Parker 598P, 599P Applications Manual

ENGINEERING YOUR SUCCESS.

598/599P

External Stack

HA500841 Issue 3
Application Manual

aerospace

aerospace

climate control

climate control

electromechanical

fi ltration

fi ltration

fl uid & gas handling

fl uid & gas handling

hydraulics

hydraulics

pneumatics

pneumatics

process control

process control

sealing & shielding

sealing & shielding

This manual was downloaded on www.sdsdrives.com

[phone] - [e-mail]

This manual was downloaded on www.sdsdrives.com

[phone] - [e-mail]

598/599P External Stack
Controller

DC Digital Drive

 Copyright Parker Hannifin Limited 2012

All rights strictly reserved. No part of this document may be stored in a retrieval system, or transmitted in any form
or by any means to persons not employed by a Parker Hannifin Manufacturing Limited company without written
permission from Parker Hannifin Manufacturing Limited. Although every effort has been taken to ensure the
accuracy of this document it may be necessary, without notice, to make amendments or correct omissions. Parker
Hannifin Manufacturing Limited cannot accept responsibility for damage, injury, or expenses resulting therefrom.

WARRANTY
Refer to Parker Hannifin Manufacturing Limited Terms and Conditions of Sale. These documents are available on
request at www.parker.com

Parker Hannifin Manufacturing Limited reserves the right to change the content and product specification without
notice.

Application Manual

HA500841 Issue 3

This manual was downloaded on www.sdsdrives.com

[phone] - [e-mail]

Cont. 1

FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS DESCRIBED
HEREIN OR RELATED ITEMS CAN CAUSE DEATH, PERSONAL INJURY AND PROPERTY
DAMAGE.

 This document and other information from Parker-Hannifin Corporation, its subsidiaries and

authorized distributors provide product or system options for further investigation by users having
technical expertise.

 The user, through its own analysis and testing, is solely responsible for making the final selection

of the system and components and assuring that all performance, endurance, maintenance,
safety and warning requirements of the application are met. The user must analyze all aspects of
the application, follow applicable industry standards, and follow the information concerning the
product in the current product catalogue and in any other materials provided from Parker or its
subsidiaries or authorized distributors.

 To the extent that Parker or its subsidiaries or authorized distributors provide component or

system options based upon data or specifications provided by the user, the user is responsible for
determining that such data and specifications are suitable and sufficient for all applications and
reasonably foreseeable uses of the components or systems.

Requirements

IMPORTANT

Please read this information BEFORE installing the equipment.

Intended Users

This manual is to be made available to all persons who are required to install, configure or service equipment
described herein, or any other associated operation.

The information given is intended to highlight safety issues, and to enable the user to obtain maximum benefit from
the equipment.

Complete the following table for future reference detailing how the unit is to be installed and used.

INSTALLATION DETAILS

Model Number

(see product label)

Where installed

(for your own information)

Unit used as a:
(refer to "Certification")

ο Component

ο Relevant Apparatus

Unit fitted:

 Enclosure

Application Area

The equipment described is intended for an industrial (non-consumer) user, for the control of an external thyristor
controlled bridge.

Personnel

Installation, operation and maintenance of the equipment should be carried out by qualified personnel. A qualified
person is someone who is technically competent and familiar with all safety information and established safety
practices; with the installation process, operation and maintenance of this equipment; and with all the hazards
involved.

Product Warnings

Caution

Risk of electric shock

Caution

Refer to documentation

Earth/Ground

Protective Conductor

Terminal

This manual was downloaded on www.sdsdrives.com

[phone] - [e-mail]

Cont. 2

Hazards

DANGER! - Ignoring the following may result in injury

1. This equipment can endanger life by exposure to

rotating machinery and high voltages.

2. The equipment must be permanently earthed due to

the high earth leakage current, and the drive motor
must be connected to an appropriate safety earth.

3. Ensure all incoming supplies are isolated before

working on the equipment. Be aware that there may
be more than one supply connection to the drive.

4. There may still be dangerous voltages present at

power terminals (motor output, supply input phases,
DC bus and the brake, where fitted) when the motor
is at standstill or is stopped.

5. For measurements use only a meter to IEC 61010 (CAT

III or higher). Always begin using the highest range.
CAT I and CAT II meters must not be used on this
product.

6. Allow at least 10 minutes for the stack controllers

capacitors to discharge to safe voltage levels (<50V).
Use the specified meter capable of measuring up to
1000V dc & ac rms to confirm that less than 50V is
present between all power terminals and between power
terminals and earth.

7. Unless otherwise stated, this product must NOT be

dismantled. In the event of a fault the drive must be
returned. Refer to "Routine Maintenance and Repair".

WARNING! - Ignoring the following may result in injury or damage to equipment

SAFETY

Where there is conflict between EMC and Safety requirements, personnel safety shall always take precedence.

• Never perform high voltage resistance checks on the

wiring without first disconnecting the drive from the
circuit being tested.

• Whilst ensuring ventilation is sufficient, provide

guarding and /or additional safety systems to prevent
injury or damage to equipment.

• When replacing a drive in an application and before

returning to use, it is essential that all user defined
parameters for the product’s operation are correctly
installed.

• All control and signal terminals are SELV, i.e. protected

by double insulation. Ensure all external wiring is rated
for the highest system voltage.

• Thermal sensors contained within the motor must have at

least basic insulation.

• All exposed metalwork in the Drive is protected by basic

insulation and bonded to a safety earth.

• RCDs are not recommended for use with this product

but, where their use is mandatory, only Type B RCDs
should be used.

CAUTION!

APPLICATION RISK

• The specifications, processes and circuitry described herein are for guidance only and may need to be adapted to the

user’s specific application. We can not guarantee the suitability of the equipment described in this Manual for
individual applications.

RISK ASSESSMENT

Under fault conditions, power loss or unintended operating conditions, the stack controller may not operate as intended.

In particular:

• Stored energy might not discharge to safe
levels as quickly as suggested, and can still be present
even though the drive appears to be switched off

• The motor's direction of rotation might not be controlled

• The motor speed might not be controlled

•

The motor might be energised

The stack controller is a component within a drive or drive system that may influence its operation or effects under a fault
condition. Consideration must be given to:

• Stored energy • Supply disconnects • Sequencing logic • Unintended operation

This manual was downloaded on www.sdsdrives.com

[phone] - [e-mail]

Cont. 3

598P/599P APPLICATION MANUAL

Contents

Overview ......................................................................................................... 1

Outline Drawing ............................................................................................... 1

Electrical Installation ......................................................................................... 2

3-Phase Contactor ...................................................................................................... 2

Auxiliary Supply .......................................................................................................... 2

Semiconductor Fuses ................................................................................................... 2

Current Transformers .................................................................................................. 2

Heatsink Thermostats .................................................................................................. 2

PROTECTION OF STACK CONTROL AND FEEDBACK WIRING ................................... 3

THYRISTOR TRIGGER OUTPUT OPTIONS .................................................................... 3

1. Trigger Board Output Option ....................................................................... 3

2. Amplifier Output Option ............................................................................... 5

Power Connections ........................................................................................... 6

Minimum Connection 4Q Stack Trigger Board Option ............................................ 6

Minimum Connection 2Q Stack Trigger Board Option ............................................ 7

Pulse Amplifier Connections 4Q Stack .................................................................... 8

Power Amplifier Connections 2Q Stack ................................................................... 9

598/599P Set-up Procedure ............................................................................ 10

Calibration Switch .....................................................................................................10

Armature Current Calibration ....................................................................................10

Field Current Calibration ...........................................................................................10

Armature Voltage Calibration ....................................................................................10

Technical Specification .................................................................................... 11

Environmental Data ..................................................................................................11

Electrical Ratings .......................................................................................................11

Field Fusing ..............................................................................................................11

Thyristor Wiring .............................................................................................. 12

Standard Trigger Board Terminal Assignment ............................................................12

4 Quad ...............................................................................................................12

2 Quad ...............................................................................................................12

Optoisolator Trigger Board Terminal Assignment .......................................................13

4 Quad ...............................................................................................................13

2 Quad ...............................................................................................................13

Optoisolator Firing Board Terminal Layout and Dimensions .......................................14

Version 1 .............................................................................................................14

Version 2 .............................................................................................................15

Product Code ................................................................................................. 16

Legacy Product Code ................................................................................................17

CERTIFICATION ............................................................................................. 18

Europe ......................................................................................................................18

CE Marking for the Low Voltage Directive (LVD) 2006/95/EC ...............................18

CE Marking for the EMC Directive 2004/108/EC ..................................................19

EMC General Installation Considerations ..............................................................19

This manual was downloaded on www.sdsdrives.com

[phone] - [e-mail]

1 of 20

598P/599P Application Manual

Overview

The 598/9P External Stack Controller Assembly provides the Hardware necessary to interface the 590Plus
Control Door to an existing 3 Phase Stack assembly. The Design assumes that a Fully Controlled 3 Phase Six
Pulse Converter exists which is complete with Thyristor Suppression, Current Feedback, Temperature
Monitoring and Suitable Fusing.

The External Stack Controller Module provides: -

• Thyristor Firing Signals;

• Thyristor Firing Pulse Transformers;

• ACCT Feedback Rectification and Scaling;

• Armature Voltage Feedback Interface;

• Coding and Phase Rotation Interface;

• Mains Present Monitoring

• Heatsink Over-temperature Input;

• Field Power Modules and Input / Output Terminations;

• Field Current Monitoring and Scaling;

• All Standard 590Plus I/O Terminations.

Outline Drawing

F+ F- FL1 FL2

Thermostat

A+ A- L1 L2 L3

Auxiliary Supply

Firing Board

A1A2A3A4A5A6Th1Th2

ACCT HS Therm

ACCT &

Current
Rating (A)

Weight in Kg (lbs.)

Overall Dimensions

Fixing Centres

A B C D E1

60

10-14 (22-30)

250 (9.8) 415 (16.3) 180 (7.1) 200 (7.9) 400 (15.7)

120

15 (33.2)

250 (9.8) 445 (17.5) 180 (7.1) 200 (7.9) 400 (15.7)

Dimensions are in millimetres (inches)

120A

C

D

A

B

E1

60A

C

D

A

B

E1

This manual was downloaded on www.sdsdrives.com

[phone] - [e-mail]

2 of 20

598P/599P Application Manual

Electrical Installation

3-PHASE CONTACTOR

An AC Line Contactor should be connected in series with the 3 Phase Power AC Supply to the Power Stack.
The Contactor does not switch current and should be driven via the Pilot Relay provided on the Power Board.
The Pilot Relay has a limited drive capability of 3 Amps and it is likely that the Inrush Current of the Contactor
used in this application will exceed this level and thus an intermediate Slave Relay should be fitted which is
controlled directly by the Drive with Contacts of this Slave Relay used to Close the Main Contactor. If the use
of a DC Contactor is preferred the coil should be controlled by a Slave Relay as previously described however
it is important to connect an Auxiliary Contact from this DC Contactor into the Enable Input of the Drive
Module on Control Board Terminal C5 to guarantee the correct sequencing of the Control Circuits.

AUXILIARY SUPPLY

The Controller needs an Auxiliary Supply to provide the Power for the Control Electronics Power Supplies and
the Slave Relay Coil. This should be a Single Phase AC Supply in the range 110Vac to 240 Vac 50/60 Hz. The
Electronic Power Supply Circuitry will function over this range without difficulty however the Pilot Relay uses
this supply to drive the Slave Contactor; hence the Auxiliary Supply Voltage should be tailored to suit the
desired coil voltage of the Slave Relay.

When the 598/9P External Stack Controller is required to power a Motor Field with a current greater than 60
amps an Auxiliary Fan will be fitted to the module, this Fan will be either 100/120 Vac or 220/240 Vac
depending upon the Customer Order requirements.

SEMICONDUCTOR FUSES

Semiconductor Fuses should always be provided to protect the Power Thyristors under fault conditions. Where
Line Fuses are used the Coding and Mains Present should be connected to the Stack side of the Fuse to enable
the Mains Present to detect Fuse Failure and inhibit the Control Circuits. Where Limb Fuses are used Micro­switches should be added to the Indicator Fuses to detect fuse failure and the resultant combined signal used to
disable the Controller via the Enable Input.

Semiconductor fuses must also be provided for the Field AC Supply to protect the Field Power Devices. These
fuses should be selected to limit the Fault I

2

t through the Device to within the Device Rating.

CURRENT TRANSFORMERS

The Drive Module relies upon Current Transformers to provide a measurement of the outgoing Armature
Current. The unit is designed to operate with Current Transformers with a ratio of 2000:1 and the Calibration
calculations and scaling will operate normally. Any other ratio of the Current Transformer will result in a
Calibration error in the Software, i.e. a 1000:1 CT will actually result in half the expected output current.

The Current Transformer, if not purchased from Parker SSD Drives, should have a core with a low magnetising
current to reduce the measurement error, and maximum output voltage of approximately 6 volts. Under normal
operation the output from the three Current Transformers is fed via a 3 phase rectifier to a fixed burden, thus
the output voltage under normal conditions is 1.1Vdc plus two diode volt drops. The Current Transformer
should cater for a worst case overload of 3 times Full Load Current or a maximum output of 3.3Vdc plus two
diode drops.

HEATSINK THERMOSTATS

Since most High Current Stack assemblies are force cooled, a Digital Input is provided on the External Stack
Module to shutdown the controller in the event of Cooling Failure or Heatsink over-temperature. The Input
Circuitry is operating at Control Signal voltage levels hence SELV and has no Safety Isolation. If Thermostats
are being used which are fitted to a “Live” Heatsink then the contacts of the Thermostats should be “anded”
together via relay logic and the Volt Free Contact of the Output Relay used to drive the Heatsink Over­temperature Input. It is important to ensure that each individual Thermostat is capable of providing Basic
Isolation at the Stack Supply Voltage since the contacts will be connected to drive via the Output Relay which
itself provides the second level of Basic Isolation giving Double Isolation of the SELV circuitry.

This manual was downloaded on www.sdsdrives.com

[phone] - [e-mail]