Parchem F09503 Operating Instructions Manual

MASONRY SAW
(Electric)
WARNING
To reduce the risk of injury, all operators and maintenance personnel must read and understand these instructions before operating, changing accessories, or performing maintenance on this power equipment. All possible situations cannot be covered in these instructions. However care must be exercised by everyone using, maintaining or working near this equipment.
2
CONTENTS
Introduction 2
Applications 2
Function and controls 2
Accessories 2
Safety 2
Operation 3-4
Care and preventive maintenance 4
Cleaning and storage 4
Specifications 4
Trouble shooting 4
Spare parts and service 4
INTRODUCTION
Thank you for your selection of equipment supplied by Parchem.
Should service or spare parts be required, prompt and efficient service is available from our branches.
It is essential that the operator takes particular care to use the machine properly and minimise any potential hazards to themselves or others. We recommend that all operators and service personnel read, understand and follow this manual.
APPLICATIONS
 Ceramic tiles
 Slate
 Concrete blocks and pavers
 Marble
 Geological core samples
 Quarry tiles
 Clay bricks and pavers
 Sandstone
 Fibreglass pipe
 Granite
FUNCTION AND CONTROLS
All references to the right and left side of the machine are as viewed by the operator in the working position.
Depth of cut
The blade cutting depth (max. 125mm)is controlled by adjusting the height of the bolt mounted below the swing arm belt guard on the left hand side.
Water supply
Diamond blades must be kept cooled whilst cutting.
Water keeps the blade cool, removes cuttings and keeps dust down. A continuous flow of water is critical to ensure that no blade damage occurs whilst cutting.
Water is directed to both sides of the blade, the supply is controlled by a stop cock at the rear of the blade guard. The water supply is provided by connection to the town supply or the optional water pump.
For town water connection a flexible hose with a quick action connector may be attached to the machine.
When using the optional water pump, the tray acts as a reservoir and water is recirculated.
TABLE
The table has four rollers, which run along the edge of the tray.
LEGS
The scissor legs are removable and fold up for transport.
The tray should be secured to the legs by inserting the long pin attached to the return spring at the rear of the unit through the lugs on the tray and the scissor legs.
FOOT PEDAL
The unit can be operated by foot pedal operation or the head can be secured in a stationary position by the lock down adjusting bracket at the back of the saw.
The foot pedal is engaged in the machine by the use of the short securing pin attached to the lug on the rear of the unit. To aid transportation the foot pedal can be removed from the legs.
CUTTING BLADE
A “diamond” blade with diamond impregnated segments on its outer edge should be used. Slots in the blade accommodate thermal expansion of the segments, flexing of the blade under pressure and allow water cooling.
DRAIN HOLE
The drain hole is located in the bottom right of the tray at the rear. It is sealed by a removable rubber plug which permits draining, flushing and cleaning.
POWER SUPPLY
Electrical power is controlled by an ON/OFF switch which is mounted on the front of the motor. A thermal overload protection device is fitted to the single phase motor. It is located below the switch. If the motor stops, switch the machine OFF, determine the cause of the problem, allow the motor to cool, then press the reset button. If the motor fails to start, check the power supply, fuses or circuit breaker and leads.
DRIVE BELT
Tension of the drive belt is adjustable. Loosen the four bolts that secure the motor to the frame. Tighten the bolts after achieving the desired belt tension.
ACCESSORIES
DIAMOND BLADE
When purchasing diamond blades seek the guidance of your supplier. Select a grade of blade to suit the material to be cut, e.g. bitumen, clay paving bricks and reinforced concrete, each requires a different grade of blade.
For a diamond blade to work properly, the diamond type, quality and grit size must be selected for the material to be cut. The metal matrix must also be “matched” to the material. Blades for cutting hard, dense (less abrasive) materials such as, hard brick, stone or hard cured concrete require a softer metal matrix. The softer metal matrix wears faster, replacing worn out diamonds fast enough for blades to keep cutting.
Blades for cutting soft, abrasive materials (such as green concrete or asphalt) must have a hard metal matrix to resist abrasion and “hold” the diamonds longer.
Diamond blades with grades for specific applications are available from your Parchem branch.
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