Pneumatic Division North America
Richland, Michigan 49083
Installation & Service Instructions
V-222D
C2, C3, C3M1A, C4, C5, C9, C13, C92, C94,
CW2, CW3, CW3M1A, CW4, CW5, CW9,
CW13, CW92, & CW94 Series Valves
ISSUED: September, 2000
Supersedes: February, 1994
ECN# P27805
WARNING
!
To avoid unpredictable system behavior that can cause personal injury
and property damage:
• Disconnect electrical supply (when necessary) before installation,
servicing, or conversion.
• Disconnect air supply and depressurize all air lines connected to
this product before installation, servicing, or conversion.
• Operate within the manufacturer’s specified pressure, temperature,
and other conditions listed in these instructions.
• Medium must be moisture-free if ambient temperature is below
freezing.
• Service according to procedures listed in these instructions.
• Installation, service, and conversion of these products must be
performed by knowledgeable personnel who understand how
pneumatic products are to be applied.
• After installation, servicing, or conversion, air and electrical
supplies (when necessary) should be connected and the product
tested for proper function and leakage. If audible leakage is present,
or the product does not operate properly, do not put into use.
• Warnings and specifications on the product should not be covered
by paint, etc. If masking is not possible, contact your local
representative for replacement labels.
Application Limits
These products are intended for use in general purpose
compressed air systems only.
Operating Pressure Range:
psig Bar kPa
Minimum 0 0 0
Maximum 150 10 1000
Operating T emperature Range:
0°F to 160°F (-18°C to 71°C)
Connect inlet to port “B” for normally open valve. Port “A” is
exhaust.
Plug exhaust port for 2-way operation.
Port Identifications / Connections
➤
➤
AB
Normally
Closed
➤
➤
➤
AB
Normally
Open
Service Procedures
To disassemble unit, use the following procedure:
To detach the hand toggle, cam head, or b utton actuator assemb ly
from the valve body assembly, remove the 4 pan head screws
(using a Philips screwdriver). To remove the stem, stem guide , and
seals from the body, unscrew the end plug using a 3/8" Allen
wrench. Then gently press on the “pin” side of the stem until it
slides out of the body. The stem guide may be removed by pulling
axially on the radial holes drilled in the stem guide. Be careful not
to scratch the sealing surfaces or cut the seals.
Thoroughly clean the valve body bore and stem guide, and inspect
for possible nicks, scratches and material imperfections. Lightly
lubricate the stem seals. (Use a non-detergent h ydro-carbon based
oil or grease.) Replace any o-rings or other seals if they are
damaged.
The Assembly procedure is the reverse of the above. Tighten the
end plug to 60 in-lbs and apply 15-18 in-lbs of torque to the pan
head mounting screws.
If you have questions concerning how to service this unit, contact
your local authorized dealer or your customer service
representative.
Installation & Operating Instructions
Valve should be installed with reasonable accessibility for service
whenever possible - repair service kits are available. Keep pipe or
tubing lengths to a minimum with inside clean and free of dirt and
chips. Pipe joint compound should be used sparingly and applied
only to the male pipe - never into the female port. Do not use
PTFE tape to seal pipe joints - pieces have a tendency to break
off and lodge inside the unit, possibly causing malfunction.
Filtered and lubricated air is necessary for maximum valve lif e and
minimum maintenance.
Factory Pre-Lubrication - All valves are pre-lubricated at
assembly with a petroleum based grease.
Valve Operation
These valves will operate mounted in any position; they are also
suitable for vacuum service.
Series C & CW (wall mounting) valves can be operated either
Normally Closed to pressure or Normally Open to pressure.
Connect inlet to port “A” for normally closed valve. Port “B” is
exhaust.
WARNING
!
FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF
THE PRODUCTS AND/OR SYSTEMS DESCRIBED HEREIN OR
RELATED ITEMS CAN CAUSE DEATH, PERSONAL INJURY AND
PROPERTY DAMAGE.
This document and other information from Parker Hannifin Corporation,
its subsidiaries and authorized distributors provide product and/or
system options for further investigation by users having technical
expertise. It is important that you analyze all aspects of your application,
including consequences of any failure and review the information
concerning the product or systems in the current product catalog. Due
to the variety of operating conditions and applications for these products
or systems, the user, through its own analysis and testing, is solely
responsible for making the final selection of the products and systems
and assuring that all performance, safety and warning requirements
of the application are met.
The products described herein, including without limitation, product
features, specifications, designs, availability and pricing, are subject
to change by Parker Hannifin Corporation and its subsidiaries at any
time without notice.
EXTRA COPIES OF THESE INSTRUCTIONS ARE AVAILABLE FOR
INCLUSION IN EQUIPMENT / MAINTENANCE MANUALS THAT UTILIZE
THESE PRODUCTS. CONTACT YOUR LOCAL REPRESENTATIVE.
Maintenance & Trouble Shooting Hints:
Air Leakage Through Exhaust Ports:
1. Check for internal leakage in cylinder being operated by
valve.
2. Check center stem seal for nicks, cracks, peeling and/or
delamination.
3. Check for missing, damaged, swollen, or incorrectly
assembled o-rings and gaskets.
4. Check stem guide and body bore for nicks, scratches, and
dirt particles.
Replace worn or damaged parts. Re-assemb le and re-test unit.
Service Kit and Parts Available
Valve Body Service Kit:
(consists of items # 3, 4, 5, 7, 8, & 9) PL502600
Valve Body Assemblies:
C25 (1/4" NPTF Ports) PL2479
C37 (3/8" NPTF Ports) PL2480
CW25 (1/4" NPTF Ports) PL2481
CW37 (3/8" NPTF Ports) PL2482
Hand Toggle Actuator Assembly
Non-Locking PL3355
Locking PL2212
Heavy Duty
Roller Cam Head
Bi-Directional: C94 &
CW94
Cam Head Assembly
Ball (C & CW2) PL2209
Roller (Overriding C & CW9) PL2210
Roller (C & CW13) PL2422
Heavy Duty Roller (Uni-Directional C & CW92) PL4030D
Heavy Duty Roller (Bi-Directional C & CW94) PL4009D
Palm Button Actuator Assembly
1 5/16" Dia. Button PL2208
2 1/2" Dia. Button PL4005
Part Identification List
Item # Description
1 Valve Body Assembly
2 Valve Body
3 Stem Retainer Snap Ring
4 Stem O-ring
5 Stem
6 Stem Guide
7 Stem Guide Gasket
8 Stem Guide O-ring
9 Stem Return Spring
10 End Plug
➤
➤
➤
➤
➤
➤
➤
➤
➤
➤
➤
➤
➤
➤
➤
➤
➤
➤
➤
10
Valve Body Assembly
2
3
4
5
6
7
4
8
9
V-222D
1
Hand T oggle Actuater
Non-locking: C4 & CW4
Locking: C5 & CW5
Heavy Duty Overriding
Roller Cam Head
Uni-Directional: C92 & CW92
Roller Cam Head
C13 & CW13
Palm Button Actuator
C3 & CW3
Overriding Roller
Cam Head
C9 & CW9
Ball Cam Head
C2 & CW2
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