless (output = „1“ in

currentless state) = Channel 1 feedback

! K4: receives current if Compax3 Device 2 is currentless (output = „1“ in

currentless state) = Channel 1 feedback

If S33 and S34 of the Emergency power-off module are briefly connected (pulse)
the contacts will be closed (between 13 and 14 and between 57 and 58)

Supplying current to Compax3

! Compax3 devices are enabled by the Energize input and the Enable input via the

Emergency power-off module. (If a fault is still pending on Compax3, it must
previously be reset. The acknowledge/reset function depends on the type of the
Compax3 device).

! Power is supplied to K1 and the mains power voltage is switched on by a K2

contact or by the closed safety door.

! The motors are energized with current.

Summary: Compax3 is not energized with current unless the feedback functions
via K2, K3 and K4 are capable of functioning.

Case 1: Normal access to the hazardous area

Activate Emergency power-off switch

Disconnecting the connection between S11 and S31 /S32 (2 channels) deactivates
the Emergency power-off module and causes Contacts 13 - 14 to open
immediately.

Channel 1: Compax3 devices receive the command via the Energize input to guide
the drive to a currentless state (using the ramp configured in the C3 ServoManager
for "drive disable").

Channel 1 feedback: The "Controller Feedback" Compax3 outputs supply current
to Relays K3 and K4.

Channel 2: After the delay time set in the Emergency power-off module, (this time
must be set so that all drives are stopped after it has elapsed) the contacts

192-120102 N7 - February 2004 41

Compax3 device description

between 57 and 58 open, which in turn deactivates the Enable inputs of the
Compax3 devices.

Channel 2 feedback: Power is only supplied to the K2 relay via the series circuit of
the Feedback contacts if all Compax3's are currentless: “Safe standstill” state
reached.

Now the safety door can be opened and access to the hazardous area is possible.

After the safety door is opened, the safety door monitor opens its contacts.

Mains power continues to be supplied to Compax3 devices if the K2 relay is
receiving current (so that current is supplied to K1) and the "Safe Standsill" is thus
acknowledged.

Case 2: Opening the safety door directly

After the safety door is opened, the safety door monitor opens its contacts.

The supply of mains power is disconnected by the safety door monitor.

After the storage capacity of the power DC bus is used up, the motors gradually
come to a standstill.

Caution! The mains power voltage is turned on again by the feedback from
Channel 2, since the feedback contacts are closed in the basic state. A "Safe
Standstill" is nevertheless still ensured after the motors have come to a standstill.

Function of the K1 relay

The effect of the K1 relay in the event of a fault is as follows: If the Feedback
contact (Channel 2 feedback) cannot be closed because of a defective Compax3
device, the supply of mains power is interrupted when the safety door is open
(safety door monitor contacts open; no feedback via Channel 2).

42 192-120102 N7 - February 2004

Parker EME

Compax3 device description

3.4.2.2 Sample circuit example of Compax3 devices with fieldbus
option

Sample circuit for the following Compax3 devices:

Compax3 I20 T11

Compax3 I20 T11

Layout:

! 2 Compax3 devices

! 1 Emergency Power-off module (BH5928.47)

! 1 safety door monitor (BD5985N)

Note: With safety door monitor BD5985N, the safety door must be opened and
closed again every time after turning on the 24 V power supply so that the
Emergency power-off module can be acknowledged and reset. To avoid this,
safety door monitors with an additional simulation entry can also be used.

! 3 relays (K1, ... K3

! 1 Emergency power-off switch

! Hazardous area accessible via a safety door with safety door switch S1 and S2

! 1 button (S3)

192-120102 N7 - February 2004 43

Compax3 device description

L3 L2 L1

K1

L1

L2

L3

Gerät 1

controller

X1/1

X1/2

X1/3

Gerät 2

controller

Feedback
power
supply

Feedback
power
supply

Feldbus
Schnittstelle

Fieldbus
Interface

safety

relay

Feldbus
Schnittstelle

Fieldbus
Interface

power
supply

Energise

Controller
Feedback

Enable

X4/3

X4/4

Feedback

X4/5

Energise

Controller
Feedback

Kanal 1
Channel 1

c

h

S

n

i

s

t

t

u

s

b

t

e

d

l

l

l

e

e

F

F

e

i

e

c

l

a

d

f

b

r

e

u

t

s

n

I

Kanal 2
Channel 2

4

s
u
b
d

l
e
F

s
u
b
d

l
e

i
F

e

l

l
e

t
s

t
t

i
n
h
c
S

e
c
a

f
r

e
t

n

I

motor

K2

GND24V

K3

GND24V

SPS
PLC

safety

relay

Enable

X4/3

power
supply

X4/4

Feedback

X4/5

X1/1

L1

X1/2

L2

X1/3

L3

K2 K3

S

3

Not-Aus-Modul
Emergency power-off modul
BH5928.47

S

S

+24V

3

3

4

3

57

58

+24V

Y39 Y40

A1(+ )

13

14

S11

A2(-)

GND24V

S21

S22

S31

S32

4

Not-Aus- Schalter
Emergency
power-off switch

motor

Gefahrenbereich
Danger Zone

K1

+24V

1323

1424

GND24VGND24V

Schutztür offen
Safety door open

S1

S2

S13

S23

2-kanaliger
Schutztürwächter
2-channel safety
door control
BD5985N

A2(-)Y1 Y2

GND24V

S14S24

A1(+ )

+24V

Switches and buttons:

S1: Closed when the safety door is closed

S2: Closed when the safety door is closed

S3: Activate Emergency power-off module

44 192-120102 N7 - February 2004

Parker EME

Compax3 device description

Basic functions:

Compax3 devices disabled by:

Channel 1: Energize deactivated by PLC due to open contacts of the Emergency
power-off module (13 -14)

Channel 2: Enable input to "0" through open contacts of Emergency power-off
module (57 -58)

Activate Emergency power-off module

Before the Compax3 can be placed in operation, the Emergency Power-off module
must be activated by a pulse to Input S33/S34.

Prerequisite:

! S3 closed

! Safety door closed: This is required before the safety door monitor enables the

Emergency power-off module via Input S11 (by closing the contacts between 23
and 24).

! K2 and K3 via PLC program:

! K2: receives current if Compax3 Device 1 and 2 are currentless (evaluation of

Compax3 status word) = Channel 1 feedback

! K3: receives current if Compax3 Device 1 and 2 are currentless (evaluation of

Channel 2 feedback) = Channel 2 feedback

If S33 and S34 of the Emergency power-off module are briefly connected (pulse)
the contacts will be closed (between 13 and 14 and between 57 and 58).

Supplying current to Compax3

! The PLC enables the Compax3 devices by means of the control word and the

Emergency power-off module enables the Compax3 devices by means of the
Enable input. (if a fault is still pending on Compax3, it must be previously
acknowledged/reset)

! Power is supplied to K1 and the mains power voltage is switched on by the

feedback output (Channel 2) or by the closed safety door.

! The motors are energized with current.

Summary: Compax3 is not energized with current unless the feedback functions
via K2 and K3 are capable of functioning.

Case 1: Normal access to the hazardous area

Activate Emergency power-off switch

Disconnecting the connection between S11 and S31 /S32 (2 channels) deactivates
the Emergency power-off module and causes Contacts 13 - 14 to open
immediately.

The PLC evaluates this and responds as follows:

Channel 1: Compax3 devices receive the command via the control word

1

to guide
the drive to a currentless state (using the ramp configured in the C3 ServoManager
for "drive disable").

Channel 1 feedback: The Compax3 feedback via the status word

2

is evaluated by

the PLC.

1

Example for the assignment of the control word (CW) to guide the drive to a stop and switch: Profibus: CW.2 = “0” (OFF3) standstill via

ramp (FSTOP3) and then currentless-switch. CANopen: CW.3 = “0” standstill via STOP ramp, then with CW.0 currentless-switch.

2

Example for the assignment of the status word (SW) to guide the drive to a standstill and switch: Profibus: SW.6 = “1” switch-on

disable (motor currentless). CANopen: SW.1 = “02” Ready to Switch on (motor currentless).

192-120102 N7 - February 2004 45

Compax3 device description

Channel 2: After the delay time set in the Emergency power-off module, (this time
must be set so that all drives are stopped after it has elapsed) the contacts
between 57 and 58 open, which in turn deactivates the Enable inputs of the
Compax3 devices.

Channel 2 feedback: „Safe Standstill“ is reported back as feedback through the
series circuit of the Feedback contacts if all Compax3's are currentless. The PLC
evaluates this and activates the K2 and K3 relays if the feedback was from
Channel 1 and 2.

Now the safety door can be opened and access to the hazardous area is possible.

After the safety door is opened, the safety door monitor opens its contacts.

Compax3 devices continue to receive mains power via the feedback from Channel

2.

Case 2: Opening the safety door directly

After the safety door is opened, the safety door monitor opens its contacts.

The supply of mains power is disconnected by the safety door monitor.

After the storage capacity of the power DC bus is used up, the motors gradually
come to a standstill.

Caution! The mains power voltage is turned on again by the feedback from
Channel 2, since the feedback contacts are closed in the basic state. A "Safe
Standstill" is nevertheless still ensured after the motors have come to a standstill.

Function of the K1 relay

The effect of the K1 relay in the event of a fault is as follows: If the Feedback
contact (Channel 2 feedback) cannot be closed because of a defective Compax3
device, the supply of mains power is interrupted when the safety door is open
(safety door monitor contacts open; no feedback via Channel 2).

3.4.2.3 Sample circuit for C3 powerPLmC multi-axis application

If the Compax3 “Safe Standstill” feature is required or used for a
system or machine, the two error messages “Motor_Stalled” and
“Tracking” must not be turned off with the “C3_Errormask” function
module.

46 192-120102 N7 - February 2004

Parker EME

Compax3 device description

Layout:

! 1 Compax3 with powerPLmC

! n Compax3 devices

! 1 Emergency Power-off module (BH5928.47)

! 1 safety door monitor (BD5985N)

Note: With safety door monitor BD5985N, the safety door must be opened and
closed again every time after turning on the 24 V power supply so that the
Emergency power-off module can be acknowledged and reset. To avoid this,
safety door monitors with an additional simulation entry can also be used.

! 3 relays (K1, ... K3)

! 1 Emergency power-off switch

! Hazardous area accessible via a safety door with safety door switch S1 and S2

! 1 button S3

192-120102 N7 - February 2004 47

Compax3 device description

L3 L2 L1

C3_1 mit C3 powerPLmC

controller

Feedback
power
supply

K1

X1

L1

/1

L2

/2

L3

/3

C3_2

controller

Feedback
power
supply

X1

L1

/1

L2

/2

L3

/3

C3_3

controller

Feedback
power
supply

Energise

Controller
Feedback

safety

relay

Feldbus
Schnitt-
stelle
Fieldbus
Interface

Energise

Controller
Feedback

safety

relay

Feldbus
Schnitt-
stelle
Fieldbus
Interface

Energise

Controller
Feedback

X4/3

power
supply

X4/4

X4/5

X4/3

power
supply

X4/4

X4/5

I0: X12/6

O0: X12/2

K2

GND24V

Enable

Feedback

GND24V

Enable

Feedback

Kanal 1
Channel 1

K3

C3_1 powerPLmC Program (Kanal 1; Channel 1)

Enable C3_1

C3_1.I0

Enable C3_2

Enable C3_3

Enable C3_n

AND

AND

AND

AND

C3_1

C3_2

C3_3

C3_n

motor 1

MC_POWER

Enable

Axis

MC_POWER

Enable

Axis

MC_POWER

Enable

Axis

MC_POWER

Enable

Axis

Status

Error

Status

Error

Status

Error

Status

Error

OR

C3_1.O0

safety

relay

X1

L1

/1

L2

/2

L3

/3

Feldbus
Schnitt-
stelle
Fieldbus
Interface

C3_n

controller

X1

L1

/1

L2

/2

L3

/3

Not-Aus-Modul
Emergency power-off modul
BH5928.47

Feedback
power
supply

Energise

Controller
Feedback

safety

relay

Feldbus
Schnitt-
stelle
Fieldbus
Interface

K2 K3

S

3

X4/3

power
supply

X4/4

X4/5

X4/3

power
supply

X4/4

X4/5

Feedback

Feedback

+24V

S

S

3

3

3

4

Enable

Enable

2
l
a
n
a

K

2
l
e
n
n
a
h

C

57

58

+24V

Y39 Y40

A1(+ )

13

14

S11

A2(-)

GND24V

S21

S22

S31

S32

Not-Aus- Schalter
Emergency
power-off switch

motor 2

motor 3

motor n

Gefahrenbereich
Danger Zone

K1

Schutztür offen
Safety door open

S1

+24V

1323 S13 S23 S14S24

2-kanaliger
Schutztürwächter
2-channel safety
door control
BD5985N

1424

+24V

GND24V

K3

GND24VGND24V

S2

A2(-)Y1 Y2

A1(+)

+24V

Switches and buttons:

S1: Closed when the safety door is closed

S2: Closed when the safety door is closed

S3: Activate Emergency power-off module

48 192-120102 N7 - February 2004

Parker EME

Compax3 device description

Basic functions:

Compax3 devices disabled by:

Channel 1: Energize input (I0) to C3_1 (with powerPLmC) to "0" through open
contacts of Emergency power-off module (13 -14)

Channel 2: Enable inputs of individual Compax3's to "0" through open contacts of
Emergency power-off module (57 -58)

Activate Emergency power-off module

Before the Compax3 can be placed in operation, the Emergency power-off module
must be activated by a pulse to Input S33/S34.

Prerequisite:

! S3 closed

! Safety door closed: This is required before the safety door monitor enables the

Emergency power-off module via Input S11 (by closing the contacts between 23
and 24).

! Current flowing to K2 and K3

! K3: receives current if all Compax3's are currentless (contact closed in

currentless state) = Channel 2 feedback

! K2: receives current if all Compax3 devices are currentless (Output O0 = "1" if the

MC_POWER components of all devices have the status „FALSE“. ) = Channel 1
feedback

If S33 and S34 of the Emergency power-off module are briefly connected (pulse)
the contacts will be closed (between 13 and 14 and between 57 and 58)

Supplying current to Compax3

! The Enable input is activated on all Compax3’s by the Emergency power-off

module.

! Input I0 is also activated (="1") on Compax3 C3_1, which makes it possible to

activate the ENABLE inputs of the MC_Power modules with the AND modules. (If
a fault is still pending on Compax3, it must previously be reset. The
acknowledge/reset function depends on the type of the Compax3 device).

! Power is supplied to K1 and the mains power voltage is switched on by a K2

contact or by a closed safety door.

! The motors are energized with current.

Summary: Compax3 is not energized with current unless the feedback functions
via K2 and K3 are capable of functioning.

Case 1: Normal access to the hazardous area

Activate Emergency power-off switch

Disconnecting the connection between S11 and S31 /S32 (2 channels) deactivates
the Emergency power-off module and causes Contacts 13 - 14 to open
immediately.

Channel 1: The MC_POWER modules are deactivated for all Compax3's by Input
I0 = "0" on device C3_1 (with powerPLmC) via the AND modules. Compax3
devices are guided to a standstill and the current is switched off (by means of the
ramp for “drive disable) configured in the C3 ServoManager.

Channel 1 feedback: Output O0 = "1" if the MC_POWER components of all
devices have the status „FALSE“. .

192-120102 N7 - February 2004 49

Compax3 device description

Channel 2: After the delay time set in the Emergency power-off module, (this time
must be set so that all drives are stopped after it has elapsed) the contacts
between 57 and 58 open, which in turn deactivates the Enable inputs of the
Compax3 devices.

Channel 2 feedback: Power is only supplied to the K3 relay via the series circuit of
the Feedback contacts if all Compax3's are currentless: "Safe standstill“ state
reached.

Now the safety door can be opened and access to the hazardous area is possible.

After the safety door is opened, the safety door monitor opens its contacts.

Mains power continues to be supplied to Compax3 devices if the K3 relay is
receiving current (so that current is supplied to K1) and the "Safe Standstill" is thus
acknowledged.

Case 2: Opening the safety door directly

After the safety door is opened, the safety door monitor opens its contacts.

The supply of mains power is disconnected by the safety door monitor.

After the storage capacity of the power DC bus is used up, the motors gradually
come to a standstill.

Caution! The mains power voltage is turned on again by the feedback from
Channel 2, since the feedback contacts are closed in the basic state. A "Safe
Standstill" is nevertheless still ensured after the motors have come to a standstill.

Function of the K1 relay

The effect of the K1 relay in the event of a fault is as follows: If the Feedback
contact (Channel 2 feedback) cannot be closed because of a defective Compax3
device, the supply of mains power is interrupted when the safety door is open
(safety door monitor contacts open; no feedback via Channel 2).

50 192-120102 N7 - February 2004

Parker EME

4. Technical Data

Mains connection: Compax3 S0xx V2

Controller type S025 V2 S063 V2

Mains voltage

Rated input current

Maximum fuse rating per device

Mains connection Compax3 Sxxx V4

Controller type S038 V4 S075 V4 S150 V4 S300 V4

Mains voltage

Rated input current

Maximum fuse rating per
device

Technical Data

Single phase 230VAC + 10%

80-230VAC+10% / 50-60Hz

6Aeff 16Aeff

10A (automatic circuit
breaker K)

Three-phase 3*400VAC

80-480 VAC+10% / 50-60 Hz

6Aeff 10 Aeff 16Aeff 22Aeff

10A (automatic
circuit breaker
K)

16 A (automatic circuit
breaker K)

16 A (automatic circuit
breaker K)

25A (automatic
circuit breaker
K)

Output data: Compax3 S0xx V2

Controller type S025 V2 S063 V2

Output voltage (at 1*230 V)

Rated output current (at 1*230 V)

Pulse current

Power [hp]

Switching frequency

Power loss for In [Pv]

Efficiency

The currents are valid for the power output stage clock frequency of 8kHz normally set.

3x 0-230V 3x 0-230V

2.5Aeff 6.3Aeff

5Aeff for 5s 12.6Aeff for 5s

1kVA 2.5kVA

8kHz 8kHz

30W 60W

95% 96%

Output data Compax3 Sxxd V4

Controller type S038 V4 S075 V4 S150 V4 S300 V4

Output voltage (at 3*400
VAC)

Rated output current (at
3*400 VAC)

Pulse current

(at 400VAC)

Power [hp]

(at 400VAC)

Switching frequency

Power loss for In

Efficiency

3x 0-400V

3.8Aeff 7.5Aeff 15Aeff 30Aeff

7.5Aeff for 5s 15Aeff for 5s 30Aeff for 5s 60Aeff for 5s

2.5kVA 5kVA 10kVA 20kVA

8kHz 8kHz 4kHz 4kHz

80 W 120W 160W 350W

94% 95% 97% 97%

192-120102 N7 - February 2004 51

Technical Data

Resulting nominal and peak currents depending on the switching
frequency of the power output stage

Compax3 S0xx V2 at 230VAV

Power output

S025 V2 S063 V2
stage switching
frequency

8kHz

pre-set

16kHz

I

nominal

I

(<5s)

peak

I

nominal

I

(<2,5s) 5.5A

peak

2.5A

5.5A

2.5A

Compax3 S0xx V4 at 3*400VAC

Power output
stage switching
frequency

4kHz

8kHz

16kHz

I

nominal

I

(<5s)

peak

I

nominal

I

(<2,5s) 9.0A

peak

I

nominal

I

(<2,5s) 5.0A

peak

S038 V4 S075 V4 S150 V4 S300 V4

--

--

3.8A

2.5A

Compax3 S0xx V4 at 3*480VAC

eff

eff

eff

eff

eff

eff

eff

eff

6.3A

12.6A

5.5A

12.6A

7.5A

15.0A

3.7A

10.0A

eff

eff

eff

eff

15A

eff

30A

eff

eff

eff

eff

eff

10.0A

20.0A

5.0A

10.0A

eff

eff

eff

eff

30A

60A

26A

52A

14A

28A

eff

eff

eff

eff

eff

eff

Power output

S038 V4 S075 V4 S150 V4 S300 V4
stage switching
frequency

4kHz

pre-set

8kHz

16kHz

The values marked with grey re the pre-set values (standard values)!

I

nominal

(<5s)

I

peak

I

nominal

I

(<2,5s)

peak

I

nominal

I

(<2,5s) 4.0A

peak

--

--

3.8A

7.5A

2.0A

eff

eff

eff

eff

6.5A

15.0A

2.7A

8.0A

eff

eff

eff

eff

13.9A

30A

8.0A

16.0A

3.5A

7.0A

eff

eff

eff

eff

eff

eff

Accuracy at the motor

For option F10: Resolver

For option F11: SinCos

! Position resolution: 16 bits (= 0.005°)
! Absolute accuracy: ±0.167°
! Position resolution: 19 bits (= 0.0002°)
! Absolute accuracy: ±0.005°

30A

60A

21.5A

43A

eff

10A

eff

20A

eff

eff

eff

eff

52 192-120102 N7 - February 2004

Parker EME

Technical Data

For option F12: Direct drives

! Position resolution per pitch resp. per

revolution (max. 24bit):

! the analog hall sensors: 13 bits

! For Sine-Cosine:

13Bit + log

! For TTL (ES422):

2 + log

For rotational motors you have to use revolutions
instead of pitch.

! Accuracy:

The accuracy depends on the
accuracy of the encoders used.

Control voltage 24 VDC

Controller type Compax3

Voltage range

Current drain of the device

Total current drain

Ripple

Requirement according to safe extra
low voltage (SELV)

21 - 27VDC

0.8 A

0.8 A + Total load of the digital outputs +
current for the motor holding brake

0.5Vpp

yes

(Strokes / Pitch)

2

(Strokes / Pitch)

2

Motors and feedback systems supported

Motors

Direct drives

! Linear motors

! Torque motors

Position encoder (Feedback)

Litton:

Tamagawa:

Siemens:

! Sinusoidal commutated synchronous

motors up to maximum rotation speed
of 9000 rpm.

! 3 phase synchronous direct drives

! Maximum rotating field frequency

600Hz

Option F10: Resolver

! JSSBH-15-E-5

! JSSBH-21-P4

! RE-21-1-A05

! RE-15-1-B04

! 2018N321 E64

! 23401-T2509-C202

Option F11: SinCos

! Singleturn (Stegmann)

! Multiturn (Stegmann) Absolute position

up to 4096 motor revolutions.

©

192-120102 N7 - February 2004 53

Technical Data

Special encoder systems for direct
drives

Analog hall sensors

Option F12

! Sine - cosine signal (max. 5Vss

1Vss) 90° offset

! U-V Signal (max. 5Vss

120° offset.

!

Encoder

(linear or rotatory)

! Sine-cosine (max. 5Vss

(max. 400kHz) or

! TTL (RS422) (max. 5MHz)

with the following modes of commutation:

! Automatic commutation or

! Digital hall sensors

Distance coded

feedback systems

! Distance coding with 1VSS - Interface
! Distance coding with RS422 - Interface

(Encoder)

Interfaces

Interface selection by external plug contact assignment

RS232

RS485 (2 or 4-wire)

! 115200 baud

! Word length: 8 bits, 1 start bit, 1 stop bit

! Hardware handshake XON, XOFF

! 9600, 19200, 38400, 57600 or 115200

baud

! Word length 7/8 bit, 1 start bit, 1 stop bit

! Parity (can be switched off) even/odd

! 2 or 4-wire

3

; typical

4

; typical 1Vss)

5

; typical 1Vss)

Motor holding brake output

Controller type Compax3

Voltage range

Maximum output current (short circuit
proof)

Brake operation Compax3 Sxxx V2

Controller type S025 V2 S063 V2

Capacitance / storable energy

Minimum ballast - resistance

Recommended nominal power rating

Pulse power rating for 1s

3

Max. differential input between SIN- (X13/7) and SIN+ (X13/8).

4

Max. differential input between SIN- (X13/7) and SIN+ (X13/8).

5

Max. differential input between SIN- (X13/7) and SIN+ (X13/8).

21 – 27VDC

1.6 A

560µF / 15Ws 1120µF /30Ws
100Ω 56Ω

20 ... 60W 60 ... 180W

1kW 2.5kW

54 192-120102 N7 - February 2004

Parker EME

Technical Data

Compax3 Sxxx V4 brake operation

Controller type S038 V4 S075 V4 S150 V4 S300 V4

Capacitance / storable
energy

Minimum ballast -

235µF / 37Ws 470µF / 75Ws 690µF /

110Ws

1100µF /

176Ws

100Ω 56Ω 22Ω 15Ω

resistance

Recommended nominal

60 ... 250W 60 ... 500 W 60 ... 1000 W 60 ... 1000 W

power rating

Pulse power rating for 1s

2.5kW 5kW 10 kW 42kW

Ballast resistors for Compax3

Ballast resistor Device sustained dynamic

BRM8/01 (100ΩΩΩΩ)

BRM5/01 (56ΩΩΩΩ)

BRM6/02 (33ΩΩΩΩ)

BRM4/01 (15ΩΩΩΩ)

BRM4/02 (15ΩΩΩΩ)
BRM4/03 (15ΩΩΩΩ)

Compax3 S025 V2

60W

Compax3 S038 V4
Compax3 S063 V2

180W

Compax3 S075 V4

Compax3 S150 V4 570W

Compax3 S300 V4 570W

Compax3 S300 V4 740W

Compax3 S300 V4 1500W

250W (<1s; ≥10s cooling time)

2300W (<0.4s; ≥8s cooling

time)

6900 W (<1s; ≥ 20s cooling

time)

6900 W (<1s; ≥ 20s cooling

time)

8900W (<1s; ≥20s cooling time)
18kW (<1s; ≥20s cooling time)

Mechanical data

Controller type Dimensions

HxWxD [mm]

Compax3 S025 V2

Compax3 S063 V2

Compax3 S038 V4

Compax3 S075 V4

Compax3 S150 V4

Compax3 S300 V4

199 x 84 x 172 2.0

199 x 100 x 172 2.5

260 x 100 x 172

260 x 115 x 172

260 x 160 x 172 6.8

380 x 175 x 172 10.9

Protection type IP20

Safety

Safe standstill as per EN954-1, category
3

! For implementation of the “protection

against unexpected start-up“ function
described in EN1037.

! Please note the circuit examples in the

paper manual supplied. Circuit

examples (see on page 34).

UL certification

Weight [kg]

3.5

4.3

conform to UL:

Certified

! according to UL508C

! E-File_No.: E235 342

The UL certification is documented by a UL logo on the
device (type specification plate)

192-120102 N7 - February 2004 55

"UL" - logo:

Technical Data

Insulation requirements

Protection class

Protection against human contact with
dangerous voltages

Overvoltage category

Degree of contamination

Ambient conditions

General ambient conditions

Permissible ambient temperature:

Operation
Storage
Transport

Tolerated humidity:

Operation
Storage
Transport

Elevation of operating site

Cooling mode

Sealing

EMC interference emission

EMC disturbance immunity

Protection class I according to EN 50 178 (VDE
0160 part 1)

According to DIN VDE 0106, part 100

Voltage class III according to HD 625 (VDE
0110-1)

Degree of contamination 2 according to HD 625
(VDE 0110 part 1) and EN 50 178 (VDE 0160
part 1)

In accordance with EN 60 721-3-1 to 3-3

Climate (temperature/humidity/barometric
pressure): Class 3K3

0 to +45 C Class 3K3
–25 to +70 C Class 2K3
–25 to +70 C Class 2K3

No condensation

<= 85% Class 3K3
<= 95% Class 2K3
<= 95% Class 2K3

<=1000m above sea level for 100% load
ratings

Please inquire for greater elevations

Compax3 S025 V2 ... S150 V4: convection

Compax3 S300 V4: force-ventilation via fan in
the heat dissipator

IP20 protection class according to EN 60 529

Limit values according to EN 61 800-3, Class ‘A‘
with integrated mains filter for up to 10 m cable
length, otherwise with external mains filter

Limit values for industrial utilization according to
EN 61 800-3 (includes EN 50 081-2 and EN 50
082-2)

(Relative humidity)

EC directives and harmonised EC norms

EC low voltage directive
73/23/EEC and RL 93/68/EEC

EC-EMC directive
89/336/EEC

56 192-120102 N7 - February 2004

EN 50 178, General industrial safety norm

Equipping electric power systems with
electronic operating equipment

HD 625, general electrical safety

Insulation principles for electrical operating
equipment

EN 60 204-1, Machinery norm, partly applied

EN 61 800-3, EMC norm

Product standard for variable speed drives

EN 50 081-2 ... 50 082-2, EN 61 000-4-2 ...61
000-4-5

Parker EME

5. Index

Index

A

Analog / Encoder (plug X11) • 30

B

Ballast resistor • 23, 59
Ballast resistor / high voltage supply plug X2

for 230VAC devices • 23

Ballast resistor / high voltage supply plug X2

for 400VAC devices • 24

C

C3 IEC61131-3 - Debugger • 11
C3 MotorManager

configuration of almost any motor • 11

C3 ServoManager

configuring Compax3 , setup and optimization

• 10
C3 ServoManagers • 4
CamEditor

cam creation for C3 T40 • 11

CoDeSys - IEC61131-3 – development tool •

11
Compax3 device description • 19
Complements/corrections in manual and online

help • 11
conditions of usage for the UL-certification • 9
Conditions of utilization • 15
Conditions of utilization for CE-conform

operation • 15, 41
Conditions of utilization for UL certification • 17
Control voltage 24 VDC • 27
Control voltage 24VDC / enable (plug X4) • 27

D

Device assignment • 7
Digital inputs/outputs (plug X12) • 31
Direct drives • 9

F

Firmware - Download • 10
Function of the LEDs on the front panel • 21

G

General hazards • 12

I

Input wiring of digital inputs • 32
Installation and dimensions Compax3 • 34
Installation and dimensions of Compax3 S038

and S075 V4 • 36
Installation and dimensions of Compax3 S0xx

V2 • 35
Installation and dimensions of Compax3 S150

V4 • 37

Installation and dimensions of Compax3 S300

V4 • 38

Introduction • 7

M

Manufacturer's Declaration of Conformity • 18
Motor / Motor brake (plug X3) • 26
Motor Connection • 26
Motor holding brake • 26

N

New Compax3 - functions • 9
New functions of the Compax3 - Software -

tools • 10
New machine zero modes • 10
Notes on the Documents Supplied • 3

O

Optimization of the predefined external

setpoint via the analog input • 9
Output wiring of digital outputs • 32

P

Plug and connector assignment Compax3 • 20
Plug assignment Compax3S0xx V2 • 20, 21,

23, 26, 27, 29, 33
Power supply • 20, 21
Power supply plug X1 for 230VAC devices • 21
Power supply plug X1 for 400 VAC devices •

22

R

Release 1/2004 • 9
Resolver • 33
Resolver / Feedback (connector X13) • 33
RS232 / RS485 interface (plug X10) • 29
RS232 plug assignment • 29
RS485 / RS232 - interface • 10
RS485 plug assignment • 29

S

Safe standstill • 39
Safe Standstill application example • 42
Safety function – safe standstill - • 27, 39
Safety function – Safe standstill - • 60
Safety Instructions • 12
Safety notes on the Safe standstill feature • 41
Safety-conscious working • 13
Sample circuit example of Compax3 devices

with fieldbus option • 48
Sample circuit example of Compax3 devices

without fieldbus option • 42
Sample circuit for C3 powerPLmC multi-axis

application • 51
Setup - support • 10

192-120102 N7 - February 2004 57

Index

Special safety instructions • 13
State of delivery • 19
Switching frequency of the power output stage

can be set • 9

T

Technical Data • 56
Type specification plate • 8

U

UL - certification • 9
Usage in accordance with intended purpose •

12

W

Warranty conditions • 14
Wiring of analog outputs • 30
Wiring of the analog input • 31

X

X1 • 21
X10 • 29
X11 • 30
X12 • 31
X13 • 33
X2 • 23
X3 • 26
X4 • 27

58 192-120102 N7 - February 2004