Parker Compax3M, Compax3M150D6, Compax3M300D6, Compax3M050D6, Compax3M100D6 Short Description

Multi-axis devices

Electromechanical Automation

Compax3M Short Description

Multi-axis devices

English......Page 1...20

Deutsch...Seite 21...40

Français..Page 42...60

We reserve the right to make technical changes.
The data correspond to the current status at

the time of printing.

DOC-0012-03

DOC-0012-03

192-120148N13

2019-06

Release as from R09-63

192-120148N13 2019-06

Notes on the Documents Supplied

____________________________

Windows NT®, Windows 2000™, Windows XP™, Windows Vista, Windows 7 are trademarks of
Microsoft Corporation.
EtherCAT® is a registered trademark and a patented technology of Beckhoff Automation GmbH,
Germany.
CoDeSys® is a registered trademark of 3S-Smart Software Solutions GmbH.
PROFINET is a registered trademark of Profibus and PROFINET International.
Ethernet/IP is a trademark of Open DeviceNet Vendor Association.

Non-warranty clause

We checked the contents of this publication for compliance with the associated
hard and software. We can, however, not exclude discrepancies and do therefore
not accept any liability for the exact compliance. The information in this publication
is regularly checked, necessary corrections will be part of the subsequent
publications.
German Master created.

Production site:

Parker Hannifin Manufacturing Germany GmbH & Co. KG
Electromechanical & Drives Division [EME]
Robert-Bosch-Strasse 22
77656 Offenburg (Germany)
Tel.: + 49 (0781) 509-0
Fax: + 49 (0781) 509-98176
Internet: www.parker.com/eme http://www.parker.com/eme
E-mail: [e-mail] mailto:[e-mail]

Multi-axis devices

Parker Hannifin GmbH - registered office: Bielefeld HRB 35489
Management Board: Ellen Raahede Secher, Dr.-Ing. Hans-Jürgen Haas, Günter Schrank, Kees Veraart - Chairman of the board:
Hansgeorg Greuner

Italy:

Parker Hannifin Manufacturing Srl
Electromechanical & Drives Division [EME]
Via C. Gounod, 1
20092 Cinisello Balsamo (Milano), Italy
Tel.: + 39 (0)2 361081
Fax: + 39 (0)2 36108400
Internet: www.parker.com/eme http://www.parker.com/eme
E-mail: [e-mail] mailto:[e-mail]

Location USA:

Parker Hannifin Corporation • Electromechanical Automation
5500 Business Park Drive • Rohnert Park, CA 94928
Phone #: [phone] • FAX #: [phone]
E-mail: [e-mail] mailto:[e-mail] • Internet:

www.parker.com/emn http://www.parker.com/emn
Unser Produkt im Internet: http://www.parker.com/eme/c3
Downloads http://solutions.parker.com/c3_support

2 192-120148N13 2019-06

Parker EME

Operating system:

MS Windows XP SP3 / MS Vista (32 Bit) / Windows 7 (32 Bit / 64 Bit)

Browser:

MS Internet Explorer 8.x or higher

Processor:

Intel / AMD Multi core processor >=2GHz

Hard disk:

>= 20GB available memory

Monitor:

Resolution 1024x768 or higher

Graphics card:

on onboard graphics (for performance reasons)

Interface:

USB 2.0

1. Notes on the Documents Supplied

Compax 3 - short

reference guide

Online help system

This short reference guide does contain only the basic information; for more

detailed information please refer to the Help-files of the individual Compax3

device types.

Compax3 - Download page:
http://solutions.parker.com/c3_Support

Here you find the Compax3 ServoManager, Firmware, Field Bus Files, Targets and
Application examples.

C3 ServoManager

After the inst
system with the "C3 ServoManager Help Installer" (you can select the C3 device
type as well as the desired language) to your PC. The help system can be called
up directly from the ServoManager. You will find the complete description of the
selected device type in these online help files.
Please note that the help files are associated with defined device and software
versions.

Status of the Manuals:

Help and PDFs are updated simultaneously. In case of doubt the HTML help
shows the actual state in comparison to PDF edition.
For additional HTLM help please refer to our website.

allation of the ServoManager you can copy the desired Online help

1.1 C3 ServoManager

PC requirements

Minimum requirements:

User : >= 1024MB

Note:

 For the installation of the software you need administrator authorization on the

target computer.

192-120148N13 2019-06 3

Notes on the Documents Supplied

Content

Connection

PC-PSUP

Device Selection

Configuration

Your PC is connected to the PSUP (mains module) connector X3 via an USB cable
(SSK33/03).
Start the Compax3 servo manager and make the setting for the assigned interface
in the menu"Options: Communication settings RS232/RS485...".
The interface is marked as "USB Serial Port (COMx)" in the windows device
manager. The no. of the COM port "x" may vary. You can find it in the PC under
system control, system, hardware, device manager, connections.

In the menu tree under device selection you can read the device type of the
connected device (Online Device Identification) or select a device type (Device
Selection Wizard).

Then you can double click on "Configuration" to start the configuration wizard. The
wizard will lead you through all input windows of the configuration.

Multi-axis devices

1. Notes on the Documents Supplied ........................................................ 3

1.1 C3 ServoManager ..................................................................................... 3

2. Introduction ............................................................................................. 5

2.1 Device assignment .................................................................................. 5

2.2 Scope of delivery ..................................................................................... 5

2.3 Type specification plate .......................................................................... 5

2.4 Packaging, transport, storage ................................................................ 7

2.5 Safety instructions ................................................................................... 8

2.5.1. General hazards ................................................................................................. 8

2.5.2. Working safely / qualification ........................................................................... 8

2.5.3. Special dangers ................................................................................................. 8

2.6 Warranty conditions ................................................................................ 9

2.7 Conditions of utilization .......................................................................... 9

2.7.1. Conditions of utilization for CE-conform operation ....................................... 9

2.7.2. Conditions of utilization for UL approval Compax3M .................................. 11

2.7.3. Conditions of utilization for UL approval PSUP ........................................... 12

2.7.4. Current on the mains PE (leakage current) ................................................... 13

2.7.5. Supply networks .............................................................................................. 13

2.8 EC declaration of conformity Compax3M ............................................ 14

2.9 EC declaration of conformity PSUP ..................................................... 15

3. Device description ................................................................................ 16

3.1 Installation instructions Compax3M .................................................... 16

3.2 Mounting and dimensions ..................................................................... 17

3.2.1. Mounting and dimensions PSUP10/C3M050D6, C3M100D6,

C3M150D6 ......................................................................................................... 17

3.2.2. Mounting and dimensions PSUP20/PSUP30/C3M300D6 ............................. 18

4. Technical Data ....................................................................................... 19

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Parker EME

EC declaration of conformity PSUP ................................................................................. 15

2. Introduction

Type specification

(example)

In this chapter you can read about:

Device assignment ............................................................................................................ 5

Scope of delivery ............................................................................................................... 5

Type specification plate ..................................................................................................... 5

Packaging, transport, storage ............................................................................................ 7

Safety instructions ............................................................................................................. 8

Warranty conditions ........................................................................................................... 9

Conditions of utilization ...................................................................................................... 9

EC declaration of conformity Compax3M ......................................................................... 14

2.1 Device assignment

This manual is valid for the following devices:

 Compax3M050D6 + supplement
 Compax3M100D6 + supplement
 Compax3M150D6 + supplement
 Compax3M300D6 + supplement

Device assignment

 PSUP10D6 (mains module)
 PSUP20D6 (mains module)
 PSUP30D6 (mains module)

2.2 Scope of delivery

 Device accessories

Device accessories for Compax3M

 Cable clamps in different sizes for large area shielding of the motor cable, the

screw for the cable clamp as well as

 the matching plug for the Compax3M connectors X14, X15, X43
 a toroidal core ferrite for a cable of the motor holding brake
 an interface cable (SSK28/23) for communication within the axis combination
 With safety option S3: Mating plugs X28 and connection cable X26 / X27

2.3 Type specification plate

The present device type is defined by the type specification plate (on the housing):

plate: PSUP

192-120148N13 2019-06 5

Introduction

1

Type designation: The complete order designation of the device (2 - 4).

2

PSUPx0:Mains module 3AC 230...480V, nominal power in 1kW (10=10kW)

D6: Designation nominal supply

4

Options: Mxx: I/O extension

5

Unique number of the particular device

6

Date of factory test

7

Nominal supply voltage: Power Input: Input supply data / Power Output: Output data

8

CE compliance

9

1

Type designation: / The complete order designation of the device (2, 5, 6, 9, 8).

C3: Abbreviation for Compax3

H050: High power device, nominal device current in 1A (050=50A)

D6: Designation nominal supply
V2: Mains supply voltage (2=230VAC/240VAC, 4=400VAC/480VAC)

3

Unique number of the particular device

Nominal supply voltage
Power Input: Input supply data / Power Output: Output data

F12: Feedback module for direct drives

Device interface

C20:

7

Date of factory test

8

Options: Mxx: I/O extension, HEDA / Sx: optional safety technology on C3M

Technology function

T30: Motion control in accordance with IEC61131-3 / T40: Electronic cam

10

CE compliance

11

Certified safety technology (corresponding to the logo displayed)

Compax3 - Type

(example):

Multi-axis devices

specification plate

Explanatio

3 Configuration and parameterization interface: USB:USB connection

n:

UL certified (corresponding to the logo displayed on the device)

Explanation:

S025: Single axis device, nominal device current in 100mA (025=2.5A)

2

M050: Multi-axis device, nomi nal device current in 100mA (050=5A)

4

Designation of the feedback system

F10: Resolver / F11: SinCos© / Single- or Multiturn

5

I10: Analog, step/direction and encoder input
I11 / I12: Digital Inputs / Outputs and RS232 / RS485

6

I20: Profibus DP / I21: CANopen / I22: DeviceNet /
I30: Ethernet Powerlink / I31: EtherCAT / I32: Profinet

integrated controller C3 powerPLmC, Linux & Web server

T10: Servo controller / T11: Positioning / T20: Pressure / Volume flow rate

9

12

UL certified (corresponding to the logo displayed)

6 192-120148N13 2019-06

Parker EME

lethal fumes may develop.

suitable for
recycling

Plastic materials

yes

no

2.4 Packaging, transport, storage

Packaging material and transport

Caution!

The packaging material is inflammable, if it is disposed of improperly by burning,

Packaging, transport, storage

First device checkup

Disposal

The packaging materi

al must be kept and reused in the case of a return shipment.
Improper or faulty packaging may lead to transport damages.
Make sure to transport the drive always in a safe manner and with the aid of
suitable lifting equipment (Weight (see on page 18)). Do never use the electric
connections for lifting. Before the transport, a clean, level surface should be
prepared to place the device on. The electric connections may not be damaged
when placing the device.

 Check the device for signs of transport damages.
 Please verify, if the indications on the Type identification plate (see on page 5)

correspond to your requirements.

 Check if the consignment is complete.

This product contains materials that fall under the special disposal regulation from
2010, which corresponds to the EC directory 2008/98/EC for dangerous disposal
material. We recommend to dispose of the respective materials in accordance with
the respectively valid environmental laws. The following table states the materials
suitable for recycling and the materials which have to be disposed of separately.

Material

Metal yes no

Circuit boards no yes

Disposal

Please dispose of the circuit boards according to one of the following methods:

 Burning at high temperatures (at least 1200°C) in an incineration plant licensed in

accordance with part A or B of the environmental protection act.

 Disposal via a technical waste dump which is allowed to take on electrolytic

aluminum condensers. Do under no circumstances dump the circuit boards at a
place near a normal waste dump.

Storage

Please note in the
event of storage >1
year:

If you do not wish to mount and install the device immediately, make sure to store it
in a dry and clean environment. Make sure that the device is not stored near strong
heat sources and that no metal chippings can get into the device.

Forming the capacitors

Forming the capacitors only required with 400 VAC axis controllers and

mains module PSUP

If the device was stored longer than one year, the intermediate capacitors must be
re-formed!

Forming sequence:

 Remove all electric connections
 Supply the device with 230VAC single phase for 30 minutes

 via the L1 and L2 terminals on the device or
 with multi axis devices via L1 and L2 on the mains module PSUP.

192-120148N13 2019-06 7

Introduction

this case, the user is liable to take suitable measures.

Caution - Risk of Electric Shock!

supply.

2.5 Safety instructions

2.5.1. General hazards

General Hazards on Non-Compliance with the Safety Instructions
The device described in this manual is des igned in ac c ordanc e with the lat es t
technology and is safe in operation. Nevertheless, the device can entail certain
hazards if used improperly or for purposes other than those explicitly intended.
Electronic, moving and rotating components can

 cause danger for life and limb of the operator and
 material damage

Designated use

The device is designed for operation in electric power drive systems (VDE0160).
Motion sequences can be automated with this device. Several motion sequences
can be can combined by interconnecting several of these devices. Mutual
interlocking functions must be incorporated for this purpose.

2.5.2. Working safely / qualification

This device may be operated only by qualified personnel.
Qualified personnel in the sense of these operating instructions consists of:

 Persons who, by virtue to their training, experience and instruction, and their

knowledge of pertinent norms, specifications, accident prevention regulations and
operational relationships, have been authorized by the officer responsible for the
safety of the system to perform the required task and in the process are capable
of recognizing potential hazards and avoiding them (definition of technical
personnel according to VDE105 or IEC364),

 who have a knowledge of first-aid techniques and the local emergency rescue

services,

 who have read and will observe the safety instructions,
 who have read and observe the manual or help (or the sections pertinent to the

work to be carried out).
This applies to all work relating to setting up, commissioning, configuring,
programming, modifying the conditions of utilization and operating modes, and to
maintenance work.
This manual and the help information must be available close to the device during
the performance of all tasks.

Multi-axis devices

2.5.3. Special dangers

Danger!

Due to movable machine parts and high voltages, the device can pose a lethal
danger. Danger of electric shock in the case of non-respect of the following
instructions. The device corresponds to DIN EN 61800-3, i.e. it is subject to
limited sale. The device can emit disturbances in certain local environments. In

Always switch off devices before wiring them!
Dangerous voltages are still present until 10 min. after switching off the power

8 192-120148N13 2019-06

 Check that all live terminals are secured against contact. Perilous voltage levels

of up to 850V occur.

 Do not bypass power direct current.

 The device must be permanently grounded due to high earth leakage currents.
 The drive motor must be grounded with a suitable protective lead.
 The devices are equipped with high voltage DC condensers. Before removing the

protective cover, the discharging time must be awaited. After switching off the

supply voltage, it may take up to 10 minutes (with additional capacity modules it

may take up to 30 minutes) to discharge the capacitors.

Danger of electric shock in case of non respect.

Parker EME

Mains filter:

A mains filter is required in the mains input line if the motor cable exceeds a
separately for jeden Achsverbund.

 Before you can work on the device, the supply voltage must be switched off at the

Warranty conditions

L1, L2 and L3 clamps. Wait at least 10 minutes so that the power direct current

may sink to a secure value (<50V). Check with the aid of a voltmeter, if the

voltage at the DC+ and DC- clamps has fallen to a value below 50V.

Danger of electric shock in case of non respect.

 Do never perform resistance tests with elevated voltages (over 690V) on the

wiring without separating the circuit to be tested from the drive.

 Please exchange devices only in currentless state and, in an axis system, only in

a defined original state.

 If the axis controller is replaced, it is absolutely necessary to transfer the

configuration determining the correct operation of the drive to the device, before

the device is put into operation. Depending on the operation mode, a machine

zero run will be necessary.

 The device contains electrostatically sensitive components. Please heed the

electrostatic protection measures while working at/with the device as well as

during installation and maintenance.

2.6 Warranty conditions

 The device must not be opened.
 Do not make any modifications to the device, except for those described in the

manual.

 Make connections to the inputs, outputs and interfaces only in the manner

described in the manual.

 Fix the devices according to the mounting instructions. (see on page 17)

We cannot provide any guarantee for other mounting methods.

Note on exchange of options

Device options must be exchanged in the factory to ensure hardware and software
compatibility.

 When installing the device, make sure the heat dissipators of the device receive

sufficient air and respect the recommended mounting distances of the devices

with integrated ventilator fans in order to ensure free circulation of the cooling air.

 Make sure that the mounting plate is not exposed to external temperature

influences.

2.7 Conditions of utilization

2.7.1. Conditions of utilization for CE-conform operation

- Industry and trade -

The EC guidelines for electromagnetic compatibility 2014/30/EU and for electrical
operating devices for utilization within certain voltage limits 2014/35/EU are fulfilled
when the following boundary conditions are observed:

Operation of devices only in the state in which they are delivered.

In order to ensure contact protection, all mating plugs must be present on the
device connections e ve n if they are not wired.
Please respect the specifications of the manual resp. of the help function,
especially the technical characteristics (mains connection, circuit breakers, output
data, ambient conditions,...).

2.7.1.1 Conditions of utilization mains filter

certain length. Filtering can be provided centrally at the system mains input or

Use of the devices in a commercial and residential area (limit value class in
accordance with EN 61800-3)

The following mains filters are available for independent utilization:

192-120148N13 2019-06 9

Introduction

Device: PSU

Limit value
class

Reference: Axis system
with motor cable

Mains filter
Order No.:

P10

C3

< 6 x 10 m

NFI03/01

P10

C3

< 6 x 50 m

NFI03/02

P20

C3

< 6 x 50 m

NFI03/03

P30

C3

< 6 x 50 m

NFI03/03

unshielded:

< 0.5 m

shielded

< 5 (fully shielded on ground - e.g. ground of control cabinet)

Motor and Feedback

cable:

Operation of the devices only with motor and feedback cables whose plugs
contain a special full surface area screening.

Shielding connection of

the motor cable

The cable must be fully-screened and connected to the device housing. Use the

(via plug or screw in the terminal box) depends on the motor type.

Cable installation:

Signal lines and power lines should be installed as far apart as poss ib le.

Do not place mains filter output cable parallel to the load cable.

Motors:

Operation with standard motors.

Control:

Use only with aligned controller (to avoid control loop oscillation).

Grounding:

Connect the filter housing and the device to the cabinet frame, making sure that

Never mount the filter housing and the device on paint-coated surfaces!

Accessories:

Make sure to use only the accessories recom m ended b y Park er .

This is restricted operation category product according to EN 61800-3. This product
suitable action if this proves to be the case.

Compax3M motor

cable

Compax3M encoder

cable:

Cable

Multi-axis devices

Use of the devices in the industrial area (limit values class C3 in accordance
with EN 61800-3)

The following mains filters are available for independent utilization:

Connection length: Connection between mains filter and device:

2.7.1.2 Conditions of utilization for cables / motor filter

<80m per axis (the cable must not be rolled up!)
The entire length of the motor cable per axis combination may not exceed 300m.
A motor output filter is required for motor cables >20 m:

 ECM-0001-04 (max. 6.3 A nominal motor current)
 ECM-0001-01 (max. 16 A nominal motor current)

ECM-0001-02 (max. 30 A nominal m otor current)

cable clamps/shield connecting terminals furnished with the device.
The shield of the cable must also be connected with the motor housing. The fixing

< 80m

Correspondi
of up to 60°C.



 Signal lines should never pass close to excessive sources of interference

ng to the specifications of the terminal clamp with a temperature range

(motors, transformers, contactors etc.).



2.7.1.3 Additional conditions of utilization

the contact area is adequate and that the connection has low resistance and low
inductance.

Connect all cable shields at both ends, ensuring large contact areas!

can cause high-frequency disturbance in domestic areas. Users are asked to take

10 192-120148N13 2019-06

Parker EME

Conform to UL:

in accordance with UL508C

Certified

E-File_No.: E235342

The UL approval is documented by a

Device

X43: Motor connector

X15: Temperature monitoring

C3M050-150

C3M300

Discharge time of the bus capacitor is 10 minutes.

Compax3 device:

Cross-section: Minimum... Maximum [with conductor sleeve]

M050, M100, M150

0.25 ... 4 mm2 (AWG: 23 ... 11)

M300

0.5 ... 6 mm2 (AWG: 20 ... 10)

Conditions of utilization

2.7.2. Conditions of utilization for UL approval Compax3M

UL approval for Compax3M





“UL” logo on the device (type
specification plate).

Condition

 The devices are only to be installed in a degree of contamination 2 environment

s of utilization

(maximum).

 The devices must be appropriately protected (e.g. by a switching cabinet).
 Tightening torque of the field wiring terminals ( green Phoenix plugs)

0.5Nm (4.43Lb.in) 0.22Nm (1.95Lb. i n )

1.2Nm (10.62Lb.in) 0.22Nm (1.95Lb. i n )

 Temperature rating of field installed conductors shall be at least 60°C. Use

copper lines only

Please use the cables described in the acc es sor ies chapter, they feature a

temperature rating of at least 60°C.

 Maximum Surrounding Air Temperature: 40°C.
 Control voltage supply (24VDC) only permissible with "class 2" power supply.

 Compax3M may only be operated with a mains module of the PSUP series.
 Motor Over Temperature sensing is not provided by the drive unless the external

temperature sensor is connected.

Caution!

Risk of electric shock.

The drive provides internal motor overload protection.
This must be set so that 200% of the motor nominal current are not exceeded.

 Cable cross-sections

 Mains input: corresponding to the recommended fuses.

 Motor cable: corresponding to the Nominal output currents
 Maximum cross-section limited by the terminals mm

2

/ AWG

Line cross-sections of the power connections (on the device bottoms)

192-120148N13 2019-06 11

Introduction

Conform to UL:

in accordance with UL508C

Certified

E-File_No.: E235342

The UL approval is documented by a

Device

X40: Ballast resistor

X41: Mains connector

X9: 24VDC

PSUP30

Measure for line and device protection:

(ABB) S203UP-K25 (480VAC)

Maximum fuse rating per

2 special purpose fuses in line

Cable protection measure:

Bussmann 170M1366 or 170M1566D

Discharge time of the bus capacitor is 10 minutes.

Multi-axis devices

2.7.3. Conditions of utilization for UL approval PSUP

UL approval for mains modules PSUP





“UL” logo on the device (type
specification plate).

UL approval PSUP30 in prepar at io n!

Conditions of utilization

 The devices are only to be installed in a degree of contamination 2 environment

(maximum).

 The devices must be appropriately protected (e.g. by a switching cabinet).
 Tightening torque of the field wiring terminals ( green Phoenix plugs)

PSUP10

PSUP20

 Temperature rating of field installed conductors shall be at least 60°C. Use

0.5 Nm (4.43Lb.in) 1.2 Nm (10.62Lb.in)

0.5 Nm (4.43Lb.in) 1.7 Nm (15Lb.in)

UL approval in preparation

copper lines only

Please use the cables described in the accessories chapter, they feature a

temperature rating of at least 60°C.

 Maximum Surrounding Air Temperature: 40°C.
 Control voltage supply (24VDC) only permissible with "class 2" power supply.
 Suitable for use on a circuit capable of delivering not more than 5000 rms

symmetrical amperes and 480 volts maximum and protected by (see below).

 The devices need a "branch circ uit protec t ion ".

1.2 Nm

(10.62Lb.in)

1.2 Nm

(10.62Lb.in)

PSUP10D6

Maximum fuse rating per
device

PSUP20D6

device

are required

Caution!

Risk of electric shock.

MCB miniature circuit breaker (K character ist ic) 25A in
accordance with UL category DIVQ

MCB (K characteristic) with a rating of 50A / 4xxVAC
(depending on the input voltage).
(ABB) S203U-K50 (440VAC)
Device protection measure:

Fuses 80A / 700VAC per supply leg in accordance with UL
category JFHR2:

12 192-120148N13 2019-06

Parker EME

This product can cause a direct current in the protective lead. If a residual current

instructions.

When grounding the neutral conductor, mains

When grounding an external conductor (delta

l

2.7.4. Current on the mains PE (leakage current)

device (RCD) is used for protection in the event of direct or indirect contact, only
a type B (all current sensitive) RCD is permitted on the current supply side of this
product . Otherwise, a different protective measure must be taken, such as
separation from the environment by doubled or enforced insulation or separation
from the mains power supply by means of a transformer.

Conditions of utilization

Respect the supplier's

Mains filt

ers do have high leakage currents due to their internal capacity. An
internal mains filter is usually integrated into the servo controllers. Additional
discharge currents are caused by the capacities of the motor cable and the motor
winding. Due to the high clock frequency of the power output stage, the leakage
currents do have high-frequency components. Please check if the FI protection
switch is suitable for the individual application.
If an external mains filter is used, an additional leakage current will be produced.
The figure of the leakage current depends on the following factors:

 Length and properties of the motor cable
 Switching frequency
 Operation with or without external mains filter
 Motor cable with or without shield network
 Motor housing grounding (how and where)

Remark:

 The leakage current is important with respect to the handling and usage safety of

the device.

 A pulsing leakage current occurs if the supply voltage is switched on.

Please note:

The device must be operated with effective grounding connection, which must
comply with the local regulations for high leakage currents (>3.5 mA).
Due to the high leakage currents it is not advisable to operate the servo drive with
an earth leakage circuit breaker.

2.7.5. Supply networks

This product is designed for fixed connection to TN networks (TN-C, TN-C-S or
TN-S). Please note that the line-earth voltage may not exceed 300VAC.



voltages of up to 480VAC are permitted.



mains, two-phase mains), mains voltages (externa
conductor voltages) of up to 240VAC are
permitted.

Devices which are to be connected to an IT network must be provided with a
separating transformer. Then the devices are operated locally as in a TN network.
The secondary sided center of the separating transformer must be grounded and
connected to the PE connector of the device.

192-120148N13 2019-06 13

Introduction

2.8 EC declaration of conformity Compax3M

Multi-axis devices

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2.9 EC declaration of conformity PSUP

EC declaration of conformity PSUP

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Device description

Caution - Risk of Electric Shock!

Setup of the devices only with closed protective covers.

3. Device description

Multi-axis devices

3.1 Installation instructions Compax3M

General introductory notes

 Operation of the Compax3M multi-axis combination is only possible in connection with a PSUP (mains

module).

 Axis controllers are aligned at the right of the mains module.
 Arrangement within the multi-axis combination sorted by power (with the same device types according to

device utilization), the axis controller with the highest power is placed directly at the right of the mains
module.
e.g. first the device type with high utilization, at the right of this, the same device type with a lower
utilization.

 Max. 15 Compax3M (axis controllers) per PSUP (mains module) are permitted (please respect the total

capacity of max. 2400µF for PSUP10, max. 5000µF for PSUP20).

 The continuation of the current rail connection outside the axis combination is not permitted and will lead to

a loss of the CE and UL approbation.

 External components may not be connected to the rail system.

Required tools:

 Allen key M5 for fixing the devices in the control cabinet.
 Crosstip screwdriver M4 for connection rails of the DC rail modules.
 Crosstip screwdriver M5 for grounding screw of the device.
 Flat-bladed screwdriver 0.4x2.5 / 0.6x3.5 / 1.0x4.0 for wiring and mounting of the phoenix clamps.

Order of installation

 Fixing the devices in the control cabinet.

 Predrilling the mounting plate in the control cabinet according to the specifications. Dimensions (see on

page 17). Fit M5 screws loosely in the bores.

 Fit device on the upper screws and place on lower screw. Tighten screws of all devices. The tightening

torque depends on the screw type (e.g. 5.9Nm for M5 screw DIN 912 8.8).

 Connection of the internal supply voltage.

The Compax3M axis controllers are connected to the supply voltages via the rail modules. Details.

 Deblocking the yellow protective cover with a flat-bladed screwdriver on the upper surface (click

mechanism). Remove the closing devices (contact protection) that are not required from between the
devices.

 Connecting the rail modules, beginning with the mains module.

For this, loosen crosshead screws (5 screws at the right in the mains module, all 10 screws in the next
axis controller), push the rails one after the other against to the left and tighten screws. Proceed
accordingly for all adjacent axis controllers in the combination.
Max. tightening torque: 1.5Nm.

 Close all protective covers. The protective covers must latch audibly.

Please no

Insufficiently fixed screw connections of the DC power voltage rails may lead to the destruction of the
devices.

Protective seals

 Connect protective earth to mains module (M5 crosshead screw on front of device bottom).
 Connecting the internal communication. Details.
 Connecting the signal and fieldbus connectors. Details.
 Connection of mains power supply Details ballast resistor details and motor details.
 Connecting the configuration interface to the PC. Details.

te:

In order to secure the contact protection against the alive rails, it is absolutely
necessary to respect the following:

 Insert the yellow plastic comb at the left or right of the rails.

Make sure that the yellow plastic combs are placed at the left of the first device
and at the right of the last device in the system and have not been removed.



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devices are sufficiently fixed.

Information on

PSUP10D6/C3M050D6, C3M100D6, C3M150D6

50mm

360mm

263mm

46mm

50,5mm

400mm

90°

Mounting and dimensions

3.2 Mounting and dimensions

Ventilation:

 During operation, the device radiates heat (heat dissipation). Please provide for

a sufficient mounting distance below and above the device in order to ensure
free circulation of the cooling air.

 Please do also respect the recommended distances of other devices.
 Make sure that the mounting plate is not exhibited to other temperature

influences than that of the devices mounted on this very plate.

 The devices must be mounted vertically on a level surface. Make sure that all

3.2.1. Mounting and dimensions PSUP10/C3M050D6, C3M100D6,
C3M150D6

The devices are force-ventilated via a ventilator fan fixed to the lower part of the heat dissipator!

Mounting spacing: At the top and below: at least 100mm

Mounting:

2 socket head screws M5

Tolerances: DIN ISO 2768-f

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Device description

Information on

PSUP20/PSUP30/C3M300D6

100mm

360mm

263mm

96mm

90°

50,5mm 50,5mm

101mm

Multi-axis devices

3.2.2. Mounting and dimensions PSUP20/PSUP30/C3M300D6

Mounting:

4 socket head screws M5

Tolerances: DIN ISO 2768-f

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Device type PSUP10

230V

400V

480V

230VAC ±10%
50-60Hz

400VAC ±10%
50-60Hz

480VAC ±10%
50-60Hz

Rated voltage

3AC 230V

3AC 400V

3AC 480V

Input current

22Arms

22Arms

18Arms

Output Voltage

325VDC ±10%

565VDC ±10%

680VDC ±10%

Output power

6kW

10 kW

10 kW

Pulse power (<5s)

12kW

20kW

20kW

Heat dissipation

60W

60W

60W

Measure for line and device protection:

Recommendation: (ABB) S203UP-K25 (480VAC)

Device type PSUP20

230V

400V

480V

Supply voltage

50-60Hz

50-60Hz

50-60Hz

Rated voltage

3AC 230V

3AC 400V

3AC 480V

Input current

44Arms

44Arms

35Arms

Output Voltage

325VDC ±10%

565VDC ±10%

680VDC ±10%

Output power

12kW

20kW

20kW

Pulse power (<5s)

24kW

40kW

40kW

Heat dissipation

120W

120W

120W

Maximum fuse rating per

Cable protection measure:

Requirement: Bussmann 170M1366 or 170M1566D

Device type PSUP30

230V

400V

480V

Supply voltage

230VAC ±10%
50-60Hz

400VAC ±10%
50-60Hz

480VAC ±10%
50-60Hz

Rated voltage

3AC 230V

3AC 400V

3AC 480V

Input current

50Arms

50Arms

42Arms

Output Voltage

325VDC ±10%

565VDC ±10%

680VDC ±10%

Output power

17kW

30kW

30kW

Pulse power (<5s)

34kW

60kW

60kW

Heat dissipation

140W

140W

140W

Maximum fuse rating per

Cable protection measure:

Requirement: Bussmann 170M1368 or 170M1568D

4. Technical Data

Mains connection PSUP10D6

Supply voltage

Mounting and dimensions

Maximum fuse rating per
device

Mains connection PSUP20D6

device
2 special purpose fuses in
line are required

PSUP30D6 Mains connection

MCB miniature circuit breaker (K character ist ic) 25A in
accordance with UL category DIVQ

230VAC ±10%

MCB (K characteristic) with a rating of 50A / 4xxVAC
(depending on the input voltage)
Recommendation: (ABB) S203U-K50 (440VAC)
Device protection measure:

Circuit breakers 80A / 700VAC per supply leg in
accordance with UL category JFHR 2

400VAC ±10%

480VAC ±10%

device
2 special purpose fuses in
line are required

MCB (K characteristic) with a rating of 63A / 4xxVAC
(depending on the input voltage)
Recommendation: (ABB) S203U-K63 (440VAC)
Device protection measure:

Circuit breakers 125A / 700VAC per supply leg in
accordance with UL category JFHR2

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Technical Data

Multi-axis devices

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