Parker 8903/DN Technical Manual

8903/DN DeviceNet Communications Option
Technical Manual
HA469264U001 Issue 3
© Copyright 2010 Parker Hannifin Ltd.
All rights strictly reserved. No part of this document may be stored in a retrieval system, or transmitted in any form or by any means to persons not employed by a Parker Hannifin Ltd., Automation Group, SSD Drives Europe without written permission from Parker Hannifin Ltd., Automation Group, SSD Drives Europe. Although every effort has been taken to ensure the accuracy of this document it may be necessary, without notice, to make amendments or correct omissions. Parker Hannifin ltd., Automation Group, SSD Drives Europe cannot accept responsibility for damage, injury, or expenses resulting there from.
WARRANTY
Parker Hannifin Ltd., Automation Group, SSD Drives Europe, warrants the goods against defects in design, materials
and workmanship for the period of 24 months from the date of manufacture, or 12 months from the date of delivery
(whichever is the longer period) on the terms detailed in Parker SSD Drives Standard Conditions of Sale IA500504.
Parker Hannifin Ltd., Automation Group, SSD Drives Europe reserves the right to change the content and product
specification without notice.
Cont.2
FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS
DESCRIBED HEREIN OR RELATED ITEMS CAN CAUSE DEATH, PERSONAL
INJURY AND PROPERTY DAMAGE.
This document and other information from Parker-Hannifin
Corporation, its subsidiaries and authorized distributors
provide product or system options for further investigation by
users having technical expertise.
The user, through its own analysis and testing, is solely
responsible for making the final selection of the system and
components and assuring that all performance, endurance,
maintenance, safety and warning requirements of the application are met. The user must analyze all aspects of the application, follow applicable industry standards, and follow
the information concerning the product in the current product
catalog and in any other materials provided from Parker or its
subsidiaries or authorized distributors.
To the extent that Parker or its subsidiaries or authorized
distributors provide component or system options based upon
data or specifications provided by the user, the user is
responsible for determining that such data and specifications
are suitable and sufficient for all applications and reasonably
foreseeable uses of the components or systems.
Cont.3
Requirements
IMPORTANT: Please read this information BEFORE installing the equipment.
Intended Users
This manual is to be made available to all persons who are required to install, configure or service equipment described herein, or any other associated operation.
The information given is intended to highlight safety issues, EMC considerations, and to enable the user to obtain maximum benefit from the equipment.
Complete the following table for future reference detailing how the unit is to be installed and used.
INSTALLATION DETAILS
Model Number (see product label)
Where installed
(for your own information)
Unit used as a:
(refer to Certification for the Inverter)
ο Component ο Relevant Apparatus
Unit fitted:
ο Wall-mounted ο Enclosure
Application Area
The equipment described is intended for industrial motor speed control utilising DC motors, AC induction or AC synchronous machines
Personnel
Installation, operation and maintenance of the equipment should be carried out by qualified personnel. A qualified person is someone who is technically competent and familiar with all safety information and established safety practices; with the installation process, operation and maintenance of this equipment; and with all the hazards involved.
Product Warnings
Caution
Risk of electric
shock
Caution
Refer to
documentation
Earth/Ground
Protective Conductor
Terminal
Safety Information
!
Cont.4
Hazards
DANGER! - Ignoring the following may result in injury
1. This equipment can endanger life by exposure to
rotating machinery and high voltages.
2. The equipment must be permanently earthed due to the
high earth leakage current, and the drive motor must be connected to an appropriate safety earth.
3. Ensure all incoming supplies are isolated before
working on the equipment. Be aware that there may be more than one supply connection to the drive.
4. There may still be dangerous voltages present at power
terminals (motor output, supply input phases, DC bus and the brake, where fitted) when the motor is at standstill or is stopped.
5. For measurements use only a meter to IEC 61010
(CAT III or higher). Always begin using the highest range. CAT I and CAT II meters must not be used on this product.
6. Allow at least 5 minutes for the drive's capacitors to
discharge to safe voltage levels (<50V). Use the specified meter capable of measuring up to 1000V dc & ac rms to confirm that less than 50V is present between all power terminals and earth.
7. Unless otherwise stated, this product must NOT be
dismantled. In the event of a fault the drive must be returned. Refer to "Routine Maintenance and Repair".
WARNING! - Ignoring the following may result in injury or damage to equipment
SAFETY
Where there is conflict between EMC and Safety requirements, personnel safety shall always take precedence.
Never perform high voltage resistance checks on the
wiring without first disconnecting the drive from the circuit being tested.
Whilst ensuring ventilation is sufficient, provide
guarding and /or additional safety systems to prevent injury or damage to equipment.
When replacing a drive in an application and before
returning to use, it is essential that all user defined parameters for the product’s operation are correctly installed.
All control and signal terminals are SELV, i.e.
protected by double insulation. Ensure all external wiring is rated for the highest system voltage.
Thermal sensors contained within the motor must
have at least basic insulation.
All exposed metalwork in the Inverter is protected
by basic insulation and bonded to a safety earth.
RCDs are not recommended for use with this
product but, where their use is mandatory, only Type B RCDs should be used.
EMC
In a domestic environment this product may cause radio
interference in which case supplementary mitigation measures may be required.
This equipment contains electrostatic discharge (ESD)
sensitive parts. Observe static control precautions when handling, installing and servicing this product.
This is a product of the restricted sales distribution class according to IEC 61800-3. It is designated as “professional equipment” as defined in EN61000-3-2. Permission of the supply authority shall be obtained before connection to the low voltage supply.
CAUTION!
APPLICATION RISK
The specifications, processes and circuitry described herein are for guidance only and may need to be adapted to the
user’s specific application. We can not guarantee the suitability of the equipment described in this Manual for individual applications.
RISK ASSESSMENT
Under fault conditions, power loss or unintended operating conditions, the drive may not operate as intended. In particular:
Stored energy might not discharge to safe levels as
quickly as suggested, and can still be present even though the drive appears to be switched off
The motor's direction of rotation might not be controlled
The motor speed might not be controlled
The motor might be energised
A drive is a component within a drive system that may influence its operation or effects under a fault condition. Consideration must be given to:
Stored energy Supply disconnects Sequencing logic Unintended operation
Safety Information
!
Contents
Contents Page
Cont.5
DEVICENET COMMUNICATIONS OPTION 1
Introduction ..................................................................................................... 1
Product Features ........................................................................................................1
Product Order Code................................................................................................... 1
Compatible Firmware................................................................................................. 1
Restrictions................................................................................................................. 1
Installation....................................................................................................... 2
Wiring the System............................................................................................ 5
Setting MAC ID and Baud Rate........................................................................ 7
Drive Diagnostics............................................................................................. 8
The DeviceNet MMI View............................................................................................ 8
Parameter Descriptions ............................................................................ 8
Configuring the DeviceNet System ................................................................ 10
Step 1: Configuring the DeviceNet Option using DSE................................................. 10
Step 1.1: Inserting a DeviceNet Function Block ........................................ 10
Step 1.2: Attaching Fieldbus Connectors ................................................. 11
Step 1.3: Configuring the Fieldbus Connectors........................................ 12
DSE Data Types ..................................................................................... 13
DeviceNet PLC Data Types ..................................................................... 13
Conversion of DSE Type < > DeviceNet Type ......................................... 13
DeviceNet Status Information ................................................................. 14
Step 2: Configuring the PLC/SCADA Supervisor......................................................... 15
Polled Inputs and Outputs............................................................................. 20
Change Of State (COS) and Cyclic Outputs.................................................... 22
Explicit Messaging ......................................................................................... 23
Assembly Object.................................................................................... 23
Fixed Parameter Set Object .................................................................... 23
User Defined Register Set Object ............................................................24
Identity Object ....................................................................................... 25
DeviceNet Object................................................................................... 25
Appendix A : Troubleshooting....................................................................... 26
890 DeviceNet Option Status LEDs ......................................................... 26
Appendix B : DSE/DeviceNet Conversion Rules............................................. 27
LOGIC Type Connector ......................................................................... 27
INTEGER Type Connector....................................................................... 28
VALUE Type Connector .......................................................................... 29
1
DeviceNet Communications Interface
DEVICENET COMMUNICATIONS OPTION
Introduction
This manual describes the Parker SSD Drives' DeviceNet Communications Option.
Product Features
Suitable for use with 890CD Common Bus Drive, 890SD Standalone Drive and 890PX Drive
LEDs to indicate module and network status
Hardware/software selectable Node Address
Group 2 DeviceNet Slave
Polled I/O
Change of State (COS) and Cyclic Outputs
Explicit messaging
All DeviceNet data rates supported (125k, 250k and 500k baud)
Up to 255 polled or explicit DSE input registers
Up to 255 polled, cyclic or explicit DSE output registers
Product Order Code
Not fitted order code: 8903-DN-00 - DeviceNet Option Factory fitted order code: 890xx-xxxxxxxx-xxx-xxxDx
Compatible Firmware
This option will work with the following version of 890 firmware:
Version 1.9 onwards Version 2.4 onwards Version 3.1 onwards Version 4.1 onwards
Restrictions
Option must be fitted in Slot A.
When 8903/DN is fitted, the options 8903/SP and 8903/CB cannot be used.
Figure 1. DeviceNet Option
NETWORK LED
DIP SWITCH FOR SETTING NETWORK ADDRESS AND BAUD RATE
X40
2
DeviceNet Communications Interface
Figure 3. Front of 890 drive showing
Control Board fitted
2
1
1
Legacy 890 drive without
the STO feature
2
WARNING!
Before installing, ensure that the drive
wiring is electrically isolated and cannot be
made “live” unintentionally by other
personnel. Wait 5 minutes after
disconnecting power before working on
any part of the system or removing the
covers from the drives.
Figure 2. 890 showing Control Board
withdrawn with Options fitted
Installation
To Remove the Control Board
1. Remove the blanking plates, each secured by
a single screw (1), that fits over the option slots (1).
2. Loosen the top and bottom screws from the
handles of the Control Board (2).
3. Pull gently on the handles and slide the
Control Board (2) out of the drive.
Note:
Save the blank cover and screw for future use. The drive should not be operated without either an Option or a blanking plate fitted. When fitted, these maintain the drive's IP20 rating.
Caution
This Option contains ESD (Electrostatic
Discharge) sensitive parts. Observe static
control precautions when handling, installing
and servicing this Option.
3
DeviceNet Communications Interface
Fitting the Option
The Option fits on to the Control Board.
1. Insert the connector into the Option as shown. The legs of the connector will protrude
through into the connector on the other side of the Option.
2. Press the assembly into the TOP connector (adjacent to terminals X13, X14 and X15) on
the Control Board. Ensure that the front panel of the Option overlaps the front of the Control Board.
Figure 4. Fitting the connector to the Option
4
DeviceNet Communications Interface
Re-fitting the Control Board
1. Slide the board into the drive, engaging the edges of the boards into the slots. Push until the
back edge of the Control Board PCB locates with the connectors in the drive.
2. Tighten in position using the top and bottom screws in the handles of the Control Board.
3. Screw the Option in position using the captive screw on the front of the Option.
Figure 5. 890 Control Board with DeviceNet Communications Option fitted
5
DeviceNet Communications Interface
Wiring the System
DeviceNet is a 4-wire system. Two wires convey the DeviceNet data and the remaining two wires convey power if the product is remotely powered. Remote powering is recommended and is necessary if the network is to remain operational between other devices when the drive is powered down.
Cable Specification
The DeviceNet specification makes recommendations for cable type depending on whether the cable is to serve in a trunk or a drop.
Full cable specifications are provided in the DeviceNet specification, Volume1 appendix B. A summary is given here.
Trunk cable Drop cable
Signals wires Twisted pair, #18. Blue / white Twisted pair, #24. Blue / white
Power wires Twisted pair, #15. Black / red Twisted pair, #22. Black / red
Shield Foil / braid with drain wire (#18);
bare.
Each pair shielded separately in aluminized mylar.
Combined pair shielded
Foil / braid with drain wire (#22); bare.
Signal pair shielded in foil.
Overall braid shield
Internal insulation PVC insulation on power pair PVC insulation on power pair
Electrical
High speed (VP 0.75), low loss, low distortion data pair.
High speed (VP ≥ 0.75), low loss, low distortion data pair.
Characteristic impedance of data pair
120 Ω ± 10% 120 Ω ± 10%
Maximum Cable Lengths
The maximum cable length depends on the baud rate selected:
Data Rate Trunk Distance Drop Length
Maximum Cumulative
125kbaud 500 metres (1600
ft.)
156 metres (512 ft.)
250kbaud 200 metres (600 ft.) 3 metres (10ft) 78 metres (256 ft.)
500kbaud 100 metres (300 ft.) 39 metres (128 ft.)
Motor
Controller
Sensor
Actuator
Controller
Trunk
Drops
Sensor
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