PARAMOUT LSI SOLUTION DVD+RW, LSI8602 Service Manual

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鴻譜數碼科技(惠州)有限公司

LSI SOLUTION DVD+RW

SERVICE MANUAL

SERVICE MANUAL

PRELIMINARY

CONFIDENTIAL

PARAMOUT DIGITAL TECHNOLOGY CO..LTD

TABLE OF CONTENTS

TABLE OF CONTENTS

Chapter 1 Terminology and Abbreviations……………………………………………………..1-1
Chapter 2 Safety Precautions …………………………………………………………………..2-1
Chapter 3 Software Upgrade……………………………………………………………………3-1

3-1 LOADER software upgrade.…….……………………………….……….… 3-1

3-2 LSI software update. …..……………………………………………….… 3-2
Chapter 4 Electrical Performance Standards…………………………………………………...4-1
Chapter 5 Package (Inbox) and Block Diagrams ……………………………………………...5-1
Chapter 6 General Classification of Symptoms ……………………………………………….6-1
Chapter 7 Repair of Electronic Components.…………………………………………………..7-1

7-1 Repair of power board ……………………………………………………...7-1

7-2 Repair of decoding board …………………………………………………...7-5
7-3 Repair of KB board…………………………………….. …………………7-14
Chapter 8 Main-point Waveforms and Schematic Diagrams of Electronic Components
…………………………………………………………………………….……...8-1

8-1 Main-point reference waveforms of Power board ………………………….8-1

8-2 Schematic Diagrams of Power board ……………………………………….8-3

8-3 Main point reference waveforms of decoding board ……………………….8-4

8-8 Schematic Diagrams of KB board.……………………………………….8-18
Chapter 9 System decomposition 3-D diagram….……………………………………………..9-1
The BOM of the UNITS….……………………………………………. …………..9-2

8-4 Schematic Diagram of Decoding Board…………………………………….8-5

8-7 Main reference point waveforms of KB board ……………………………8-17

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Chapter 1

Terminology and Abbreviations

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Terminology & Abbreviations

Terminology & Abbreviations

ＡC-3 The former name of the Dolby Digital audio-coding system . AC-3 followed AC-1 and

AC-2. Still used in some standards documents.

A/V Audio/Video
Angle In DVD-video, a specific view of a scene, usually recorded from a certain camera angle.

Different angles can be chosen while viewing the scene.

ATAPI Advanced Technology Attachment (ATA) Packet Interface. An interface between a

computer and its internal peripherals such as DVD-ROM drives. ATAPI provides the
command set for controlling devices connected via an IDE interface. ATAPI is part of
the Enhanced IDE (E-IDE) interface, also known as ATA-2. ATAPI was extended for use
in DVD-ROM drives by the SFF 8090 specification.

CD Short for compact disc, an optical disc storage format developed by Philips and Sony.
CD-DA Compact disc digital audio. The original music CD format, storing audio information as

digital PCM data. Defined by the Red Book standard.

CD+G Compact disc plus graphics. A variation of CD, which embeds graphical data in with the

audio data, allowing video pictures to be displayed periodically as music is played.
Primarily used for karaoke.

CD-R An extension of the CD format allowing data to be recorded once on a disc by using

dye-sublimation technology. Defined by the Orange Book standard.

Channel A part of an audio track. Typically there is one channel allocated for each loudspeaker.
Chapter In DVD-Video, a division of a title. Technically called a part of title (PTT).
Closed Caption Text captions for video, which are not normally visible, as opposed to open

captions, which are a permanent part of the picture. In the United States, the official
NTSC Closed Caption standard requires that all TVs larger than 13 inches include
circuitry to decode and display caption information stored on line 21 of the video signal.
DVD-Video can provide closed caption data, but the sub picture format is preferred for
its versatility.

Component Video A video system containing three separate color component signals, either

red/green/blue (RGB) or chroma/color difference (YCbCr, YPbPr, YUV), in analog or
digital form. The MPEG-2 encoding system used by DVD is based on color-difference

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component digital video. Very few televisions have component video inputs.

Composite Video An analog video signal in which the luma and chroma components are

combined (by frequency multiplexing), along with sync and bu rst. Also called CVBS.
Most televisions and VCRs have composite video connectors, which are usually co lored
yellow.

Dolby Digital A perceptual coding system for audio, developed by Dolby Laboratories and

accepted as an international standard. Dolby Digital is the most common means of
encoding audio for DVD-Video and is the mandatory audio compression system for
525/60 (NTSC) discs.

Dolby Surround The standard for matrix encoding surround-sound channels in a stereo signal

by applying a set of defined mathematical functions when combining center and
surround channels with left and right channels. The center and surround channels can
then be extracted by a decoder such as a Dolby Pro Logic circuit which applies the
inverse of the mathematical functions. A Dolby Surround decoder extracts surround

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1-1

Terminology & Abbreviations

channels, while a Dolby Pro Logic decoder uses tally independent of the recording or
transmission format. Both Dolby Digital and MPEG audio compression systems are
compatible with Dolby Surround audio.

DTS Digital Theater Sound. A perceptual audio-coding system developed for theaters. A

competitor to Dolby Digital and an optional audio track format for DVD-Video.

DV Digital Video. A camcorder format for high-quality video, different from PEG. It is

converted into MPEG 2 Video when recorded on DVD+RW

DVD An acronym that officially stands for nothing, but is often expanded as Digital Video

Disc or Digital Versatile Disc. The audio/video/data storage system based on 12-and
8-cm optical discs.

DVD+R

DVD+RW Discs can be written to and erased multiple times. Existing recordings can be deleted

EasyLink If your TV set and your video recorder are equipped with this feature, they can

I.LINK Also known as ‘FireWire’ and ‘IEEE 1394’. A cable fo r transfer of highbandwidth

Index Picture Screen A screen that gives an overview of a DVD+RW disc, with

JPEG Joint Photographic Experts Group. The international committee, which created its

Karaoke Literally empty orchestra. The social sensation from Japan where sufficiently

Macro vision An ant taping process that modifies a signal so that it appears unchanged on

MPEG Motion Picture Experts Group. A collection of compression systems for digital audio and

Multiangle A DVD-Video program containing multiple angles allowing different views of a

Multilanguage A DVD-Video program containing sound tracks and subtitle tracks for more than

NICAM System for reception of digital stereo TV sound.
NTSC See TV system. NTSC is the most common color system in the U.S.
OTR One-Touch Recording. With this feature you can easily start a recording (by pushing just

OSD On-screen Display. The ‘user interface’ by which you can control the DVD recorder via

These discs can only be written to once. Existing recordings can be hidden but not

deleted. So, any disc space already used by a recording cannot be regained. DVD+R
discs are required to be "Finalized" before they will be compatible with standard DVD
Players. Once a disc is finalized, no further recordings can be made.

and disc space regained. These discs do not require a finalization procedure. As soon as
a recording is made, the disc will be compatible with standard DVD Players.

exchange information to adjust certain settings to each other, such as the TV channel
order and other user preferences

digital signals, as used by Digital Video camcorders.

‘indexpictures’ that each represent a recording.

namesake standard for compressing, still images.

inebriated people embarrass themselves in public by singing along to a music track.
Karaoke was largely responsible for the success of laserdisc in Japan, thus supporting it
elsewhere.

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most televisions but is distorted and unmatchable when played back from a videotape
recording. Macro vision takes advantage of characteristics of AGC circuits and burst
decoder circuits in VCRs to interfere with the recording process.

video.

scene to selected during playback.

one language.

one button) and select the switch-off time in intervals of 30 minutes.

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Terminology & Abbreviations

the TV screen.

PAL See TV system.
PBC Playback Control. A special feature on a VCD 2.0 or Super VCD disc that enables

interactive use.

PBS Public Broadcast Service. The channel that transmits data for Auto Clock Set and VCR

Plus+ programming.

PCM Pulse Code Modulation. A digital audio encoding system.
PDC Program Delivery Control
RGB Red-Green-Blue. A top-quality video connection where red, green and blue components of

a video signal are carried through separate wires.

SCART cable Also known as Euro-AV cable. This standard cable is an easy way to connect

various AV devices and televisions. In addition to audio and video it can carry
control signals.

S/N Signal-to-noise ratio. Also called SNR.
Subtitle A textual representation of the spoken audio in a video program. Subtitles are often

used with foreign languages and do not serve the same purpose as captions for the
hearing impaired.

SECAM See TV system.
ShowView See VideoPlus+. ‘ShowView’ is a trademark of Gemstar Development Group.
S-video A video interface standard that carries separate luma and chrome signals, usually on a

four-pin mini-DIN connector. Also called Y/C. The quality of s-video is significantly

System menu The main menu of a DVD-Video disc, from which titles are selected. Also called

Title The largest unit of a DVD-Video disc (other than the entire volume or side). Usually a

TruSurround A system for simulating Multi-channel sound reproduction via a two channel

TV system There are various systems for transmitting television signals, for example PAL, PAL-I,

Video CD An extension of CD based on MPEG-1 video and audio. Allows playback of

VCR PLUS+ A system by which you can easily program the TIMER of your video recorder by

VCR Video Cassette Recorder
VPS Video Programming System
YUV In the general sense, any form of color-difference video signal containing one luma and

better than composite video since it does not require a comb filter to separate the signals,
but it’s not quite as good as component video. Most high-end televisions have s-video
inputs. S-video is often erroneously called S-VHS.

the title selection menu or disc menu.

movie, TV program, music album, or so on. A disc can hold up to 99 titles, which can be
selected from the disc menu.

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set-up, by SRS Labs, Inc.

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PAL-BG, SECAM, SECAM-DK, NTSC, etc. The TV system is country dependant.

near-VHS-quality video on a Video CD player, CD-I player, or computer with MPEG
decoding capability.

entering a code of maximum 9 digits, which is printed in TV guides. ‘Video
Plus+’ is a trademark of Gemstar Development Group.

two chroma components. Technically, YUV is applicable only to the process of encoding
component video into composite video.

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Chapter 2

Safety Precautions

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SAFETY PRECAUTIONS

IMPORTANT SAFETY PRECAUTIONS

Prior to shipment from the factory, the products are strictly inspected to conform with
the recognized product safety and electrical codes of the countries in which they are to
be sold. However, in order to maintain such compliance, it is equally important to
implement the following pre­cautions when a set is being serviced.

·Precautions during Servicing

1. Locations requiring special caution are denoted by labels and inscriptions on the

rear panel and certain parts of the product. When performing service, be sure to
read and comply with these and other cautionary notices appearing in the
operation and service manuals .

2. Parts identified by the symbol in schematic diagram parts are critical for safety.

Replace only with specified part numbers.
Note : Parts in this category also include those specified to comply with laser

emission standards for Products using cathode ray tubes and those specified
for compliance with various regulations regarding spurious radiation.

3. Use Specified internal wiring. Note especially:

1) Double insulated wires

2) High voltage leads

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!

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4. Use specified insulating materials for hazardous live parts. Note especially:

1) Insulation Tape

2) PVC tubing

3) Spacers

4) Insulation sheets for transistor

5. Observe that wires do not contact heat producing

PARTS (heat sinks, oxide metal film resistors, fusible resistors, etc.)

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SAFETY PRECAUTIONS

6.Check that replaced wires do not contact sharp edged or pointed parts.

7. 1) When a power cord has been replaced, check that A mark is made on the cord,

under strain, near the aperture, and the flexible cord is subjected 100times to a
pull of 40N for a duration of 1 second each.

2) During the test, the cord shall not be displaced by more than 2mm

8.Also check areas surrounding repaired locations.

9. The internal wiring is secured so as not to approach the heating parts and high

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voltage parts by its shape.
So, these wires must be restored to its former state.

10. After updated the hazardous live part or accessible part, if the clearance or creep
age distance can’t accord with the safe request, then need adopt reinforced insulation
method for ensure safety.

SAFETY CHECK AFTER SERVICING

Examine the area surrounding the repaired location for damage or deterioration.

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SAFETY PRECAUTIONS

Observe that screws, parts and wires have been returned to original positions.
Afterwards, perform the following tests and confirm the specified values in order to
verify compliance with safety standards.

·Insulation resistance test

Confirm the specified insulation resistance or greater between power cord plug prongs
and externally exposed parts of the set (RF terminals, antenna terminals, video and
audio input and output terminals, microphone jacks, earphone jacks, etc.) See table
below.

·Dielectric strength test
Confirm specified dielectric strength or greater between power cord prongs and
exposed accessible parts of the set (RF terminals, antenna terminals, video and audio
input and output terminals, microphone jacks, earphone jacks, etc.) See table below.

·Clearance distance
When replacing primary circuit components, confirm specified clearance distance (d),
between soldered terminals, and between terminals and surrounding metallic
parts .See table below.

Table 1: Ratings for selected areas

AC Line Voltage Region

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*110 to 240 v

110 to 230 v

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USA, Australia

Europe

Insulation

Resistance

F

4M/500VD

C

Dielectric

Strength

4kv/minute F 6mm(d)

Clearance

Distance(d),(d)

*Class ll model only.

Note. This table is unofficial and for reference only. Be sure to confirm the precise
values for your particular country and locality.

· Leakage Current test

Confirm specified or lower leakage current between B (earth ground, power cord plug

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SAFETY PRECAUTIONS

prongs) and externally exposed accessible (RF terminals, antenna terminals, video and
audio input and output terminals, microphone jacks, earphone jacks, etc.)

Measuring Method: (Power ON)
Insert load Z between B (earth ground, power cord plug prongs) and exposed
accessible parts .Use an AC voltmeter to measure across both terminals of load Z. See
figure and following table.
Table 2: Leakage current ratings for selected areas.

Leakage Current

Earth

AC Line Voltage

Region Load Z

(i)

Ground

(B) To:

Antenna

2k ohm

100 to 130 v

Europe

<Or= 0.7mA peak

earth

<Or= 2mA DC

Terminals

200 to 240 v

50k oh

Note. This table is for IEC member only. Be sur e to confirm the precise values for

your particular country and locality.

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Australia

<Or=0.7mA peak

<Or= 2mA DC

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Other

terminals

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Chapter 3

Software Upgrade

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Software update

1、 RW loader upgrade solution

1 How to make CD-R download disc for DRL-200.

a) Please add attached the file to be download (extension of the file name is CVT) to a blank
CD-R
CD-R downl oad disc should have only 1 file to be downloading , so you must add no other
files to CD-R Disc.

Set Recording Options as followings.
File Format (or Mode): CD-ROM Mode 1 format.
File System: ISO Level 2, Length of file name exceeds 8 (so Max 31 or Higher)

b) Please type the volume name of the CD-R/RW as "ATPLDR_DOWN" exactly.

The volume name is not case-sensitive.

c) When you are ready to make a CD-R download disc, you should make CD-R session
closed.
That is, CD-R download disc must be a single session disc.

2 The downloading procedure with CD-R download disc is as below.

a) Please power on your set without any disc.
b) Please eject the tray after confirming "No disc".
c) Please insert the download CD-R. Downloading program will be started automatically.
After DRL-100 reads all of the code to be downloaded, Tray is automatically opened.
c) Please remove the download CD-R and don’t close the Tray.
d) Writing the code to flash memory will be progressed.
e) Please certainly wait until tray closed of itself. Maybe it takes about 1 minute to end the
downloading.
f) If the tray is closed automatically, Download is successful,
Or if the tray is not closed automatically in several minutes, Download is failed.

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g) If success, please power off and on to reset it.

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LSI software upgrade

2. LSI+ATAPI (DMN8600/DMN8602) upgrade solution

1 How to make CD-R download disc for DMN8600/DMN8602

a) Please add attached the file to be download (extension of the file name is dmn8600.cub) to

a blank CD-R

CD-R downl oad disc should have only 1 file to be downloading , so you must add no other

files to CD-R Disc.

b) When you are ready to make a CD-R download disc, you should make CD-R session
closed.
That is, CD-R download disc must be a single session disc.

2 The downloading procedure with CD-R download disc is as below.

1) Please power on your set without any disc.

2) Please eject the tray.

3) Please insert the download CD-R. Downloading program will be started automatically.

a) After RW Loader reads the DMN8600 upgrade disc, the disc upgrade menu as blow

will be displayed on TV screen.

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b) Select Cancel to quit upgrade and the tray will auto open. Select OK to start upgrade,
then the disc upgrade menu will be changed..

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LSI software upgrade

b) After select OK to start upgrade, System will erase and Write the code to flash memory.
The schedule will indicate upgrade progressed status.

c) Aft er upgrade successfully, VFD will display FINISH character and TV will display the

Upgrade successfully menu. Then the tray is automatically opened, Please remove the
download CD-R,

d) Please select Ok to reset it. If can’t software reset, please power off and restart it.

Notes: A. If the upgrade menu display that upgrade failed, it perhaps the upgrade disc not be

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recorded successfully. Please make download disc again.

B. During upgrading, the RECORDER machine could not be operated;

C. If there is no picture, no sound after restarting, this is a hang-up during upgrading.

At this stage, the RECORDER machine could not be functional and a correct procedure of
FLASHMEMORY has to be replaced.

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Chapter 4

Electrical Performance Standards

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Electrical Performance Standards

KEY PERFORMANCE LIST

ITEM TEST CONTENT UNIT SPECIFICATION

1 ANALOG OUTPUT LEVEL
2

A
U

3

D

I

O

4
5 THD+N dB ≤-60(1KHz)
6 CROSS-TALK dB ≥70
7 CHANNEL DIFFERENCE dB ≤1.5

C

H

A
R

A

C

8

T
E
R

9
10
11
12
13
14
15

V

I

D

E

16

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CHARACTER

17

18

O

COAXIAL OUTPUT LEVEL

20Hz dB ±2
125Hz dB ±2

FREQUENCY

RESPONSE

S/N RATIO（A-WTD） dB ≥90

LEVEL

NON-

LINEAR

DYNAMIC RANGE dB ≥75(1KHz)
DIGITAL OUTPUTLEVEL (Vp-p)LOAD 0.5±0.05
VIDEO OUTPUT LEVET Vp-p 1.0±0.2
R(red) channel output level
G(green) channel output level (Vp-p) LOAD 0.7±0.14
B(blue) channel output level

HORIZONTAL DEFINITION

LUMINANCE CHNANEL
BANDWITH

LUMINANCE NON-LINEAR

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DISTOR TION

DIFFERENTIAL PHASE DP( 0 ) ≤8
OUTPUT LEVEL (Vp-p) LOAD 1.5±0.5

1KHz dB ±2
18KHz dB ±2
20KHz dB ±2

0

-10

-20

-40

-60

（V）10k LOAD

Vp-p 0.9±0.1

dB

(Vp-p) LOAD 0.7±0.14

(Vp-p) LOAD 0.7±0.14

LINE ≥500
MHz ≥3.5

% ≤2

1.7±0.3

±3

DISTORTION % ≤0.5

19

MIC

CHARACTER

20

21 S-VIDEO LUMINANCE LEVEL (Vp-p) LOAD 0.7±0.14
22 S-VIDEO COLOUR SYNCH LEVEL (VP-P)LOAD 0.3±0.06

OTHERS

FREQUENCY RESPONSE
(120Hz/5K)
S/N RATIO dB ≥45

REDING TIME S ≤5
LONG TIME READ TIME S ≤10

MAX POWER CONSUMER VA or W 30

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dB ±3

Chapter 5

Package (Inbox) and Block Diagrams

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Circuit Block Diagram

AV OUT PORT

CS4360

AUDIO D/A
CONVERTOR

VIDEO OUTPUT

DDR SDRAM

(64 Mbit )

DDR SDRAM

(64 Mbit )

DVD+RW

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LOADER

POWER REG

AV INPUT PORT and TV TUNER

USB INPUTP

PORT

PCM1801

AUDIO A/D
CONVERTOR

5150

VIDEO ADC

MN8602 Chip

ENCODER/DECODER

System Controller

Buffer Memory Controller

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+5V
+3.3V
+2.5V
+12V

-12V

-

DV INPUTP

PORT

TSB41AB1

(1394 PHY )

FLASH MEMORY

(16 Mbit )

IR

receiver

EPV6200

VFD DRIVER

RTC

AND KEY MATRIX

SCAN

LED DISPLAYKEY MATRIX

Power Board Block Diagram

Power board block diagram

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C2

CON4CON8

D12 D15

T1

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CON5 CON6

5-3

CON7

L1

F1

CON2 CON3

TL431

CON1

C6

EPC817

IC2

365

C1