Parker CK4A-DN, CK4A Service Manual

CHECK VALVE
32 bar (460 psi)
• Complies with Pressure Equipment Directive 97/23/EC
• Complies with Pressure Equipment Directive 97/23/EC
DN 32-100 32 bar (460 psi)
• Design Pressure (PS): DN 13-25 34.5 bar (500 psi)
Type CK4A, CK4A-DN
Port Size 13 - 100mm (1/2” - 4”) FOR AMMONIA, R12, R22, R502 AND OTHER COMMON REFRIGERANTS
FEATURES
• Installs in any position
• Compact
• Lightweight
• In-Line
• Design Pressure (PS): 34.5 bar (500 psi)
• Complies with Pressure Equipment Directive 97/23/EC
Description
These compact valves are spring closing with a lapped, stainless steel or chrome plated seat for positive closing action and low leakage. A minimum pressure difference of
0.05 bar (0.75 psi) is required to hold the valve in the open position. Removable seat plate with combination O-ring and metal-to-metal knife edge seal allows the valve to be disassembled for maintenance. They may be ordered with male adapter rings for close-coupling to other Refrigerating Specialties valves and may be installed in any position.
Fig. 1
BULLETIN 50-16
Type CK4A-DN
February , 2002
Installation and Service Information
Purpose
The Type CK4A Check Valves prevent backward flow of fluid in refrigerant suction, hot gas or liquid lines. The most frequent use for these valves is in recirculating (overfeed) systems. They are especially suited for high speed compressor discharge, pump discharge, suction - down to -50°C (-60°F) and hot gas lines (pan to evaporator).
Certain refrigerant flows pulsate sufficiently or with a frequency in harmony with the valve’s natural frequency, which can cause “slapping” or even wholesale failure. These valves are not recommended for slow speed compressor discharge lines (See CK-1, Bulletin DN50-10) or for any compressor discharge where a low speed machine discharges into the same downstream header, or for use on side-port suction lines on a screw compressor installation.
Operation
These are light spring-closing check valves. An increase in the pressure drop across the valve overcomes the force of the closing spring and the disc is forced away from its seat permitting flow. As the flow decreases, the disc is forced back against its seat by the expansion of the closing spring. Flow is then stopped.
Installation
Keep dirt from entering the valve. Do not remove protective packaging until ready to install.
Install the valve where it can be serviced easily. DO NOT INSTALL AT THE INLET OF A SOLENOID VALVE, OR A REGULA T OR WITH AN ELECTRIC SHUT-OFF FEA TURE; DO NOT INSTALL AT THE INLET OF AN OUTLET PRESSURE REGULATOR IN A SYSTEM WHERE LIQUID MAY BE TRAPPED BETWEEN TW O V ALVES. Check V alves when used with such valves should always be installed at the outlet of the valves.
NOTE: THE ODS COPPER FLANGES A V AILABLE ARE ONLY FOR INSTALLATIONS WHERE R-12, R-22, AND R-502 OR OTHER HALOCARBON REFRIGERANTS ARE USED. DO NOT USE THESE FLANGES FOR AMMONIA. FOR INST ALLA TIONS USING AMMONIA THE FPT, SOCKET WELD OR WELD NECK FLANGES SHOULD BE USED.
The Type CK4A Valves may be installed in any position. The valve must be installed with the arrow pointing in the direction of flow. After installing the v alve , tighten the flange bolts evenly.
The CK4A Check Valves may be closed-coupled to Refrigerating Specialties Refrigerant Valves and most hand valves by using a Refrigerating Specialties Male Adapter Ring.
Refrigerating Specialties Division
310230
1
ISO 9001 CERTIFIED
For replacement parts and prices, consult PARTS KITS LIST PRICE SCHEDULE INDUSTRIAL AND FLO-CON (PK)
CK4A 1-1/4" TO 4"
PRESSURE BEARING COMPONENTS
COMPONENT DESCRIPTION MATERIAL
CASTING,BODY 1-1/4 CK4A DN DUCTILE IRON GGG 40.3 SEAT,V A LV E 1-1/4, 2-1/2 & 3" CK 4A BAR, RD 2.687 S T L 1213 SE A T, V A LV E 2 CK 4A 3-3/8" DIA . 1215 C.D.S./ HA RD CHRO M E P LA TE SEAT,V A LV E 4 CK 4A TUBE , RD 6.00 O D X 3.00 I D S TL DISC, VA LV E CK 4A - 6 1-1/4 AS TM A240 304 S TA INLE S S S TE E L DISC, VALVE 2 T O " CK 4A B A R, RD 2.250 S S 303 DISC, VALVE CK 4A - 16 BA R,RD 4.000 S S 303 STEM,V A LVE 2 CK 4A BAR,RD .250 SS 303 STE M ,VALV E 2-1/2 CK 4A B A R,RD .312 S S 303 STE M ,VALV E 3 & 4" CK 4A B AR,RD .375 S S 303
ITEM DESCRIPTI ON
4 Gasket, Flange 6 Valve Seat 7O-Ring 8 Disc Asm. 9 Spring, Comp
Dimensional Data
PORT SIZE
Dimension 13mm 20-25mm 32mm 50mm 65mm 75mm 100m
(1/2”) (3/4 - 1”) (1-1/4”) (2”) (2-1/2”) (3”) (4”)
mm 75 113 95 114 148 148 179
A
inch 29.3 4.43 3.75 4.50 5.81 5.81 7.06 mm 38 62 95 114 148 148 179
B
inch 1.50 2.43 3.75 4.50 5.81 5.81 7.06 mm 27 32 50 60 70 81 89
C
inch 1.06 1.25 2 2.37 2.75 3.19 3.50
D mm 63 59 79 114 145 157 177
(FPT , SW) inch 2.47 2.32 3.10 4.47 5.72 6.16 6.97
Conn.
Size 3/8, 1/2, 3/4 3/4” 1” 1-1/4” 1-1/4” 1-1/2” 1-1/2” 2” 2-1/2” 3” 4”
mm 82 97 117 117 126 136 171 177 215 245 298
E
inch 3.22 3.82 4.61 4.61 4.97 5.35 6.72 6.97 8.47 9.66 11.72
Conn.
Size 1/2 5/8 7/8 7/8 1-1/8 1-3/8 1-5/8 1-3/8 1-5/8 2-1/8 1-5/8 2-1/8 2-5/8 2-5/8 3-1/8 3-1/8 3-5/8 4-1/8
mm 76 82 98 99 193 99.5 111 119 130 159 193 177 205 203 250 228 248 285
F
inch 2.98 3.22 3.85 3.88 4.07 3.91 4.36 4.69 5.12 6.26 7.57 6.95 8.08 7.98 9.82 8.95 9.76 11.2 mm913292024252825283428343737424248 55
N
inch .37 .50 .75 .75 .93 .96 1.09 .96 1.09 1.34 1.09 1.34 1.46 1.46 1.65 1.65 1.90 2.15 mm 13 13 15 15 25 29 32
P
inch .50 .50 .60 .60 1.0 1.1 1.3
Refrigerating Specialties Division
2
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