Parker BAM20, BAM10, BAM30, BAM40, BAM50 User Manual

...

FRESIT

Breathing Air Module

BAM10 - BAM70

User Guide

Original Language

aerospace climate control electromechanical

filtration

fluid & gas handling hydraulics pneumatics process control sealing & shielding

CONTENTS

1 Safety Information ........................................................................................................................................................................................1

1.1 Markings and Symbols ........................................................................................................................................................................2

2 Description ....................................................................................................................................................................................................3

2.1 Technical Specification........................................................................................................................................................................3

2.2 Approvals Compliance and Exemptions ............................................................................................................................................ 4

2.3 Materials of Construction ....................................................................................................................................................................5

2.4 Weights and Dimensions.....................................................................................................................................................................6

2.4.1 Module..........................................................................................................................................................................................6

2.4.2 Packaged Module.........................................................................................................................................................................6

2.5 Receiving and Inspecting the Equipment ..........................................................................................................................................7

2.5.1 Storage......................................................................................................................................................................................... 7

2.5.2 Unpacking ....................................................................................................................................................................................7

2.5.3 Lifting and Handling......................................................................................................................................................................7

2.6 Overview of the equipment..................................................................................................................................................................8

3 Installation and Commissioning..................................................................................................................................................................9

3.1 Recommended System Layout ...........................................................................................................................................................9

3.2 Locating the Equipment.......................................................................................................................................................................9

3.2.1 Environment .................................................................................................................................................................................9

3.2.2 Space Requirements.................................................................................................................................................................... 9

3.3 Mechanical Installation ......................................................................................................................................................................10

3.3.1 General Requirements ...............................................................................................................................................................10

3.3.2 Securing the Module ..................................................................................................................................................................10

3.3.3 Piping Connections ....................................................................................................................................................................10

3.4 Electrical Installation..........................................................................................................................................................................11

3.4.1 BAM Electrical Supply................................................................................................................................................................11

3.4.2 BAM Remote alarm indication.................................................................................................................................................... 11

3.4.3 CO Monitor Remote Alarm.........................................................................................................................................................12

4 Operating the Dryer ...................................................................................................................................................................................13

4.1 Overview of controls ..........................................................................................................................................................................13

4.1.1 Dryer Controls ............................................................................................................................................................................13

4.1.2 CO Analyser Controls.................................................................................................................................................................13

4.2 Starting the equipment ......................................................................................................................................................................14

4.3 Stopping and depressurising the equipment ..................................................................................................................................14

5 Service intervals .........................................................................................................................................................................................15

5.1 Preventative Maintenance Kits..........................................................................................................................................................16

6 Troubleshooting.......................................................................................................................................................................................... 20

7 Declaration of Conformity..........................................................................................................................................................................21

1 Safety Information

Do not operate this equipment until the safety information and instructions in this user guide have been read and understood by all personnel concerned.

USER RESPONSIBILITY

FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS DESCRIBED HEREIN OR RELATED ITEMS CAN CAUSE DEATH, PERSONAL INJURY AND PROPERTY DAMAGE.

This document and other information from Parker Hannifin Corporation, its subsidiaries and authorised distributors provide product or system options for further investigation by users having technical expertise.

The user, through its own analysis and testing, is solely responsible for making the final selection of the system and components and assuring that all performance, endurance, maintenance, safety and warning requirements of the application are met. The user must analyse all aspects of the application, follow applicable industry standards, and follow the information concerning the product in the current product catalogue and in any other materials provided from Parker or its subsidiaries or authorised distributors.

To the extent that Parker or its subsidiaries or authorised distributors provide component or system options based upon data or specifications provided by the user, the user is responsible for determining that such data and specifications are suitable and sufficient for all applications and reasonably foreseeable uses of the components or systems.

Only competent personnel trained, qualified, and approved by Parker Hannifin should perform installation, commissioning, service and repair procedures.

Use of the equipment in a manner not specified within this user guide may result in an unplanned release of pressure, which may cause serious personal injury or damage.

When handling, installing or operating this equipment, personnel must employ safe engineering practices and observe all related regulations, health & safety procedures, and legal requirements for safety.

Ensure that the equipment is depressurised and electrically isolated, prior to carrying out any of the scheduled maintenance instructions specified within this user guide.

Parker Hannifin can not anticipate every possible circumstance which may represent a potential hazard. The warnings in this manual cover the most known potential hazards, but by definition can not be all-inclusive. If the user employs an operating procedure, item of equipment or a method of working which is not specifically recommended by Parker Hannifin the user must ensure that the equipment will not be damaged or become hazardous to persons or property.

Most accidents that occur during the operation and maintenance of machinery are the result of failure to observe basic safety rules and procedures. Accidents can be avoided by recognising that any machinery is potentially hazardous.

Should you require an extended warranty, tailored service contracts or training on this equipment, or any other equipment within the Parker Hannifin range, please contact your local Parker Hannifin office.

Details of your nearest Parker Hannifin sales office can be found at www.parker.com/dhfns

Retain this user guide for future reference.

1.1 Markings and Symbols

The following markings and international symbols are used on the equipment or within this manual:

Caution, Read the User Guide. Wear ear protection

Risk of electric shock. Pressurised components on the system

Highlights actions or procedures which, if not performed correctly, may lead to personal injury or death.

Highlights actions or procedures which, if not performed correctly, may lead to damage to this product.

Highlights actions or procedures which, if not performed correctly, could lead to electric shock.

Read the User Guide

Use a fork lift truck to move the dryer.

Remote control. The dryer may start automatically without warning.

Conformité Européenne

When disposing of old parts always follow local waste disposal regulations.

Waste electrical and electronic equipment should not be disposed of with municipal waste.

2 Description

2.1 Technical Specification

Flow Data

Model Pipe Size

BAM10

BAM20

BAM30

BAM40

BAM50

BAM70

Stated flows are for operation at 7 bar g (100 psi g / 0.7 MPa g) with reference to 20ºC, 1 bar a, 0% relative water vapour pressure.

G 2 113 6.8 408 240 90.4 5.4 326.4 192

G 2 170 10.2 612 360 136 8.2 489.6 288

G 2 213 12.8 765 450 170.4 10.2 612 360

G 2 283 17.0 1020 600 226.4 13.6 816 480

G 21/2 354 21 1275 750 283.2 16.8 1020 600

G 21/2 496 30 1785 1050 396.8 24 1428 840

L/s

Inlet Outlet

m3/min m3/hr

cfm L/s

m3/min m3/hr

Performance

Pressure Dewpoint

Dryer Model

All Models

ISO 8573-1 classifications apply when the dryer is installed with the filtration supplied

-40 -40 Class 2

(Standard)

Contaminants Units

Oil / Lubricant

mg/m

Ref.

Water ppm 7,913 24 67 Carbon Monoxide (CO) ppm 39 <0.01 5 Carbon Dioxide (CO2)

Oxygen (O2) Nitrogen Oxides (NO + NO2) Sulphur Dioxide (SO2)

Reference conditions: 20

C, 1 bar(a), dry. Compressed air conditions: 7 bar overpressure, 35oC

ppm 744 109 500

Vol. -% 20.9 20.9 20.4 - 21.4

ppm 13 1.8 2 ppm 7 <0.01 1

ISO 8573-1:2010

Water Classification

(Standard)

Inlet Challenge

(All Models)

11. 3 0.011

Outlet Levels

(All Models)

European

Pharmacopoeia

Operating Data

cfm

0.1

Model

All Models

Min Operating Pressure

Max Operating

bar g psi g bar g psi g

4 58 13 188.5 5 41 35 95

Pressure

Min Operating

Temperature

Electrical Data

BAM10 BAM20 BAM30 BAM40 BAM50 BAM70

Supply Voltage

Connection Type

Power

Fuse

1 Fuses are Anti surge (T) 250VAC, 5x20mm, HBC, Breaking capacity 1500A @250VAC, IEC 60127-2, UL/CSA Ceramic body.

90 - 264V 1PH 50/60Hz

Hard wired

21 W (Max)

T3.15A

Max Operating

Temperature

Correction Factors

Temperature Correction Factor CFT

Maximum Inlet Temperature

Pressure Correction Factor CFP

Maximum Inlet Pressure

Dewpoint Correction Factor CFD Standard

Maximum Inlet Pressure

CFT

bar g

psi g

CFP

PDP oC

PDP oF

CFD

1.60 1.33 1.14 1.00 0.89 0.80 0.73 0.67 0.62 0.57

25 30 35

77 86 95

1.00 1.00 1.00

4 5 6 7 8 9 10 11 12 13

58 73 87 100 116 131 145 160 174 189

Environmental Data

-40

1.00

Relative Humidity

IP Rating

Pollution Degree

Maximum Altitude

Noise

1 Pollution Degree 2 indicates that in order for this equipment to operate safely, only non-conductive pollution (i.e. solids, liquids or ionised gases) or temporary condensation may be present within the environment.

55%

IP55, indoor use only

2000 m (6562) (ft)

< 80 dB(A)

2.2 Approvals Compliance and Exemptions

APPROVALS, ACCREDITATIONS AND ASSOCIATIONS

Compliance

The BAM range of compressed air breathing air purifiers have been independently performance tested for the reduction of harmful contaminants, found in compressed air, to the levels stated in European Pharmacopoeia.

3rd Party Performance Verification

The OIL-X EVOLUTION Coalescing Filters, used on the BAM breathing air purifiers, have been tested in accordance with ISO12500-1 & ISO8573-4 The OIL-X EVOLUTION Dry Particulate Filters have been tested in accordance with ISO8573-4.

The air quality produced by the BAM series has been certified by a 3rd Party independent authority test house. The air quality delivered by the BAM series exceeds the requirements of European Pharmacopoeia (Medical book 2011, 7th Edition).

All performance validation independently has been verified by Lloyds Register and / or IUTA (Institut fur Energie und Umwelttechnik e.v).

INTERNATIONAL APPROVALS

2.3 Materials of Construction

Skid base

Filter Support Frame

Inlet and Outlet Connections

Silencer Baffle and End Cap

Columns, Manifolds and Valve Blocks

Manifold and Purge End Plates

Inlet, Outlet and Exhaust Valve Block End Plates

Inlet and Exhaust Cylinders

Dryer Feet

Rear Mounting Plate

Coalescing Filter

Hygrometer Housing

Fittings

Pressure Gauge

Adsorbant

Seal Materials

Paint

150 x 75 x 18mm BS4 Parallel Flange channel 5mm Mild Steel Plate

50x50x6mm Equal Angle (BS4 and BSEN10056) 316 Steel

Aluminium

Aluminium Extrusion EN AW-6063 T6

Cast Machined EN AW-6082 T6

Cast Machined EN AC-44100-F

Aluminium Alloy

8MM Steel Plate

14SWG Mild Steel

Aluminium Housing

GR316 – BS970

Nickel Plated Brass and Nickle Plated Mild Steel

ABS Plastic casing and dial, brass connector and movement

Activated Alumina and 13X MS

Nitrile, Viton, EPDM, PTFE (tape)

Epoxy coated

2.4 Weights and Dimensions

2.4.1 Module

(a)

(b)

Model

mm ins mm ins mm ins mm ins mm ins mm ins mm ins Kg lbs

BAM10

BAM20

BAM30

BAM40

BAM50

BAM70

1797 70.7 1260 49.6 1655 65.2 270 10.6 280 11 .0 850 33.5 880 34.6 600 1322.8

1797 70.7 1260 49.6 1655 65.2 270 10.6 280 11 .0 850 33.5 880 34.6 700 1543.2

2042 80.4 1260 49.6 1655 65.2 270 10.6 280 11 .0 850 33.5 880 34.6 800 1763.7

2042 80.4 1260 49.6 1655 65.2 270 10.6 280 11 .0 850 33.5 880 34.6 900 1984.2

2042 80.4 1260 49.6 1950 76.8 270 10.6 280 11 .0 850 33.5 880 34.6 1100 2425.1

2042 80.4 1260 49.6 1950 76.8 270 10.6 280 11 .0 850 33.5 880 34.6 1400 3086.5

2.4.2 Packaged Module

Model

mm ins mm ins mm ins Kg lbs

BAM10

BAM20

BAM30

BAM40

BAM50

BAM70

2039 80.3 1418 55.8 1853 73 853 1880.5

2039 80.3 1418 55.8 1853 73 953 2101.0

2284 89.9 1418 55.8 1853 73 1067 2352.3

2284 89.9 1418 55.8 1853 73 1167 2572.8

2284 89.9 1418 55.8 2148 84.6 1388 3060.0

2284 89.9 1418 55.8 2148 84.6 1688 3721.4

(c)

(d)

W D

Module Dimensions

H W D (a) (b) (c) (d)

Dimensions

H W D

Weight

2.5 Receiving and Inspecting the Equipment

W D

Model

Centre of Gravity

H W D

mm ins mm ins mm ins

BAM10

691 27.2 599 23.6 655 25.8

BAM20

745 29.3 622 24.5 663 26.1

BAM30

828 32.6 598 23.5 702 27.6

BAM40

859 33.8 619 24.4 722 28.4

BAM50

878 34.6 615 24.2 860 33.9

BAM70

925 36.4 661 26.0 931 36.7

The equipment is supplied in a sturdy wooden crate designed to be moved using a forklift truck or pallet truck. On delivery of the equipment check the crate and its contents for damage and verify that the following items have been included with the dryer. If there are any signs of damage to the crate please inform the delivery company immediately and contact your local Parker domnick hunter office.

2.5.1 Storage

The equipment should be stored, within the packing crate, in a clean dry environment. If the crate is stored in an area where the environmental conditions fall outside of those specified in the technical specification, it should be moved to its final location (installation site) and left to stabilise prior to unpacking. Failure to do this could cause condensing humidity and potential failure of the equipment.

2.5.2 Unpacking

The panels of the crate are secured using nails. Starting with the top, carefully remove each panel in turn and store them safely for future use.

2.5.3 Lifting and Handling

Lifting pockets have been provided on the module to facilitate lifting with a fork lift truck. The centre of gravity for the modules are illustrated below.

2.6 Overview of the equipment

Key:

Ref Description Ref Description

1 Compressed Air Inlet Port 7 High Efficiency Dust filter

2 Water Separator 8

3 General Purpose Coalescing Filter 9 Dryer Display

4 High Efficiency Coalescing Filter 10 Column pressure gauges

5 PNEUDRI Compressed Air Dryer 11 Electrical control box

6 Catalyst 12 Outlet Port

1. The pressure regulator is factory set to 2 Bar (29 psi) and should not require adjustment.

Carbon Monoxide Analyser and Pressure Regulator

3 Installation and Commissioning

Only competent personnel trained, qualified, and approved by Parker domnick hunter should perform installation, commissioning, service and repair procedures.

3.1 Recommended System Layout

The module should be installed, downstream of a 'wet' air receiver, with the pre-filtration supplied and optional condensate management equipment to meet both the specification and local environmental requirements. This includes the following components:

Note. Failure to maintain the pre and after filtration will invalidate the warranty for the module.

1 Compressor 4 Breathing Air Module 2 Wet air receiver 5 Outlet to system 3 Isolation valve

3.2 Locating the Equipment

3.2.1 Environment

The equipment should be located indoors in an environment that protects it from direct sunlight, moisture, and dust. Changes in temperature, humidity, and airborne pollution will affect the environment in which the equipment is operating and may impair the safety and operation. It is the customers' responsibility to ensure that the environmental conditions specified for the equipment are maintained.

3.2.2 Space Requirements

The equipment should be mounted on a flat surface capable of supporting its own weight plus the weight of all ancillary parts. The minimum footprint requirements are specified below, however there must be adequate space around the equipment to allow airflow and access for maintenance purposes and lifting equipment. A minimum spacing of approximately 500mm (20 ins) is recommended around all sides of the modules and 1000mm (39.4 ins) above it.

Do Not position the equipment so that it is difficult to operate or disconnect from the electrical supply.

3.3 Mechanical Installation

3.3.1 General Requirements

Ensure that each filter condensate drain is suitably piped away and any effluent is disposed of in accordance with local regulations.

It is important to ensure that all piping materials are suitable for the application, clean and debris free. The diameter of the pipes must be sufficient to allow unrestricted inlet air supply to the equipment and outlet air supply to the application.

When routing the pipes ensure that they are adequately supported to prevent damage and leaks in the system.

All components used within the system must be rated to at least the maximum operating pressure of the equipment. It is recommended that the system be protected with suitably rated pressure relief valves.

1 M20 Mounting bolt 4 Isolation valve 2 Compressed air inlet port 5 Outlet port 3 Protective dust cover 6 Electrical control box

3.3.2 Securing the Module

Mounting holes are provided on each corner of the skid. Once the module has been positioned in its final location ensure that it is securely fixed in place using M20 fixing bolts.

3.3.3 Piping Connections

Remove the protective dust covers from the inlet and outlet ports and connect the system piping. Isolation valves should be fitted to both ports to allow the module to be isolated during maintenance.

3.4 Electrical Installation

A fully qualified electrical engineer must undertake all field wiring and electrical work in accordance with local regulations.

3.4.1 BAM Electrical Supply

The module should be connected to a single phase electrical supply through a switch or circuit breaker.

This device should be:

• Suitable for the application and selected in accordance with local and

national code regulations.

• Clearly and indelibly marked as the disconnecting device for the

equipment.

• Located in close proximity to the equipment and be easily accessible

to the operator.

Note. The disconnection device must be locked in the ‘OFF’ position during installation.

Overcurrent protection must be fitted as part of the building installation. This protection should be selected in accordance with local and national code regulations.

Feed the supply cable through the spare cable gland and connect it to the electrical supply terminal block. Each wire should be terminated using suitable ferrules. Secure the cable gland to protect the terminations.

3.4.2 BAM Remote alarm indication

The module is fitted with a set of volt free relay contacts (1A max @ 250Vac / 30Vdc) designed for remote alarm indication.

Connection should be made to the Remote alarm terminal block.

O/N Normally open contacts Comm Common terminal N/C Normally closed contact

The cable used should be 0.75mm that it is routed away from high voltage cables.

Note. The relay is energised when the module is operating under normal conditions.

and not exceed 30m in length. Ensure

If the remote alarm indication relay is used, the electrical enclosure will contain more than one live circuit. The relay connections will remain live when the mains supply is disconnected.

1 Electrical supply terminal block: 2 Remote alarm terminal block

3.4.3 CO Monitor Remote Alarm

1 Socket 2 Solder pin 3 Main body 4 Locking cap 5 Cable gland 6 Gland nut

Pin configuration viewed from the front of the socket.

The carbon monoxide analyser is fitted with a set of volt free relay contacts (1A max @ 24Vac / dc) designed for remote alarm indication. The relay is energised in the non-alarm state (fail-safe) and releases in any alarm condition or in the event of a power failure. The relay can be set to respond to a given set-point or level of measured carbon monoxide, please refer to the BACO200 user guide for details.

Connection to the monitor is made using the multi-pole connector supplied.

Wiring the connector

1 The connector supplied with the generator will accept 5 - 7mm cable.

2 Strip 17mm of insulation from the cable, and strip 2mm from each wire.

3 Disassemble the plug provided into its component parts.

4 Thread the cable through the component parts of the plug (items 3 - 6) as illustrated below.

5 Solder the pins onto the wires and insert the pins into the socket.

6 Push the socket into the main body until the tabs snap into place.

7 Push the cable gland and nut into the main body and tighten.

8 Attach the connector to the CO Monitor and tighten the locking cap.

4 Operating the Dryer

-39

err

ser

ECO

ppm CO

MODE

Ref. Description

1 Mode Selection 2 UP Key 3 Down Key 4 Enter / Return Key 5 LCD

Current Measured CO value (ppm)

Gas Alarm

4.1 Overview of controls

4.1.1 Dryer Controls

Ref. Description

1 Power “ON” indicator 2 Service interval indicator 3 Temperature Units 4 LCD

4.1.2 CO Analyser Controls

1.1

-40

Software version

Sizing dewpoint

Actual dewpoint

Dewpoint sensor fault

Service required

Economy mode

4.2 Starting the equipment

1 Ensure that the inlet and outlet isolation valves are closed.

2 Connect the electrical supply to the module and verify that the power on indicator on the front of the dryer is illuminated.

3 Slowly open the inlet isolation valve and verify that there are no leaks within the module.

4 Check that the system pressure relief valve is closed.

5 Test the condensate drains of the filters and ensure they are discharging correctly into a suitable collection vessel.

6 Slowly open the outlet isolation valve to allow the system to pressurise.

The module is designed for continuous use and, once running, requires no further operator intervention.

4.3 Stopping and depressurising the equipment

1 Close the outlet isolation valve followed by the inlet isolation valve.

2 De-pressurise the module by venting through the drain ball valve on the outlet dust filter.

Note: The drain valve should be opened gradually.

3 Disconnect the electrical supply to the dryer

Note: A small amount of air may be trapped between the inlet isolation valve and the dryer inlet.

5 Service intervals

Description of Service Required Recommended Interval:

Component Operation

MX Dryer Check POWER ON indicator is illuminated.

MX Dryer Check STATUS / FAULT indicators located on the controller.

System Check for air leaks.

MX Dryer Check the pressure gauges during purging for excessive back pressure.

MX Dryer Check the condition of electrical supply cables and conduits.

MX Dryer Check for cyclic operation.

MX Dryer

Filtration

CO Safe

MX Dryer

- Replace the active exhaust silencers

Recommended Service

Replace the inlet, outlet and control air filters, and service drains. Recommended Service

Replace the activated carbon cartridges

Recommended Service

Replace / Calibrate dewpoint transmitter (DDS Units only).

Recommended Service

(1)

CO Monitor Calibrate the CO Monitor

CO Monitor

CO Safe

Replace the electrochemical sensor

Recommended Service

Replace the Catalyst cartridges

(2)

Day

Every

Week

Every

month

3 months

6 months

12 months

18 months

24 months

Every

36 months

MX Dryer

(1) Unlike oil aerosol removal filters which are changed annually to guarantee compressed air quality, the lifetime of the activated carbon cartridges can be attributed to various factors and require more frequent changes. Factors affecting the lifetime of the cartridges are:

Oil vapour concentration - The higher the inlet concentration of oil vapour, the faster the activated carbon capacity will expire. Bulk oil - Adsorption filters are designed to remove oil vapour and odours, not liquid oil or aerosols. Poorly maintained or non-existent pre-filtration will cause the OVR filter capacity to

quickly expire. Temperature - Oil vapour content increases proportionally to inlet temperature, reducing element life. Additionally, as temperature increases, the adsorption capacity decreases, again reducing element life.

Relative Humidity or Dewpoint - Wet air reduces the adsorptive capacity of the carbon. Compressor oil changes - When compressor oil is changed, the new lubricant burns off “light ends” which increases the oil vapour content for hours or even weeks

afterwards. This increase in oil vapour content is adsorbed by the OVR filter, significantly reducing its adsorptive life. The cartridge performance is based upon a maximum oil vapour inlet concentration of 0.018mg/m

These cartridges should be replaced upon detection of vapour, odour or taste.

(2) Under normal operating conditions the catalyst cartridges should be replaced every 24 months. If an oil vapour incident occurs then we recommend that the carbon and catalyst cartridges are replaced at the same time .

Replace the valve seats and seals.

Recommended Service

Replace the Desiccant.

Recommended Service

, with compressed air at 21oC and a pressure dewpoint of -40oC PDP.

Key:

Check

Process Replace

5.1 Preventative Maintenance Kits

Note. The number of kits required is dependent upon the model of dryer as illustrated below.

Description Catalogue Number Contents Order Qty

Kit: Silencer Element 608620090 Silencer element --

Description BAM10 BAM20 BAM30 BAM40 BAM50 BAM70

Kit: Silencer Element 1 1 1 2 2 3

Description Catalogue No. Contents Order Qty

045AO (BAM10 - 40) 045AO AO Element 1 045AA (BAM10 - 40) 045AA AA Element 1 045AO (BAM10 - 40) 045AO AO Element 1 050AO (BAM50) 050AO AO Element 1 050AA (BAM50) 050AA AA Element 1 050AO (BAM50) 050AO AO Element 1 055AO (BAM70) 055AO AO Element 1 055AA (BAM70) 055AA AA Element 1 055AO (BAM70) 055AO AO Element 1

Note. One kit required for each dryer bank with dewpoint transmitter.

Description Catalogue Number Contents Order Qty

Kit: Service Exchange Hygrometer 608204125

Hygrometer transmitter

Fixed orifice o-ring

Description Catalogue Number Contents Order Qty

Kit: AC Cartridge (BAM10 / BAM20) CAT010ACK

AC Cartridge (x2)

O-rings

Kit: AC Cartridge (BAM30 / BAM40) CAT020ACK

AC Cartridge (x4)

O-rings

Kit: AC Cartridge (BAM50) CAT030ACK

AC Cartridge (x6)

O-rings

Kit: AC Cartridge (BAM70) CAT040ACK

AC Cartridge (x8)

O-rings

Description Catalogue Number Contents Order Qty

Kit: BAC Monitor Sensor BACOCOANALYSER Sensor 1

Recommended every 12 months

Recommended every 18 months

Recommended every 24 month

Description Catalogue Number Contents Order Qty

Kit: Catalyst Cartridge (BAM10 / BAM20) CAT010CK

Catalyst Cartridge (x2)

O-rings

Kit: Catalyst Cartridge (BAM30 / BAM40) CAT020CK

Catalyst Cartridge (x4)

O-rings

Kit: Catalyst Cartridge (BAM50) CAT030CK

Catalyst Cartridge (x6)

O-rings

Kit: Catalyst Cartridge (BAM70) CAT040CK

Catalyst Cartridge (x8)

O-rings

Description Catalogue Number Contents Order Qty

Kit: Inlet Valve 608620093

Cylinder valves

1Associated o-rings

Fixing screws

Inlet Valve Kit

Description Catalogue Number Contents Order Qty

Kit: Outlet Valve 608620094

Valve spring assemblies

1Associated o-rings

Fixing nuts and bolts

Outlet Valve Kit

Description Catalogue Number Contents Order Qty

Kit: Exhaust Valve 608620095

Cylinder valve

Elbow fittings Associated o-rings Fixing screws

Exhaust Valve Kit

Description Catalogue Number Contents Order Qty

Kit: Control Valve 608620096

3-Bank solenoid valve

010AA filter element E009AA filter element Fixing screws

Control Valve Kit

Recommended every 36 months

Description Catalogue Number Contents Order Qty

Inlet Valve Kit (Catalogue No.608620093)

Kit: Valve Overhaul Kit 608620091

Note. One overhaul kit is required for each dryer bank.

Outlet Valve Kit (Catalogue No.608620094) Exhaust Valve Kit (Catalogue No.608620095) Control Valve Kit MXA/MXS (Catalogue No.608620096)

Note. The quantity of desiccant material required is dependent upon the size of the module.

Ensure that the dryer is filled using a Snowstorm filler and replace the column seals.

Description Catalogue Number Contents Order Qty

Kit: Desiccant AA 608203661 11 Litre Container of AA

Kit: Desiccant MS 608203662 11 Litre Container of MS

Description BAM10 BAM20 BAM30 BAM40 BAM50 BAM70

Kit: Desiccant AA (11.2 Ltr) 8 12 14 19 24 33 Kit: Desiccant MS (11.2 Ltr) 1 2 2 3 3 4

Note. One kit is required for each dryer.

Description Catalogue Number Contents Order Qty

Kit: Column Seals 608620098

Column o-rings

Outlet plate o-ring

Description Catalogue Number Contents Order Qty

Snowstorm Filler 608201051

Jumbo Snowstorm Filler 1

Column Seal Kits

Snowstorm Filler

ELEMENTS

Parker filters are designed to produce clean compressed air, gas and liquid to the highest industry standards. To maintain impeccable results, Elements within the filter must be replaced annually.

Choosing the Parker brand means you can be assured that Elements are readily available, affordable and the most energy efficient product of its kind on the market. The elements are also supplied in 100% recyclable packaging. An additional advantage of purchasing Parker Elements is that you will reduce your company’s carbon footprint by 190kg. This is the equivalent of a 700 mile flight from Edinburgh to Berlin!

Parker Filter Elements also prove to be highly efficient when used in any leading competitor’s filters.

SPECIALISED SERVICES

Parker Specialist Service Engineers test on-site efficiency measuring many variables including airflow, pressure, temperature, dewpoint and power consumption.

Our team of highly trained experts are the best in the industry. They take into account a range of environmental factors that could affect your system’s performance. The results from this Specialist Service are extremely accurate and produce invaluable information.

Importantly, Parker informed recommendations lead to significant savings for our customers, which mean they return time and time again for our advice and products.

SUPPORT SERVICES

PARTS

Parker Kits make everyday maintenance easy. They are available for all of our products and are simply value-for money. The Parts within the kits support our customers’ varied maintenance, repair and overhaul activities.

Additionally, Preventative Maintenance Kits can be purchased for dryers and gas generators. These kits mean our customers dryer’s and generator’s can be serviced easily to ensure optimum performance.

An extensive range of durable Parker Parts can be obtained within 24 hours to any European, Middle East or African destination.

M.R.O

Maintenance Repair & Overhaul - Parker Technicians are the industry’s finest. Their skills and qualifications are annually approved to keep their product and legislation knowledge fresh and expertise relevant.

With this in mind, Parker offers onsite and on demand servicing to meet customers’ unique requirements in a timely and efficient manner.

Parker MRO service ranges from a basic maintenance check covered under product warranty right through to a comprehensive programme, which even puts the onsite application under the microscope.

With customers at the heart of everything Parker does, the MRO service is no exception to this.

Parker Filter Elements also prove to be highly efficient when used in any leading competitor’s filters.

Parker Support Services are the first port of call for customers in need of help or guidance.

The fact that this team is responsible for the production of User Guides and Manuals gives you an insight into the level and detail of their parts and product knowledge.

Over-the-phone support is just one way in which Parker’s extremely knowledgeable team, quickly reduces downtime or resolves product queries.

On some occasions engineers need to be on site to carry out a repair. In these cases, the local engineer will be quickly dispatched to ensure our customers can return to production as soon as possible.

One-to-one training can also be provided by our Support Services team. This has enabled hundreds of Parker distributors to gain an in-depth understanding. Training will also ensure distributors can make timely repairs and easily maintain their customers’ products.

6 Troubleshooting

In the unlikely event that a problem occurs on the equipment, this troubleshooting guide can be used to identify the probable cause and remedy.

Troubleshooting should only be attempted by competent personnel. All major repair, and calibration work should be undertaken by a Parker domnick hunter trained, qualified and approved engineer.

Fault Probable Cause Remedy

Check actual inlet parameters and environmental conditions against the values quoted at the time of sizing.

Check the condensate drain(s) for faults. Check the drain hoses are free from kinks and obstructions. Ensure that the drain isolation valves are fully open.

Check and replace.

Check actual inlet conditions against the values quoted at the time of sizing.

Check the system for leaks. Ensure that the drain cocks and pressure relief valves are

closed. Check that the dryer “POWER ON” indicator is illuminated. If

it is not check the isolator and fuses. Check that the compressor “POWER ON” indicator is

illuminated. If it is not check the isolator and fuses.

Poor dewpoint identified by water in the downstream piping and equipment

High pressure drop resulting in low pressure gauge readings or intermittent operation of the downstream equipment.

Interruption of the air supply downstream leading to a rapid loss of system pressure.

Dryer is operating outside of its sizing criteria

Bypass valve is open. Check bypass valve is fully closed. Dryer has recently been started. Allow time for the system to “dry down”

The condensate is not being drained.

Regeneration column pressure > 350mbar. Replace the exhaust silencers. Timer malfunction. Contact a PdhFNS approved service agent. Valve malfunction. Contact a PdhFNS approved service agent. Desiccant is approaching the end of its useful life. Contact a PdhFNS approved service agent. The pre / after filtration is approaching the end of its

operational life. The dryer is being overflowed or is operating at a

reduced system pressure. An isolation valve is partially closed. Check the position of all the isolation valves.

Pressure loss from the system.

The dryer tripped due to power supply interruption to the dryer.

The compressor tripped due to power supply interruption to the compressor.

Isolation valve closed Check the position of the isolation valves. Compressor switched off. Check the compressor. Fault shutdown event. Check the dryer fault indicators.

Declaration of Conformity

BAM10, BAM20, BAM30, BAM40, BAM50, BAM70

Directives

2014/68/EU 2014/30/EU 2014/35/EU 2011/65/EU

Standards used

EN60204-1: 2006 + A1:2009 EN 61000

-6-2 : 2005

EN 61000

-6-3 : 2007 + A1:2011

EN 61000

-3-2 : 2006 + A2:2009

EN 61000

-3-3 : 2008

Generally in accordance with ASMEVIII Div 1 : 2004.

PED Assessment Route :

B + D

EC Type-examination Certificate:

COV0912556/1

Notified body for PED:

Lloyds Register Verification 71 Fenchurch St. London EC3M 4BS

Authorised Representative

Damian Cook Division Engineering Manager

Parker Hannifin Manufacturing Limited

I declare that as the authorised representative, the above information in relation to the supply / manufacture of this product, is in conformity with the standards and other related documents following the provisions of the above Directives.

Signature:

Date: 24/11/2016

Declaration Number: 00273/241116

Dukesway, TVTE, Gateshead, Tyne & Wear, NE11 0PZ. UK

Parker Hannifin Manufacturing Limited

Breathing Air Purifier

Declaration

INHALTSVERZEICHNIS

1 Sicherheitshinweise ...................................................................................................................................................................................25

1.1 Kennzeichen und Symbole................................................................................................................................................................ 26

2 Beschreibung.............................................................................................................................................................................................. 27

2.1 Technische Spezifikationen ..............................................................................................................................................................27

2.2 Zulassungen, Konformität und Freistellungen ................................................................................................................................28

2.3 Konstruktionsmaterialien ..................................................................................................................................................................29

2.4 Gewichte und Abmessungen ............................................................................................................................................................30

2.4.1 Modul..........................................................................................................................................................................................30

2.4.2 Modul mit Verpackung................................................................................................................................................................30

2.5 Annahme und Prüfung des Geräts ...................................................................................................................................................31

2.5.1 Lagerung ....................................................................................................................................................................................31

2.5.2 Auspacken..................................................................................................................................................................................31

2.5.3 Anheben und Handhabung ........................................................................................................................................................ 31

2.6 Übersicht über das Gerät...................................................................................................................................................................32

3 Installation und Inbetriebnahme................................................................................................................................................................ 33

3.1 Empfohlener Systemaufbau ..............................................................................................................................................................33

3.2 Aufstellort des Geräts ........................................................................................................................................................................33

3.2.1 Umgebung.................................................................................................................................................................................. 33

3.2.2 Platzbedarf .................................................................................................................................................................................33

3.3 Mechanische Installation ...................................................................................................................................................................34

3.3.1 Allgemeine Anforderungen......................................................................................................................................................... 34

3.3.2 Befestigung des Moduls .............................................................................................................................................................34

3.3.3 Leitungsanschlüsse....................................................................................................................................................................34

3.4 Elektrische Installation ......................................................................................................................................................................35

3.4.1 BAM-Stromversorgung............................................................................................................................................................... 35

3.4.2 BAM-Fernüberwachung von Alarmen ........................................................................................................................................35

3.4.3 CO-Monitor zur Fernanzeige von Alarmen.................................................................................................................................36

4 Bedienung des Trockners..........................................................................................................................................................................37

4.1 Übersicht über die Bedienelemente .................................................................................................................................................37

4.1.1 Bedienelemente des Trockners..................................................................................................................................................37

4.1.2 Bedienelemente des CO-Analysators ........................................................................................................................................37

4.2 Starten des Geräts..............................................................................................................................................................................37

4.3 Stoppen des Geräts und Ablassen des Drucks...............................................................................................................................38

5 Wartungsintervalle...................................................................................................................................................................................... 39

5.1 Sätze für die vorbeugende Wartung .................................................................................................................................................40

6 Fehlerbehebung..........................................................................................................................................................................................44

7 Konformitätserklärung ...............................................................................................................................................................................45

1 Sicherheitshinweise

Vor der Inbetriebnahme des Geräts müssen die Sicherheitshinweise und Anweisungen in diesem Handbuch vom zuständigen Personal gründlich gelesen und verstanden worden sein.

BENUTZERHAFTUNG

MÄNGEL AN ODER FALSCHE AUSWAHL BZW. VERWENDUNG DER HIER BESCHRIEBENEN PRODUKTE ODER ZUGEHÖRIGEN ELEMENTE KÖNNEN ZUM TOD FÜHREN ODER VERLETZUNGEN BZW. SACHSCHÄDEN ZUR FOLGE HABEN.

Dieses Dokument und andere Mitteilungen der Parker Hannifin Corporation, der Tochtergesellschaften und Vertragshändler stellen Produkt- oder Systemvarianten zur weiteren Auswertung durch Anwender mit technischem Know-how dar.

Der Anwender ist auf der Grundlage seiner eigenen Analyse und Testergebnisse allein für die endgültige Auswahl des Systems und der Komponenten verantwortlich. Er hat sicherzustellen, dass alle Leistungs-, Haltbarkeits-, Wartungs-, Sicherheits- und Warnvoraussetzungen des jeweiligen Einsatzbereichs erfüllt sind. Der Anwender ist dazu verpflichtet, alle Aspekte der Anwendung zu analysieren, geltende Branchennormen einzuhalten und die Produktinformationen im aktuellen Produktkatalog sowie in anderen von Parker bzw. den Tochtergesellschaften oder Vertragshändlern zur Verfügung gestellten Materialien zu beachten.

Soweit Parker, die Tochtergesellschaften oder Vertragshändler Komponenten oder Systemvarianten basierend auf technischen Daten oder Spezifikationen liefern, die vom Anwender bereitgestellt wurden, ist der Anwender dafür verantwortlich, festzustellen, dass diese technischen Daten und Spezifikationen für alle Anwendungen und vernünftigerweise vorhersehbaren Verwendungszwecke der Komponenten oder Systeme geeignet und ausreichend sind.

Installation, Inbetriebnahme, Wartung und Reparatur dürfen nur von entsprechend ausgebildetem und von Parker Hannifin zugelassenem Personal durchgeführt werden.

Wenn das Gerät nicht gemäß der in diesem Benutzerhandbuch spezifizierten Anweisungen verwendet wird, kann es zu einem unbeabsichtigten Druckabbau und infolgedessen zu schweren Verletzungen oder Sachschäden kommen.

Beim Umgang, bei der Installation und der Bedienung des Geräts muss das Personal sichere technische Verfahren einsetzen und alle entsprechenden Bestimmungen, Gesundheits- und Sicherheitsvorschriften befolgen sowie alle gesetzlichen Sicherheitsbestimmungen einhalten.

Vergewissern Sie sich vor der Durchführung jeglicher in diesem Handbuch beschriebener Wartungsarbeiten, dass das Gerät drucklos und von der Stromversorgung getrennt ist.

Parker Hannifin kann nicht jeden Umstand vorhersehen, der eine potenzielle Gefahrenquelle darstellt. Die Warnungen in diesem Handbuch decken die bekanntesten Gefahrenquellen ab, können jedoch niemals allumfassend sein. Setzt der Anwender ein Bedienverfahren, ein Geräteteil oder eine Arbeitsmethode ein, die nicht ausdrücklich von Parker Hannifin empfohlen wurden, muss der Anwender sicherstellen, dass das Gerät nicht beschädigt wird bzw. keine Personen- oder Sachschäden verursachen kann.

Die meisten Unfälle, die während des Betriebs und der Wartung von Maschinen passieren, lassen sich darauf zurückführen, dass grundlegende Sicherheitsvorschriften und -verfahren missachtet wurden. Unfälle können durch das Bewusstsein vermieden werden, dass jede Maschine eine potenzielle Gefahr darstellt.

Sollten Sie eine verlängerte Garantiezeit wünschen oder einen an Ihre Bedürfnisse angepassten Wartungsvertrag bzw. Schulungen für dieses oder ein anderes Gerät aus der Produktpalette von Parker Hannifin benötigen, wenden Sie sich bitte an die nächstgelegene Vertretung von Parker Hannifin.

Informationen zur nächstgelegenen Vertriebsniederlassung von Parker Hannifin finden Sie unter www.parker.com/dhfns.

Bewahren Sie dieses Handbuch zur späteren Verwendung auf.

1.1 Kennzeichen und Symbole

Folgende Kennzeichen und internationale Symbole dienen als Hinweise auf dem Gerät und in diesem Handbuch:

Vorsicht, Anwenderhandbuch lesen. Gehörschutz tragen.

Gefahr durch Stromschlag Komponenten im System unter Druck

Weist auf Handlungen oder Verfahren hin, die bei fehlerhafter Durchführung zu Verletzungen und zum Tod führen können.

Weist auf Handlungen oder Verfahren hin, die bei fehlerhafter Durchführung zu Schäden am Gerät führen können.

Weist auf Handlungen oder Verfahren hin, die bei fehlerhafter Durchführung zu einem Stromschlag führen können.

Anwenderhandbuch lesen.

Setzen Sie zum Transport des Trockners einen Gabelstapler ein.

Fernsteuerung ? Trockner kann automatisch und ohne Vorwarnung starten.

Conformité Européenne

Die Entsorgung gebrauchter Teile muss immer gemäß den örtlichen Entsorgungsbestimmungen erfolgen.

Elektro- und Elektronik-Altgeräte sollten nicht mit dem Hausmüll entsorgt werden.

2 Beschreibung

2.1 Technische Spezifikationen

Durchflussdaten

Modell Leitungsgröße

BAM10

BAM20

BAM30

BAM40

BAM50

BAM70

Die angegebenen Durchflussraten beziehen sich auf den Betrieb bei 7 bar ü, 20 °C, 1 bar a und einem relativen Wasserdampfdruck von 0 %.

G 2" 113 6,8 408 240 90,4 5,4 326,4 192

G 2" 170 10,2 612 360 136 8,2 489,6 288

G 2" 213 12,8 765 450 170,4 10,2 612 360

G 2" 283 17,0 1.020 600 226,4 13,6 816 480

G 2 1/2" 354 21 1.275 750 283,2 16,8 1.020 600

G 2 1/2" 496 30 1.785 1.050 396,8 24 1.428 840

l/s

Einlass Auslass

m3/min m3/h

cfm l/s

m3/min m3/h

Leistung

Drucktaupunkt

Trocknermodell

Alle Modelle

Die ISO 8573-1-Klassifizierungen gelten, wenn der Trockner mit der gelieferten Filtervorrichtung installiert wurde.

-40 -40 Klasse 2

(Standard)

Verunreinigungen Einheiten

Öl/Schmiermittel

mg/m

Wasser ppm 7.913 24 67 Kohlenmonoxid (CO) ppm 39 < 0,01 5 Kohlendioxid (CO2)

Sauerstoff (O2)

Vol. -% 20,9 20,9 20,4 ? 21,4

Stickoxide (NO + NO2) Schwefeldioxid (SO2)

Referenzbedingungen: 20

C, 1 bar (a), trocken. Druckluftbedingungen: 7 bar Überdruck, 35 oC

Wasserklassifikation nach

ISO 8573-1:2010

Einlasskonzentratio

(Alle Modelle)

Ref.

(Standard)

Auslasskonzentration

(Alle Modelle)

Europäisches

Arzneibuch

11, 3 0,011 0,1

ppm 744 109 500

ppm 13 1,8 2 ppm 7 < 0,01 1

Betriebsdaten

cfm

Min.

Modell

Alle Modelle

Min. Betriebsdruck Max. Betriebsdruck

bar ü psi g bar ü psi g

Betriebstemperatur

4 58 13 188,5 5 41 35 95

Elektrische Daten

BAM10 BAM20 BAM30 BAM40 BAM50 BAM70

Versorgungsspannung

Anschlusstyp

Leistungsaufnahme

Sicherung

1 Druckstoßsicherung (T), 250 VAC, 5 x 20 mm, Hochleistungssicherung, Schaltleistung 1.500 A bei 250 V, IEC 60127-2

90 – 264V, einphasig, 50/60 Hz

Festverdrahtet

21 W (max.)

T 3,15 A

Betriebstemperatur

Max.

+ 89 hidden pages

Parker BAM20, BAM10, BAM30, BAM40, BAM50 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual