Parker CJ1, C2, C3, C3M1A, C5 Service Instructions Manual

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Pneumatic Division

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Richland, Michigan USA

www.parker.com/pneumatics

C / CC / CW VALVE SERIES

Bulletin Number Bulletin Description

(02/20/18)

V203E

V222D

V225CP

V226D

V227D

V228CP

V241BP

V285EP

V287BP

V289CP

Safety Guide

Visit www.pdnplu.com for additional instruction sheets.

Rev. 5 CJ1 & CWJ1 Valve, Installation & Service Instructions

Rev. 5 C2, C3, C3M1A, C4, C5, C9, C13, C92, C94, CW2,

Rev. 6 CCJ1-1S, CCA1-1S, CCC1-1S, CCJ11-1S, CCA11-1S, CCC11-1S Valves,

CW3, CW3M1A, CW4, CW5, CW9, CW13, CW92, CW94 Valves, Installation & Service Instructions

C10 & CW10 Valves, Installation & Service Instructions

C12 & CW12 Valves, Installation & Service Instructions

C6 & C7 Valves, Installation & Service Instructions

CS1 CWS1 Valves, Installation & Service Instructions

Flow Control for CC Valves, Installation & Service Instructions

Installation & Service Instructions

CC10 & CC12 Valves, Installation & Service Instructions

CC2, CC3, CC3M1, CC4, CC5, CC6, CC7, CC9, CC13, CC92, CC94 Valves, Installation & Service Instructions

PDN Safety Guide

Pneumatic Division

Richland, Michigan 49083

WARNING

To avoid unpredictable system behavior that can cause personal injury and property damage:

• Disconnect electrical supply (when necessary) before installation, servicing, or conversion.

• Disconnect air supply and depressurize all air lines connected to this product before installation, servicing, or conversion.

• Operate within the manufacturer’s specified pressure, temperature, and other conditions listed in these instructions.

• Medium must be moisture-free if ambient temperature is below freezing.

• Service according to procedures listed in these instructions.

• Installation, service, and conversion of these products must be performed by knowledgeable personnel who understand how pneumatic products are to be applied.

• After installation, servicing, or conversion, air and electrical supplies (when necessary) should be connected and the product tested for proper function and leakage. If audible leakage is present, or the product does not operate properly, do not put into use.

• Warnings and specifications on the product should not be covered by paint, etc. If masking is not possible, contact your local representative for replacement labels.

Application Limits

These products are intended for use in general purpose compressed air systems only.

Operating Pressure Range:

psig Bar kPa Minimum 0 0 0 Maximum 150 10 1000

Operating Temperature Range:

0°F to 160°F (-18°C to 71°C)

Voltage Range:

+10% to -15% of Rating

Installation & Operating Instructions

Valve should be installed with reasonable accessibility for service whenever possible - repair service kits are available. Keep pipe or tubing lengths to a minimum with inside clean and free of dirt and chips. Pipe joint compound should be used sparingly and applied only to the male pipe - never into the female port. Do not use PTFE tape to seal pipe joints - pieces have a tendency to break off and lodge inside the unit, possibly causing malfunction.

Filtered and lubricated air is necessary for maximum valve life and minimum maintenance.

Factory Pre-Lubrication - All valves are pre-lubricated at assembly with a petroleum based grease.

Wiring Instructions - The green wire shall be connected to ground; there is no polarity requirement for the two power leads.

Note: Follow all requirements for local and national electrical

codes.

Valve Operation:

These valves will operate mounted in any position; they are also suitable for vacuum service.

Connect inlet to port “A” for normally closed valve. Port “B” is exhaust.

Installation & Service Instructions V-203E

CJ1 & CWJ1 Series Valves ISSUED: May, 2003

Supersedes: September, 2000

ECN# 020663, Rev. 5

Connect inlet to port “B” for normally open valve. Port “A” is exhaust.

Plug exhaust port for 2-way operation.

Port Identifications / Connections

➤

Normally Closed Normally Open

➤

Service Procedures

To dis-assemble unit, use the following procedure: Using a Philips screwdriver, remove the four pan head screws to

dis-assemble the solenoid cover assemb ly from the solenoid conduit plate. To detach the plate from the valve body assembly, remove the 4 flat head screws (using a Philips screwdriver). To remove the stem, stem guide, and seals from the body, unscrew the end plug using a 3/8" Allen wrench. Remove plunger return spring and flat washer. Then gently press on the “pin” side of the stem until it slides out of the body. The stem guide may be removed by pulling axially on the radial holes drilled in it. Be careful not to scratch the sealing surfaces or cut the seals.

Thoroughly clean the valve body bore and stem guide, and inspect for possible nicks, scratches and material imperfections. Lightly lubricate the stem seals. (Use a non-detergent hydro-carbon based oil or grease.) Replace any o-rings or other seals if they are damaged.

The Assembly procedure is the reverse of the above. (It is best to set the solenoid in its up-right position on the conduit plate and then place solenoid cover over the solenoid.) Be sure to position separator as shown. Apply 8-12 in-lbs of torque to the flat head screws. Tighten the end plug to 60 in-lbs and apply 15-18 in-lbs of torque to the pan head mounting screws.

If you have questions concerning how to service this unit, contact your local authorized dealer or your customer service representative.

WARNING

FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS AND/OR SYSTEMS DESCRIBED HEREIN OR RELATED ITEMS CAN CAUSE DEATH, PERSONAL INJURY AND PROPERTY DAMAGE.

This document and other information from Parker Hannifin Corporation, its subsidiaries and authorized distributors provide product and/or system options for further investigation by users having technical expertise. It is important that you analyze all aspects of your application, including consequences of any failure and review the information concerning the product or systems in the current product catalog. Due to the variety of operating conditions and applications for these products or systems, the user, through its own analysis and testing, is solely responsible for making the final selection of the products and systems and assuring that all performance, safety and warning requirements of the application are met.

The products described herein, including without limitation, product features, specifications, designs, availability and pricing, are subject to change by Parker Hannifin Corporation and its subsidiaries at any time without notice.

EXTRA COPIES OF THESE INSTRUCTIONS ARE AVAILABLE FOR INCLUSION IN EQUIPMENT / MAINTENANCE MANUALS THAT UTILIZE THESE PRODUCTS. CONTACT YOUR LOCAL REPRESENTATIVE.

CJ1 & CWJ1 Series Valves V-203E

Maintenance & Trouble Shooting Hints:

Noisy Solenoid:

1. Check voltage and hertz ratings of main electrical source. This must agree with the solenoid rating.

2. Inspect solenoid plunger bar and mating frame laminations for damaged contact surfaces, and dirt particle contamination.

3. Check solenoid holddown spring for distortion, deterioration, and excessive wear.

4. Check stem for peened and/or flared condition.

5. Check solenoid plate, and solenoid cover mounting screws for looseness.

Part Identification List

Item # Description

1 Valve Body Assembly 2 Valve Body 3 Stem Retainer Snap Ring 4 Stem O-ring 5 Stem 6 Stem Guide 7 Stem Guide Gasket 8 Stem Guide O-ring 9 Stem Return Spring

10 End Plug

Air Leakage Through Exhaust Ports:

1. Check for internal leakage in cylinder being operated by valve.

2. Check center stem seal for nicks, cracks, peeling and/or delamination.

3. Check for missing, damaged, swollen, or incorrectly assembled o-rings and gaskets.

4. Check stem guide and body bore for nicks, scratches, and dirt particles.

Replace worn or damaged parts. Re-assemble and re-test unit.

11 Solenoid Conduit Plate 12 Plate to Body Screw

(6-32x3/8" Flat Head - not shown) 13 Washer 14 Solenoid Plunger Spring 15 Cover Gask et 16 Solenoid 17 Po wer Leads 18 Ground Wire (not shown) 19 Separator

Service Kit and Parts Available

Valve Body Service Kit:

(consists of items # 3, 4, 5, 7, 8, 9, 13, & 14) PL5026

Valve Body Assemblies:

CJ125 (1/4" NPTF Ports) PL2479 CJ137 (3/8" NPTF Ports) PL2480 CWJ125 (1/4" NPTF Ports) PL2481 CWJ137 (3/8" NPTF Ports) PL2482

Solenoid Identification and Specifications

Solenoid Assembly 60 Hz AC 50Hz AC

20 Solenoid Cover Assemb ly 21 Manual Override Plunger 22 Plunger O-ring 23 Plunger Spring 24 Plunger Snap Ring 25 Holddown Spring 26 Cover Mounting Scre w s

(8-32 x 1 1/4" Pan Head - not shown) 27 Chain Assembly 28 Chain Screw

(8-32 x 1/4" Sems Fastener)

P6972801 120 — P6972802 240 — P6972806 24 — P6972815 — 110 P6972824 — 220

When CJ1 or CWJ1 valves are shipped with a DC solenoid, the model number becomes C1 or CW1, respectively. These valves are shipped with solenoid assembly part # P78150**. Standard AC valves are not field convertible to DC voltages.

Note: To order electrical operator, indicate whether solenoid assembly or coil only is

required, specifying voltages and Hz ratings required. Unless otherwise specified, 120 VAC & 60 Hz will be furnished. Standard stock ratings are 120 & 240 volts.

➤

3 4

➤

6 7

17 20

19 15

14 13

➤

22 23

➤

25 24

➤

8 9

➤

A B

➤

A B

Normally

Closed

Normally

Open

Pneumatic Division

Richland, Michigan 49083 269-629-5000

Installation & Service Instructions V-222D

C2, C3, C3M1A, C4, C5, C9, C13, C92, C94, CW2, CW3, CW3M1A, CW4, CW5, CW9, CW13, CW92, & CW94 Series Valves

ISSUED: November, 2009 Supersedes: September, 2000

Doc. #V222D, EN #090938, Rev. 5

WARNING

To avoid unpredictable system behavior that can cause personal injury and property damage:

• Disconnect electrical supply (when necessary) before installation,

servicing, or conversion.

• Disconnectairsupplyanddepressurizeallairlinesconnectedtothis productbeforeinstallation,servicing,orconversion.

• Operatewithin the manufacturer’sspecied pressure, temperature,

and other conditions listed in these instructions.

• Medium must be moisture-free if ambient temperature is below freezing.

• Serviceaccordingtoprocedureslistedintheseinstructions.

• Installation, service, and conversion of these products must be performed by know led geable personnel who understand how

pneumatic products are to be applied.

• Afterinstallation,servicing,orconversion,airandelectricalsupplies (when necessary) should be connected and the product tested for proper function and leakage. If audible leakage is present, or the

product does not operate properly, do not put into use.

• Warningsandspecicationsontheproductshouldnotbecoveredby paint,etc.Ifmaskingisnotpossible,contactyourlocalrepresentative forreplacementlabels.

SafetyGuide

For more complete information on recommended application guidelines, see the Safety Guide section of Pneumatic Division catalogs or you can download the PneumaticDivisionSafetyGuide at: www.parker.com/safety

Application Limits

These products are intended for use in general purpose compressed air systems only.

Operating Pressure Range:

psig Bar kPa Minimum 0 0 0 Maximum 150 10 1000

Operating Temperature Range:

0°F to 160°F (-18°C to 71°C)

Series C & CW (wall mounting) valves can be operated either Normally Closed to pressure or Normally Open to pressure.

Connect inlet to port “A” for normally closed valve. Port “B” is exhaust.

Connect inlet to port “B” for normally open valve. Port “A” is exhaust.

Plug exhaust port for 2-way operation.

Port Identiﬁcations / Connections

Service Procedures

To disassemble unit, use the following procedure: To detach the hand toggle, cam head, or button actuator assembly

from the v alve body assembly, remove the 4 pan head screws (using a Philips screwdriver). To remove the stem, stem guide, and seals from the body, unscrew the end plug using a 3/8" Allen wrench. Then gently press on the “pin” side of the stem until it slides out of the body. The stem guide may be removed by pulling axially on the radial holes drilled in the stem guide. Be careful not to scratch the sealing surfaces or cut the seals.

The Assembly procedure is the reverse of the above. Tighten the end plug to 60 in-lbs and apply 15-18 in-lbs of torque to the pan head mounting screws.

If you have questions concerning how to ser vice this unit, contact your local authorized dealer or your customer service representative.

Installation & Operating Instructions

Filtered and lubricated air is necessary for maximum valve life and minimum maintenance.

Factory Pre-Lubrication - All valves are pre-lubricated at assembly with a petroleum based grease.

Valve Operation

These valves will operate mounted in any position; they are also suitable for vacuum service.

WARNING

FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS AND/OR SYSTEMS DESCRIBED HEREIN OR RELATED ITEMS CAN CAUSE DEATH, PERSONAL INJURY AND PROPERTY DAMAGE.

This document and other information from Parker Hanniﬁn Corporation, its subsidiaries and authorized distributors provide product and/or system options for further investigation by users having technical expertise. It is important that you analyze all aspects of your application, including consequences of any failure and review the information concerning the product or systems in the current product catalog. Due to the variety of operating conditions and applications for these products or systems, the user, through its own analysis and testing, is solely responsible for making the ﬁnal selection of the products and systems and assuring that all performance, safety and warning requirements of the application are met.

The products described herein, including without limitation, product features, speciﬁcations, designs, availability and pricing, are subject to change by Parker Hanniﬁn Corporation and its subsidiaries at any time without notice.

EXTRA COPIES OF THESE INSTRUCTIONS ARE AVAILABLE FOR INCLUSION IN EQUIPMENT / MAINTENA NCE MANUALS THAT UTILIZE THESE PRODUCTS. CONTACT YOUR LOCAL REPRESENTATIVE.

C-CW Series Valves V222D

Maintenance & Trouble Shooting Hints:

Air Leakage Through Exhaust Ports:

1. Check for internal leakage in cylinder being operated by valve.

2. Check center stem seal for nicks, cracks, peeling and/or delamination.

3. Check for missing, damaged, swollen, or incorrectly assembled o-rings and gaskets.

4. Check stem guide and body bore for nicks, scratches, and dirt particles.

Replace worn or damaged parts. Re-assemble and re-test unit.

Service Kit and Parts Available

Valve Body Service Kit:

(consists of items # 3, 4, 5, 7, 8, & 9) PL502600

Valve Body Assemblies:

C25 (1/4" NPTF Ports) PL2479 C37 (3/8" NPTF Ports) PL2480 CW25 (1/4" NPTF Ports) PL2481 CW37 (3/8" NPTF Ports) PL2482

Hand Toggle Actuator Assembly

Non-Locking PL3355 Locking PL2212

Cam Head Assembly

Ball (C & CW2) PL2209 Roller (C & CW13) PL2422 Heavy Duty Roller (Uni-Directional C & CW92) PL4030D Heavy Duty Roller (Bi-Directional C & CW94) PL4009D

Palm Button Actuator Assembly

1 5/16" Dia. Button PL2208 2 1/2" Dia. Button PL4005

Part Identiﬁcation List

Item # Description

1 Valve Body Assembly 2 Valve Body 3 Stem Retainer Snap Ring 4 Stem O-ring 5 Stem 6 Stem Guide 7 Stem Guide Gasket 8 Stem Guide O-ring 9 Stem Return Spring 10 End Plug

Heavy Duty

Roller Cam Head

Bi-Directional: C94 &

CW94

Valve Body Assembly

Roller Cam Head

C13 & CW13

Hand Toggle Actuater

Non-locking: C4 & CW4

Locking: C5 & CW5

Heavy Duty Overriding

Roller Cam Head

Uni-Directional: C92 & CW92

Palm Button Actuator

C3 & CW3

Ball Cam Head

C2 & CW2

Pneumatic Division North America

Richland, Michigan 49083

Installation & Service Instructions V-225CP

C10 & CW10 Series Valves ISSUED: September, 2000

Supersedes: October, 1995

ECN# P27805