Paradise 205486 REV F User Manual

Compact Outdoor
Solid State Power Amplifier
Operations Manual
Teledyne Paradise Datacom LLC Phone: (814) 238-3450 328 Innovation Blvd., Suite 100 Fax: (814) 238-3829 State College, PA 16803 USA Web: www.paradisedata.com Email: sales@paradisedata.com
208495 REV C ECO 16745 04/13/2012
Teledyne Paradise Datacom LLC, a Teledyne Telecommunications company, is a single source for high power solid state amplifiers (SSPAs), Low Noise Amplifiers (LNAs), Block Up Converters (BUCs), and Modem products. Operating out of two primary locations, Witham, United Kingdom, and State College, PA, USA, Teledyne Paradise Datacom has a 20 year history of providing innovative solutions to enable satellite uplinks, battlefield communications, and cellular backhaul.
Teledyne Paradise Datacom LLC Teledyne Paradise Datacom Ltd.
328 Innovation Blvd., Suite 100 2-3 The Matchyns, London Road, Rivenhall End State College, PA 16803 USA Witham, Essex CM8 3HA United Kingdom (814) 238-3450 (switchboard) +44 (0) 1376 515636 (814) 238-3829 (fax) +44 (0) 1376 533764 (fax)
Information in this document is subject to change without notice. The latest revision of this document may be downloaded from the company web site: http://www.paradisedata.com.
No part of this document may be reproduced or transmitted in any form without the written permission of Teledyne Paradise Datacom LLC.
All rights are reserved in this document, which is property of Teledyne Paradise Datacom LLC. This document contains proprietary information and is supplied on the express condition that it may not be disclosed, reproduced or transmitted in any form without the written permission of Teledyne Paradise Datacom LLC.
All other company names and product names in this document are property of the respective companies.
© 2012 Teledyne Paradise Datacom LLC
Printed in the USA
Table of Contents
Table of Contents ................................................................................................................ 3
Section 1: General Information ........................................................................................ 11
1.0 Introduction ......................................................................................................... 11
1.1 Description .......................................................................................................... 11
1.2 Specifications ...................................................................................................... 11
1.3 Equipment Supplied ............................................................................................ 12
1.4 Safety Considerations ......................................................................................... 12
1.4.1 High Voltage Hazards ........................................................................... 12
1.4.2 RF Transmission Hazards .................................................................... 12
1.5 Comparisons Between Standard and Mini Compact Outdoor SSPAs ............... 13
Section 2: Installation ........................................................................................................ 15
2.0 Introduction ......................................................................................................... 15
2.1 Inspection ........................................................................................................... 15
2.2 Connector Pin-Outs ............................................................................................ 15
2.2.1 RF Input (J1) [N-type (F)] ...................................................................... 16
2.2.2 RF Output (J2) ...................................................................................... 16
2.2.3 RF Output Sample Port (J3) [N-type (F)] ............................................... 17
2.2.4 Monitor & Control Connector (J4) [MS3112E18-32S] ........................... 18
2.2.5 Link Port (J5) [MS3112E10-6S] ............................................................. 18
2.2.6 Switch Port (J6) [MS3112E10-6S] ......................................................... 18
2.2.7 Prime Power Connection (J7) [MS3102E20-3P] ................................... 18
2.2.7.1 DC Input Option [MS3102E-20-29P] .................................................. 19
2.2.8 15 VDC Output Port (J8) [MS3112E10-6S] ........................................... 19
2.2.9 Chassis Ground Terminal ...................................................................... 19
2.3 Physical Features ............................................................................................... 21
2.3.1 Summary Alarm Indicator ...................................................................... 21
2.3.2 Airflow and Removable Fan Tray .......................................................... 21
2.4 Unit Weights........................................................................................................ 22
2.5 Compact Outdoor Mounting Kit Installation ......................................................... 23
2.5.1 Safety Considerations ........................................................................... 23
2.5.2 Inspection .............................................................................................. 23
2.5.3 Installation ............................................................................................. 24
Section 3: Quick Start & Operation .................................................................................. 27
3.0 Introduction ......................................................................................................... 27
3.0.1 Remote Communications Connections ................................................. 27
3.0.2 Legacy Compact Outdoor SSPAs ......................................................... 28
3.0.3 Compact Outdoor SSPAs in Legacy Systems ....................................... 29
3.1 Port J4 Pin-Outs .................................................................................................. 30
3.1.1 Amplifier Enable (Mute/Unmute) (J4) .................................................... 32
3.1.2 Gain Adjust Input (J4) ............................................................................ 32
3.1.3 Alarms (J4) ............................................................................................ 32
3.1.3.1 Summary Alarm (J4) Form C Contacts .................................... 32
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3.1.3.2 Auxiliary Alarm (J4) Form C Contacts ...................................... 32
3.1.3.3 Open Collector Alarm Outputs (J4) .......................................... 33
3.1.4 RF Power Detector (J4) ......................................................................... 33
3.2 Quick Start Cables .............................................................................................. 34
3.3 Quick Start Connections ..................................................................................... 35
3.3.1 Set PC Configuration ............................................................................. 35
3.3.2 Quick Start Ethernet Connection ........................................................... 35
3.3.3 Quick Start RS-232 Connection ............................................................ 36
3.4 Universal M&C Operation ................................................................................... 37
3.4.1 Universal M&C Status Window .............................................................. 38
3.4.1.1 Signal Indicators ...................................................................... 38
3.4.1.2 Fault Status Indicators ............................................................. 39
3.4.1.3 Voltage, Current and Temperature Display ............................. 40
3.4.1.4 Gain Adjustment ...................................................................... 40
3.4.1.5 RF Power Indicator .................................................................. 40
3.4.2 Universal M&C Settings Window ........................................................... 41
3.4.2.1 Power Up Settings ................................................................... 41
3.4.3 IP Setup Window ................................................................................... 43
3.4.4 Universal M&C Preferences .................................................................. 44
3.5 Web-based M&C ................................................................................................. 45
3.5.1 Navigating the Web M&C ...................................................................... 46
Section 4: L Band Operation ............................................................................................. 51
4.0 Block Up Converter Overview ............................................................................. 51
4.1 ZBUC Features ................................................................................................... 52
4.2 ZBUC Converter Theory of Operation ................................................................. 53
4.3 Smart Reference Technology ............................................................................. 53
4.4 ZBUC FSK Monitor and Control .......................................................................... 54
4.5 Typical System Configuration ............................................................................. 55
4.6 IFL Cable Considerations .................................................................................... 55
Section 5: Fiber-Optic Option ........................................................................................... 57
5.0 Fiber-Optic Option Overview ............................................................................... 57
5.0.1 RCPF-1000 Fiber Optic Controller ........................................................ 57
5.0.2 External L-Band to Fiber Interface ......................................................... 58
Section 6: Performance Tests .......................................................................................... 61
6.0 Introduction ......................................................................................................... 61
6.1 Standard tests ..................................................................................................... 61
6.1.1 Swept Gain ........................................................................................... 61
6.1.2 Spurious ............................................................................................... 62
6.1.3 Input Return Loss ................................................................................. 62
6.1.4 Output Return Loss .............................................................................. 62
6.1.5 Intermodulation Distortion ..................................................................... 63
6.1.6 Power Requirements ............................................................................ 63
6.1.7 Earth Ground ........................................................................................ 64
6.1.8 Sample Port ........................................................................................ 64
6.1.9 P1dB and Psat .................................................................................... 64
6.1.10 I/O Test ............................................................................................... 64
6.1.11 Ethernet (if equipped) ......................................................................... 64
6.2 Tests for units with integrated zBUC ................................................................... 65
6.2.1 Reference Lock ..................................................................................... 65
6.2.2 FSK ....................................................................................................... 65
6.2.3 Phase Noise .......................................................................................... 65
6.2.4 Microphonics ......................................................................................... 65
6.3 Optional Tests ..................................................................................................... 66
6.3.1 Noise Figure .......................................................................................... 66
6.3.2 Group Delay .......................................................................................... 66
6.3.3 AM/PM .................................................................................................. 66
6.3.4 Noise Power .......................................................................................... 66
6.3.5 Harmonics ............................................................................................. 66
Section 7: Maintenance & Troubleshooting .................................................................... 67
7.0 Introduction ......................................................................................................... 67
7.1 Cooling System Maintenance ............................................................................. 67
7.2 Fan Removal and Heatsink Cleaning .................................................................. 67
7.2.1 Fan Replacement .................................................................................. 68
7.3 Troubleshooting guide ........................................................................................ 68
7.3.1 Unit doesn’t power up ............................................................................ 68
7.3.2 Unit powers on, LED lamp glows red .................................................... 68
7.3.3 SSPA unit powers up, LED glows green, but no RF output .................. 68
7.3.4 Cannot connect to SSPA through remote control interface ................... 69
7.3.5 The FSK link between a modem and the SSPB unit is not working ...... 70
Section 8: Redundant System Operation ........................................................................ 71
8.0 Redundant System Concepts ............................................................................. 71
8.1 Compact Outdoor Amplifier in 1:1 Redundancy .................................................. 73
8.1.1 Hardware Setup .................................................................................... 74
8.1.2 Software Setup ...................................................................................... 75
8.1.2.1 Stand-Alone 1:1 Redundant System ....................................... 75
8.1.2.2 PC Control using RS232 and Paradise M&C Software .......... 78
8.1.2.3 PC Control using RS-485 and Paradise M&C Software ......... 83
8.2 1:2 Redundant Systems ...................................................................................... 85
8.3 1:2 Redundant Systems with L-Band Input ......................................................... 88
Section 9: Fixed Phase Combined Redundant Systems ................................................ 93
9.0 Phase Combining Overview ................................................................................ 93
9.1 1:1 Fixed Phase Combined System Components ............................................... 95
9.1.1 Signal Box Assembly ............................................................................. 95
9.2 1:1 Fixed Phase Combined System Operation with the FPRC-1100 .................. 97
9.3 1:1 Fixed Phase Combined System with L-Band Input ....................................... 98
9.3.1 1:1 Fixed Phase Combined System with L-Band Input Components .... 99
9.3.2 Signal Box Assembly ............................................................................. 99
9.3.3 Redundant BUC Operation ................................................................... 99
9.3.4 Adjusting the Phase Combining ........................................................... 99
9.4 1:2 Fixed Phase Combined Systems ................................................................ 101
9.4.1 1:2 Fixed Phase Combined System Components ............................... 102
9.4.2 Signal Box Assembly ........................................................................... 102
Operations Manual, HPA2, Compact Outdoor SSPA 208495 REV C 5
9.5 1:2 Fixed Phase Combined System Operation with FPRC-1200 ...................... 104
9.5.1 Phase Adjustment ............................................................................... 105
Section 10: Remote Control Interface ............................................................................ 107
10.0 Serial Protocol Overview ................................................................................. 107
10.1 Serial communication ...................................................................................... 109
10.1.1 Header Packet ................................................................................... 109
10.1.1.1 Frame Sync Word ................................................................ 109
10.1.1.2 Destination Address ............................................................. 109
10.1.1.3 Source Address ................................................................... 110
10.1.2 Data Packet ....................................................................................... 110
10.1.2.1 Protocol ID ........................................................................... 110
10.1.2.2 Request ID ........................................................................... 110
10.1.2.3 Command ............................................................................ 110
10.1.2.4 Data Tag .............................................................................. 111
10.1.2.5 Data Address / Error Status / Local Port Frame Length ....... 112
10.1.2.6 Data Length ......................................................................... 112
10.1.2.7 Data Field ............................................................................ 112
10.1.3 Trailer Packet .................................................................................... 113
10.1.3.1 Frame Check ....................................................................... 113
10.1.4 Timing issues .................................................................................... 113
10.1.5 Serial Communications Protocol ....................................................... 114
10.1.6 Serial Communication Examples ....................................................... 118
10.2 Ethernet Interface ............................................................................................ 123
10.2.1 Overview ........................................................................................... 123
10.2.2 IPNet Interface .................................................................................. 123
10.2.2.1 General Concept .................................................................. 123
10.2.2.2 Setting IPNet interface ......................................................... 125
10.2.2.3 Troubleshooting IP connectivity ........................................... 125
10.2.4 SNMP interface ................................................................................. 126
10.2.4.1 SNMP MIB tree .................................................................... 127
10.2.4.2 Description of MIB entities ................................................... 128
10.3 M&C via SNMP ............................................................................................... 132
10.3.1 Connecting to a MIB browser ............................................................ 133
10.3.2 SNMP V3 Implementation Issues ...................................................... 134
Appendix A: Quick Start Cable ....................................................................................... 137
Appendix B: Alternate System Configurations ............................................................. 139
Appendix C: Documentation ........................................................................................... 141
Figures
Figure 2-1: Outline, Compact Outdoor Solid State Amplifier ..................................... 15
Figure 2-2: Input Side, Compact Outdoor Amplifier .................................................. 16
Figure 2-3: RF Output Side of C-Band Compact Outdoor SSPA .............................. 17
Figure 2-4: Bottom View, Compact Outdoor Amplifier .............................................. 17
Figure 2-5: Improper Mounting .................................................................................. 21
Figure 2-6: Bolt Mounting Bracket to Unit ................................................................. 24
Figure 2-7: Unit Ready for Boom Installation ............................................................ 24
Figure 2-8: CO Mount Completed ............................................................................. 25
Figure 3-1: J4 Connections for Ethernet Communications ........................................ 27
Figure 3-2: J4 Connections for RS-485 Comms ....................................................... 28
Figure 3-3: J4 Connections for RS-232 Comms ....................................................... 28
Figure 3-4: J4 Connections for RS-485 Comms for S/N <300,000 .......................... 28
Figure 3-5: J4 Connections for RS-232 Comms for S/N <300,000 .......................... 29
Figure 3-6: J4 Connections for RS-485 Comms for S/N >300,000 in Legacy .......... 29
Figure 3-7: Ethernet Quick Start Cable, 207755 ....................................................... 34
Figure 3-8: RS-232 Quick Start Cable, 207998 ........................................................ 34
Figure 3-9: Universal M&C Add Unit menu ............................................................... 37
Figure 3-10: Add Compact Outdoor SSPA window, via Serial or Internet ................. 37
Figure 3-11: Universal M&C Status Window ............................................................. 38
Figure 3-12: Fault Indicators ..................................................................................... 39
Figure 3-13: Universal M&C, Settings ....................................................................... 41
Figure 3-14: Spare Fault Wizard ............................................................................... 42
Figure 3-15: Universal M&C, IP Setup ...................................................................... 43
Figure 3-16: Preferences Window ............................................................................. 44
Figure 3-17: Example, Log entry ............................................................................... 44
Figure 3-18: Enter IP address for Compact Outdoor SSPA ...................................... 45
Figure 3-19: M&C Applet loading into browser window ............................................ 45
Figure 3-20: Enter password (default is “paradise”) .................................................. 46
Figure 3-21: Status and Faults window descriptions ................................................. 46
Figure 3-22: Communication Settings window descriptions ...................................... 47
Figure 3-23: General Settings window descriptions .................................................. 48
Figure 3-24: Fault Settings window descriptions ....................................................... 49
Figure 4-1: Configuration Matrix, Compact Outdoor SSPA, BUC Options ................ 51
Figure 4-2: Compact Outdoor Block Diagram of BUC / SSPA System ..................... 52
Figure 4-3: Compact Outdoor SSPB with PD25 Evolution Modem ........................... 55
Figure 5-1: RCPF-1000 front, rear panels ................................................................. 57
Figure 5-2: Outline Drawing, External L-Band to fiber interface ................................ 58
Figure 5-3: Block Diagram, Compact Outdoor with external fiber transceiver ........... 59
Figure 5-4: System example, SSPA with External Fiber to L-Band Converter .......... 59
Figure 6-1: Spurious and Gain Data ......................................................................... 61
Figure 6-2: Return Loss, Intermodulation and Phase Noise Data ............................. 62
Figure 6-3: M&C, Output Power, Ground, Phase Lock and Misc. Data .................... 63
Figure 7-1: Fan Removal from Amplifier Assembly ................................................... 67
Figure 8-1: 1:1 System with input (coaxial) switch and output (waveguide) switch ... 71
Figure 8-2: 1:1 Redundant System with input splitter substituted for input switch .... 71
Figure 8-3: 1:1 Redundant System with L Band input ............................................... 72
Figure 8-4: Typical 1:1 Redundant System Outline................................................... 73
Figure 8-5: 1:1 Redundant System with Link Cable and Switch Cable installed ....... 74
Figure 8-6: 1:1 System with RS-232 Communication to each Amplifier .................... 75
Figure 8-7: M&C Program “SSPA Settings” window ................................................. 76
Figure 8-8: Adding a SSPA Monitor and Control Window ......................................... 78
Figure 8-9: Add New Compact Outdoor SSPA window ............................................ 79
Figure 8-10: Individual SSPA Operation Window ..................................................... 79
Figure 8-11: Universal M&C, Add Unit Menu Tree .................................................... 80
Figure 8-12: Universal M&C, Add 1:1 Redundant System Window .......................... 80
Figure 8-13: Universal M&C, showing a configured 1:1 Redundant System ............. 81
Operations Manual, HPA2, Compact Outdoor SSPA 208495 REV C 7
Figure 8-14: Dialog window, Affirm mute of on-line amplifier .................................... 81
Figure 8-15: Control Panel showing Unit 1 faulted and signal routed to Unit 2 ......... 82
Figure 8-16: Unit 1 Status panel showing Summary and Temperature Faults .......... 82
Figure 8-17: 1:1 Redundant System with RS-485 Full Duplex Communication ........ 83
Figure 8-18: 1:1 Redundant System with RS-485 Half Duplex Communication ........ 84
Figure 8-19: 1:2 Redundant System ......................................................................... 85
Figure 8-20: 1:2 Redundant System Block Diagram ................................................. 85
Figure 8-21: Outline, 1:2 Redundant System ............................................................ 86
Figure 8-22: Schematic, 1:2 Redundant System ....................................................... 87
Figure 8-23: 1:2 System with L Band Input and Internally Referenced BUCs ........... 88
Figure 8-24: 1:2 System, External Reference, no reference to stand-by BUC .......... 89
Figure 8-25: 1:2 System with (3) 10MHz inputs through the input switches .............. 90
Figure 8-26: 1:2 System, External Reference Combiner Assembly .......................... 91
Figure 9-1: Phase Combined Amplifier System ........................................................ 93
Figure 9-2: 1:1 Fixed Phase Combined System with FPRC-1100 controller ............. 94
Figure 9-3: Outline, 1:1 Fixed Phase Combined System .......................................... 96
Figure 9-4: FPRC-1100 Phase Combined System Controller ................................... 97
Figure 9-5: 1:1 Phase Combined System with HPA control of BUC redundancy ...... 98
Figure 9-6: Connect to coupler .................................................................................. 99
Figure 9-7: Outline, 1:1 Fixed Phase Combined System with L-Band Input ............ 100
Figure 9-8: Phase adjuster ...................................................................................... 101
Figure 9-9: Block Diagram, 1:2 Fixed Phase Combined System ............................ 101
Figure 9-10: Outline, 1:2 Fixed Phase Combined System, C-Band ........................ 103
Figure 9-11: FPRC-1200 1:2 Phase Combined Redundant Controller ................... 104
Figure 9-12: HPA #1 & HPA #3 on line with HPA #2 on standby ............................ 104
Figure 9-13: Connect to coupler .............................................................................. 105
Figure 10-1: Compact Outdoor remote control interface stack ................................ 107
Figure 10-2: Basic Communication Packet ............................................................. 109
Figure 10-3: Header Sub-Packet ............................................................................ 109
Figure 10-4: Data Sub-Packet ................................................................................. 110
Figure 10-5: Trailer Sub-Packet .............................................................................. 113
Figure 10-6: UDP Redirect Frame Example ............................................................ 124
Figure 10-7: Universal M&C, IP Setup tab .............................................................. 132
Figure 10-8: Universal M&C, Settings tab ............................................................... 132
Figure 10-9: GetIF Application Parameters Tab ...................................................... 133
Figure 10-10: Getif MBrowser window, with update data in output data box ........... 133
Figure A-1: Ethernet Quick Start Cable ................................................................... 137
Figure A-2: RS-232 Quick Start Cable, 207998 ...................................................... 138
Figure B-1: Mixed Redundant System using New and Original CO Amplifiers ....... 139
Figure B-2: Redundant System using RCP2-1100 Controller ................................. 140
Tables
Table 2-1: Link Port (J5) Pin-Outs ............................................................................. 18
Table 2-2 Switch Port (J6) Pin-Outs .......................................................................... 18
Table 2-3: AC Line Input Connector .......................................................................... 18
Table 2-4: DC Input Connector, MS3102E-20-29P ................................................... 19
Table 2-5: +15 VDC Output Port (J8) Pin-Outs ......................................................... 19
Table 2-6: Compact Outdoor Amplifier Prime Power Summary ............................... 20
Table 2-7: Compact Outdoor SSPA Weights ............................................................ 22
Table 2-8: Mounting Kit Parts List ............................................................................. 23
Table 3-1: Monitor & Control Connector (J4) Pin-Out (Ethernet capable) ................. 30
Table 3-2: Monitor & Control Connector (J4) Pin-Out (Non-Ethernet) ....................... 31
Table 4-1: ZBUC Converter Frequency Specifications ............................................. 52
Table 4-2: ZBUC RF output phase noise specification ............................................. 53
Table 4-3: Common Coaxial Cable Characteristics ................................................. 55
Table 8-1: Returning Amp 2 to Stand-by Mode After Fault on Thread 1 or 3 ............ 91
Table 10-1: Interface Selection ............................................................................... 108
Table 10-2: Command Byte Values ........................................................................ 111
Table 10-3: Data Tag Byte Values .......................................................................... 111
Table 10-4: Error Status Bytes ................................................................................ 112
Table 10-5: Request Frame Structure ..................................................................... 114
Table 10-6: Response Frame Structure .................................................................. 114
Table 10-7: System Settings Data Values .............................................................. 115
Table 10-8: System Threshold Data Values ........................................................... 116
Table 10-9: System Condition Addressing ............................................................. 117
Table 10-10: OSI Model for Compact Outdoor SSPA Ethernet IP Interface ........... 124
Table 10-11: Detailed Settings for CO SSPA mode (Device Type=2) .................... 129
Table 10-12: Detailed Thresholds ........................................................................... 131
Table 10-13: Detailed Conditions ............................................................................ 131
Table A-1: Wiring Chart, Ethernet Quick Start Cable .............................................. 137
Table A-2: Wiring Chart, RS-232 Quick Start Cable ............................................... 138
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Section 1: General Information
1.0 Introduction
This section provides the general information for the Teledyne Paradise Datacom LLC line of Compact Outdoor Solid State Power Amplifiers. The Compact Outdoor SSPA has been designed and manufactured to be an extremely robust and reliable amplifier. It is well suited for harsh outdoor environments.
1.1 Description
The Compact Outdoor SSPA is a one-piece integrated Satcom amplifier system. It includes the AC/DC power supply, microwave amplifier module, microprocessor based monitor and control circuitry, and an efficient thermal management system.
The Compact Outdoor SSPA is very well suited for environmentally demanding conditions where reliability is paramount. At the heart of the amplifier system is a multifunction solid state power amplifier (SSPA) module. It has a full compliment of parallel I/O monitor and control signals as well as serial I/O capability using a PC and host communication software from Teledyne Paradise Datacom LLC.
Proprietary thermal management techniques allow even the highest output power level ampli­fiers to operate reliably in environments up to 60°C ambient temperature and 100% relative humidity.
The reduced size and weight of this amplifier system allow it to be used in a wide variety of installations; many of which historically precluded the use of Solid State power amplifiers. This amplifier is ideal for mounting on the boom of small antennas or anywhere that size and weight are a major concern.
Features include:
Compact Size: 10.0 in x 19.5 in x 6.50 in. (254 mm x 495 mm x 165 mm)
Very light weight: Base units weigh as little as 36 lb. (16.4 kg)
Auto-Sensing Power Factor Corrected Power Supply
RF Gain Adjustment: 55 dB to 75 dB minimum with 0.1 dB resolution
Output Power Detection
Output Power Sample Port
Internal 1:1 Redundant Capability
Optional L-Band Input Capability
Serial (RS-232 / RS-485), Ethernet or Parallel Monitor & Control Circuitry
Windows Monitor & Control Software
1.2 Specifications
Refer to Appendix C for full specifications of the Compact Outdoor SSPA.
Operations Manual, HPA2, Compact Outdoor SSPA 208495 REV C 11
1.3 Equipment Supplied
The following equipment is supplied with each unit:
The Compact Outdoor Amplifier Assembly;
Prime power mating connector: AC - MS3106E20-3S; DC - MS3106F20-29S
Quick Start Serial (Ethernet) Communication Cable, L207755-2, -OR-
Quick Start Serial (RS-232 / RS-485) Communication Cable, L207998-2
Product Guide CD with SSPA Monitor & Control Software
Operations Manual, HPA2, Compact Outdoor SSPA (208495; this manual)
M&C (J4) Mating Connector, MS3116F18-32P
Waveguide gaskets (dependent on frequency band)
Sealing tape (87F730)
1.4 Safety Considerations
Potential safety hazards exist unless proper precautions are observed when working with this unit. To ensure safe operation, the user must follow the information, cautions, and warnings provided in this manual as well as the warning labels placed on the unit itself.
1.4.1 High Voltage Hazards
Only qualified service personnel should service the internal electronic circuitry of the Compact Outdoor Amplifier. High DC voltages (300 VDC) are present in the power supply section of the amplifier. Care must be taken when working with devices that operate at this high voltage levels. It is recommended to never work on the unit or supply prime AC power to the unit while the cover is removed.
1.4.2 RF Transmission Hazards
RF transmissions at high power levels may cause eyesight damage and skin burns. Prolonged exposure to high levels of RF energy has been linked to a variety of health issues. Please use the following precautions with high levels of RF power.
Always terminate the RF input and output connector prior to applying prime AC input power.
Never look directly into the RF output waveguide
Maintain a suitable distance from the source of the transmission such that the power
density is below recommended guidelines in ANSI/IEEE C95.1. The power density specified in ANSI/IEEE C95.1-1992 is 10 mW/cm OSHA Standard 1910.97.
When a safe distance is not practical, RF shielding should be used to achieve the recommended power density levels.
2
. These requirements adhere to
12 208495 REV C Operations Manual, HPA2, Compact Outdoor SSPA
1.5 Comparisons Between Standard and Mini Compact Outdoor SSPAs
In 2010, Teledyne Paradise Datacom introduced a smaller outdoor SSPA package based on the standard Compact Outdoor SSPA described in this manual.
While similar in function, there are some differences that prevent immediate substitution of a Standard Compact Outdoor unit type with a Mini Compact Outdoor unit in a system. Some of the differences between the Standard and Mini Compact Outdoor amplifiers are outlined below:
AC Mains connector
Slight variation in protocol
No analog gain control on J4 in Mini Compact Outdoor SSPA
No RF Power Detector analog output on J4 in Mini Compact Outdoor SSPA
No Low RF Fault output on J4 in Mini Compact Outdoor SSPA
No BUC Alarm output on J4 in Mini Compact Outdoor SSPA
No Spare Input on J4 in Mini Compact Outdoor SSPA
Due to the size differences between the standard Compact Outdoor SSPA and the Mini Compact Outdoor SSPA, the following form factors also differ:
Mounting kit configuration
Waveguide center line measurements
Location of connectors
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14 208495 REV C Operations Manual, HPA2, Compact Outdoor SSPA
Section 2: Installation
2.0 Introduction
This section provides information for the initial inspection, installation, external connections, and shipment of the Compact Outdoor SSPA unit.
2.1 Inspection
When the unit is received, an initial inspection should be completed. Ensure that the shipping container is not damaged. If it is, have a representative from the shipping company present when the container is opened. Perform a visual inspection of the Compact Outdoor Amplifier to make sure that all items on the packing list are enclosed. If any damage has occurred or if items are missing, contact:
Teledyne Paradise Datacom LLC
328 Innovation Park, Suite 100 State College, PA 16803 Phone: 1 (814) 238-3450 Fax: 1 (814) 238-3829
2.2 Connector Pin-Outs
The following section details the connector pin-outs for the Mini Compact Outdoor SSPA. Figure 2-1 shows the overall dimensioned outline of a Compact Outdoor Amplifier. The connector locations can be found in Figures 2-2 through 2-4.
SSPA
STATUS
SWITCH
J6
M & C
J4
J8
AUX POWER
RF IN
J1
LINK
J5
P/N: LXXXXXX-X
MODEL: XXXXXXXXXXXX
S/N: XXXX
J7
AC IN
J3
SAMPLE
RF OUT
J2
RF OUT
J2
Figure 2-1: Outline, Compact Outdoor Solid State Amplifier
Operations Manual, HPA2, Compact Outdoor SSPA 208495 REV C 15
2.2.1 RF Input (J1) [N-type (F)]
The RF Input connector is a type N female connector. The Compact Outdoor SSPA has a default maximum nominal gain of 75 dB minimum. Therefore the maximum input signal required to saturate the amplifier can be calculated as:
Input Power = P
- 75 dB
sat
For example, if a 50 W Ku-Band Compact Outdoor amplifier is used in a system it has a P
sat
=
47.0 dBm. Therefore the maximum input power should be limited to -28 dBm. Slightly higher input power levels will not damage the amplifier but will result in higher levels of distortion in the output signal.
WARNING! The maximum input level should be limited to +15 dBm to avoid damaging the amplifier.
Figure 2-2 shows the input side of the Compact Outdoor Amplifier. This side contains the RF
input (J1), M&C input (J4), and the Interface connections (J5, J6).
SSPA
STATUS
SWITCH
J6
M & C
J4
LINK
J5
RF IN
J1
Figure 2-2: Input Side, Compact Outdoor Amplifier
2.2.2 RF Output (J2)
The RF Output is brought out through waveguide in the Compact Outdoor Amplifier. Figure 2-3 shows the output of a C-Band Compact Outdoor Amplifier. The Ku-Band amplifiers have a
WR75 grooved flange, while the C-Band and X-Band amplifiers have CPR style grooved flanges (CPRG-137 for C-Band; CPRG-112 for X-Band). Ka-Band amplifiers utilize a WR28 grooved flange. S-Band units are fitted with Type N (F) connectors at the RF Output.
16 208495 REV C Operations Manual, HPA2, Compact Outdoor SSPA
RF OUT
J2
Figure 2-3: RF Output Side of C-Band Compact Outdoor SSPA
Caution should be observed here to ensure that the antenna or a suitable termination is connected to this port before operating the amplifier. The amplifier is protected against full reflection but dangerous levels of microwave energy can be present at this port.
WARNING! Radiation hazard when un-terminated. Do not operate the SSPA without terminating the RF Output (J2). Do not look directly into the RF Output waveguide.
2.2.3 RF Output Sample Port (J3) [N-type (F)]
The RF Output Sample port, J3, is located on the bottom of the amplifier as shown in Figure 2-4. This connector provides a -40 dBc sample of the amplifier’s output signal. It is a N-type
female connector.
MODEL: XXXXXXXXXXXX
S/N: XXXX
J7
P/N: LXXXXXX-X
J8
AUX POWER
AC IN
J3
SAMPLE
Figure 2-4: Bottom View, Compact Outdoor Amplifier
Operations Manual, HPA2, Compact Outdoor SSPA 208495 REV C 17
2.2.4 Monitor & Control Connector (J4) [MS3112E18-32S]
The M&C, Monitor and Control, connector is the primary input for controlling the amplifier and monitoring fault conditions. It is a 32-pin circular connector, MS3112E18-32S. It requires a mating connector, MS3116F18-32P, which is supplied with the unit. The pin-out for this connector is described in Section 3, Table 3-2.
2.2.5 Link Port (J5) [MS3112E10-6S]
The interface connector is used to connect between two Compact Outdoor Amplifiers when used in a 1:1 redundant system. It is a 6 pin circular connector, MS3112E10-6S. It requires a mating connector, MS3116F10-6P. A link cable is provided with a 1:1 Redundancy Kit which can be purchased separately. See Table 2-1.
Table 2-1: Link Port (J5) Pin-Outs
Pin # on J5 Connection Pin # on J5 Connection
A LINK OUT D N/C B LINK IN E N/C
C N/C F GND
2.2.6 Switch Port (J6) [MS3112E10-6S]
When used in a 1:1 redundant system, the waveguide switch must be connected to the switch
port of each amplifier (MS3112E10-6S). See Table 2-2. It mates with MS3116F10-6P.
Table 2-2 Switch Port (J6) Pin-Outs
Pin # on J6 Connection Pin # on J6 Connection
A N/C D N/C B N/C E POS 2
C +28 VDC F POS 1
2.2.7 Prime Power Connection (J7) [MS3102E20-3P]
The AC Input connector, J7, is located on the bottom side of the Compact Outdoor Amplifier package (see Figure 2-4). There are also two alternate placements for this connector on the RF Output end of the amplifier as shown in Figure 2-3. This connector is a 3-pin circular connector, MS3102E20-3P. The mating connector (MS3106E20-3S) is shipped with the unit. The pin out for this connector is given in Table 2-3.
Table 2-3: AC Line Input Connector
Pin # on J7 Connection
A L1
B GND
C L2/N
WARNING! Always terminate the RF input and output connectors prior to applying prime AC input power!
18 208495 REV C Operations Manual, HPA2, Compact Outdoor SSPA
The power supplies provide universal AC input by using auto-sensing power supplies. The AC input can operate over a range of 90-265 VAC, at 47 to 63 Hz. The power supply is also power factor corrected, enabling the unit to achieve a power factor greater than 0.93.
The prime power vs. RF output power is summarized in Table 2-6 on the following page. An option for 110 VAC prime power is available for the higher-powered units.
The highest output power levels, >70 W @ Ku-Band and >100 W @ C-Band should be powered only from a 180–265 VAC source. This will keep AC line currents to safe operating levels for the internal EMI filter and associated circuitry.
2.2.7.1 DC Input Option [MS3102E-20-29P]
The Compact Outdoor Amplifier can also be configured with a DC Input Voltage power supply. The DC Input Voltage can range from 42-60 VDC. When using a DC input voltage the input power connector, J7, is configured per Table 2-4. The mating connector (MS3106F20­29S) is supplied with the unit.
Table 2-4: DC Input Connector, MS3102E-20-29P
Pin # on J7 Connection
B +48 V C +48 V D +48 V K -48 V
Pin # on J7
L
M
N
Connection
-48 V
-48 V GND
2.2.8 15 VDC Output Port (J8) [MS3112E10-6S]
The 15 VDC Output, J8, is located on the bottom side of the amplifier as shown in Figure 2-3. This provides +15 VDC and up to 1 Amp current to any external equipment. It is a 6-pin MS-type connector (see Table 2-5 for pin-outs) and mates with MS3116F10-6P.
Table 2-5: +15 VDC Output Port (J8) Pin-Outs
Pin # on J8 Connection Pin # on J8 Connection
A EXTERNAL FAULT IN D GND B FAULT PULLUP E +15V EXTERNAL C +15V LNA F GND
2.2.9 Chassis Ground Terminal
A Chassis ground terminal is provided on the bottom side of the amplifier. A ¼ - 20 threaded terminal is provided for equipment grounding.
Operations Manual, HPA2, Compact Outdoor SSPA 208495 REV C 19
Table 2-6: Compact Outdoor Amplifier Prime Power Summary
Band Model
RF Output Power AC Input Voltage AC Input Power
P
/ P
sat
HPAC2030ACXXXXX 45.0/44.8 dBm 90 – 265 vac 250 W
HPAC2040ACXXXXX 46.0/45.8 dBm 90 – 265 vac 300 W
5.850 - 6.425 GHz
C-Band
HPAC2050ACXXXXX 47.0/46.8 dBm 90 – 265 vac 400 W
HPAC2075ACXXXXX 48.8/48.5 dBm 90 – 265 vac 450 W
HPAC2100ACXXXXX 50.0/49.5 dBm 90 – 265 vac 700 W
HPAC2140ACXXXXX 51.5/51.0 dBm 180 – 265 vac* 850 W
HPAC2200ACXXXXX 53.0/52.3 dBm 180 – 265 vac* 1000 W
HPAC2250ACXXXXX 53.9/53.0 dBm 180 – 265 vac* 1300 W
HPAC2300ACXXXXX 54.7/54.0 dBm 180 – 265 vac* 1700 W
HPAK2010ACXXXXX 40.0/39.0 dBm 90 – 265 vac 220 W
HPAK2020ACXXXXX 43.0/42.0 dBm 90 – 265 vac 250 W
14.000 - 14.500 GHz
Ku-Band
HPAK2025ACXXXXX 44.0/43.0 dBm 90 – 265 vac 320 W
HPAK2035ACXXXXX 45.5/44.5 dBm 90 – 265 vac 350 W
HPAK2040ACXXXXX 46.0/45.0 dBm 90 – 265 vac 550 W
HPAK2050ACXXXXX 47.0/46.0 dBm 90 – 265 vac 600 W
HPAK2070ACXXXXX 48.5/47.5 dBm 90 – 265 vac 650 W
HPAK2100ACXXXXX 50.0/49.0 dBm 180 – 265 vac* 1000 W
HPAK2125ACXXXXX 51.0/50.0 dBm 180 – 265 vac* 1150 W
HPAKG200ACXXXXX◊ 56.0 dBm (P
7.900 - 8.400 GHz
X-Band
HPAX2060ACXXXXX 47.5/47.3 dBm 90 – 265 vac 650 W
HPAX2075ACXXXXX 48.8/48.3 dBm 90 – 265 vac 700 W
HPAX2100ACXXXXX 50.0/49.5 dBm 90 – 265 vac 750 W
HPAX2140ACXXXXX 51.4/50.8 dBm 180 – 265 vac 1225 W
HPAX2200ACXXXXX 53.0/51.8 dBm 180 – 265 vac* 1370 W
HPAX2250ACXXXXX 54.0/53.0 dBm 180 – 265 vac* 1550 W
HPAS2050ACXXXXX 47.5/47.0 dBm 90 – 265 vac 425 W
(unless otherwise indicated)
2.020 - 2.120 GHz
S-Band
HPAS2100ACXXXXX 50.5/50.0 dBm 90 – 265 vac 650 W
HPAS2200ACXXXXX** 53.5/53.0 dBm 180 – 265 vac* 1000 W
HPAS2200ACXXXXX*** 53.0/52.5 dBm 180 – 265 vac* 1000 W
HPAS2300ACXXXXX** 55.0/54.5 dBm 180 – 265 vac* 1600 W
HPAS2300ACXXXXX*** 54.4/54.0 dBm 180 – 265 vac* 1600 W
HPAS2050BCXXXXX@ 47.5/47.0 dBm 90 – 265 vac 425 W
HPAS2100BCXXXXX
HPAS2200BCXXXXX@ 53.5/53.0 dBm 180 – 265 vac* 1000 W
@
50.5/50.0 dBm 90 – 265 vac 650 W
HPAS2300BCXXXXX@ 55.0/54.5 dBm 180 – 265 vac* 1600 W
30.0 -
31.0
Band
Ka-
HPAKA040ACXXXXX 43.0/— dBm 90 – 265 vac 280 W
HPAKA080ACXXXXX 46.0/— dBm 90 – 265 vac 520 W
GHz
* Optional 110 vac operation available; ** 2.020 - 2.090 GHz; *** 2.095 - 2.120 GHz @ 2.200 - 2.300 GHz ◊ GaN module (P
Operating Range Maximum
1dB
) 90 – 265 vac 2000 W
3dB
3dB
only)
20 208495 REV C Operations Manual, HPA2, Compact Outdoor SSPA
2.3 Physical Features
In addition to the I/O connectors, the Compact Outdoor user-friendly features include a sum­mary alarm indicator and removable fan tray.
2.3.1 Summary Alarm Indicator
A summary alarm indicator LED is located on the input side of the amplifier. When the SSPA is online, this indicator illuminates GREEN. When in a fault condition, it illuminates RED.
2.3.2 Airflow and Removable Fan Tray
The Compact Outdoor Amplifier’s cooling system represents a landmark in microwave tele­communication amplifiers. It features a unique system of heatsinks that have been computer optimized to provide extremely efficient cooling of all of the system’s functional blocks. This high efficiency cooling system is primarily responsible for the small overall package size and reduced weight of the unit (approximately 36 lbs or 16.4 kg).
The cooling system is based on a forced convection technique in which the system fans pro­vide the air intake while the exhaust is brought out around the outer perimeter of the fans. The air intake and exhaust are both located on the bottom side of the amplifier. The intake is brought through three fans while the exhaust is along the two rows of heatsink fins as seen in Figure 2-3.
A minimum clearance of 6 inches (152 mm) should be maintained between the bottom of the amplifier and any mounting surface. This will ensure that there is no forced re-circulation of airflow from exhaust to intake.
The Compact Outdoor SSPA should NEVER be mounted with the fans facing up.
The fans should be examined periodically and any obstruction or debris should be cleared. Inadequate air flow can cause the amplifier to overheat and cause a temperature fault. See
Section 6: Troubleshooting and Maintenance for instructions on how to clean the fan
assembly and heatsink.
In system configurations, ensure that each unit in the system has sufficient ambient airflow, and adequate space to maintain the fans for each unit. Figure 2-5 shows an improper method for mounting a Compact Outdoor SSPA system. Not only do the fans oppose each other, thereby potentially causing thermal issues, but the configuration leaves insufficient space to re-
move the fans to periodically clean the heatsink.
The fans provide a maximum air flow of 103 CFM each (maximum air pressure of 0.691 inches H2O at zero air flow) and produce 54.0 dB-A measured at a distance of 1 meter from the fan intake.
Figure 2-5: Improper
mounting
Operations Manual, HPA2, Compact Outdoor SSPA 208495 REV C 21
2.4 Unit Weights
The Compact Outdoor SSPA is available in a variety of frequency bands and power levels, and have a multitude of options which makes each unit weigh slightly different from another.
The following chart, Table 2-7, outlines the weights for the most common power levels of Compact Outdoor SSPA and additional weight add-ons for common options.
Table 2-7: Compact Outdoor SSPA Weights
Band Model
HPAC2030AC... 36.5 (16.6) +1.7 (+0.8) N/A
HPAC2040AC... 36.5 (16.6) +1.7 (+0.8) N/A
HPAC2050AC... 36.5 (16.6) +1.7 (+0.8) N/A
C-Band
Ku-Band
X-Band
S-Band
KaBa
nd
HPAC2075AC... 36.5 (16.6) +1.7 (+0.8) N/A
HPAC2100AC... 36.8 (16.7) +1.7 (+0.8) N/A
HPAC2140AC... 37.0 (16.8) +1.7 (+0.8) +1.9 (+0.9)
HPAC2200AC... 37.8 (17.2) +1.7 (+0.8) +1.2 (+0.6)
HPAC2250AC... 45.4 (20.6) +1.7 (+0.8) +1.2 (+0.6)
HPAC2300AC... 46.9 (21.3) +1.7 (+0.8) N/A
HPAK2010AC... 35.1 (16.0) +1.7 (+0.8) N/A
HPAK2020AC... 35.1 (16.0) +1.7 (+0.8) N/A
HPAK2025AC... 35.1 (16.0) +1.7 (+0.8) N/A
HPAK2035AC... 35.1 (16.0) +1.7 (+0.8) N/A
HPAK2040AC... 35.3 (16.1) +1.7 (+0.8) N/A
HPAK2050AC... 35.7 (16.2) +1.7 (+0.8) N/A
HPAK2070AC... 35.7 (16.2) +1.7 (+0.8) N/A
HPAK2100AC... 42.5 (19.3) +1.7 (+0.8) +1.2 (+0.6)
HPAK2125AC... 42.5 (19.3) +1.7 (+0.8) +1.2 (+0.6)
HPAX2060AC... 46.3 (21.1) +1.7 (+0.8) N/A
HPAX2075AC... 46.7 (21.2) +1.7 (+0.8) N/A
HPAX2100AC... 46.7 (21.2) +1.7 (+0.8) N/A
HPAX2140AC... 47.5 (21.6) +1.7 (+0.8) +1.2 (+0.6)
HPAX2200AC... 54.9 (25.0) +1.7 (+0.8) +1.2 (+0.6)
HPAX2250AC... 56.4 (25.6) +1.7 (+0.8) N/A
HPAS2050AC... 36.0 (16.4) N/A N/A
HPAS2100AC... 36.0 (16.4) N/A N/A
HPAS2200AC... 44.0 (20.0) N/A N/A
HPAS2300AC... 44.0 (20.0) N/A N/A
HPAKA040AC… 44.3 (20.2) +1.7 (+0.8) N/A
HPAKA080AC... 44.3 (20.2) +1.7 (+0.8) N/A
Base Weight
lbs (kg)
With zBUC
lbs (kg)
With 110 VAC Option
lbs (kg)
22 208495 REV C Operations Manual, HPA2, Compact Outdoor SSPA
2.5 Compact Outdoor Mounting Kit Installation
These instructions outline how to install a Teledyne Paradise Datacom Compact Outdoor SSPA unit onto an antenna boom, using a Universal Compact Outdoor Mounting Kit. This kit allows installation of the Compact Outdoor SSPA on antenna booms up to 10” thick.
2.5.1 Safety Considerations
These instructions are designed to be used by a single operator. As such, several safety issues should be kept in mind during the installation.
1. The Teledyne Paradise Datacom Compact Outdoor SSPA unit weighs approximately 36 lbs., and should be handled with care to avoid scratching the exterior coating and compromising the unit’s corrosion resistance.
2. All bolts should be tightened to within reasonable limits to avoid stripping the threads.
3. The section of antenna boom the unit is to be mounted on should be straight, dry, and free from corrosion or defects.
2.5.2 Inspection
On receiving the Universal Compact Outdoor Mounting Kit, inspect the contents to ensure all parts listed in Table 2-8 are present.
Table 2-8: Mounting Kit Parts List
Item # Qty Description Part No.
1 4 Bracket, Mounting L201394-1
2 4 Uni-Strut, 13.5” Lengths L201393-1
3* 4 1/2”-13 All Thread Stud, SS 188FTS 8-11 or -15
4 4 1/2” Lock Washer 50LW188
5 16 Nut, Hex, 1/2”-13 1/2-13 Nut
6 16 Washer, Flat, Std. 1/2” MS15795-819
7 4 Bolt, Hex, 1/2”-13 x 1.25, SS MS35307-411
* Kits are supplied with two different All Thread lengths (11.0” or 15.0”) depending on the installation. The 11-inch All Thread allows mounting on booms up to 6” diameter. The 15-inch All Thread allows mounting on booms up to 10” diameter.
Operations Manual, HPA2, Compact Outdoor SSPA 208495 REV C 23
2.5.3 Installation
1. Locate the mounting studs on the bottom of the Compact Outdoor SSPA unit. Using a ½” bolt, two flat washers, and a ½” nut, firmly bolt one mounting bracket to each mounting
stud, as shown in Figure 2-6. Be sure each bracket is vertical, and the top flange of the mounting bracket points away from the unit.
Figure 2-6: Bolt Mounting Bracket to Unit
2. Place one piece of Uni-Strut (open channel up) at each end of the CO unit, across the flanges of the mounting brackets, lining up the holes. For each All-Thread stud, run on a ½” nut approximately 1” from the rod end. Slip on a lock washer, and thread the short end of the stud through the Uni-strut and mounting flange. Secure firmly in place with a
flat washer and nut. The unit should now look as shown in Figure 2-7.
Figure 2-7: Unit Ready for Boom Installation
24 208495 REV C Operations Manual, HPA2, Compact Outdoor SSPA
3. Bring the unit up tight under the boom (with the long axes parallel), sliding the All-Thread studs past the sides of the boom to show above the boom top. Place the remaining pieces of Uni-strut (open channel down) across the boom, onto the protruding All-Thread stud ends. Secure firmly with a flat washer and ½” nut on each of the four All-Thread stud ends. Looking from the end of the boom, the mounted unit should look as shown in Figure 2-8.
4. Connect the Compact Outdoor SSPA unit as directed elsewhere in this manual.
Figure 2-8: CO Mount Completed
Operations Manual, HPA2, Compact Outdoor SSPA 208495 REV C 25
THIS PAGE INTENTIONALLY LEFT BLANK
26 208495 REV C Operations Manual, HPA2, Compact Outdoor SSPA
Section 3: Quick Start & Operation
3.0 Introduction
The Compact Outdoor SSPA is available with a standard RS-232/RS-485 serial communica­tions interface or an optional Ethernet & RS-232/RS-485 interface. This section summarizes the connections to a remote computer for various remote communications. Table 3-1 summa­rizes the hardware connections of Port J4 for Ethernet-capable units; Table 3-2 displays the hardware connections of Port J4 for non-Ethernet-capable units.
3.0.1 Remote Communications Connections
Ethernet ready Compact Outdoor SSPAs can be identified by either serial number or label. Compact Outdoor SSPAs with serial numbers greater than 300,000 are Ethernet ready. Also Ethernet ready units have the following label affixed adjacent to the M&C connector, J4.
ETHERNET READY
Ethernet ready units can be configured for either RS-232, RS-485, or Ethernet communica­tions. The units cannot be used with multiple communication protocols simultaneously. The user must select one of the three formats. Non-Ethernet units can be configured for either RS-232 or RS-485 communications. The following figures show the proper configuration of J4 for each of the three communication formats.
Baud Select 1
Chassis Ground
TX Enable
10 BASE-T RX-
10 BASE-T RX+
10 BASE-T TX+
10 BASE-T TX-
DEFAULT IP ADDRESS: 192.168.0.9
e
V
B
H
J
X
W
J4
Figure 3-1: J4 Connections for Ethernet Communications
Operations Manual, HPA2, Compact Outdoor SSPA 208495 REV C 27
Chass is Ground
TX Enable
Baud Select 0
Baud Select 1
RS232/RS 485 Select
Isolated Return for RS232/RS485
RS485 (RX-) RS232 (RX)
RS485 (TX-) RS232 (TX)
RS485 (TX+)
RS485 (RX+)
V
B
j
e
D
d
F
E
T
U
J4
Figure 3-2: J4 Connections for RS-485 Communications
Chassis Ground
TX Enable
Baud Selec t 0
Baud Selec t 1
RS232/R S485 Select
Isolated Return for RS232/RS485
RS232 (RX)
RS232 (TX)
V
B
j
e
D
d
F
E
J4
Figure 3-3: J4 Connections for RS-232 Communications
3.0.2 Legacy Compact Outdoor SSPAs
Compact Outdoor SSPAs with serial numbers of less than 300,000 did not include isolated grounds for RS-232/RS-485 serial communications. The remote communication connections are slightly different and outlined in Figures 3-4 and 3-5.
Chass is Ground
TX Enable
RS232/R S485 Selec t
Baud Select 0
Baud Select 1
Chass is Ground
RS485 (RX-) RS232 (RX)
RS485 (TX-) RS232 (TX)
RS485 (TX+)
RS485 (RX+)
9600 BAUD Selection shown
V
B
D
j
e
d
F
E
T
U
J4
Figure 3-4: J4 Connections for RS-485 Communications for Serial Numbers <300,000
28 208495 REV C Operations Manual, HPA2, Compact Outdoor SSPA
Chass is Ground
TX Enable
RS232/RS485 Select
Baud Select 0
Baud Select 1
Chass is Ground
RS232 (RX)
RS232 (TX)
9600 BAUD Selection s hown
V
B
D
j
e
d
F
E
J4
Figure 3-5: J4 Connections for RS-232 Communications for Serial Numbers <300,000
3.0.3 Compact Outdoor SSPAs in Legacy Systems
The isolated return for RS-232/RS-485 systems that exists on Compact Outdoor SSPAs with serial numbers 300,000 and above will require an additional connection on J4 when used in systems that have Monitor and Control cables designed to be used with units with serial numbers < 300,000.
Figure 3-6 shows the required connection between the chassis ground and the isolated ground (pin V to pin d).
Chassis Ground
TX Enable
RS232/RS485 Select
Baud Select 0
Baud Select 1
Isolated Return for RS232/RS485
RS485 (RX-) R S232 (RX)
RS485 (TX-) RS232 (TX)
RS485 (TX+)
RS485 (RX+)
9600 BAUD Selection shown
V
B
D
j
e
d
F
E
T
U
J4
Figure 3-6: J4 Connections for RS-485 Communications for Compact Outdoor SSPAs
of Serial Numbers >300,000 in systems with M&C cables designed for
Compact Outdoor SSPAs of Serial Numbers <300,000
If it is not possible to modify the existing cable harness or otherwise externally connect the chassis ground Pin V to the isolated return at Pin d as shown in Figure 3-6, consult the factory for other options.
Operations Manual, HPA2, Compact Outdoor SSPA 208495 REV C 29
3.1 Port J4 Pin-Outs
Table 3-1 shows the pin-outs for the J4 Monitor & Control Connector for Ethernet capable
units.
Table 3-1: Monitor & Control Connector (J4) Pin-Out (Ethernet capable)
Signal Type Function Pin Notes
Unit powers up muted;
Mute Input Closure to Ground Disables DC Power to SSPA B
Auxiliary Input Closure to Ground Auxiliary Input P
Closed on Fault
Summary Alarm Form C Relay
Auxiliary Alarm Form C Relay
Low RF Fault Output Open Collector High on Fault G Requires external pull-up
10 Base-T TX- W
10 Base-T RX- H
10 Base-T RX+ J
10 Base-T TX+ X
Spare Input Analog Input S +5V max.
RF Power Detector Analog Output
Gain Adjust Input Analog Input
Block Up Converter
Alarm
RS232 / RS485
Select
RS 485 TX-
or RS232 OUT
RS 485 RX-
or RS232 IN
RS 485 TX+ Serial TX Output Serial Link Data Port T
RS 485 RX+ Serial RX Input Serial Link Data Port U
GND Signal Ground Common Signal Return V Chassis ground
GND Signal Ground Isolated Comm Ground d Ground for Signals D, E, & F
Baud Select 0 Closure to Gnd Select Baud Rate & Protocol j Refer to Section 11
Baud Select 1 Closure to Gnd Select Baud Rate & Protocol e Refer to Section 11
PGM Switch Flash Firmware Port g Reserved for Programming
PGM CLK Flash Firmware Port c Reserved for Programming
PGM-Sout Flash Firmware Port K Reserved for Programming
PGM-Sin Flash Firmware Port Y Reserved for Programming
PGM +5V Flash Firmware Port h Reserved for Programming
PGM Enable Flash Firmware Port C Reserved for Programming
Open Collector High on Fault f Requires external pull-up
Closure to Ground Selects Serial Communication D
Serial TX Output Serial Link Data Port E
Serial RX Input Serial Link Data Port F
Common
Open on Fault
Closed on Fault
Common
Open on Fault
Relative Indication
of RF Output Power
Adjusts Amplifier Gain
over 20dB range
L a b
N Z M
R +4.0 VDC at Psat
A
This line must be pulled to ground
(V) to enable amplifier
L-a : normally open
a-b : normally closed
N-Z : normally open
Z-M: normally closed
Refer to M&C section
2.5 vdc = Max Gain 75dB
0.5 vdc = Min Gain 55dB
Default is RS 485; pull to ground (d)
to enable RS 232
Refer to M&C section
30 208495 REV C Operations Manual, HPA2, Compact Outdoor SSPA
Table 3-2 shows the pin-outs for the J4 Monitor & Control Connector for units that cannot communicate via Ethernet (units with serial numbers prior to 300,000).
Table 3-2: Monitor & Control Connector (J4) Pin-Out (Non-Ethernet)
Signal Type Function Pin Notes
Unit powers up muted,
Mute Input Closure to Ground Disables DC Power to SSPA B
Auxiliary Input Closure to Ground Auxiliary Fault Input P
Closed on Fault
Summary Alarm Form C Relay
Auxiliary Alarm Form C Relay
Open Collector High on Fault W Reserved
Auxiliary Alarm Open Collector High on Fault G Requires external pull-up
Voltage Alarm Open Collector High on Fault H Requires external pull-up
Current Alarm Open Collector High on Fault J Requires external pull-up
Temperature Alarm Open Collector High on Fault X Requires external pull-up
Spare Fault Open Collector High on Fault S Requires external pull-up
RF Power Detector Analog Output
Gain Adjust Input Analog Input
Block Up Converter
Alarm
RS232 / RS485
Select
RS 485 TX- or
RS232 OUT
RS 485 RX- or
RS232 IN
RS 485 TX+ Serial TX Output Serial Link Data Port T
RS 485 RX+ Serial RX Input Serial Link Data Port U
GND Signal Ground Common Signal Return V, d
Baud Select 0 Closure to Gnd Select Baud Rate & Protocol j Refer to Section 11
Baud Select 1 Closure to Gnd Select Baud Rate & Protocol e Refer to Section 11
PGM Switch Flash Firmware Port g Reserved for Programming
PGM CLK Flash Firmware Port c Reserved for Programming
PGM-Sout Flash Firmware Port K Reserved for Programming
PGM-Sin Flash Firmware Port Y Reserved for Programming
PGM +5V Flash Firmware Port h Reserved for Programming
PGM Enable Flash Firmware Port C Reserved for Programming
Open Collector High on Fault f Requires external pull-up
Closure to Ground Selects Serial Communication D
Serial TX Output Serial Link Data Port E
Serial RX Input Serial Link Data Port F 9600 default Baud Rate
Relative Indication of RF Output
Adjusts Amplifier Gain over 20dB
Common
Open on Fault
Closed on Fault
Common
Open on Fault
Power
range
N
M
R +4.0 vdc at Psat
A
This line must be pulled to ground
(V or d) to enable amplifier
L a b
Z
Default is RS 485; pull to ground (V)
L-a : normally open
a-b : normally closed
N-Z : normally open
Z-M: normally closed
2.5 vdc = Max Gain 75dB
0.5 vdc = Min Gain 55dB
to enable RS 232
Operations Manual, HPA2, Compact Outdoor SSPA 208495 REV C 31
3.1.1 Amplifier Enable (Mute/Unmute) (J4)
The Compact Outdoor Amplifier has no on/off switch or circuit breaker in the AC Input path. As soon as AC power is applied to J7, the unit’s power supplies and microcontroller are enabled. The operator will be able to observe the forced convection cooling fans running. However, the internal amplifier module is disabled until the Mute Line Input (J4 – Pin B) is pulled to Ground (J4 – Pin V).
If it is desired to have the RF enabled every time the AC input is applied, a permanent connection can be made from J4-Pin B and Pin V.
3.1.2 Gain Adjust Input (J4)
The Gain Adjust Input allows an analog voltage that is applied between (J4 – Pin A) and Ground (J4 – Pin V) to control the gain of the amplifier. The gain is adjustable over a 20 dB range with 0.1 dB resolution. The applied voltage is directly proportional to amplifier gain.
2.5 VDC = Maximum Gain: 75 dB
0.5 VDC = Minimum Gain: 55 dB
The Compact Outdoor SSPA is factory default to have maximum gain with no analog gain adjust. The gain adjustment must be enabled by running the setup program from a host PC. This prohibits any accidental gain adjustments that may occur from unintentional analog voltages that may be present on the Gain Adjust Control J4-Pin A.
The gain is also adjustable using a host PC and the supplied Teledyne Paradise Datacom Universal Monitor and Control program. See the Serial I/O Section for details on Serial
Control.
3.1.3 Alarms (J4)
A variety of alarm signals are present at the M&C connector, J4. Both Form-C relays and open collector outputs are available. An amplifier summary alarm is available in both Form C relay and open collector output. Detailed internal faults are available in open collector form and include: voltage, current, and over-temperature.
3.1.3.1 Summary Alarm (J4) Form C Contacts
The Summary Alarm is accessible in both Form C relay and open collector format. The form C relay is “energized” under normal operating conditions and “deenergized” when a fault condition exists.
3.1.3.2 Auxiliary Alarm (J4) Form C Contacts
The Auxiliary Alarm relay is an end user alarm that can be used to signal an alarm condition that is dependent on the state of the Auxiliary Input (J4-Pin P).
32 208495 REV C Operations Manual, HPA2, Compact Outdoor SSPA
The Auxiliary Input is a contact closure to ground. When this input is pulled to ground the Auxiliary Alarm relay is energized (Normal State). When the Auxiliary Input is open circuited the Auxiliary Alarm relay is de-energized (Alarm State).
One example usage of the Auxiliary Alarm is that it could be used to signal one of the detail alarms (voltage, current, or temperature) by connecting the appropriate open collector alarm output to the Auxiliary Input. This programs the Auxiliary Alarm relay to be either a voltage, current, or temperatue Form C relay alarm.
3.1.3.3 Open Collector Alarm Outputs (J4)
The open collector alarm outputs will require external pull-up resistors (unless connected to the Auxiliary Input). They are capable of sinking up to 20 mA current at 30 VDC. The open collector outputs are pulled to ground under normal operating conditions and switch to high impedance state during an alarm condition.
Low RF Alarm: follows state of Auxiliary Input as described above BUC Alarm: high when amplifier’s internal regulator voltage falls below its acceptable
level
3.1.4 RF Power Detector (J4)
The RF Power Detector is an analog output voltage that is proportional to the RF output power. The maximum output voltage is 4.0 VDC which corresponds to the maximum (saturated) output power from the amplifier. This detected voltage is useful over a 20 dB range of output power.
Operations Manual, HPA2, Compact Outdoor SSPA 208495 REV C 33
3.2 Quick Start Cables
For convenience all Compact Outdoor Amplifiers ship with a ‘Quick-Start’ communications cable. This allows the user to immediately connect the amplifier to a PC and begin operation. Ethernet ready units ship with a Quick Start cable fitted with a 10-base T connector as shown in Figure 3-7.
WIRING CHART
FROM
CONNECTOR TERMINAL TERMINALTOCOLOR AWG LENGTH
Figure 3-7: Ethernet Quick Start Cable, 207755
CONNECTOR
Non Ethernet ready units are shipped with a Quick Start cable fitted with a 9-pin D-sub connector and are configured for RS-232 communications as shown in Figure 3-8.
Figure 3-8: RS-232 Quick Start Cable, 207998
34 208495 REV C Operations Manual, HPA2, Compact Outdoor SSPA
3.3 Quick Start Connections
This section describes the necessary steps to communicate with a Compact Outdoor SSPA using either the Ethernet or RS-232 Quick Start cables and the Universal M&C Software. The Teledyne Paradise Datacom Universal M&C Software is a free Windows-based application that can be downloaded from the company web site, www.paradisedata.com. Download version 4.4.3 or later.
3.3.1 Set PC Configuration
To set your Windows-based PC to remotely communicate with the Compact Outdoor unit, perform the following steps:
If using Windows XP:
1. Open the PC’s Control Panel (Start Menu Settings Control Panel);
2. Double-click on the Network Connections icon;
3. Right-click on the Local Area Connection icon and select Properties;
4. Select Internet Protocol (TCP/IP) and click on the Properties button;
5. Select “Use the following IP address” and enter the following information:
IP address: 192.168.0.1 Subnet mask: 255.255.255.0
6. Click the “OK” button and close out of the Control Panel windows.
If using Windows Vista or Windows 7:
1. Click on the Windows icon in the lower left corner and select Control Panel;
2. Click on the Network and Sharing Center link;
3. Click on the Local Area Connection link;
4. Click on the Properties button;
5. Select Internet Protocol Version 4 (TCP/IP v4) and click on the Properties button;
6. Select “Use the following IP address” and enter the following information:
IP address: 192.168.0.1 Subnet mask: 255.255.255.0
7. Click the “OK” button and close out of all of the Control Panel windows.
3.3.2 Quick Start Ethernet Connection
The following steps outline how to quickly connect to your Compact Outdoor SSPA using the Ethernet Quick Start cable.
1. Unpack the amplifier and connect the RF Input and RF Output.
2. Ensure the J1 RF Output port is properly terminated.
3. Connect the AC input power to connector J7.
4. When shipped from the factory, the Compact Outdoor SSPA is set to start up
muted.
5. Connect the supplied “Quick-Start” Control Cable from Port J4 to the Ethernet port on
your computer. This connection will unmute the amplifier. Review the cable schematic in Figure 3-7.
6. Launch the Windows-based Teledyne Paradise Datacom Universal M&C Software.
Operations Manual, HPA2, Compact Outdoor SSPA 208495 REV C 35
NOTE: If the Compact Outdoor unit is powered up with the Ethernet Quick Start Cable connected to Port J4, the following default conditions apply to the unit:
IPNET Interface
Gateway: 192.168.0.1
IP Address: 192.168.0.9
Subnet Mask: 255.255.255.0
Local Port: 1007
IP Lock: 255.255.255.255
Web password: paradise
Read Community: public
Write Community: private
Amplifier is un-muted
3.3.3 Quick Start RS-232 Connection
The following steps outline how to quickly connect to your Compact Outdoor SSPA using the RS-232 Quick Start cable.
1. Unpack the amplifier and connect the RF Input and RF Output.
2. Ensure the J1 RF Output port is properly terminated.
3. Connect the AC input power to connector J7.
4. When shipped from the factory, the Compact Outdoor SSPA is set to start up
muted.
5. Connect the supplied “Quick-Start” Control Cable from Port J4 of the SSPA to one of
the COM ports on your computer. This connection will unmute the amplifier. Review the cable schematic in Figure 3-8.
6. Launch the Windows-based Teledyne Paradise Datacom Universal M&C Software.
NOTE: If the Compact Outdoor unit is powered up with the RS-232 Quick Start Cable connected to Port J4, the following default conditions apply to the unit:
Normal Protocol
RS-232 Communication
Baud rate: 9600
Amplifier is un-muted
Communication Links using RS-232 are typically good up to 30 ft. (9 m) in length. Installations exceeding this length can use the RS-485 mode which will allow serial control up to 4000 ft. (1200 m).
36 208495 REV C Operations Manual, HPA2, Compact Outdoor SSPA
3.4 Universal M&C Operation
1. Run the Teledyne Paradise Datacom Universal Monitor and Control Program from the
Programs Menu of your PC.
2. Select [Action] → [Add Unit] from the main menu of the Universal M&C Program and
select [Compact Outdoor SSPA] from the menu choices. See Figure 3-9.
Figure 3-9: Universal M&C Add Unit menu
3. A new dialog window will open (see Figure 3-10). Enter the following information
where applicable: Unit ID; if using a RS-232 Connection, the Serial Port and Baud Rate; or if using an Ethernet Connection, the unit’s IP Address.
Serial connection Internet connection
Default IP address is 192.168.0.1.
Figure 3-10: Add Compact Outdoor SSPA window, via Serial (left) or Internet (right)
4. Specify the unit’s Address in the Amplifier Address box. If you don’t know the address
of the unit you may search for it. Be aware that this search feature is only useful when you have only one unit connected to your PC at a time.
5. If you wish to change the log file location, click on the [Browse] button and navigate to
the desired location. See Section 3.4.4 for more information about the log file.
6. Click on the [Create] button to generate the operation window for this unit.
Operations Manual, HPA2, Compact Outdoor SSPA 208495 REV C 37
3.4.1.1
3.4.1.4
3.4.1.5
3.4.1.2
3.4.1.3
Figure 3-11: Universal M&C Status Window
3.4.1 Universal M&C Status Window
The Universal M&C Software will initialize and open to the Status Window, the main monitoring display. See Figure 3-11. The Status Window shows the the current conditions (or state) of the Compact Outdoor SSPA. In addition, the status screen allow the user to alter the Mute condition of the carrier and adjust the on-board Attenuator for gain control.
Upon connection with a unit, the M&C application obtains and displays the unit ID, the amplifier’s model number and serial number. The SSPA module’s firmware version number is also displayed here for convenience.
The unit’s network address and serial COM or IP address are also listed, which can be helpful in optimizing serial communications.
3.4.1.1 Signal Indicators
Three rows of indicators show the connection status of the connected amplifier. Top-most is an indicator that displays a green square when Connected, or a red square when Disconnected. Immediately below are two indicators for the TX and RX paths. The third row displays the mute state (Carrier Enable). This is actually a toggle which allows the user to Enable or Mute the amplifier.
38 208495 REV C Operations Manual, HPA2, Compact Outdoor SSPA
Figure 3-12: Fault Indicators
3.4.1.2 Fault Status Indicators
The Fault Status frame in the lower left side of the Status Window contains a 3x4 grid of SSPA fault lights. See Figure 3-12.
Summary Alarm: The Summary Alarm is simply a logical ‘OR’ of any of the alarm indicators.
Low DC Current Alarm: The Current Fault is factory preset to alarm if the SSPA module
current falls below 60% of its nominal value.
BUC Alarm: The BUC fault is only active in units that are supplied with an optional L-Band Block Up Converter module. If the Up Converter’s phase locked local oscillator loses lock, a BUC alarm is set and the amplifier is muted so that spurious RF cannot be transmitted.
Auxiliary & Spare Alarms: The Auxiliary and Spare Alarms are configurable from the Settings Window. See Section 3.4.2.
High Temperature Alarm: The Temperature Fault indicator is factory preset to alarm at 80°C. The amplifier will continue to operate up to 90°C. Beyond 90°C the DC power will be interrupted to the SSPA module. This measure will protect the sensitive microwave transistors from catastrophic failure. The fans and monitor and control circuitry will continue to operate normally. This function has approximately a 5°C hysteresis window which will allow the amplifier to re-enable itself when the ambient temperature is reduced by 5°C. The Temperature Alarm is intended to warn the operator of possible fan problems and eventual amplifier shutdown.
Low DC Voltage Alarm: The Voltage Alarm is factory preset to alarm if the SSPA module current falls below 80% of its nominal value.
RX Checksum Alarm: The RX Checksum Alarm indicates when an invalid checksum byte is communicated to the unit.
External Mute Alarm: The External (Ext) Mute line gives an indication via the M&C screen that the SSPA has been externally muted by J4-Pin B. This external mute alarm can be con­figured to trigger a summary alarm if desired. The factory default is to signal a External Mute fault but no Summary Alarm.
RF Switch Alarms: The RF Switch 1 Alarm is only active if a 1:1 Redundant System has been configured in the M&C program. The RF Switch 2 Alarm is only active is a 1:2 Redundant System has been configured. These configurations are covered in Section 7.
Operations Manual, HPA2, Compact Outdoor SSPA 208495 REV C 39
3.4.1.3 Voltage, Current and Temperature Display
On the right side of the Status window there is a thermometer display that reports the present baseplate temperature of the amplifier. The baseplate temperature typically experiences a 20-30 degree rise above ambient on the highest power Compact Outdoor amplifiers and 15-20 degree rise on lower power units.
To the left of the thermometer display are several indicators that show various operating conditions of the Compact Outdoor Amplifier in real time. These indicators are helpful for any diagnostic procedures and consist of:
Power Supply Voltage monitor
SSPA DC Current monitor
Regulator Voltage monitor
Gate Voltage monitor
The Power Supply voltage indicator displays the primary 12 volt power supply output. SSPA DC Current is the total current drawn by the microwave transistors. Regulator Voltage is the DC voltage of the drain circuitry that feeds the GaAs transistors. The Gate Voltage indicator monitors the DC voltage of the gate circuitry of the microwave GaAs transistors. These indicators provide direct access to the active device operating characteristics.
3.4.1.4 Gain Adjustment
The Gain Attenuation Control is located above the Fault Condition Indicators and to the right of the Carrier Enable status. The gain can be adjusted by setting the Attenuation Control. An Attenuation Control of 0 dB is the maximum gain (75 dB) setting on the amplifier. By setting the Attenuation Control to 20 dB; the gain is set to (55 dB). The Attenuation Control can be varied using the control knob or the forward/reverse buttons.
Note the illuminated PC Control button inside the Attenuation Control frame. This control allows the gain adjustment function to be assigned to the analog input voltage (J4-Pin A). The gain adjustment control must be either under PC control or analog voltage control; it cannot be both.
3.4.1.5 RF Power Indicator
The RF Power indicator is the vertical meter in the central part of the Operation window. This indicator reports the approximate output power of the amplifier. It uses the voltage from the RF Power Detector to determine a corresponding power level in dBm. The accuracy of the power indicator is ±1 dB at the mid-point of the specified band, with a single CW or QPSK carrier.
40 208495 REV C Operations Manual, HPA2, Compact Outdoor SSPA
1
2
3
4
5
6
7
8
13
9
10
11
12
14
Figure 3-13: Universal M&C, Settings
3.4.2 Universal M&C Settings Window
Figure 3-13 shows the ‘Settings’ window of the Teledyne Paradise Datacom Universal M&C
Software. The ‘Settings’ window contains many of the global settings that are available in the SSPA.
3.4.2.1 Power Up Settings
The Compact Outdoor amplifier will power up with the “last-state” settings before the unit was powered down. Whatever attenuation setting or mute state the amplifier was in when powered down will be the restored settings when the amplifier is powered back on.
[1] Operation Mode: Select between stand alone (single unit) or redundancy
mode of operation.
[2] Hierarchical Address: Identifies each amplifier in a redundant system as
HPA 1 or HPA 2.
[3] Redundant Startup State: Selects whether the unit should start up as the
on-line amplifier or the standby amplifier.
[4] Mute State: Determines if the unit should start up muted (transmit disabled)
or mute clear (transmit enabled).
[5] Gain Control: Select between serial communication control of the unit’s gain
or analog voltage gain control via J4.
[6] Protocol Select: Selects between the standard string protocol of Section 9
or older generation binary based protocol. You will be asked to verify that you
wish to change the Protocol. Communication with the amplifier may be affected.
Operations Manual, HPA2, Compact Outdoor SSPA 208495 REV C 41
[7] Baud Rate Select: Sets the baud rate of the unit. The supported baud rates
include: 2400, 4800, 9600, 19200, and 38400 baud. The factory default baud rate is 9600. You will be asked to verify that you wish to change the Baud
Rate. Communication with the amplifier may be affected.
[8] Standby Mode: Selects between Hot and Cold standby mode for units in
redundant systems.
[9] BUC Reference: Selects between an Internal or External reference for an
optional block up coverter integrated with the unit, or allows the unit to Auto­switch between Internal and External reference.
[10] Attenuation Level: The Gain Adjustment of the unit is adjustable here,
from 0 to 20 in 0.1 db steps.
[11] Amplifier Network Address: Sets a network address for the unit. Range
is 0 to 255. You will be asked to verify that you wish to change the
Amplifier Network Address. Communication with the amplifier may be affected.
[12] Fault Thresholds: Allows the user to set the limit for triggering the unit’s
Current Fault or High Temperature Fault.
Low Current Fault Threshold: This setting is factory pre-set. High Temperature Alarm Threshold: Range is 0 to 125 °C.
[13] Fault Setup: This feature allows the user to set the Spare Fault Trigger
using the Spare Fault Wizard.
Click on the Spare Fault Wizard button, which opens a new window. See Figure 3-14. Select between the following fault triggers: LNB Current, Gate Voltage, Regulator Voltage, Power Supply Voltage, SSPA Current, External Mute, or None. Set the range of maximum and minimum thresholds that would trigger the selected fault, and configure the fault handling via a pull-down menu. Click [OK] to set the fault trigger for the Spare Fault.
Figure 3-14: Spare Fault Wizard
42 208495 REV C Operations Manual, HPA2, Compact Outdoor SSPA
[14] Fault Setups: The user may also adjust the Spare, Auxiliary, BUC, and
Forward RF Fault Status and Handling via the appropriate pull-down menus on the Settings Window.
Spare/Auxiliary/BUC/Forward RF Fault Handling: Selects whether the associated fault should be a major or minor fault, and whether the fault should mute the unit. A minor fault will trigger a Spare/Auxiliary/BUC/ Forward RF Fault alarm but not trigger a Summary Fault. A major fault will trigger both an Spare/Auxiliary/BUC/Forward RF Fault and a Summary Fault. Auxiliary/BUC Fault Status: Determines if the associated fault input should be ignored or enabled (either Logic High or Logic Low; or Logic Z­State for Auxiliary Fault).
Forward RF Threshold: Allows the user to assign the threshold at which a Forward RF Fault will be triggered.
Modify IP Settings
to work with your network.
Click
“Change IP Settings”
Figure 3-15: Universal M&C, IP Setup
3.4.3 IP Setup Window
If the user wishes to set up the networked Compact Outdoor SSPA with custom IP settings, the internal IP settings need to be modified. Click on the IP Setup Tab. See Figure 3-15.
The SSPA will use the default settings until the unit is reset by removing its AC
power. Unplug the Quick Start cable from the M&C connector. (If the unit is
restarted with the Quick Start cable connected, it will always come up with default IP settings). Apply power to the SSPA. Re-plug the Quick Start cable
into J4, and check connectivity with the custom IP settings.
Make sure that the Protocol setting in the Settings tab of the Universal M&C is
set to IPNet, as shown in Figure 3-13.
If custom IP settings will be used in normal operation, the user will need to con-
struct an IP cable or modify the Quick Start Cable by disconnecting the interface control pins (pins j and e, Baud Select 0 and Baud Select 1) from ground. In this configuration, the SSPA will always use the saved communication control set­tings rather than the default configuration.
Operations Manual, HPA2, Compact Outdoor SSPA 208495 REV C 43
3.4.4 Universal M&C Preferences
The user can adjust certain preferences of the Universal Monitor and Control Software. See
Figure 3-16.
Figure 3-16: Preferences Window
Queries: Enable and adjust the interval that the software queries the unit. Note that if
queries are disabled, there will be no communication with the unit at startup. Logs: Enable and adjust the interval that the software writes to the log. The log location is determined during unit setup. Each entry catalogs the RF Power Level and Temperature of the unit. See Figure 3-17 for an example of a log entry.
Figure 3-17: Example, Log entry
TCP/IP: Select the Local UDP Port (the software must be restarted to take effect). Note
that each UDP address must be unique.
Appearance: Set the transparency of the M&C Windows. Startup: Enable or disable auto-loading of the last device configuration.
44 208495 REV C Operations Manual, HPA2, Compact Outdoor SSPA
3.5 Web-based M&C
The most basic method of communication with the Compact Outdoor SSPA is via a web browser, which accesses the built-in web pages served from the amplifier’s embedded web server. Supported web browsers include Internet Explorer version 6 or better, and Mozilla Firefox version 3.0.3 or better.
Once the host PC has been configured and connected to the amplifier using the Quick Start cable, the user may open a web browser page, select File Open, and enter the IP address of the networked amplifier into the browser’s address field. The default IP address is
192.168.0.9. See Figure 3-18.
Important! In order to use the web browser interface with a SSPA that has been assigned a custom IP address using the Universal M&C Software, make sure the IP port address is set to 1007.
Figure 3-18: Enter IP address for Compact Outdoor SSPA (default is 192.168.0.9)
The initial page is the launch window, as seen in Figure 3-19. The Java-based web M&C applet will automatically load in the browser window.
http://192.168.0.9
Figure 3-19: M&C Applet loading into browser window
Operations Manual, HPA2, Compact Outdoor SSPA 208495 REV C 45
As the applet loads, the user will be prompted to enter a password. The default password is paradise (see Figure 3-20), but the user may assign a new password using the web M&C or
Teledyne Paradise Datacom’s Universal M&C Software. See Section 3.4 for details on using
the Universal M&C Software.
Figure 3-20: Enter password (default is “paradise”)
3.5.1 Navigating the Web M&C
The SSPA Monitor and Control is performed via following the links on the web page. These links include Status and Faults, Communications Settings, General Settings and Fault Settings.
Status and Faults Window: A view of critical SSPA operational parameters. See Figure 3-21 for descriptions of some of the functions available in this window.
Indicators for Connection, Mute and Online states
and Summary
Alarm.
Displays
Attenuation and
Temperature
values.
Green indicates
no Faults;
Red indicates a
fault exists
Upper section is
common to all
windows; displays
Model Number, Serial Number,
Firmware version,
and IP, MAC and
Network addresses
Displays various voltages, current
draw, Output Pow-
er and BUC refer-
ence.
Figure 3-21: Status and Faults window descriptions
46 208495 REV C Operations Manual, HPA2, Compact Outdoor SSPA
Enter relevant
IP Settings
for user’s network;
Click ‘Change IP’
button to change.
Click ‘Read IP’ button
to populate current IP
settings.
Enter new Read/Write
Figure 3-22: Communication Settings window descriptions
Select Protocol:
RS232, RS485, IPNet
or SNMP.
Choose Baud Rate:
2400, 4800, 9600,
19200 or 38400
Enter a new Web
Password; Click
‘Confirm’ to Change.
Community
password; Click
button to change.
Communication Settings Window: Read/Write listing of adjustable SSPA communication parameters. All options are selectable. To set a parameter, select the new value and click the “Change” button with the mouse pointer. See Figure 3-22 for descriptions of the contents of the Status window.
The Communication Settings window displays the prevailing values of the following parameters:
Selected Protocol
Selected Baud Rate
Current Web Password
Current SNMP Read/Write Communities
IP Address; Gateway Address; Subnet Mask; Local Port; IP Lock Address
Operations Manual, HPA2, Compact Outdoor SSPA 208495 REV C 47
Select Single
or Redundant Mode.
Select HPA1, HPA2
or HPA3.
Select Startup State:
Online or Standby.
Select Standby
Mode: Hot or Cold
Standby.
Figure 3-23: General Settings window descriptions
Select Mute State:
Muted or Unmuted.
Select BUC Source
Reference: Internal,
External, Auto.
Select Gain Control:
Serial Port,
Select Attenuation;
Click ‘Confirm’ to
change.
Select Network Address; Click
‘Confirm’ to Change.
General Settings Window: Displays the SSPA Redundancy and BUC/Amplifier Settings. See Figure 3-23 for descriptions of the contents of the General Settings window.
Adjust Redundancy settings;
Mute/Unmute amplifier;
Adjust Attenuation;
Change Network Address;
Note: The Compact Outdoor SSPA initially starts up in the Muted state; Change the Mute Setting in the General Settings tab to enable Transmit RF.
48 208495 REV C Operations Manual, HPA2, Compact Outdoor SSPA
Select “Ignore”,
“External Mute”, or
“ADC Channel 0-7”.
Select “Minor Fault”,
“Major Fault” or
“Major Fault + Mute”.
Select Minimum and
Maximum Values;
Click ‘Confirm’ to set.
Select “Ignore”,
“LogicHigh” or
“LogicLow”.
Select “Minor Fault”,
“Major Fault” or
“Major Fault + Mute”.
Select “Ignore”,
“LogicHigh” or
“LogicLow”.
Select “Minor Fault”,
“Major Fault” or
“Major Fault + Mute”.
Select “Ignore”, “Fault on High”,
“Fault on Low”,
“10% Window” or
“15% Window”.
Select “Minor Fault”,
or “Major Fault”.
Select Forward RF
Fault Threshold.
Click to change.
Select High Temp.
Threshold.
Click to change.
Figure 3-24: Fault Settings window descriptions
Fault Settings Window: This page allows the user to adjust the fault settings for the connected Compact Outdoor SSPA. Select to change the Fault Status and Handling parameters. Set the minimum/maximum values for the Spare Fault thresholds and click the “Confirm” button with the mouse pointer. Adjust the Forward RF Fault or High Temperature thresholds and click the “Confirm” button with the mouse pointer. See Figure 3-24.
Operations Manual, HPA2, Compact Outdoor SSPA 208495 REV C 49
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50 208495 REV C Operations Manual, HPA2, Compact Outdoor SSPA
Section 4: L Band Operation
4.0 Block Up Converter Overview
The Compact Outdoor SSPA is available with various L-Band up converter options. The primary up converter option is the Zero dBm Block Up Converter, ZBUC converter is offered in four C-Band configurations, two Ku-Band options, and one X-Band model. See Table 5-1 for specifications for the respective models. The ZBUC converter offers ultra low phase noise for applications where phase noise is an overriding factor.
The type of BUC housed within your Compact Outdoor SSPA is indicated by its model number, as shown in Figure 4-1. The example in Figure 5-1 shows a 140W C-Band Compact Outdoor SSPA with Internal Reference ZBUC. For a full description of this configuration matrix, refer to the Compact Outdoor SSPA specification sheet (205485).
TM
. The ZBUC
HPA
Band
Power Level (Watts)
Frequency Sub Band
Compact Outdoor SSPA
C
2
1 4 0 A C M X X X X
Configuration Modifiers
System Configuration
Block Up Converter
B = BUC (Custom) M = Internal Reference ZBUC P = External Reference ZBUC X = None
Figure 4-1: Configuration Matrix, Compact Outdoor SSPA, BUC Options
The block up converters are high performance frequency translation devices which provide excellent phase noise and spurious performance. The ZBUC converter also supports FSK communications for remote M&C capability. The FSK is a 650 KHz signal that is multi­plexed onto the L-Band input of the unit.
The ZBUC converter utilizes Teledyne Paradise Datacom’s proprietary “Smart Reference Technology”. Smart Reference Technology allows the system user to change reference frequency and power level or choose internal or external reference without requiring any system configuration. An internal BUC adds about 1.7 pounds to the overall weight of the Compact Outdoor unit.
The schematic of Figure 4-2 shows the electrical position of the block up converter. It is powered from a +15 VDC supply available on the Fan Boost Converter board assembly. The Block Up Converter is simply cascaded with the SSPA at the input of the amplifier.
Operations Manual, HPA2, Compact Outdoor SSPA 208495 REV C 51
Block Up Converter Module
SSPA Module
55 - 75 dB Gain
L Band Input
Reference Input
Optional FSK
DeMux
Phase Locked
Local Oscillator
Optional Internal Reference
Optional FSK
Monitor & Control
FSK
Figure 4-2: Compact Outdoor Block Diagram of BUC / SSPA System
It is important to remember the requirement of a 10 MHz reference oscillator when operating an SSPA with BUC (SSPB). If the 10 MHz reference is not present, the M&C will report a BUC alarm and the SSPA module will mute. This ensures that no spurious or ‘off frequency’ transmission could originate from the amplifier.
Note: Unless the BUC has the built-in internal reference option, if there is an absence of a 10 MHz reference signal on the IFL input there will be no output signal from the SSPA.
4.1 ZBUC Features
This section describes the features available in the Teledyne Paradise Datacom ZBUC con­verter. The ZBUC converter is available as an option for the Compact Outdoor SSPA, and is available in four C-Band models, two Ku-Band models, one X-Band model, and one Ka-Band model. Table 4-1 shows the specifications for the respective models.
Table 4-1: ZBUC Converter Frequency Specifications
Band Model Number* IF Input LO Frequency RF Output
C ZBUCCXXAXX1XX 950 - 1525 MHz 4.900 GHz 5.850 - 6.425 GHz
C ZBUCCXXBXX1XX 950 - 1825 MHz 4.900 GHz 5.850 - 6.725 GHz
C ZBUCCXXDXX1XX 950 - 1250 MHz 5.475 GHz 6.425 - 6.725 GHz
C ZBUCCXXEXX1XX 950 - 1250 MHz 5.775 GHz 6.725 - 7.025 GHz
X ZBUCXXXAXX1XX 950 - 1450 MHz 6.950 GHz 7.900 - 8.400 GHz
Ku ZBUCKXXAXX1XX 950 - 1450 MHz 13.050 GHz 14.00 - 14.50 GHz
Ku ZBUCKXXBXX1XX 950 - 1700 MHz 12.800 GHz 13.75 - 14.50 GHz
Ka ZBUCKAXAXX1XX 1000 - 2000 MHz 29.000 GHz 30.00 - 31.00 GHz N/A
* Listed model numbers indicate an external reference.
52 208495 REV C Operations Manual, HPA2, Compact Outdoor SSPA
Gain Change
0 - 4 dB
0 - 4 dB
0 - 4 dB
0 - 4 dB
0 - 2 dB
0 - 2 dB
0 - 2 dB
4.2 ZBUC Converter Theory of Operation
The ZBUC converter is a low gain block up converter with a P allows the system to be integrated with little impact on the general electrical specifications of the SSPA module.
The ZBUC converter utilizes single up conversion from L-Band to the desired RF band. The local oscillator circuits are designed to maintain the lowest possible output phase noise. The frequency synthesizer utilizes industry leading technology which allows for phase noise performance previously unattainable in PLL design. Typical phase noise specifications are outlined in Table 4-2.
Table 4-2: ZBUC RF output phase noise specification
of 0dBm. This topology
1dB
Offset
10 Hz -30 -60 -60 -50 dBc/Hz
100 Hz -60 -80 -75 -65 dBc/Hz
1 KHz -70 -80 -75 -72 dBc/Hz
10 KHz -80 -85 -100 -90 dBc/Hz
100 KHz -90 -120 -110 -110 dBc/Hz
1 MHz -90 -125 -122 -120 dBc/Hz
Guaranteed
Maximum
C-Band
(Typical)
X-Band
(Typical)
Ku-Band
(Typical)
Ka-Band
(Typical)
-60
-72
-75
-88
-112
-122
Units
Band selectivity is accomplished using the most aggressive filtering possible while maintain­ing specified power and spurious performance.
4.3 Smart Reference Technology
Teledyne Paradise Datacom’s new ZBUC converter comes standard with smart reference technology. Smart reference technology allows the system operator to change external system reference frequency without any system configuration required. The ZBUC converter will automatically sense and lock to any one of the following system reference frequencies: 5, 10, 20, 25, and 50 MHz. With the internal reference option installed the ZBUC converter will operate with no external reference applied. In the event the system operator wishes to operate on external reference, the ZBUC converter will automatically sense the presence of an external reference and switch to external reference mode. With the internal reference option installed, the internal reference also becomes a backup reference which will become active in the event that external system reference is lost.
External reference is applied to the ZBUC converter via the L-Band input IFL and is routed to the frequency synthesizer using the built-in demux circuitry.
Operations Manual, HPA2, Compact Outdoor SSPA 208495 REV C 53
Notes:
1) The external reference option requires the system operator to provide system reference to the ZBUC/SSPB. The system will not lock and will have no output without external reference applied.
2) Internal reference option allows for either internal or external reference operation.
The 10 MHz crystal reference used in the internal reference of the ZBUC converter has the following specifications:
Frequency Stability: ±1 • 10-8 over the temperature range -40 to +90 °C ±1 • 10-9 aging per day ±5 • 10-8 aging per year
-8
Warm up time: 20 minutes for better than ±1 • 10 Phase Noise: 10 Hz -120 dBc/Hz 100 Hz -140 dBc/Hz 1 KHz -145 dBc/Hz 10 KHz -152 dBc/Hz 100 KHz -155 dBc/Hz Frequency Accuracy: Factory preset to ±1 • 10
-8
4.4 ZBUC FSK Monitor and Control
FSK Monitor and control comes standard with the ZBUC converter. This allows the Compact Outdoor SSPB to be fully and remotely monitored and controlled through the system’s IFL. An embedded controller enables remote communication and fault detection via the IF input between the SSPA and a Teledyne Paradise Datacom Evolution Series L-Band modem. This signal consists of a 650 KHz Frequency Shift Keyed carrier that is multiplexed onto the L-Band input IFL along with the 10 MHz reference signal. The M&C functionality is explained in detail in Section 10.
The FSK input has a center frequency of 650 KHz with a ±5% tolerance. The FSK deviation is ±60 KHz, with +60 KHz being a “mark” and -60 KHz being a “space”. The FSK input will work over an input power range of -5 to -15 dBm. The FSK characteristics are summarized below:
Frequency 650 kHz ± 5% FSK Deviation ± 60 kHz nominal (+60 kHz mark) Deviation Tolerance ± 50 kHz minimum, ± 70 kHz maximum Locking Range ± 32.5 kHz Input Level Range -5 to -15 dBm Start Tone Time 10 ms minimum
See Teledyne Paradise Datacom document number 201410 for a full description of the VSAT BUC Protocol.
54 208495 REV C Operations Manual, HPA2, Compact Outdoor SSPA
4.5 Typical System Configuration
This section shows the Compact Outdoor SSPB in a common system application. Figure 4-3 shows the Compact Outdoor used with a Teledyne Paradise Datacom Evolution Series
PD25 modem.
Indoor Equipment Outdoor Equipment
PARADISE DATACOM
IFL Cable
RS485 M&C
IF: 950 - 1450 MHz (-30 to -20 dBm ) at Compact Outdoor SSPB
Ref: 10 MHz (-5 dBm to +5 dBm) at Compact Outdoor SSPB
Figure 4-3: Compact Outdoor SSPB with PD25 Evolution Modem
4.6 IFL Cable Considerations
Consideration should be given to using a high quality IFL between the indoor equipment and Compact Outdoor SSPB. The system designer must always consider the total cable loss for a given length and also the implications of the slope of attenuation across the 950 to 1450 MHz bandwidth. Table 4-3 gives the approximate attenuation vs. frequency for a variety of cable types.
Table 4-3: Common Coaxial Cable Characteristics
Cable Type Center
Conductor DC
Resistance per
1000 ft.
RG-214 1.7 .425 7.8 11.3 3.5 10.5
Belden 8214 1.2 .403 6.8 9.2 2.4 7.2
Belden 7733 .9 .355 5.8 8.3 2.5 7.5
Belden 9914 1.2 .403 4.5 6.3 1.8 5.4
Belden 9913 .9 .403 4.2 5.6 1.4 4.2
Outer
Diameter
(inches)
Attenuation at
950 MHz
dB per 100 ft.
Attenuation at
1450 MHz
dB per 100 ft.
Slope across
band for 100
ft. cable (dB)
Slope across
band for 300 ft. cable (dB)
It is recommended to use a quality grade of 50 ohm cable such as Belden 9913, 9914, or
7733. Check the manufacturer’s technical data to make sure that the insulation is sufficient for
the particular installation including the cable’s temperature range. Also make sure the coaxial connector from the IFL cable to the Compact Outdoor input is wrapped with a weather sealing tape to prevent water intrusion into the coaxial cable.
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Section 5: Fiber-Optic Option
5.0 Fiber-Optic Option Overview
The Compact Outdoor Solid State Power Amplifier is available with an external fiber-optic conversion box. This configuration requires the addition of a 1RU RCPF-1000 Fiber Optic Control Panel. The Fiber-Optic Option is not available in S-Band units.
5.0.1 RCPF-1000 Fiber Optic Controller
The RCPF-1000 Fiber Optic Controller provides easy remote monitor and control of the Compact Outdoor SSPA with integrated or external fiber-optic interface. Control of the RCPF­1000 can be handled through front panel operation or remotely via parallel or serial communi­cation to a remote computer running Teledyne Paradise Datacom’s Universal M&C software.
The RCPF-1000 front panel includes 10 LEDs that indicate the internal state of the Compact Outdoor SSPA. Five fault condition LEDs on the left side of the front panel indicate any SSPA major faults, in addition to a summary fault state.
Figure 5-1: RCPF-1000 front, rear panels
A 2 line by 40 character LCD provides an extremely user friendly interface. Virtually all of the controller’s setup and adjustments are accessible from the LCD. Four navigation buttons and a separate Enter key allow the user to navigate the firmware menu on the LCD. Separate but­tons have been provided for frequently used functions. A range of RF hardware options is of­fered to meet specific system requirements.
The rear panel features ports for Serial Main (J4), Serial Local (J5) and Parallel I/O connec­tions, as well as N-type connectors for L-Band Tx and Rx paths, and FC/APC connectors for Fiber Tx and Rx paths.
A complete description of the operation of the RCPF-1000 Fiber Optics Controller can be found in its operations manual, Teledyne Paradise Datacom document number 204640.
Operations Manual, HPA2, Compact Outdoor SSPA 208495 REV C 57
5.0.2 External L-Band to Fiber Interface
The External L-Band to Fiber Interface is a machined aluminum watertight enclosure, with N-type connectors for L-Band RX and TX and fiber-optic connectors for the Fiber TX and RX signals. The enclosure is powered via a +15 VDC Input port connected to a Compact Outdoor SSPA’s 15VDC Output port (J8). An outline drawing of the enclosure is shown in Figure 5-2.
MODEL: XXXXXXXXXXXX S/N: XXXX
P/N: LXXXXXX-X
Figure 5-2: Outline Drawing, External L-Band to fiber interface
The external interface allows connection between a Teledyne Paradise Datacom Compact Outdoor SSPA with integrated Block Up Converter and a RCPF-1000 Fiber-Optic Control Panel via a fiber-optic cable run.
Figure 5-3 shows a block diagram of a Compact Outdoor SSPA with an external L-Band to fiber enclosure connected to a RCPF-1000 controller.
Figure 5-4 shows an example of a transceiver system utilizing an Evolution Series L-Band modem, an RCPF-1000 fiber-optic controller, an external fiber to L-Band converter and a Compact Outdoor SSPA with integral ZBUC. This example allow an optional connection to a remote PC via RS-485, RS-232 or 10Base-T Ethernet connection.
58 208495 REV C Operations Manual, HPA2, Compact Outdoor SSPA
Figure 5-3: Block Diagram, Compact Outdoor with external fiber transceiver
EVOLUTION SERIES L-BAND MODEM
10 Base-T ETHERNET,
RS 485 / RS 232
COAX
RX TX
RCPF-1000
FIBER OPTIC CONTROLLER
10 Base-T ETHERNET,
RS 485 / RS 232
COAX
FIBER OPTIC LINK
UP TO 1 km
OPTIONAL PC CONTROL
OFM-1000
FIBER TO L-BAND
CONVERTER
PC
COMPACT OUTDOOR SSPA
WITH INTERNAL ZBUC
COAX
+15V, RX IF,
10 MHz Reference
COAX
LNB
RF OUT
RF IN
Figure 5-4: System example, SSPA with External Fiber to L-Band Converter
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Section 6: Performance Tests
6.0 Introduction
This section describes some of the tests performed on production amplifiers before shipment. Where possible, Teledyne Paradise Datacom LLC maintains computer automated RF test stations to ensure a high level of accuracy and consistency to production amplifier testing.
6.1 Standard tests
All Teledyne Paradise Datacom Compact Outdoor amplifiers must meet rigid specifications and undergo the following tests. Copies of the final test data are shipped along with the unit and/or system. Figures 6-1 through 6-3 show examples of the final test data for a 140W C-Band Compact Outdoor amplifier with an integrated block up converter.
6.1.1 Swept Gain
The amplifier gain is swept over the operating frequency range under small signal conditions to confirm the minimum gain and gain flatness specifications. The entire Compact Outdoor amplifier is tested in a temperature chamber from -40 °C to +55 °C and the gain is recorded. See Figure 6-1, item [1].
2
1
Figure 6-1: Spurious and Gain Data
Operations Manual, HPA2, Compact Outdoor SSPA 208495 REV C 61
6.1.2 Spurious
Spurious signals are undesirable byproducts of amplifiers caused by nonlinearities within the amplifier and other system level components such as switch mode power supplies. These unwanted signals cause signal management problems in system applications. Out of band spurious signals cause interference to other pieces of equipment. See Figure 6-1, item [2].
6.1.3 Input Return Loss
The input return loss is measured in all production amplifiers. This is a measure of how closely the amplifier is matched to its characteristic impedance. The input impedance of the amplifier is a nominal 50. See Figure 6-2, item [1].
6.1.4 Output Return Loss
The output return loss is measured in all production amplifiers. This is a measure of how closely the amplifier is matched to its characteristic impedance. The output impedance of the amplifier is matched to the waveguide complex impedance. See Figure 6-2, item [2].
1
2
3
4
Figure 6-2: Return Loss, Intermodulation and Phase Noise Data
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6.1.5 Intermodulation Distortion
Intermodulation distortion is one of the most important characteristics of a Solid State power amplifier system. Satellite communication systems must comply to certain distortion levels depending on the service involved. All production amplifiers are subjected to automated intermod testing. This is based on a standard two-tone intermod test in which the intermod level (IMD) is measured in dBc with respect the main tones and the highest third order intermod products.
Satcom amplifiers are typically used in some ‘back-off’ condition. This is the operating point at which the composite output power is ‘backed-off’ from the amplifier’s P
, compression point.
1dB
A curve of back-off vs. IMD level is especially useful in the selection of a power amplifier or determining the proper output power setting in a Satcom system.
Teledyne Paradise Datacom recognizes the importance of this back-off characteristic and provides a plot of back-off vs. IMD from 1 dB to 10 dB back from the amplifier’s compression point. Figure 6-2, item [3], shows a typical back-off curve from a production test set.
6.1.6 Power Requirements
This test measures the power requirements of the unit over the various voltages appropriate for the unit under test. See Figure 6-3, item [1].
4
6
3
1
Figure 6-3: M&C, Output Power, Ground, Phase Lock and Misc. Data
5
2
Operations Manual, HPA2, Compact Outdoor SSPA 208495 REV C 63
6.1.7 Earth Ground
This test measures the leakage current and verifies that each pin on J8 is connected correctly. If the ISO/GND compatibility jumper is equipped, it verifies the jumper position. See
Figure 6-3, item [1].
6.1.8 Sample Port
The RF Sample Port is measured at discrete frequencies across the band and a calibration label is placed near the Type N connector on the bottom of the unit. The sample port is approximately -40 dB from the RF output level. A label with the exact coupling ratio is attached to the amplifier chassis. See Figure 6-3, item [2].
6.1.9 P
1dB
and P
sat
The 1dB Gain Compression Point is measured at discrete frequencies across the band to characterize the output power over the operating frequency range. The P
measurement is
1dB
a guaranteed minimum specification.
As the input power increases, the output power limits to some maximum level. This is defined as the saturated output power or P
. The P
sat
specification is a typical value and is not
sat
guaranteed. This is due to the variation that exists among microwave power semiconductors. The saturated output power is typically 0.5 dB to 1.0 dB above the P
value. See Figure
1dB
6-3, item [3].
6.1.10 I/O Test
This test verifies that the unit has the correct wiring on the MS connectors by testing faults, communications, and redundancy. See Figure 6-3, item [4].
6.1.11 Ethernet (if equipped)
Tests Ethernet communication, web monitor and control, and assigns a MAC address to the unit.
64 208495 REV C Operations Manual, HPA2, Compact Outdoor SSPA
6.2 Tests for units with integrated zBUC
If the Compact Outdoor amplifier includes a block up converter (zBUC), the following tests are included.
6.2.1 Reference Lock
This test checks the external/internal references (if equipped), as well as lowest locking level at 10 MHz. See Figure 6-3, item [5].
6.2.2 FSK
Verifies FSK communication with the zBUC. See Figure 6-3, item [6].
6.2.3 Phase Noise
Tests phase noise using external and internal (if equipped) references. The unit is required to meet at each decade, as well as fall below the spec line determined by the decades. See
Figure 6-2, item [4].
6.2.4 Microphonics
A spectrum analyzer is connected to the unit and is set to perform a max hold on the trace. A vibration is introduced to the unit, and the sidebands must meet the specification of -20 dBc.
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6.3 Optional Tests
The following tests are performed on units at the request of the customer, usually to verify specific customer requirements.
6.3.1 Noise Figure
Using a noise figure meter, the unit is tested to verify it operates within specification.
6.3.2 Group Delay
The testing software measures the linear, parabolic, and ripple components to verify the unit is within specification.
6.3.3 AM/PM
The testing software measures the slope of the amplifier’s insertion phase vs. output power.
6.3.4 Noise Power
Noise power is the total noise per bandwidth at the output of the unit when a signal is not present.
6.3.5 Harmonics
The testing software measures the 2nd and 3rd harmonics of the unit (as long as the frequency range is within the capabilities of the equipment).
66 208495 REV C Operations Manual, HPA2, Compact Outdoor SSPA
Section 7: Maintenance
& Troubleshooting
7.0 Introduction
This section describes some of the standard maintenance practices that can be performed on the Compact Outdoor Amplifier and tips to troubleshoot common customer issues.
7.1 Cooling System Maintenance
It is recommended that the cooling system be checked at least once per month. This involves visually inspecting the fan intakes to make sure that there is no obstructions over the intake. The Windows-based M&C program can be used to check the amplifier base plate temperature. The base plate temperature should normally not exceed a 30°C to 35°C rise above the current outside ambient temperature. If the base plate temperature exceeds this temperature rise, it is one indicator that the system’s airflow requires maintenance.
The heatsink fins in the exhaust path can be visually inspected for excessive dirt and debris buildup. If it appears there is excessive debris in the heatsink; the fan tray can be removed for easy cleaning. Failure to keep the fans and heatsink clear of debris will void your
warranty.
7.2 Fan Removal and Heatsink Cleaning
It is recommended to remove prime AC power from the amplifier when the fan tray is being removed. However, if necessary, the fan tray can be removed while the amplifier is operating. Caution should be used to make sure that no clothing or fingers are caught in the fan blades. Simply remove the four screws from the fan tray and the fan assembly can be removed from the bottom of the amplifier assembly.
The fans are connected to their power source by weatherized in-line circular connectors. A replacement fan with connector can be provided for replacement. While the fan tray is removed, the heatsink fins can be cleaned by spraying compressed air throughout the finned area. A can of dust remover spray such as that which is found at a computer or electronics shop will work fine. All debris should be removed before installing the fan tray.
Figure 7-1: Fan Removal from Amplifier Assembly
Operations Manual, HPA2, Compact Outdoor SSPA 208495 REV C 67
7.2.1 Fan Replacement
Older models of the Compact Outdoor SSPA were fitted with a two fan cooling fan assembly. The newer models utilize a three fan cooling fan assembly.
While the fan interface connectors for the two fan and three fan tray assemblies are identical, they should not be used interchangeably.
If your Compact Outdoor SSPA was shipped from the factory with the three fan air intake tray, any maintenance requiring replacement of the fans should only use the three fan kit (L205192
-1). The three fan kit requires 12 VDC directly from the buss bar and draws 5.9 A (70 W).
If your Compact Outdoor SSPA was shipped from the factory with the two-fan air intake tray, any maintenance requiring replacement of the fans should only use fan kit (L201814-1). This kit replaces one fan on the fan tray assembly. The two fan kit requires 28 VDC from the booster circuit card assembly and draws 0.7 A (19 W).
Note: Failure to use the proper fan tray will damage your amplifier!
It is possible to modify an older Compact Outdoor SSPA to be fitted with a three fan cooling fan assembly in place of a two fan assembly. This should be done by a Teledyne Paradise Datacom technician, using the procedure outlined in drawing number 206573.
7.3 Troubleshooting guide
The following section describes solutions for some of the most common issues with the operation of the Compact Outdoor SSPA.
7.3.1 Unit doesn’t power up
Cooling fans do not spin, and alarm LED lamps are off.
Possible causes: AC power is off; Unit which requires 220V AC operation is being powered from 110V AC grid; Unit is connected to an inadequate circuit breaker. Unit has no connection between chassis and earth ground or has inadequate earth ground.
Possible solutions: Check SSPA unit datasheet for AC power requirements. Provide the specified AC power for the unit. Re-check continuity between unit’s chassis ground and earth ground. Earth ground connection is required for normal SSPA operation!
7.3.2 Unit powers on, LED lamp glows red
Possible causes: SSPA peripheral alarms (Auxiliary, Spare, Forward RF etc) are set as
Major alarms. Summary Alarm is caused by external reference BUC module.
Possible solutions: Connect to the SSPA unit via the Universal M&C software and disable peripheral alarms. In the case where the unit is equipped with an externally referenced BUC, provide the specified reference signal to the SSPA IF input.
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7.3.3 SSPA unit powers up, LED lamp glows green, but no RF output signal is present
Possible causes: The SSPA is muted by an external signal or by an internal setting. The
input RF signal is too low. The input signal is out of band.
Possible solutions: Make sure the J4 connector has a jumper installed between pins B and V (refer to Table 3-1 or Table 3-2). Connect to the unit via the Universal M&C and set the Mute setting to Off. Check the input RF signal level and frequency. Make sure the signal properties are appropriate for the unit.
7.3.4 Cannot connect to SSPA through remote control interface
Possible causes: The SSPA remote control is set to a different interface setting. The
interface cable is not wired properly or has a broken wire harness. A PC interface port malfunction. An incorrect version of the software is being used to control the unit. The selected SSPA protocol is no longer supported by the SSPA firmware. In the case of RS232 interface: the wire harness is using the Chassis ground rather then a Com ground pin. In case of IPNet or SNMP interface: PC ARP cache entry is set for different MAC/IP address pair.
Possible solutions:
a) In the case where SSPA communication settings have been accidentally set to a random
configuration, establish a connection to the unit with a L207755 Quick Start cable in
conjunction with the Universal M&C software (see Section 3.3.2). After establishing a
communication link with the unit, adjust the following settings to the desired configuration: Serial Network address, Protocol Select, Baud rate (if Normal protocol was set in in the Protocol configuration), IP address, Subnet, Gateway, IP port and IP lock address (if IPNet or SNMP protocols were selected), Community Set and Community Get strings (if SNMP protocol was selected), web password (if IPNet was selected).
Disconnect the Quick start cable, and cycle AC power to the unit with the custom cable harness plugged into the J4 M&C connector. Recheck custom control link.
b) In the case of a RS232 interface, make sure to use communication ground pin d from the
J4 connector as the RS232 ground. The SSPA RS232 port is electrically isolated from chassis ground. In order to use the Quick Start cable from previous generations of Compact Outdoor SSPAs (PN L202151), the cable harness will need to be modified. To do so, open the MS connector shell and connect the chassis and communication ground pins together (Pins V and d).
c) In the case of IPNet, use 10Base-T approved cables (CAT5, CAT6) to make a
connection to the unit. Maximum cable length should not exceed 300 ft. Use Figure 3-7 as a wiring guideline. If an IP connection with custom IP addressing is desired, don’t make any connection to interface selection pins j and e.
d) In the case of SNMP interface, make sure that the SNMP community strings match
between the SNMP NMS software and the unit. Default values for these strings are: Public and Private. Connect to the unit via the Universal M&C to check or change string values.
Operations Manual, HPA2, Compact Outdoor SSPA 208495 REV C 69
e) In the case of IPNet or SNMP protocols, clear the PC ARP cache by issuing the
following command in a Windows command line interface: arp –d.
f) Binary and Terminal protocols are no longer supported by Compact Outdoor units. Use
the currently available interfaces instead.
7.3.5 The FSK link between a modem and the SSPB unit is not working
Possible cause: The unit is set to use IPNet or SNMP interface.
Possible solution: Set the SSPB protocol setting field to “Normal” protocol or (and) remove
any connection to SSPB interface select pins j and e on the J4 connector. Reset AC power.
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Section 8: Redundant System
Operation
8.0 Redundant System Concepts
The Compact Outdoor Amplifier is capable of operating in a variety of redundant system configurations. These include 1:1 and 1:2 as well as 1:1 with L-Band Block Up Converters. The Compact Outdoor Amplifier has a built-in 1:1 redundancy controller, allowing it to be used in 1:1 redundant systems without a separate external controller. When used in a 1:2 redundant system a separate controller, RCP2-1200, is required. The three most common forms of 1:1 redundant system are shown in Figures 8-1 through 8-3.
Figure 8-1 shows a standard 1:1 system in which the RF input is transmitted through a transfer switch along with the output. Using this configuration the standby amplifier carries no traffic and simply is terminated by a 50 ohm resistive load at its input and by a waveguide termination at its output.
Figure 8-1: Standard 1:1 Redundant System with input (coaxial) switch
and output (waveguide) switch
With the system configured as in Figure 8-2, the RF input is passed through a microwave splitter. This keeps ‘live’ traffic on the standby amplifier and is useful for observing the traffic via the RF sample port on the standby amplifier.
Figure 8-2: 1:1 Redundant System with input splitter substituted for input switch
Operations Manual, HPA2, Compact Outdoor SSPA 208495 REV C 71
The system shown in Figure 8-3 uses the same concept of the power splitter on the RF input. In this case the Compact Outdoor amplifiers are equipped with L-Band block up converters. L-Band input amplifiers use phase locked oscillators as the local oscillator to the up converter. Such systems must use a splitter at the input instead of a switch so that the reference input is always available to the standby amplifier. If the reference signal is lost the standby amplifier would report a BUC (Block Up Converter) fault.
Figure 8-3: 1:1 Redundant System with L Band input
Care must be taken when selecting the splitter for an L-Band input system. The splitter must be a wide band design capable of passing the 10 MHz or 50 MHz reference signal along with the 950 MHz to 1525 MHz traffic input. The reference frequency power level must be at least
-10 dBm into each Compact Outdoor Amplifier.
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8.1 Compact Outdoor Amplifier in 1:1 Redundancy
The Compact Outdoor Amplifier is ideally suited for a self-contained and cost effective 1:1 redundant system. Each Compact Outdoor Amplifier has a built-in 1:1 redundant controller. The controller is activated via computer command from the Teledyne Paradise Datacom Universal M&C application. The Compact Outdoor Amplifier may be purchased as a redundant system or upgraded in the field from a single thread amplifier to a 1:1 redundant system.
A redundancy kit may be purchased separately which includes the following components:
Mounting Frame
Waveguide Switch / Mounting Bracket
Input Splitter
Waveguide bends from amplifier to switch
High Power Waveguide Termination
Coaxial cables from splitter to Amplifier input
Link Cable
Switch Cable
C-Band
SSPA SYSTEM
Figure 8-4: Typical 1:1 Redundant System Outline
Operations Manual, HPA2, Compact Outdoor SSPA 208495 REV C 73
8.1.1 Hardware Setup
The hardware setup for a Compact Outdoor 1:1 Redundant System is very simple and involves the addition of (2) cables along with a redundancy switch. A schematic diagram of the redundancy setup is shown in Figure 8-5.
Figure 8-5: 1:1 Redundant System with Link Cable and Switch Cable installed
The Link Cable is a simple (3) conductor crossover cable that allows the system to pass command and control between amplifiers. With the redundancy kit, this cable is supplied in a 26 inch (660 mm) length.
The Switch Cable is a “Tee” configuration and connects between each amplifier and the redundancy switch. The Redundancy Switch is a -28 VDC type. Therefore the controller in each Compact Outdoor Amplifier is capable of supplying +28 VDC to the common voltage input. Either controller may then provide a (sink) return to engage either position 1 or position 2 of the redundancy switch.
Care must be observed when connecting this cable to the amplifiers. The cable end labeled “A1” must be connected to the amplifier whose output is connected to Port 3 of the waveguide switch. Likewise the cable end labeled “A2” must be connected to the amplifier whose output is connected to Port 1 of the waveguide switch. This is for proper identification purposes of
the Redundancy Control Firmware used by each Compact Outdoor Amplifier.
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8.1.2 Software Setup
To instruct the Compact Outdoor Amplifier to operate in redundancy it is necessary to temporarily connect it to a PC running the Teledyne Paradise Datacom Monitor and Control Software to set up the redundant configuration. There are three basic modes of Redundant System communication.
1. Stand-Alone 1:1 Redundant System—No Computer Control
2. PC Control using RS-232 and Paradise M&C Software
3. PC Control using RS-485 and Paradise M&C Software
8.1.2.1 Stand-Alone 1:1 Redundant System
As Method 1 implies, it is possible to have a 1:1 system operate with no PC monitor and control. Initially, however, it is necessary to connect each amplifier up to a PC to configure it for redundant operation. Figure 8-6 shows the redundant system with each amplifier enabled to use RS-232 communication with a PC. Every Compact Outdoor amplifier is shipped from the factory with a “Quick Start” cable that can be used for this purpose. If the Compact Outdoor Amplifiers are purchased as a 1:1 Redundant System, this Software Setup procedure will have been set at the factory and it is not necessary to repeat this process.
Figure 8-6: 1:1 System with RS-232 Communication to each Amplifier
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Each amplifier can be configured for redundancy by the Teledyne Paradise Datacom Universal M&C software that ships along with each unit. Using the Quick-Start cable, connect each amplifier to the PC and run the M&C program. Select the “Settings” tab from the main form. The “Settings” window will appear as shown in Figure 8-7.
1. System Mode: Each SSPA’s System Mode must be set to “1:1 Redundant Mode”
2. Choose a Hierarchical Address for each amplifier. HPA 1 means this SSPA will use the RF switch position 1 as its On Line state position. HPA 2 will then use RF switch position 2.
3. Redundancy Startup State: The amplifier which is desired to be on line should be set “On Line”. The other amplifier should be set as “Standby”.
All settings are valid as soon as the operator sets them on the SSPA Settings window. The SSPA’s redundant operation can be verified by monitoring the RF Switch Fault indicator as shown in Figure 8-15.
Figure 8-7: M&C Program “SSPA Settings” window
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The Standby amplifier can be muted to have a “Cold Standby” condition. It keeps the SSPA module powered down for power savings while the microprocessor and fans remain operational. SSPAs with Parallel I/O board firmware version 3.50 or beyond are provided with a true cold standby mode. In this mode, the SSPA will be muted automatically. Cold standby mode has to be selected through a serial control interface (For details, see Table 10-7, data address 20).
If the Standby amplifier switches to the Online state, it will automatically un-mute and transmit traffic. If the operator attempts to mute the Online amplifier a warning message will be displayed “You are about to mute the Online unit. Proceed with Mute?”
Similarly, connect the second amplifier to the computer’s COM port and perform the 1:1 selections on the SSPA Settings window. Just as with the first amplifier, make sure that the System mode is set to 1:1 redundant. Select a hierarchical address, HPA 1 or HPA 2 and a startup state.
The amplifiers may then be disconnected from the computer’s COM port as the Compact Outdoor Amplifiers’ microcontroller is now programmed for 1:1 redundancy control. It is not necessary to run the Windows based M&C software with the redundant system. The M&C software is only a convenience for remote monitoring and control of the redundant system. The following sections detail the operation of the M&C software in 1:1 redundant system operation.
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8.1.2.2 PC Control using RS232 and Paradise M&C Software
In applications requiring remote monitor and control of the redundant system, the Teledyne Paradise Datacom Universal M&C program has a control panel that can be used for this purpose. To enable the 1:1 system to operate with the remote control software, first configure each amplifier for 1:1 redundant operation as previously described in the Stand-Alone 1:1 Redundant System section.
When using RS232, a separate COM port will be required for each amplifier. Therefore a computer with at least two COM ports is required for such a system. Systems using RS232 are limited by the length of the communication cable from the amplifiers to the computer. This is typically a maximum of 30 ft. (9 m) for most RS-232 device drivers. Systems requiring longer communication cable links should use RS-485 communication.
After starting the M&C program, select [Action] [Add Unit] [Compact Outdoor SSPA]. See Figure 8-8. The Add New SSPA window will appear as shown in Figure 8-9.
Figure 8-8: Adding a SSPA Monitor and Control Window
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Figure 8-9: Add New Compact Outdoor SSPA window
From this screen choose the COM port and baud rate. The factory default baud rate is 9600. If a single SSPA is used the Global network address setting should be used.
After the COM port has been selected the “Operation” window will be displayed. If the SSPA is connected to a power source and turned on, the SSPA will begin communicating with the M&C program and its operating parameters will be displayed, as shown in Figure 8-10.
Figure 8-10: Individual SSPA Operation Window
Go back to the “Add New Local SSPA” window and select the correct COM port for the second amplifier. Its operation window will appear on the M&C program display. If either of the amplifiers is not communicating with the M&C Operation screen, debug the system to find the problem. Check the RS-232 connection from each amplifier to the appropriate COM port of the PC.
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Once reliable communication has been established between each amplifier and the computer, the Redundancy Control Panel can be displayed. From the M&C program’s main window, choose [Action] [Internal Redundant System] [1:1 Compact Outdoor SSPA System]. See Figure 8-11.
Figure 8-11: Universal M&C, Add Unit Menu Tree
The Redundant Control Panel window will then be displayed as in Figure 8-12. Note that once the Redundant Control Panel is enabled, the Main Menu on the M&C program changes.
Figure 8-12: Universal M&C, Add 1:1 Redundant System Window
The Control Panel must be configured by selecting “Set Redundancy System” and choosing an amplifier for SSPA 1 and SSPA 2. Either amplifier may be designated as SSPA 1 or SSPA 2. Each amplifier is identified by its ID number. The ID number is a fixed number and cannot be changed. It is a unique encoded value determined by the particular amplifier’s model number and serial number. If the ID number is forgotten, refer to the System Watcher window. This window continuously displays which amplifier, by ID number, is connected to each specific COM port. After the Control Panel has been configured the display will change to the view shown in Figure 8-13.
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Figure 8-13: Universal M&C, showing a configured 1:1 Redundant System
From the Control Panel display all typical 1:1 system functions can be monitored and controlled. A particular SSPA can be put on line be selecting the command button for either amplifier. The online amplifier will be indicated by the “Online” notation. The standby amplifier will be listed as such as shown in Figure 8-13 (Unit 2).
A particular redundant configuration can be saved by going to the “File” menu and selecting “Save Configuration”. Thus if the program is terminated and then restarted, it will immediately boot up with the Redundancy Control Panel display.
Each individual amplifier’s characteristics can still be monitored and controlled from its respective “Operation” window. If the user attempts to Mute an on-line amplifier, a warning window will pop-up asking if this is a valid request. See Figure 8-14.
Figure 8-14: Dialog window, Affirm mute of on-line amplifier
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If the online amplifier enters a fault condition, the redundant switch will automatically route the signal to the Standby amplifier. The faulted amplifier will be colored red in the Redundancy Control Panel display. See Figure 8-15.
Figure 8-15: Control Panel showing Unit 1 faulted and signal routed to Unit 2
By clicking on the [Unit1] button (which will be labeled to correspond to the unit’s name), the M&C Status window for Unit1 is activated, so the user may determine the cause of the fault. See Figure 8-16. Once the fault is cleared, Unit1 can be reactivated as the online unit by clicking on the triangular amplifier symbol for Unit2 in the System1 control panel.
Figure 8-16: Unit1 Status panel showing Summary and Temperature Faults
If the redundant switch is manually rotated to the offline amplifier in a redundant system, an RF switch fault will occur. The system will not attempt to switch back to its original position. On the Redundancy Control Panel, both amplifiers will be colored red. The switch must be manually rotated back to the online amplifier.
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8.1.2.3 PC Control using RS-485 and Paradise M&C Software
Applications requiring long cable runs between the computer and the 1:1 Redundant System may use RS-485 communication. The Compact Outdoor Amplifier’s firmware supports networking on a RS-485 bus. This type of network can be used to support the 1:1 Redundant System.
The RS-485 link can typically be run up to 4000 ft. (1200 m) lengths. A good quality twisted pair cable should be used along with proper line terminations. There are no parallel end terminations in the amplifier’s RS-485 interface. Any required cable terminations have to be added externally. Either full or half duplex RS-485 communication is supported. Schematics showing the proper wiring of each version are shown in Figures 8-17 and 8-18.
As in the stand-alone redundant system of Section 8.1.2.1, each Compact Outdoor SSPA must be programmed for Redundant System operation by using the RS-232 interface and M&C program. Similarly when networking SSPAs on a RS-485 network, each amplifier’s address must be set before they can communicate over the network. Both of these steps should be performed together as part of the initial system setup.
Figure 8-17 shows a typical 1:1 Redundant System with RS-485 Full Duplex Communication. Figure 8-18 on the following page shows a typical 1:1 Redundant System with RS-485 Half
Duplex Communication.
TX -
TX +
SSPA 2
J4
&
MONITOR CONTROL
TE UF
RX +
RX -
SSPA 1
J4 MONITOR CONTROL
TE UF
J3
OUTPUT SAMPLE
J5
LINK
ABF
LINK
CABLE
ABF
J5
LINK
&
J3
OUTPUT SAMPLE
J6
SWITCH
F
F
J6
SWITCH
EC
SWITCH CABLE
CE
A2 (J6)
A1 (J6)
SWITCH
C
B
A
F
E
D
1
4
2
3
RF OUTPUT
TX +
RX +
To RX of Computer
TX -
To TX of Computer
RX -
Figure 8-17: 1:1 Redundant System with RS-485 Full Duplex Communication
Operations Manual, HPA2, Compact Outdoor SSPA 208495 REV C 83
J3
RX -
LINK
CABLE
RX -
OUTPUT SAMPLE
J5
LINK
ABF
ABF
J5
LINK
J3
OUTPUT SAMPLE
J6
SWITCH
F
F
J6
SWITCH
EC
SWITCH CABLE
E
C
A2 (J6)
A1 (J6)
SWITCH
C
B A
F
E
D
1
4
2
3
RF OUTPUT
SSPA 2
J4
&
MONITOR CONTROL
TE UF
RX +
TX +
TX -
SSPA 1
J4
&
MONITOR CONTROL
TE UF
RX +
TX +
TX -
-
+
Figure 8-18: 1:1 Redundant System with RS-485 Half Duplex Communication
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8.2 1:2 Redundant Systems
The Compact Outdoor Amplifier can also be configured in 1:2 Redundant Systems. The major difference being that the amplifier’s internal controller can not be used for system control. Instead a separate RCP2-1200 Redundant System controller is used to provide system control. The controller can be remotely located from the amplifiers up to 500 ft. Figures 8-19 through 8-22 show a 1:2 Compact Outdoor Amplifier Redundant System.
Outdoor Amplifier Frame
PARADISE DATACOM
RCP2-1200
1:2 REDUNDANT
SYSTEM CONTROLLER
RF Input
POL 1
RF Input
POL 2
RCP2-1200 Indoor Controller
Figure 8-19: 1:2 Redundant System
2
1
4
3
2
1
4
32
1
3
4
3
3
1
2
4
2
SW2
SW1
1
RCP Cable Assembly
RF OUT-POL 1
RF OUT-POL 2
Figure 8-20: 1:2 Redundant System Block Diagram
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1:2 SSPA System
Ku-Band
RF IN
RF IN
POL 1 POL 2
COMM
SERIAL
SYSTEM CONTROL
Figure 8-21: Outline, 1:2 Redundant System
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Figure 8-22: Schematic, 1:2 Redundant System
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8.3 1:2 Redundant Systems with L-Band Input
The 1:2 Redundant System with L Band Input can be configured with internal Block Up Converters that contain internal 10 MHz reference oscillators or configured for use with an external 10 MHz reference source. Systems configured with internal 10 MHz reference are straightforward extensions of the basic 1:2 architecture. Because the 10 MHz reference is integral to the converter there is no possibility of an interruption of the 10 MHz during switchover. Furthermore the standby amplifier always has 10 MHz reference and will not be faulted. Such a system is shown in Figure 8-23.
L Band Input- POL 1
L Band Input- POL 2
Alarm
Inputs
BUC
10MHz
BUC
10MHz
BUC
10MHz
Redundant Controller
Amp 1
RF OUT-POL 1
Amp 2
RF OUT-POL 2
Amp 3
RCP2-1200
Switch Drive
Figure 8-23: 1:2 Redundant System with L Band Input and Internally Referenced
Block Up Converters (BUCs)
The Block Up Converters used in Satcom equipment typically use some form of phase locked local oscillator in the converter architecture. The Block Up Converter will signal an alarm condition whenever the oscillator looses phase lock. The amplifier will go into a mute state so that no spurious (off frequency) emissions can be transmitted to the satellite. The alarms from the BUCs and SSPAs are sent to the RCP2-1200 system controller which determines the proper switch conditions for the system.
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2
BUC
Amp 1
L Band Input- POL 1
10MHz
L Band Input- POL 2
10MHz
No path for 10MHz to
the Standby BUC
Figure 8-24: 1:2 Redundant System with External Reference showing the
BUC
BUC
Redundant Controller
Alarm
Inputs
Amp 2
Amp 3
RCP2-1200
Switch Drive
absence of 10 MHz reference to the stand-by BUC
RF OUT-POL 1
RF OUT-POL
A special case of the 1:2 Redundant System exists when an external reference is required of the system. With an external 10 MHz reference input on each polarity input to the system, the standby amplifier will not receive a reference signal and therefore would be in a faulted condition. In this state, the redundant controller will not allow the standby amplifier to come on line if a failure occurs with amplifier #1 or amplifier #3. See Figure 8-24.
Operations Manual, HPA2, Compact Outdoor SSPA 208495 REV C 89
During Switch-Over, 10MHz is interrupted to Standby BUC
L Band Input- POL 1
10MHz
L Band Input- POL 2
10MHz
10 MHz, Standby
Figure 8-25: 1:2 Redundant System with (3) 10MHz inputs through the input
switches. This arrangement allows for unreliable switch-over due to 10 MHz
Alarm
Inputs
BUC
BUC
BUC
Redundant Controller
Amp 1
Amp 2
Amp 3
RCP2-1200
interruption to standby unit
RF OUT-POL 1
RF OUT-POL 2
Switch Drive
At first it may be thought that a 10 MHz signal could be injected into the normally terminated port of the input switches. While in a normal operating state with all three BUCs operational this would work fine. However in the event of a failure of one of the on-line units, the 10 MHz would also be interrupted to the standby unit, as shown in Figure 8-25. Due to the quick determination of a unit fault, the controller will interpret a fault on the standby amplifier and reliable switchover can not be guaranteed.
To overcome the problems that result from interruption of the 10 MHz reference, it is imperative that the reference be injected in the system after the waveguide switches. One technique could be to install a multiplexer on the input of each amplifier that would allow the injection of the 10MHz reference. In this case a separate 10 MHz line would have to be run to the system and a three way splitter could distribute the reference to each amplifier.
The standard Teledyne Paradise Datacom configuration overcomes this issue by using a Reference Combiner assembly.
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L Band Input- POL 1
10MHz
L Band Input- POL 2
10MHz
DBTC-16-5-75L+
-16dB
ADP-2-1
BUC
BUC
3 dB
PAT-3
Amp 1
RF OUT-POL 1
Amp 2
RF OUT-POL 2
L-Band only
L-Band Test Input
Test Input
to Standby
to Standby
-16dB
DBTC-16-5-75L+
Reference
Combiner Assembly
Alarm Inputs
BUC
Amp 3
RCP2-1200
Redundant Controller
Switch Drive
Figure 8-26: Standard 1:2 Redundant System with External 10MHz Reference
using the Reference Combiner Assembly.
The Reference Combiner assembly couples a sample of the 10 MHz reference from each of the two polarity inputs. It will then supply the standby amplifier with the reference from either of the two inputs. The reference combiner will arbitrate and decide which 10 MHz signal to supply to the standby amplifier. It will not supply both 10 MHz sources to the standby amplifier. This allows all three amplifiers to be in a normal operating (non faulted) condition and the RCP2-1200 controller can operate the system in normal 1:2 redundancy. This elim­inates the need for a separate 10 MHz line going to the system as the 10 MHz reference nor­mally exists on each L-Band cable. See Figure 8-26.
Amp 2 is meant to be the standard stand-by amplifier in this configuration. Should Amp 1 or Amp 3 fault, the RCP2-1200 will automatically switch to the stand-by Amp 2. However, when this occurs, this interrupts the 10 MHz reference to the faulted Amp/BUC, which results in a constant BUC fault on that thread. In order to return Amp 2 to the stand-by state, the user will need to clear the fault, switch to manual mode on the RCP2-1200 and then select Amp 2 as stand-by. Table 8-1 gives a step-by-step guide to returning Amp 2 to stand-by status.
Table 8-1: Returning Amp 2 to Stand-by Mode After Fault on Thread 1 or 3
Step Action
1 Fault on Thread 1 or Thread 3 causes switchover to Thread 2
2 Determine cause of fault on Thread 1 or Thread 3 and remove fault condition
3 Switch to Manual mode on RCP2-1200
4 Select Amp 2 as stand-by amplifier
5 Switch to Auto mode on RCP2-1200
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Section 9: Fixed Phase Combined
Redundant Systems
9.0 Phase Combining Overview
Phase combining amplifiers has long been a popular means of increasing the output power of an amplifier system. Under high power microwave conditions it is common to utilize some form of waveguide hybrid coupler to combine the output power of two amplifiers. This coupler is generally a waveguide tee such as a four port magic tee. On the input side, common coaxial power splitters can be utilized to divide the power due to the lower power levels at the input of the system.
Figure 9-1 shows a typical block diagram of a phase combined amplifier pair. As long as the electrical delay, phase and amplitude of the two paths are kept within close tolerance of each other, the output power of the system will be twice the output power (+3dB) of a single amplifier.
Figure 9-1: Phase Combined Amplifier System
The main drawback of this approach is that in the event of an amplifier failure, the total output power decreases by 6 dB, or a factor of 4. This does not offer the system much in the way of redundant capability with such a large decrease in output power capability. The power decrease is due to the fact that with only one amplifier active, the output combiner acts as a power divider. The output power from the remaining amplifier is divided between the output of the system and the terminated port of the hybrid combiner. Thus only one half of the power from one amplifier reaches the output port which is 6 dB less than the combined output power from both amplifiers.
A high power system requiring a degree of redundancy needs some means of bypassing the combiner in the event of an amplifier failure. This would allow the full output power capacity of the remaining amplifier to reach the output. In this case the total RF output power would only decrease by 3 dB from the phase combined output power. A 3 dB reduction in output power is generally more tolerable to a system’s link budget thereby giving the system a degree of redundancy.
Operations Manual, HPA2, Compact Outdoor SSPA 208495 REV C 93
Figure 9-2: 1:1 Fixed Phase Combined System with FPRC-1100 controller
A technique has been developed which accomplishes phase combining and provides redundancy with two waveguide transfer switches. A block diagram of such a system is shown in Figure 9-2.
This type of system is sometimes referred to as a “Fixed Phase” combined system to differentiate it from the Variable Phase Combiner (VPC) systems commonly used with TWTAs. In the 1:1 Fixed Phase Combined system, the waveguide switches allow the amplifier outputs to either be directed into the combiner or bypass the combiner and connect directly to the RF output.
Teledyne Paradise Datacom has developed a series of controllers that greatly enhances the operation of the phase combined system. The FPRC-1100 Phase Combined System Controller is designed specifically to control 1 for 1 Fixed Phase Combined redundant amplifier systems. The FPRC-1200 Phase Combined System Controller allows remote control of 1 for 2 Fixed Phase Combined redundant amplifier systems.
Each controller can be used in either manual or automatic mode to monitor the system amplifiers for faults and operate the transfer switches. The controller has a very user friendly interface that allows the operator to monitor the composite output power of the system and adjust the gain of the amplifiers in 0.1 dB increments over a 20 dB range. The controller adjusts each amplifier in the system and keeps the amplitude of each balanced for optimal power combining. To the operator, the system appears as a single amplifier. The operator can choose between using the system as a phase combined system or a traditional redundant system.
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9.1 1:1 Fixed Phase Combined System Components
An outline drawing of a 1:1 Fixed Phase Combined Amplifier assembly is shown in Figure 9-3 on the following page. The system consists of:
(1) Amplifier Base Assembly, which comprises: (1) Mounting Base (Frame or Plate) (2) Compact Outdoor SSPAs (1) Waveguide Switch Assembly (1) Signal Box Assembly (2) Cable Assemblies between SSPAs and Signal Box (1) FPRC-1100 1:1 Phase Combined Redundant Controller (2) Cable Assemblies between Signal Box and FPRC-1100 (2) AC line cables (1) Quick Start RS-232 Cable for test / debug
The Amplifier Base Assembly is typically shipped intact. Verify that the hardware is securely tightened for each Compact Outdoor amplifier and make sure to observe the amplifier’s position indicator. If facing the RF Output end of the amplifiers, HPA #1 should be on the left hand side and HPA #2 should be on the right hand side as shown in Figure 9-3.
Verify that the connections of the Waveguide Switch Assembly mate with the proper SSPA.
9.1.1 Signal Box Assembly
The Signal Box Assembly contains the RF input isolator and splitter that routes the RF to each amplifier. It also routes the monitor and control signals from each amplifier back to the FPRC-1100 system controller.
The signal box also contains a phase shifter. This phase shifter is in cascade with the RF input to HPA #1. This allows the system to achieve optimum power combining and is factory set for optimum combining across the full bandwidth of the amplifier. It should not normally require adjustment in the field unless and amplifier has been replaced.
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P/N: L203014-X
S/N: XXXX
MODEL: XXXXXXXXXXXX
Solid State Power Amplifier System
Ku-Band
SW2
SW1
DATACOM
PARADISE
FPRC-1100
1:1 PHASE COMBINED
SYSTEM CONTROLLER
SW1SW2
SW1
J1
L
L
E
O
R
R
T
N
C W
S
I
T
H
C
8
J
R
F
T
U
H
A
P
D
T
C
E
E
T
E
D
7
J
T
I
U
P
N F
R
1
0
J
O
A
P
1
H
O
6
J
R
F
T
U
O
R
F
O
U
T
H
A
3
P
H
A
P
2
J
4
R
E
A
S
I
L
C
B
U
C
O
M
M
O
R
P
E
W
5
J 9
J
RF - IF IN
Figure 9-3: Outline, 1:1 Fixed Phase Combined System
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9.2 1:1 Fixed Phase Combined System Operation with the FPRC-1100
Under normal system operation, both HPA #1 and HPA #2 are on-line. Their output power is combined at the magic-tee waveguide combiner. The waveguide combiner has an integral RF sampler that provides a sample of the RF output sample at -40 dBc. This port feeds an RF attenuator/diode detector combination. The detector’s output voltage is sent back to the Signal box via a coaxial cable and linked to the FPRC-1100 Redundant Controller.
The FPRC-1100 is a 1 RU high indoor controller that can remotely monitor and control the 1:1 Fixed Phase Combined system. The controller has a very user friendly interface that allows the operator to monitor the composite output power of the system and adjust the gain of the amplifiers in 0.1 dB increments over a 20 dB range. The controller adjusts each amplifier in the system and keeps the amplitude of each balanced for optimal power combining.
The FPRC-1100 can be used in automatic or manual mode. In manual mode if a fault occurs in one of the amplifiers, a fault will be indicated on the front panel but no waveguide switch change will occur. In automatic mode the controller will determine the appropriate waveguide switch positions and switch the remaining two amplifiers on line. This will ensure that the system is operating at full output power capability.
Figure 9-4: FPRC-1100 Phase Combined System Controller
The FPRC-1100 front panel is shown in Figure 8-4. In most cases the user will place the controller in Auto mode so that the controller can determine the proper switch position in the event of an amplifier failure. The mimic display shows the position of each waveguide switch by lighting an LED in the waveguide switch path.
Detailed information on the installation and operation of the FPRC-1100 can be found in the unit’s operations manual, Teledyne Paradise Datacom drawing #205933.
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9.3 1:1 Fixed Phase Combined System with L-Band Input
The basic 1:1 Fixed Phase Combined system topology is very similar to a 1:1 redundant system and is shown in Figure 9-5. When in Automatic mode, the waveguide switches (SW1 & SW2) either direct each amplifier output to the waveguide phase combiner or, if lower output power is required, bypass the combiner and send an individual amplifier output to the system output. The system shown in Figure 9-5 utilizes a redundant controller on the BUCs in the signal box, along with the SSPA controller to control the phase combining.
HPA1
SIGNAL BOX
HPA2
Figure 9-5: 1:1 Phase Combined System with HPA control of BUC redundancy
A FPRC-1100 controller directs the HPA output switches and monitors the amplifiers. While the system is operating in phase combined mode and an amplifier enters a fault condition, the controller will switch the faulted amplifier offline. This provides a soft fail mode and results in a power decrease of 3dB to the system output power.
The BUC switch (SW3) is driven by an indoor unit RCP2-1100 redundant system controller. When a fault is detected, the switch is driven to place the faulted BUC offline without user intervention.
This system may also be operated via manual mode. This mode of operation may offer some benefits over automatic operation. When in manual mode, the amplifiers will not switch out of Phase Combined Mode or switch to the operational amplifier without user intervention if an HPA fault occurs.
However, if a BUC fault occurs, the RCP2-1100 will direct SW3 to place the operational BUC online. A fault indicator will be present on the front panel of the RCP unit, but the system output would be unaffected by the fault.
98 208495 REV C Operations Manual, HPA2, Compact Outdoor SSPA
9.3.1 1:1 Fixed Phase Combined System with L-Band Input Components
An outline drawing of a 1:1 Fixed Phase Combined Amplifier with L-Band Input assembly is shown in Figure 9-7 on the following page. The system consists of: (1) Amplifier Base Assembly, which comprises: (1) Mounting Base (Frame or Plate) (2) Compact Outdoor SSPAs (1) Waveguide Switch Assembly (1) Signal Box Assembly with 1:1 Redundant Block Up Converter System (2) Cable Assemblies between SSPAs and Signal Box (1) Cable Assembly between Signal Box and Waveguide Switch Assembly (1) FPRC-1100 1:1 Phase Combined SSPA System Controller (2) Cable Assemblies between Signal Box and FPRC-1100 (1) RCP2-1100 1:1 Redundant Controller for BUC switch (1) Cable Assembly between Signal Box and RCP2-1100 (2) AC line cables (1) Quick Start RS-232 Cable for test / debug
9.3.2 Signal Box Assembly
The Signal Box Assembly contains the Redundant BUC Assembly including the coaxial switch, the RF input isolator and splitter that routes the RF to each amplifier. It also routes the monitor and control signals from each amplifier back to the FPRC-1100.
The signal box also contains a phase shifter. This phase shifter is in cascade with the RF input to HPA #1. This allows the system to achieve optimum power combining and is factory set for optimum combining across the full bandwidth of the amplifier. It should not normally require adjustment in the field unless and amplifier has been replaced.
9.3.3 Redundant BUC Operation
With the addition of an RCP2-1100, the BUCs function as an independent, fully redundant 1:1 system that is not affected by the status of the 1:1 phase combined SSPAs.
9.3.4 Adjusting the Phase Combining
The system is phase adjusted for optimum performance across the frequency band at the factory, and no adjustments are typically needed except in the event that a SSPA has been replaced.
The SSPAs are manufactured to a delay specific­ation, but an adjustment may be necessary to achieve the best operation in the system. After installing the replacement amplifier, attach a power meter or spectrum analyzer to the cross-guide coupler at the output of the system after removing the
Remove detector and
attenuator; connect to
cross-guide coupler.
detector and attenuator. See Figure 9-6. Measure the power output of the system. Note that this is a –40 dBc sample.
Figure 9-6: Connect to coupler
Operations Manual, HPA2, Compact Outdoor SSPA 208495 REV C 99
P/N: L203014-X
Solid State Power Amplifier System
MODEL: XXXXXXXXXXXX
S/N: XXXX
Ku-Band
SW2
SW1
TELEDYNE
FPRC-1100 1:1 PHASE COMBINED SYSTEM CONTROLLER
RCP2
CONTROLLER SYSTE M INTERFACE
INTERFACE
J9
SW2
J5
SW1
FPRC
RF/IF INPUT
J1
CONTROLLER
INTERFACE
J6
DETECTED
RF INPUT
J8
SERIAL
COMM
J7
SW1
TELEDYNE
RCP2-1100
1:1 REDUNDANT
SYSTEM CONTROLLER
TELEDYNE
Figure 9-7: Outline, 1:1 Fixed Phase Combined System with L-Band Input
100 208495 REV C Operations Manual, HPA2, Compact Outdoor SSPA
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