AC30 series
Variable Speed Drive
HA501718U002 Issue 7 Product Manual
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ENGINEERING YOUR SUCCESS.
FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS DESCRIBED HEREIN OR RELATED ITEMS
CAN CAUSE DEATH, PERSONAL INJURY AND PROPERTY DAMAGE.
This document and other information from Parker Hannin Corporation, its subsidiaries and authorized distributors provide product or
system options for further investigation by users having technical expertise.
The user, through its own analysis and testing, is solely responsible for making the nal selection of the system and components
and assuring that all performance, endurance, maintenance, safety and warning requirements of the application are met. The user
must analyze all aspects of the application, follow applicable industry standards, and follow the information concerning the product in
the current product catalogue and in any other materials provided from Parker Hannin Corporation or its subsidiaries or authorized
distributors.
To the extent that Parker Hannin Corporation or its subsidiaries or authorized distributors provide component or system options based
upon data or specications provided by the user, the user is responsible for determining that such data and specications are suitable
and sufcient for all applications and reasonably foreseeable uses of the components or systems.
The above disclaimer is being specically brought to the user’s attention and is in addition to and not in substitution to the Exclusions
and Limitations on Liability which are set out in the terms and conditions of sale.
AC30 series User’s Manual
Frames D, E, F, G, H, J, K including AC30P & AC30D
HA501718U002 Issue 7
Compatible with Firmware Version 1.12 onwards (AC30P & AC30D Version 2.12 onwards)
2016 © Parker Hannin Manufacturing Limited.
All rights strictly reserved. No part of this document may be stored in a retrieval system, or transmitted in any form
or by any means to persons not employed by a Parker Hannin Manufacturing Limited company without written
permission from Parker Hannin Manufacturing Ltd. Although evry efford has been taken to ensure the accuracy
of this document it may be necessary, without notice, to make amendments or corect omissions Parker Hannin
Manufacturing Limited cannot accept responsibility for damage, injury, or expenses resulting thereform.
WARRANTY
The general terms and conditions of sale of goods and/or services of Parker Hannin Europe Sàrl, Luxembourg,
Switzerland Branch, Etoy, apply to this contract unless otherwise agreed. The terms and conditions are available
on our website: www.parker.com/termsandconditons/switzerland
Parker Hannin Manufacturing Limited reserved the right to change the content and product specication without
notice.
Contents 1
Contents ...................................................................Page No. Contents ....................................................................... Page No.
Chapter 1: Safety ............................................................. 1-1
Chapter 2: Introduction ................................................... 2-1
About this Manual ............................................................................ 2-1
Power Ratings ................................................................................... 2-3
Packaging and Lifting Details ......................................................... 2-4
Chapter 3: Product Overview .......................................... 3-1
Product Range .................................................................................. 3-1
Control Features ............................................................................... 3-2
Functional Overview ........................................................................ 3-3
Chapter 4: Installation ..................................................... 4-1
Cubicle Mount ................................................................................... 4-1
Dimensions for Cubicle Mount Installation ............................................. 4-1
Dimensions for Cubicle Mount Installation – Frame K .......................... 4-2
Mounting the Inverter................................................................................ 4-3
Ventilation .................................................................................................. 4-3
Cubicle Mounting Details ......................................................................... 4-4
Through Panel Mount Frames D to J only ..................................... 4-5
Dimensions for Through Panel Installation ............................................ 4-5
Frames D, E ............................................................................................... 4-5
Frames F, G ............................................................................................... 4-6
Frame H ...................................................................................................... 4-7
Frame J ...................................................................................................... 4-8
Mounting the INVERTER ........................................................................... 4-9
Ventilation .................................................................................................. 4-9
Through Panel Mounting Detail (frames D – J only) ............................ 4-10
Cover Removal Instructions – All Frames ............................................ 4-10
Cabling Bracket for Control & Main Cable ................................... 4-13
Cabling Bracket for AC30D System Terminals............................ 4-14
Electrical Installation ...................................................................... 4-15
Wiring Instructions.................................................................................. 4-15
AC fed power Wiring Connections ........................................................ 4-16
DC FED Power Wiring Connections (Frames D – J only) .................... 4-17
Control Module Cover Removal .................................................... 4-18
Control Module Removal ............................................................... 4-19
Control Module Terminal Cable Specification ...................................... 4-20
AC30V Control Wiring Connections ...................................................... 4-21
AC30D-P Control Wiring Connections .................................................. 4-22
System Board Control Wiring Connections – AC30D ONLY ............... 4-23
.................................................................................................................. 4-23
Wiring Diagrams ............................................................................. 4-24
The Default Application ........................................................................... 4-24
Application Description ........................................................................... 4-24
Application 0: Basic Speed Control ...................................................... 4-26
Application 1: Auto/Manual Control ...................................................... 4-28
Application 2: Raise / Lower Trim ...................................................... 4-30
Application 3: Presets Speeds .............................................................. 4-32
Application 4: PID Control ..................................................................... 4-34
Application 5: Active Front-End ............................................................ 4-36
Terminal Block Wire Range .................................................................... 4-38
Terminal Tightening Torques ................................................................. 4-39
Optional Equipment ................................................................................. 4-39
Brake Wiring ............................................................................................. 4-39
Fitting a Remote GKP ..................................................................... 4-40
Getting Started ................................................................................ 4-41
GKP Setup Wizard ................................................................................... 4-41
Ethernet Communications ...................................................................... 4-42
Firmware Update............................................................................. 4-45
Updating the inverter firmware ............................................................... 4-45
Chapter 5: Associated Equipment .................................. 5-1
Main Points ................................................................................................. 5-1
AC Motor Chokes.............................................................................. 5-4
Dynamic Braking Resistors ............................................................. 5-5
Wiring Details ............................................................................................. 5-5
Dynamic Braking Resistors ............................................................. 5-6
Resistor Selection ...................................................................................... 5-6
Circuit Breakers ................................................................................ 5-8
External EMC Filters ......................................................................... 5-8
Input Chokes ..................................................................................... 5-9
Gaskets .............................................................................................. 5-9
Cabling Bracket for Control, System Option & Power Stack ....... 5-9
Option Cards ................................................................................... 5-10
SD Cards ................................................................................................... 5-10
Installation Details ................................................................................... 5-11
Chapter 6 Safe Torque Off SIL3/PLe ............................... 6-1
General Information ......................................................................... 6-1
STO Functional Description ...................................................................... 6-2
Alignment to European Standards ................................................. 6-3
EN ISO13849-1:2008 .................................................................................. 6-3
EN61800-5-2:2007 and EN61508 ............................................................... 6-4
Safety Specification ......................................................................... 6-5
Contents 2
Contents ...................................................................Page No. Contents ....................................................................... Page No.
EMC Specification ............................................................................ 6-6
User Connections ............................................................................. 6-7
STO Technical Specification ........................................................... 6-9
Inputs Specification .................................................................................. 6-9
Output Specification ............................................................................... 6-10
Truth Table ............................................................................................... 6-11
STO Input Timing Diagrams .......................................................... 6-12
Ideal Operation ........................................................................................ 6-12
Typical Operation .................................................................................... 6-13
Fault Operation ........................................................................................ 6-14
Pulsed Inputs ........................................................................................... 6-15
STO State Transition Diagram....................................................... 6-16
STO Trip Annunciation .................................................................. 6-17
Safety Warnings and Limitations .................................................. 6-18
Example User Wiring .............................................................................. 6-20
Applications that do not require STO function ..................................... 6-20
Minimum STO Implementation ............................................................... 6-21
STO Implementation with Safety Control Unit ...................................... 6-22
SS1 Implementation using Safety Control Unit .................................... 6-24
STO Function Checking ................................................................. 6-26
Comprehensive Check ................................................................... 6-27
The following test steps must be performed: ....................................... 6-28
Regular Check ......................................................................................... 6-32
Troubleshooting ............................................................................. 6-33
Chapter 7: The Graphical Keypad .................................. 7-1
Overview ............................................................................................ 7-2
Keypad ............................................................................................... 7-3
The Display........................................................................................ 7-4
INVERTER Status Summary ..................................................................... 7-4
Soft key action indication ......................................................................... 7-5
LEDS .................................................................................................. 7-5
The Menu System ............................................................................. 7-6
Navigating the Menu System ................................................................... 7-6
Changing a Parameter Value .................................................................... 7-6
Trips and other information displays ............................................. 7-7
Setting the display language ........................................................... 7-7
Setting the display language to Custom ................................................. 7-7
Chapter 8: Menu Organisation ........................................ 8-1
Menu Map .......................................................................................... 8-1
Menu Map Summary ................................................................................. 8-1
Menu Descriptions ........................................................................... 8-2
Control Screen ........................................................................................... 8-2
Setup ........................................................................................................... 8-2
Monitor ........................................................................................................ 8-2
Favourites ................................................................................................... 8-2
Parameters ................................................................................................. 8-2
Parameter Map .................................................................................. 8-3
Chapter 9: Setup Wizard .................................................. 9-1
GKP Setup Wizard ............................................................................ 9-1
Set Up PMAC Motor Control ............................................................ 9-9
Parker Drive Quicktool (PDQ) PC Software ................................. 9-10
Installation ................................................................................................ 9-10
Starting the Wizard .................................................................................. 9-12
Task selection .......................................................................................... 9-13
Find drive .................................................................................................. 9-14
Select Macro ............................................................................................. 9-16
Setup I/O ................................................................................................... 9-17
Select motor ............................................................................................. 9-18
Setup the Drive Control ........................................................................... 9-21
Setup Communications ........................................................................... 9-22
Commission the Drive ............................................................................. 9-23
Monitor the Drive ..................................................................................... 9-24
Chapter 10: Trips & Fault Finding ................................. 10-1
Trips and Fault Finding .................................................................. 10-1
What Happens when a Trip Occurs ........................................................ 10-1
Resetting a Trip Condition ...................................................................... 10-1
Using the Keypad to Manage Trips ........................................................ 10-2
Hexadecimal Representation of Trips .................................................... 10-7
Runtime Alerts ................................................................................ 10-8
Autotune Alerts ............................................................................. 10-10
Other Alerts ................................................................................... 10-12
Fault Finding ................................................................................. 10-14
Diagnostic LEDs ........................................................................... 10-15
Chapter 11: Routine Maintenance & Repair ................. 11-1
Routine Maintenance ..................................................................... 11-1
Preventative Maintenance ............................................................. 11-1
Fan Cassette (Frames D – J only) .......................................................... 11-1
DC Link Capacitors .................................................................................. 11-2
Repair ............................................................................................... 11-2
Saving Your Application Data ................................................................. 11-2
Returning the Unit to Parker ................................................................... 11-2
Contents 3
Contents ...................................................................Page No. Contents ....................................................................... Page No.
Chapter 12: Ethernet...................................................... 12-1
Connecting to the Inverter ............................................................. 12-1
Recommended Cable .............................................................................. 12-1
AC30V....................................................................................................... 12-1
AC30P or AC30D ..................................................................................... 12-2
Ethernet Setup ................................................................................ 12-3
Configuration ........................................................................................... 12-3
Advanced Configuration ................................................................ ......... 12-3
Typical Wiring Configurations ............................................................... 12-6
Ethernet Parameter Summary ................................................................ 12-8
Troubleshooting the Ethernet .............................................................. 12-11
Web (HTTP) Server ....................................................................... 12-14
Web Pages ............................................................................................. 12-14
Web Server Parameter Summary ......................................................... 12-16
Troubleshooting the Web Server ......................................................... 12-17
Precision Time Protocol (PTP) .................................................... 12-18
Configuration ......................................................................................... 12-18
Advanced Configuration ................................................................ ....... 12-18
PTP Parameter Summary ..................................................................... 12-21
Peer to Peer ................................................................................... 12-24
Configuration ......................................................................................... 12-24
Peer to Peer Parameter Summary ....................................................... 12-25
Chapter 13: Fire Mode ................................................... 13-1
Configuration .................................................................................. 13-2
Functional Description ........................................................................... 13-3
Trips and Auto Restart ............................................................................ 13-4
Appendix A: Modbus TCP ................................ ............... A-1
Introduction ...................................................................................... A-1
Modbus Register Mapping Summary ...................................................... A-1
Fixed Parameter Mapping ............................................................... A-2
Fixed Parameter Mapping - Arrays .......................................................... A-2
Fixed Parameter Mapping - Strings ......................................................... A-3
User-Defined Parameter Mapping .................................................. A-5
Password Protection ....................................................................... A-6
Supported Modbus Functions ........................................................ A-7
Read Holding Registers (#3) .................................................................... A-7
Read Input Registers (#4) ......................................................................... A-7
Write Single Register (#6) ......................................................................... A-7
Write Multiple Registers (#16) .................................................................. A-7
Modbus Exception Codes ............................................................... A-8
Illegal Function (01)................................................................................... A-8
Illegal Data Address (02) .......................................................................... A-8
Illegal Data Value (03) ............................................................................... A-8
Process Active and Lost Communications Trip ........................... A-8
Process Active Flag .................................................................................. A-8
Trip ............................................................................................................. A-8
Connection Timeout ................................................................................. A-8
Parameter Summary ........................................................................ A-9
Appendix B: Sequencing Logic ..................................... B-1
Drive State Machine ........................................................................ B-1
DS402 ......................................................................................................... B-1
Sequencing State ...................................................................................... B-1
Sequencing Diagram ................................................................................ B-2
State Transitions ....................................................................................... B-3
Control Word ............................................................................................. B-5
Status Word ............................................................................................... B-6
Appendix C: Compliance ............................................. C-1
Applicable Standards ............................................................................... C-1
EUROPEAN COMPLIANCE ............................................................. C-2
CE Marking ................................................................................................ C-2
EMC Compliance....................................................................................... C-3
EMC Standards Comparison .......................................................... C-4
Radiated ..................................................................................................... C-4
Conducted Emission ................................................................................ C-5
EMC Compliance (4kHz) ........................................................................... C-6
EMC Installation Guidance ........................................................... C-11
Protective Earth (PE) Connections ........................................................ C-11
Mitigating Radiated Emissions .............................................................. C-12
Cabling Requirements ............................................................................ C-14
Harmonic Information – AC Supplied Inverters ......................... C-30
Requirements for North American and Canadian Compliance C-37
North American Compliance .................................................................. C-37
Canadian Compliance ............................................................................ C-38
North American and Canadian Compliance Information ..................... C-38
Environmental ................................................................................ C-44
Restriction, Evaluation, Authorisation and Restriction of Chemicals (REACH)
.................................................................................................................. C-44
Restriction of Hazardous Substances (RoHS) ..................................... C-44
Waste Electrical and Electronic Equipment (WEEE) ........................... C-45
Declarations ............................................................................................ C-46
Appendix D: Parameter Reference ................................ D-1
Parameter Descriptions .................................................................. D-1
Contents 4
Contents ...................................................................Page No. Contents ....................................................................... Page No.
Active Front End (AFE) ............................................................................. D-2
App Info .................................................................................................... D-11
Auto Restart ............................................................................................. D-13
Autotune .................................................................................................. D-18
BACnet IP Option .................................................................................... D-22
BACnet MSTP Option.............................................................................. D-23
Braking ..................................................................................................... D-24
CANopen Option ..................................................................................... D-26
Clone ........................................................................................................ D-27
Communications Options ....................................................................... D-32
Configure, (Phase Control) ..................................................................... D-33
Control Mode ........................................................................................... D-36
ControlNet Option ................................................................................... D-38
Current Limit ............................................................................................ D-39
Current Loop .......................................................................................... D-41
Current Sensor Trip ................................................................................ D-42
DC Link Volts Limit ................................................................................. D-43
Device Commands .................................................................................. D-45
Device State ............................................................................................. D-46
DeviceNet Option .................................................................................... D-48
Drive info ................................................................ .................................. D-49
Encoder .................................................................................................... D-53
Encoder Slot 1 ......................................................................................... D-55
Encoder Slot 2 ......................................................................................... D-57
Energy Meter ........................................................................................... D-59
EtherCAT Option ..................................................................................... D-61
Ethernet .................................................................................................... D-62
EtherNet IP Option .................................................................................. D-63
Feedbacks ................................................................................................ D-64
Filter On Torque Dmd ............................................................................. D-68
Flash File System .................................................................................... D-71
Fluxing VHz .............................................................................................. D-72
Flycatching .............................................................................................. D-78
General Purpose IO ................................................................................. D-81
Graphical Keypad .................................................................................... D-84
Induction Motor Data .............................................................................. D-86
Inj Braking ................................................................................................ D-87
IO Configure ............................................................................................ D-89
IO Option Common ................................................................................. D-93
IO Values .................................................................................................. D-94
Local Control ........................................................................................... D-97
Minimum Speed ....................................................................................... D-98
Modbus .................................................................................................... D-99
Modbus RTU Option.............................................................................. D-100
Modbus TCP Option .............................................................................. D-101
Motor Load ............................................................................................ D-102
Motor Nameplate ................................................................................... D-105
Motor Sequencer................................................................................... D-107
MRAS ..................................................................................................... D-108
Pattern Generator ................................................................................. D-110
Peer to Peer ........................................................................................... D-112
PID .......................................................................................................... D-113
PMAC Flycatching ................................................................................ D-115
PMAC Motor Data .................................................................................. D-117
PMAC SVC ............................................................................................. D-120
Power Loss Ride Thru .......................................................................... D-128
Precision Time Protocol (PTP)............................................................. D-131
Preset Speeds ....................................................................................... D-132
Profibus DP-V1 Option ......................................................................... D-134
PROFINET IO Option ............................................................................ D-135
Raise Lower ........................................................................................... D-136
Ramp ...................................................................................................... D-138
Real Time Clock .................................................................................... D-144
Runtime Statistics ................................................................................. D-145
Scale Setpoint ....................................................................................... D-147
SD Card .................................................................................................. D-148
Sequencing ........................................................................................... D-149
Setup Wizard ......................................................................................... D-153
Skip Frequencies .................................................................................. D-154
Slew Rate ............................................................................................... D-157
Slip Compensation ............................................................................... D-159
Soft Menus ............................................................................................ D-160
Spd Direct Input .................................................................................... D-162
Spd Loop Diagnostics .......................................................................... D-163
Spd Loop Settings ................................................................................ D-164
Speed Error Trip.................................................................................... D-168
Speed Ref .............................................................................................. D-169
Stabilisation .......................................................................................... D-170
Stack Inv Time ....................................................................................... D-171
Stall Trip ................................................................................................ D-174
System Board IO ................................................................................... D-175
System Board Option ........................................................................... D-177
Torque Limit .......................................................................................... D-178
Thermistor ............................................................................................. D-181
Tr Adaptation ........................................................................................ D-182
Trips History .......................................................................................... D-184
Trips Status ........................................................................................... D-186
VDC Ripple ............................................................................................ D-193
Voltage Control ..................................................................................... D-195
Web Server ............................................................................................ D-196
Contents 5
Contents ...................................................................Page No. Contents ....................................................................... Page No.
Parameter Table ........................................................................... D-197
Table of Parameters in Alphabetical Order ............................... D-226
Power Dependent Parameter Defaults ...................................... D-232
Appendix E: E Plan Library ............................................. E-1
E Plan Library....................................................................................E-1
Appendix F: Technical Specifications ........................... F-1
Understanding the Product Code ................................................... F-1
Model Number ........................................................................................... F-1
Environmental Details............................................................................... F-2
Earthing/Safety Details ............................................................................. F-3
Cooling Fans ............................................................................................. F-3
AC FED Electrical Ratings (400V Build Variant) ..................................... F-4
DC FED Electrical Ratings (400V Build Variant) ................................... F-10
LINE Input Fuse Ratings (Europe) ......................................................... F-15
DC Input Fuse Ratings (Europe) ............................................................ F-16
LINE Input Fuse Ratings (North America and Canada)........................ F-17
Internal Dynamic Brake Switch .............................................................. F-18
Supply Short Circuit Rating ................................................................... F-19
Analog Inputs/Outputs ............................................................................ F-20
Reference Outputs .................................................................................. F-20
Digital Inputs ........................................................................................... F-21
Digital Outputs ........................................................................................ F-21
User 24v Supply OUTPUT (X12/05) ........................................................ F-22
Auxiliary 24V Input– AC30V and Ac30P only ........................................ F-22
RelayS - AC30V ONLY............................................................................. F-22
SYSTEM Auxiliary 24V Input – AC30D ONLY ........................................ F-23
DIGITAL INPUTs – AC30D ONLY ........................................................... F-23
Encoder Power Supply Output – AC30D ONLY .................................... F-24
Encoder Inputs – AC30D ONLY ............................................................. F-25
Encoder Transmit Outputs – AC30D ONLY .......................................... F-26
Safety 1-1
AC30 series Variable Speed Inverter
Chapter 1: Safety
Safety Information
Please read these important Safety notes before installing and operating this equipment
CAUTION
CAUTION notes in the manual warn of danger to equipment.
WARNING
NOTES IN THE MANUAL WARN OF DANGER TO PERSONEL
Requirements
Intended Users
This manual is to be made available to all persons who are required to install, configure or service equipment described herein, or any other
associated operation.
The information given is intended to highlight safety issues, and to enable the user to obtain maximum benefit from the equipment.
Complete the following table for future reference detailing how the unit is to be installed and used.
INSTALLATION DETAILS
Model Number
(see product label)
Where installed
(for your own
information)
Unit used as a:
(refer to
Certification)
Component Relevant Apparatus
Unit fitted:
Cubicle mounted
Through Panel Mounted
Application Area
The equipment described is intended for industrial motor speed control utilising AC induction motors or AC permanent magnet synchronous
machines.
1-2 Safety
AC30 series Variable Speed Inverter
Personnel
Installation, operation and maintenance of the equipment should be carried out by competent personnel. A competent person is someone who is
technically qualified and familiar with all safety information and established safety practices; with the installation process, operation and maint enance
of this equipment; and with all the hazards involved.
DANGER
Risk of electric
shock
WARNING
Hot surfaces
Caution
Refer to documentation
Earth/Ground
Protective Conductor
Terminal
Hazards
DANGER! - Ignoring the following may result in injury
1. This equipment can endanger life by exposure to rotating
machinery and high voltages.
2. The equipment must be permanently earthed due to the high
earth leakage current, and the inverter motor must be connected
to an appropriate safety earth.
3. Ensure all incoming supplies are isolated before working on the
equipment. Be aware that there may be more than one supply
connection to the inverter.
4. There may still be dangerous voltages present at power terminals
(motor output, supply input phases, DC bus and the brake, where
fitted) when the motor is at standstill or is stopped.
5. For measurements use only a meter to IEC 61010 (CAT III or
higher). Always begin using the highest range.
CAT I and CAT II meters must not be used on this product.
6. Allow at least 5 minutes for the inverter's capacitors to discharge to
safe voltage levels (<50V). Use the specified meter capable of
measuring up to 1000V dc & ac rms to confirm that less than 50V
is present between all power terminals and between power
terminals and earth.
7. Unless otherwise stated, this product must NOT be dismantled. In
the event of a fault the inverter must be returned. Refer to "Routine
Maintenance and Repair".
Safety 1-3
AC30 series Variable Speed Inverter
WARNING! - Ignoring the following may result in injury or damage to equipment
SAFETY
Where there is conflict between EMC and Safety requirements, personnel safety shall always take precedence.
Never perform high voltage resistance checks on the
wiring without first disconnecting the inverter from the
circuit being tested.
Whilst ensuring ventilation is sufficient, provide guarding
and /or additional safety systems to prevent injury or
damage to equipment.
When replacing an inverter in an application and before
returning to use, it is essential that all user defined
parameters for the product’s operation are correctly
installed.
All control and signal terminals are SELV, i.e. protected by double
insulation. Ensure all external wiring is rated for the highest system
voltage.
Thermal sensors contained within the motor must have at least
basic insulation.
All exposed metalwork in the Inverter is protected by basic
insulation and bonded to a safety earth.
RCDs are not recommended for use with this product but, where
their use is mandatory, only Type B RCDs should be used.
EMC
In a domestic environment this product may cause radio
interference in which case supplementary mitigation
measures may be required.
This equipment contains electrostatic discharge (ESD)
sensitive parts. Observe static control precautions when
handling, installing and servicing this product.
This is a product of the restricted sales distribution class according
to IEC 61800-3. It is designated as “professional equipment” as
defined in EN61000-3-2. Permission of the supply authority shall be
obtained before connection to the low voltage supply.
WARNING! – Control Unit Removal / Fitting
Isolate supply before plugging or unplugging control unit to the power stack.
1-4 Safety
AC30 series Variable Speed Inverter
CAUTION!
APPLICATION RISK
The specifications, processes and circuitry described herein are for guidance only and may need to be adapted to the user’s
specific application. We can not guarantee the suitability of the equipment described in this Manual for individual applications.
RISK ASSESSMENT
Under fault conditions, power loss or unintended operating conditions, the inverter may not operate as intended. In particular:
Stored energy might not discharge to safe
levels as quickly as suggested, and can still
be present even though the inverter
appears to be switched off
The motor's direction of rotation might not be controlled
The motor speed might not be controlled
The motor might be energised
An inverter is a component within an inverter system that may influence its operation or effects under a fault condition. Consideration
must be given to:
Stored energy
Supply disconnects
Sequencing logic
Unintended operation
Introduction 2-1
AC30 series Variable Speed Inverter
Chapter 2: Introduction
About this Manual
Motors used must be suitable for Inverter duty.
NOTE Do not attempt to control motors whose rated current is less than 25% of the inverter rated current. Poor motor control or Autotune
problems may occur if you do.
This manual is intended for use by the installer, user and programmer of the AC30 series of inverters. It assumes a reasonable level of
understanding in these three disciplines.
NOTE Please read all Safety information before proceeding with the installation and operation of this unit.
It is important that you pass this manual on to any new user of this unit.
How the Manual is Organised
This Engineering Reference manual is organised into chapters, indicated by the numbering on the edge of each page. If the manual is to be
printed it is designed so that it should be printed double-sided using the short-edge for binding.
Information for all AC30 units is included (AC30V frames D, E, F, G, H, J & K, AC30P & AC30D), which are collectively referred to as “the
Inverter” or “drive” throughout the manual.
Product coding: Any “x” within a product code indicates there are variants, see page F-1 Understanding the Product Code.
Any text placed in a highlighted area as this sample shows, only refers to the AC30P and AC30D.
Parker Hannifin Manufacturing Limited is referred to as “Parker” throughout the manual.
The manual is more detailed than the relevant QuickStart manual, and so is of use to the unfamiliar as well as the high-end user.
Initial Steps
Use the manual to help you plan the following:
Installation
Know your requirements:
certification requirements, CE/UL/CUL conformance
conformance with local installation requirements
supply and cabling requirements
AC30P
AC30D
2-2 Introduction
AC30 series Variable Speed Inverter
Operation
Know your operator:
how is it to be operated, local and/or remote?
what level of user is going to operate the unit?
decide on the best menu level for the Keypad (where supplied)
Programming (Parker Drive Quicktool) – pc programming tool
Know your application:
Install the Parker Drive Quicktool (PDQ) after downloading it from www.parker.com/ssd/pdq
Connect your pc to your Inverter via Ethernet
Commission your Inverter with the Parker Drive Quicktool wizard
Go to Appendix D Parameter Reference for more information
PC Requirements
Minimum system requirements:
1GB RAM
1GHz Pentium
1GB free Hard Disk space
1024x768 screen resolution
Operating Systems:
Windows XP
Windows Vista (32 bit)
Windows 7 (32 & 64 bit)
Windows 8 (32 & 64 bit)
Equipment Inspection
Check for signs of transit damage
Check the product code on the rating label conforms to your requirement.
If the unit is not being installed immediately, store the unit in a well-ventilated place away from high temperatures, humidity, dust, or metal particles.
Storage and Shipping Temperatures
Storage Temperature :
-25C to +55C
Shipping Temperature :
-25C to +70C
Introduction 2-3
AC30 series Variable Speed Inverter
Power Ratings
Order Code
Normal Duty Ratings
Heavy Duty Ratings
Frame
kW/HP
Output Current A
rms
kW/HP
Output Current A
rms
400 VAC
480 VAC
400 VAC
480 VAC
380-480 (± 10 %) VAC Supplies Three Phase
3-4D0004-B--0000
1.1/1.5
3.5
3.0
0.75/1
2.5
2.1
D
3-4D0005-B--0000
1.5/2
4.5
3.4
1.1/1.5
3.5
3.0
D
3-4D0006-B--0000
2.2/3
5.5
4.8
1.5/2
4.5
3.4
D
3-4D0008-B--0000
3/4
7.5
5.8
2.2/3
5.5
4.8
D
3-4D0010-B--0000
4/5
10
7.6
3/4
7.5
5.8
D
3-4D0012-B--0000
5.5/7.5
12
11
4/5
10
7.6
D
3-4E0016-B--0000
7.5/10
16
14
5.5/7.5
12
11
E
3-4E0023-B--0000
11/15
23
21
7.5/10
16
14
E
3-4F0032-B--0000
15/20
32
27
11/15
23
21
F
3-4F0038-B--0000
18/25
38
36
15/20
32
27
F
3-4G0045-B--0000
22/30
45
40
18/25
38
36
G
3-4G0060-B--0000
30/40
60
52
22/30
45
40
G
3-4G0073-B--0000
37/50
73
65
30/40
60
52
G
3-4H0087---0000
45/60
87
77
37/50
73
65
H
3-4H0105---0000
55/75
105
96
45/60
87
77
H
3-4H0145---0000
75/100
145
124
55/75
105
96
H
3-4J0180---0000
90/125
180
156
75/100
145
124
J
3-4J0205---0000
110/150
205
180
90/125
180
156
J
3-4J0260---0000
132/200
260
240
110/150
205
180
J
3-4K0315-B--0000
160/250
315
302
132/200
260
240
K
3-4K0380-B--0000
200/300
380
361
160/250
315
302
K
3-4K0440-B--0000
250/350
440
414
200/300
380
361
K
EMC Filter Options
No filter
N
C2 filter
F
C3 filter
E
Graphical Keypad Options
Graphical Keypad
2
Keypad Blanking Cover
1
No Keypad
0
Environmental Protection
Options
Standard Coating
Enhanced Coating
E
S
Inverter Options
Versatile
V
Advanced Inverter
P
Advanced Inverter with dual
control system option
D
Brake Option
No Brake
With Brake
B
N
Type
IP20 AC Fed
IP20 DC Fed
4
1
2-4 Introduction
AC30 series Variable Speed Inverter
Packaging and Lifting Details
Caution
The packaging is combustible. Igniting it may lead to the generation of lethal toxic fumes.
Save the packaging in case of return. Improper packaging can result in transit damage.
Use a safe and suitable lifting procedure when moving the unit. Never lift the unit by its terminal connections.
Prepare a clear, flat surface to receive the inverter before attempting to move it. Do not damage any terminal connections
when putting the unit down.
Product Overview 3-1
AC30 series Variable Speed Inverter
Chapter 3: Product Overview
Product Range
AC30V Frame D, E, F, G, H, J, K
AC30P & AC30D
Graphical Keypad
(GKP)
Integrated quick start
guide and multi-
language support
Figure 3-1
AC30V Illustrated
Frame E
GPIO (General Purpose I/O Options) & Encoder
A range of field fittable I/O Options.
Control Module
Cover
Removable Fan Cassette (Frames D – J only)
Can be removed for cleaning and replacement see Fan
Cassette in Chapter 11
Top Terminal Cover
Integrated Ethernet
Inverter programming, monitoring and
Modbus TCP/IP COMMS
SD Card
Inverter configuration storage and application cloning
Power Stack
Fieldbus Option
A range of field-fittable
communications and I/O options
Bottom Terminal Cover
Removable Mounting
Feet
(Frames D – J only)
Control
Module
3-2 Product Overview
AC30 series Variable Speed Inverter
Control Features
The inverter is fully featured when controlled using the optional Keypad (or a suitable pc programming tool).
The ‘General’ control features below are not user-selectable when the unit is controlled using the analog and digital inputs and outputs.
General
Output Frequency
Limited to Switching Frequency divided by 8, with a maximum of 590Hz.
e.g. for 4kHz switching frequency it is 4000/8 = 500Hz,
for 16kHz switching frequency it is 590Hz. Refer to Parker SSD for higher output frequency.
Derating of output current may apply, refer to Appendix F Technical Specifications.
Switching Frequency
Minimum 2kHz.
Maximum 8kHz – 16kHz dependent on frame size and motor type (Induction or PMAC)
Voltage Boost for V/F
control
0-25%
Motor Control Modes
Induction motor: VHz control, Sensorless Vector Control, or Closed Loop Vector Control (with
encoder if fitted). Sensorless and Closed Loop Vector require autotune.
PMAC motor: Sensorless Vector Control
Skip Frequencies
Skip frequencies with adjustable skip band width
Preset Speeds
User selectable preset speeds
Stopping Modes
Ramp, Coast, DC Injection, Quickstop
S Ramp and Linear Ramp
Symmetric or asymmetric ramp up and down rates
Raise/Lower
Programmable MOP function
Jog
Programmable jog speed
Diagnostics
Full diagnostic and monitoring facilities
Protection
Trip Conditions
Output short line to line, and line to earth
Overcurrent > 220% HD current
Stall
Heatsink overtemperature
Motor Thermistor overtemperature (using optional GPIO)
Overvoltage and undervoltage
Current Limit
Adjustable 110% (Normal Duty) or 150% (Heavy Duty)
180% shock load limit (Heavy Duty)
Inverse Time
Dual Rating
Normal duty (110% overload for 60s)
Heavy duty (150% overload for 60s)
Inputs/
Outputs
Analog Inputs
2 configurable inputs; voltage or current
Analog Outputs
2 configurable outputs; voltage or current
Digital Inputs
3 configurable 24V dc inputs
Digital I/O
4 configurable 24V dc open collector outputs/digital inputs
Relay Outputs
2 configurable relay output
Table 3-1 Control Features
Product Overview 3-3
AC30 series Variable Speed Inverter
Functional Overview
L1
L2
L3
PE
EMC
Filter
MOVs
Input
rectifier
LINK – customer accessible
Filter
Earth
+
DB
X6
Inverter
stage
M1/U
M2/V
M3/W
I
u
I
W
DC+ DB+
DC-
PE
DC+
DC-
SMPS
DC+
DC-
Main cooling
Fan(s) (24V)
PWM
ISOLATION
DB control
stack
temperature
POWER
CONTROL
Switched fan supply
DB
EEPROM
Precharge
Control
Control Module
LINK – customer accessible
serviceable
&
testable
These elements are omitted from the DC-fed drive variants
Block Diagram for Frames D, E, F
3-4 Product Overview
AC30 series Variable Speed Inverter
L1
L2
L3
PE
EMC
Filter
MOVs
Input
rectifier
LINKS customer accessible
Filter
Earth
+
DB
X6
Inverter
stage
M1/U
M2/V
M3/W
I
u
I
W
DC+
DB+
DC-
PE
DC+
DC-
SMPS
DC+
DC-
Main cooling
Fan (s) (24V)
PWM
ISOLATION
DB control
stack
temperature
POWER
CONTROL
Switched fan supply
DB
EEPROM
Precharge
Control
Control Module
LINK – customer accessible
serviceable
&
testable
Unswitched fan supply
Internal cooling
fans (24V)
These elements are omitted from the DC-fed drive variants
Block Diagram for Frames G, H, J
Product Overview 3-5
AC30 series Variable Speed Inverter
L1
L2
L3
EMC
Filter
MOVs
Input
rectifier
DBR
Inverter
stage
M1/U
M2/V
M3/W
I
u
I
W
DC+
DC-
PWM
fan TX
supply
pre-charge
control
I
V
3 x current sensor interface
+/- 15V o/l or +/- 24V c/l
EEPROM
CM Interface PCB
PE
PE
7 x gate drive
7 x Vce sense
4 way cable assy
L1 L2 L3 sense
precharge
relay control
fan supply in
switched supply out
heatsink thermistor
SELV
fan control
SMPS
accessible
disconnect
VDC supply
& VDC sense
ISOLATION
Power Control
Block Diagram for Frames K
4-1 Installation
AC30 series Variable Speed Inverter
Chapter 4: Installation
Read Appendix C: “Compliance” before installing this unit.
Cubicle Mount
DIMENSIONS FOR CUBICLE MOUNT INSTALLATION
Figure 4-1 Mechanical Dimensions - Frame D Illustrated (All dimensions are in millimetres (inches)
Inverters
Max. Weight
H – AC30V/P
H – AC30D
H1
H2 W W1
W2
W3
D – AC30V/P
D – AC30D
Fixings
Frame D
4.5kg (10 lbs)
286.0 (11.26)
298.0 (11.73)
270.0 (10.6)
6.5 (0.25)
100.0 (3.93)
80.0 (3.15)
10.0 (0.39)
255.0 (10.0)
273.0 (10.75)
4.5mm slots &
holes, M4 fixings
Frame E
6.8kg (15 lbs)
333.0 (13.11)
333.0 (13.11)
320.0 (12.6)
6.5 (0.25)
125.0 (4.92)
100.0 (3.93)
12.5 (0.49)
255.0 (10.0)
273.0 (10.75)
Frame F
10.0kg (22 lbs)
383.0 (15.07)
383.0 (15.07)
370.0 (14.5)
6.5 (0.25)
150.0 (5.90)
125.0 (4.92)
12.5 (0.49)
255.0 (10.0)
273.0 (10.75)
Frame G
22.3kg (49.2 lbs)
480.0 (18.90)
480.0 (18.90)
465.0 (18.31)
7.25 (0.29)
220.0 (8.66)
190.0 (7.48)
13.0 (0.51)
287.0 (11.30)
305.0 (12.01)
5.5mm slots &
holes, M5 fixings
Frame H
42.8kg (94.6 lbs)
670.0 (26.38)
670.0 (26.38)
650.0 (25.59)
10.0 (0.39)
260.0(10.24)
220.0 (8.66)
20.0 (0.79)
316.0 (12.44)
334.0 (13.15)
6.8mm slots &
holes, M6 fixings
Frame J
89.0kg(196.2 lbs)
800.0 (31.50)
800.0 (31.50)
780.0 (30.71)
10.0 (0.39)
330.0(12.99)
285.0(11.22)
23.0(0.91)
142.5(5.61)
374.0(14.72)
392.0(15.43)
9.0mm slots &
holes, M8 fixings
Frame K
125kg (275.57 lbs)
See over page for dimensions and fixings
Installation 4-2
AC30 series Variable Speed Inverter
DIMENSIONS FOR CUBICLE MOUNT INSTALLATION – FRAME K
Fixings for main cover
(15.16)
(17.99)
(50.47)
(51.57)
(2.36)
(7.87)
(15.75)
Figure 4-2 Mechanical Dimensions for Frame K
All dimensions are in millimetres (inches)
475 (18.70) for AC30D
4-3 Installation
AC30 series Variable Speed Inverter
MOUNTING THE INVERTER
These units are not suitable for wall mounting. They must be mounted vertically inside an additional enclosure. Depending on required level of
EMC compliance refer to Appendix C "Compliance".
Note: Frame H, J & K only
These models are heavy and will require two people to lift, or the use of a fork lift to install it. The product will stand vertically on flat surfaces.
VENTILATION
The inverter gives off heat in normal operation and must therefore be mounted to allow the free flow of air through the ventilation slots and
heatsink. Maintain minimum clearances for ventilation as given in the tables below to ensure adequate cooling of the inverter, and that heat
generated by other adjacent equipment is not transmitted to the inverter. Be aware that other equipment may have its own clearance
requirements. When mounting two or more inverters together, these clearances are additive. Ensure that the mounting surface is normally cool.
Minimum Air Clearance
Cubicle-Mount Product/Application
(Europe: IP2x, USA/Canada: Open Type).
The inverter must be mounted in a suitable cubicle.
Figure 4-3 Air Clearance for a Cubicle Mount Product/Application, Frame D Illustrated.
Clearances for IP20 Product (mm)
A B C
Frames D – H
10
75
75 minimum
(excludes cabling
requirements)
Frame J
10
100
100 minimum
(excludes cabling
requirements)
Frame K
10
200
200
Heatsink
Isolated
forced
air flow
Natural air flow on Frames D – F
Fan assisted air flow on Frames G - J
Frame K: 75mm clearance from adjacent vertical surfaces
Installation 4-4
AC30 series Variable Speed Inverter
CUBICLE MOUNTING DETAILS
Mounting Brackets
Rear view showing fixing holes for
cubicle mount
Frames D, E, F & G
The brackets can be moved
up/down by using the alternative
holes, which are set at 15mm
intervals.
Frames H, J & K
Have a single mounting plate which
cannot be moved.
For hole and fixing dimensions see
previous pages.
For top and bottom cover removal
see page 4-10.
Fixing holes
4-5 Installation
AC30 series Variable Speed Inverter
Through Panel Mount Frames D to J only
DIMENSIONS FOR THROUGH PANEL INSTALLATION
FRAMES D, E
Through panel mounting an inverter in a cubicle allows you to use a smaller cubicle because much of the heat generated by the inverter is
dissipated outside the cubicle.
Figure 4-4 Mechanical Dimensions for Through Panel - Frames D & E Inverters
Inverters H H1
H2
H3 * W W1
W2
W3
D D1
AC30V/ AC30P
Fixings
Mounting Kits
Frame D
250 (9.8)
262 (10.3)
6 (0.2)
64 (2.51)
79 (3.1)
1.5 (0.06)
82 (3.2)
100 (3.93)
72 (2.8)
181 (7.1)
AC30D - 199 (7.83)
Use M4
fixings
LA502668
Frame E
297 (11.7)
309 (12.1)
6 (0.2)
80 (3.14)
104 (4.1)
1 (0.04)
102 (4)
125 (4.9)
72 (2.8)
181 (7.1)
AC30D - 199 (7.83)
LA502669
(* H3 only for wiring brackets) All dimensions are in millimetres (inches)
Installation 4-6
AC30 series Variable Speed Inverter
FRAMES F, G
Through panel mounting an inverter in a cubicle allows you to use a smaller cubicle because much of the heat generated by the inverter is
dissipated outside the cubicle.
Figure 4-5 Mechanical Dimensions for Through Panel Frames F & G
Inverters
W1
W2
W3
W4
W5
W6
W7
W8
W9
W10
AC30VAC30P
W11
H1
H2
H3
H4
H5*
Fixings
Mounting
Kits
Frame F
200
(7.87)
150
(5.90)
25
(0.98)
129
(5.07)
12
(0.47)
0.1
(0.003)
20.5
(0.80)
170
(6.7)
72
(2.83)
181 (7.12)
AC30D
199 (7.83)
127
(5.0)
381
(15.0)
359
(14.13)
347
(13.66)
147.5
(5.80)
90
(3.54)
6 x 4.5mm
holes M4 fixings
LA502670
Frame G
270
(10.63)
220
(8.66)
25
(0.98)
195.8
(7.70)
12.1
(0.47)
0.4
(0.015)
22
(0.86)
240
(9.44)
95
(3.74)
192 (7.55)
AC30D
210 (8.27)
195
(7.67)
480
(18.89)
455.8
(17.94)
440
(17.32)
225.8
(8.88)
130
(5.11)
6 x 5.5mm
holes M5 fixings
LA502471
All dimensions are in millimetres (inches) (* H5 only for wiring brackets)
4-7 Installation
AC30 series Variable Speed Inverter
FRAME H
Through panel mounting an inverter in a cubicle allows you to use a smaller cubicle because much of the heat generated by the inverter is
dissipated outside the cubicle.
Figure 4-6 Mechanical Dimensions for Through Panel Frame H
All dimensions are in millimetres (inches) - Fixings: 8 x 6.5mm holes M6 fixings, refer to panel mounting kit part number LA502472
229 (9.02) for AC30D
Installation 4-8
AC30 series Variable Speed Inverter
FRAME J
Through panel mounting an inverter in a cubicle allows you to use a smaller cubicle because much of the heat generated by the inverter is
dissipated outside the cubicle.
Figure 4-7 Mechanical Dimensions for Through Panel Frame J - All dimensions are in millimetres (inches)
Fixings: 8 x 9.0mm holes M8 fixings, refer to panel mounting kit part number LA502793
(14.96)
(12.99)
(0.98)
(9.29)
(9.64)
(14.96)
(0.49)
(1.67)
(14.17)
(11.81)
(10.82)
(0.39)
(8.60)
263.1 (10.36) for AC30D
4-9 Installation
AC30 series Variable Speed Inverter
MOUNTING THE INVERTER
These units are not suitable for wall mounting. They must be mounted vertically inside an additional enclosure. Depending on required level of
EMC compliance refer to Appendix C "Compliance".
Note: Frame H & J only
These models are heavy and will require two people to lift, or the use of a fork lift to install it. The product will stand vertically on flat surfaces, but
will need secondary restraining to keep upright when through panel mounting (after the panel mounting foot has been removed).
VENTILATION
The inverter gives off heat in normal operation and must therefore be mounted to allow the free flow of air through the ventilation slots and
heatsink. Maintain minimum clearances for ventilation as given in the tables below to ensure adequate cooling of the inverter, and that heat
generated by other adjacent equipment is not transmitted to the inverter. Be aware that other equipment may have its own clearance
requirements. When mounting two or more units together, these clearances are additive. Ensure that the mounting surface is normally cool.
Through-Panel Mount Product/Application (Frames D, E, F, G, H & J)
(Europe: IP2x, USA/Canada: Open Type).
The inverter can be mounted in a suitable cubicle.
Clearances for Through-Panel Mount IP20 Product
(mm)
A B C
Frames D – H
10
75
75 minimum
(excludes cabling requirements)
Frame J
10
100
100 minimum
(excludes cabling requirements)
Figure 4-8 Air Clearance for a Through-Panel
Mount Product/Application, Frame D Illustrated.
Panel
Natural air flow on Frames D - F
Fan assisted air flow on Frames G - J
Isolated forced
air flow
Heatsink
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