Parker C6, C7 Service Manual

Pneumatic Division North America
Richland, Michigan 49083
WARNING
!
To avoid unpredictable system behavior that can cause personal injury and property damage:
• Disconnect electrical supply (when necessary) before installation, servicing, or conversion.
• Disconnect air supply and depressurize all air lines connected to this product before installation, servicing, or conversion.
• Operate within the manufacturer’s specified pressure, temperature, and other conditions listed in these instructions.
• Medium must be moisture-free if ambient temperature is below freezing.
• Service according to procedures listed in these instructions.
• Installation, service, and conversion of these products must be performed by knowledgeable personnel who understand how pneumatic products are to be applied.
• After installation, servicing, or conversion, air and electrical supplies (when necessary) should be connected and the product tested for proper function and leakage. If audible leakage is present, or the product does not operate properly, do not put into use.
• Warnings and specifications on the product should not be covered by paint, etc. If masking is not possible, contact your local representative for replacement labels.
Installation & Service Instructions V-227D
C6 & C7 Series Valves ISSUED: September, 2000
Supersedes: February, 1994
ECN# P27805
CAUTION:
!
Foot operated valves must be protected against inadvertent operation that can cause serious bodily injury. Use of a pedal guard (PS2043P) is strongly recommended, as it will reduce the likelihood of inadvertent operation. If this is not suitable in your application, utilize equivalent protection.
V alve Operation:
Open to pressure. In the normal position of the stem (spring retur ned), Port “A” is
blocked and P o rt “O” is connected to Port “B”. When actuated by the foot, P ort “A ” is connected to Port “O” and P ort “B” is blocked. When the non-locking foot pedal is released, the spring returns the stem to its normal position. In the locking model, the operator must release the locking pedal to return the stem to its original (normal) position.
Connect inlet to Port “A” f or normally closed valve. Port “B” is e xhaust. Connect inlet to Port “B” f or normally open v alve . Port “A” is e xhaust. Plug exhaust port for 2-way oper ation.
Application Limits
These products are intended for use in general purpose compressed air systems only.
Operating Pressure Range:
psig Bar kPa Minimum 0 0 0 Maximum 15 0 10 1000
Operating Temperature Range:
0°F to 160°F (-18°C to 71°C)
Installation & Operating Instructions
Valve should be installed with reasonable accessibility for service whenever possible - repair service kits are available. Keep pipe or tubing lengths to a minimum with inside clean and free of dirt and chips. Pipe joint compound should be used sparingly and applied only to the male pipe - never into the f emale port. Do not use PTFE tape to seal pipe joints - pieces have a tendency to break off and lodge inside the unit, possibly causing malfunction.
Filtered and lubricated air is necessary for maximum valve life and minimum maintenance.
Factory Pre-Lubrication - All valv es are pre-lubricated at assembl y with a petroleum based grease.
CAUTION:
!
This valve shall NO T be used to actuate a punch press. Do NOT use this valve on punch presses or press brakes. See OSHA
1910.217.
Port Identifications / Connections
OO
AB
AB
C6 Non-Locking
Normally Closed
OO
A
C6 Non-Locking
Normally Open
FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS AND/OR SYSTEMS DESCRIBED HEREIN OR RELATED ITEMS CAN CAUSE DEATH, PERSONAL INJURY AND PROPERTY DAMAGE.
This document and other information from Parker Hannifin Corporation, its subsidiaries and authorized distributors provide product and/or system options for further investigation by users having technical expertise. It is important that you analyze all aspects of your application, including consequences of any failure and review the information concerning the product or systems in the current product catalog. Due to the variety of operating conditions and applications for these products or systems, the user, through its own analysis and testing, is solely responsible for making the final selection of the products and systems and assuring that all performance, safety and warning requirements of the application are met.
The products described herein, including without limitation, product features, specifications, designs, availability and pricing, are subject to change by Parker Hannifin Corporation and its subsidiaries at any time without notice.
EXTRA COPIES OF THESE INSTRUCTIONS ARE AVAILABLE FOR INCLUSION IN EQUIPMENT / MAINTENANCE MANUALS THAT UTILIZE THESE PRODUCTS. CONTACT YOUR LOCAL REPRESENTATIVE.
B
WARNING
!
AB
C7 Locking
Normally Closed
AB
C7 Locking
Normally Open
Service Procedures
To disassemble unit, use the following procedure: Remove fasteners anchoring foot base assembly. (The base
can be removed from the body by removing 4 pan head screws using a Philips screwdriver.) To remove the stem, stem guide, and seals from the body, unscrew the end plug using a 3/8" Allen wrench. Gently press on the “pin” side of the stem until it slides out of the body. The stem guide may be removed by pulling axially on the radial holes drilled in the stem guide. Be careful not to scratch the sealing surfaces or cut the seals.
Thoroughly clean the valve body bore and stem guide, and inspect for possible nick s, scratches and material imperfections. Lightly lubricate the stem seals. (Use a non-detergent hydro­carbon based oil or grease.) Replace any o-rings or other seals if they are damaged.
The Assembly procedure is the reverse of the above. Tighten the end plug to 60 in-lbs and apply 15-18 in-lbs of torque to the pan head mounting screws. Re-attach the base.
If you have questions concerning how to service this unit, contact your local authorized dealer or your customer service representative.
Maintenance & Trouble Shooting Hints:
Air Leakage Through Exhaust Ports:
1. Check for internal leakage in cylinder being operated by valve.
2. Check center stem seal for nicks, cracks, peeling and/or delamination.
3. Check for missing, damaged, swollen, or incorrectly assembled o-rings and gaskets.
4. Check stem guide and body bore for nicks, scratches, and dirt par ticles.
Replace worn or damaged parts. Re-assemble and re-test unit.
Service Kit and Parts Av ailab le
Valve Body Service Kit:
(consists of items # 3, 4, 5, 7, 8, & 9) PL502500
Valve Body Assemblies:
C25 (1/4" NPTF Ports) PL2234 C37 (3/8" NPTF Ports) PL2238
Base Assemblies:
Non-Locking PL2224 Locking PL2225
Part Identification List
Item # Description
1 Valve Body Assembly 2 Valve Body 3 Stem Retainer Snap Ring 4 Stem O-ring 5Stem 6 Stem Guide 7 Stem Guide Gasket 8 Stem Guide O-ring
9 Stem Return Spring 10 End Plug 11 Base Assembly (Non-Locking) 12 Base 13 Treadle Pin 14 Treadle Pin Snap Ring 15 Treadle Spacer 16 Treadle 17 Base Assembly (Locking) 18 Base 19 Treadle Pin 20 Treadle Pin Snap Ring 21 Release Trigger 22 Treadle 23 Spring Latch (not shown)
V-227D
2
3 4
5
6 7
1
4
8 9
10
12
13
14
11
15 16
Non-Locking Base Assembly Locking Base Assembly
18
19
20
21
17
22
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