ParaBody Serious Steel 950 st Assembly Manual

Serious Steel
950 ST
ASSEMBLY INSTRUCTIONS
Pa.rt # 6639601
R~vision: 10/10/96
***IMPORTANT***
THE pARABODY 950 ST MUST BE ASSEMBLED ON A FLAT, LEVEL SURFACE TO ASSURE ITS PROPER
FUNCTION.
PARABODY INC. STRONGLY RECOMMENDS THAT THIS PRODUCT BE ASSEMBLED B~( TWO PERSONS TO AVOID" POSSIBLE INJURY.
KEEP ALL FRAME CONNECTIONS LOOSE, UNTIL INSTRUCTED IN THE ASSEMBLY STEP SEQUENCES TO SECURELY TIGHTEN. ~
IF YOU EXPERIENCE ~IY PROBLEM WITH THE ASSEMBLY OF THIS PRODUCT, PLEASE CONTACT YOUR DEALER OR YOUR PARABODY CUSTOMER SERVICE REPRESENTATIVE AT: 1-800-328-9’714
TOOLS REQUIRED,: RATCHET, 3/4 SOCKET or WRENCH, 9/16 SOCKET or WRENCH, 7/16 SOCKET or
WRENCH, ADJUSTABI,E WRENCH, 1/8 ALLEN WRENCH, 5/32 ALLEN WRENCH, 7/32 ALLEN WRENCH, LEVEL,
and RUBBER MALLET or HAMMER
2
TTENTION . !!
IliA
~
(1) B O L I; TWO (2) ~ WASHERS. AN_D__ONE
-- LOCKNUT
NOTE: BOLT LENGTH IS MEASURED FROM THE UNDERSIDE OF THE HEAD OF THE BOLT.
,1,3///ii!!1
BOLT LENGTH
BOLT LENGTH RULER:
1
2
3
4 [ I I I
950 ST Pacts List
KEY} PART# DFSCRIPTION
II 6623603 PRESS WT STACK BASEWHT 2 I 6624202 BACK’ PAl) ANGLE LEFTBLK
3..I 662’4302 BACK PADANGLFRIGHTBLK
4
I 6622903
PECARM RIGHTWHT
5
I 6623003
PECARM LEFTWHT
6
t 6’623503
PRESS AR/Vl WHT
" ~
I 6624502
CALF/LOW RQW 8LK
8
I 662460,3 LEG CURL/EXTWHT
" ~
} 6625203 LEG CURL HANDLEWHT
.10
I ’6~25303
REAR LEG BASEWHT
11 I 6625402
LEG BACK PADADJBLK 12 662550~ LEG BACK PADSUPTBLK 13 6624703 PRESSBASEWHT
14 6625003 !LEG FRAME WHT
15
6617903 ’BASEWHT
16 6621001 LATBAR CHROM~
17 6623903 PRESS FRAMEWHT
’18 6824803
LEG WEIGHT STACK BASEWHT
19
~~-
. ROLLER PAD PU 3/41D X 4OD X 6-1/2
20 6616703 TOP BOOM WHT
"2’1 6617103 REAR UPRIGHTWHT’
22 6822503 BEARING HOUSINGWHT 23
6623403 PRESS ARM ADJUSTBLK
24 6621503 PRESS GUIDE ROD suPPORT WHT
’"25 6621603 LEG GUIDE ROD SUPPORTWHT
..... 26
61’10502 BRKT’0 3-1/2X 1-1/2X 1 BLK
27 6485301 ROLLER PAD SHAFT, 15-3/4 IN.
"28 6523401 GUIDE’ROD
29
6529702 PECCAM BLK
30 6594702 F~’OATING PULLEY BLK
31 6617303 FRONT UPRIGHT’V~’HT
32 6620903 FLOATING PULLEY STOP WHT 33 6623303 ;SEAT sUPPORTWHT 34 6624903
ROLLER PAD Ar~JUSTER WHT
35
6625103 LEGEXTHANDLEWHT
36 662~903 CENTER PULLEYBRKTWHT
37 6628302
PLATE 1’18 X 2 X 8 BLK
38
66231’52 PAD’SUPPORTBLK
’:~9 6623702
WOLFF SLEEVE’ BLK
40
6623803 PRESS SUPPORT TUBE WHT
41 6624402 SWIVEL PULLEY BRKT BLK
42 6634901 ROLLER PAD SHAFT, 18-’I14 ~,3 662i203 PEC GUIDE Ror~ SUPPORT Writ
44 66371XX
PAD ASSEMBLY, 22X 10-1/2
45
66186XX PAD ASSEMBLY, 13-1/2X 10-1/2T
46
66377XX P~DASSEMBLY, 16X6
47 66370XX
PAD ASSEMBLY,
]5-3/4 X 15-1/2 T
48 66373Xx
PAD ASSEMBLY, 22X 10-1/2
49 66353XX iPADASSEMBLY, 13-1/2X 1"0-1/2T
50
66363XX ~I~A’D ASSEMBLY,33-1/2 X 10-1/2
51 6533301 ;SHROUDASSY950PECSTAO;ION
52
6636101 SHROUDASSY’ 950 LEGS~ATION
53 6636201 SHROUD ASSY’" 950 PRESS STATION
54 3105401 STARLOCK’ 3’I4
¯ ~5
3108901
WASHER PLASTIC2ODX.’~551D
56 I 31i6’001 BUMPER RUBBER I-I/4SQ
’ ~7 I 3117401
CAPPLUG#6X
58 ! 3118401’
(~AP VINY~7/’I61D’X4
59 I 3202401 iCAPSCREW BTNHEAD3/8~I6X’1
6’0} 6140701 IGLIDE lXl , , ii
I QTY
1 1 1
1
I I I
2
2
2
6
14 2
6
17
4
KEY I PART #
61 i 6117700
"62 i 6412O01
DE~CRi TION
79 I 31025o2
BO I 3102506
’STRIP NON-SKID 2-1)2 X 5-1/2
ASSY SPRING PIN 3/8 63 ! 6416601 GLIDE 1-1/2X3/4UHilWPEQTY8 64 I 6466901 ASSY SPRING PIN i/~DIA
65 ! ~103801 LINK SNAP B/16DIA 66 .~ 3104901
BEARING FLG3/41DX 1 67I 6214501
WEIGHT PLATE 68 } 3109602 NUT PAL 1121D 69 I 6020601
BE’ARING FLG 1/21DX 5/8OD
70 ’i 6075906
CHAIN 12LINK ’
71 ,{ 6166701 BRKT L2-71BX 1 X 1 72 I 6214’401
PIN V/EIGHT STACK SE.ECTOR
73 ! 6406401 HINGE TAB 3/16X 1-1 X6 74 I 6480301
SPACER FLANGE 3/8 II ,XS/8OD
75 I 6533501 BRKT L2-3/BX 1 X 1 76 6618901
AXLE 3/4DIAX2"9/~-;
7~ , 6619501
BEARING SLVO/41DX 1-1/8OD
78 I 3102501
WASHER FLAT 3/81D
WASHER FLAT 1/2 ID ;WASHER FLAT 1(41D
81 3102803
NUTNYLOCK 1/4-28
3102801
NUT NYLOCK 1/2-13
83 j 3102802 NUT
NYLOCK3/8-16
84.I 3102804 NUT
NYLOCKl/2-i3LOWHT 85 3106803 86
3114502
87 3102~10
88 I 3102917
89t 5~o2918
SET SCREW CPT5/16. 8X3/8 WAS’HER" LOCK 318 ID BZ BOLT
HHG2 1/2-13X BOL’[: HHG2 1/2-i3x4 BOLT HHG2 1/2-i3 X 3..1/4
90
I,
3102937 BOLT HHG2 1/2-13X4.,112
91I3102943 BOLT
HHG2 1/2-13X3,,112
92I,3102949
BOLT HHG21/2-13X5
/2
93
I
3102954 BOLT
HHG2 1/2-13 X7..1/2
94 ! 6639601 950 ST ASSEMBLYINS’f’RUCTIONS
95I3102904
BOLT HHG2 3/8-16X
96
I
3102905 BOLT HHG23/8-16X3
97t3102909 ~BOLT HHG23/8-16X1
8 1
2 3 4
28
3
1
2
, 69
47
2 2 23 39
6
2
5 5 4
’6
’4 6
’1
1 1
98 I 3102916 BOLT HHG2 3/8-16X3 /4
99 I 3102922 BOLT HHG23/8-161~’2 ~/4 1001 310293’3 BOLT HHG2 3/8-16X2 101 I 6375801
STRAP ABCRUNCH
1021 6382301 ASSY PLATE BUSHING OCT 1031 6409101 STRAP ANKLESTAND~,RD 104II6535601 CABLE ASSY BE-BE 77.. 105 I 6627~,0i CABL~E ASSY WS-NB SI! 221-1/4 1061 6627501 107l 6627601
08J 6627701
091 3108002 1101 3116101 1111 311620i 1121 3202301 113l 6284501 114l 638970i
1151 6619301 1161 6626201 117!.6628401
1181 6183501
119} 3102902 120i 6122704
CABLE ASSY T-NB’SE 61-3/4 CABLE ASSY WS-NB S:" 273-1/2 CABLE ASSY WS-NB S 169 CUSHION WEIGHT STA, 3/4 ID PULLEY 4-1/20DXO/81DX 1 PULLEY 3-1/200X3181DX 1
BEARING PILLOW BLO~: 1 ID SHAFT SELECT 3/4 DIA 20 HOLE BAR LOW ROW CH~O’M PIN U 1/2 OlA X 6-1/8’~ 3-7/8 SHAFT 3i4 DIA X 10-1/: PTD ASSY HEAD PLATE BLK
1
:WEIGHT STACK LABELS ] 3
BOLT HHG23/8-16X2. /4
I 1
ISPACER, 318 ID X 5I~()[ X 1/4 J 1
Frame Assembly Instructions
Use t’his procedure to ossemble the frame of the PareBody 950ST
Step 1
A.
Loosely assemble the leg wei.~,ht stack bose (18) a.n,,d the press weight s~ack base (1) to the (15) using two 1/2 x .3-1/2 bolts (91), four 1/2 washers (79), and two 1/2" nylock nuts (B2)
~ho~n. Apply two non-skid s~rips (61) fo the base as shown.
B.
Loosely assemble the front uprig~ (31) to the base (15) using two 1/2 x 3-1/2" bolts (91),
1/2’ washers (79), and two 1/2 nylock nuts (82) as shown.
3"
/2"
C.
Loosely ~ssembe the re~r ~,prighf (21) fo the b~se (15) using one li2 x bolt (87), w~shers (79), ~nd one 1/2 nyock nul (82) ~s shown.
ssembl: the fop boom (20) ~o fh~ front upright (31) using one 1/2 x 3" bolt (BT),
D. Log~ly a,
,’;~ --- --- ~/2" nvlock nut {82), and to the rear uprigh~ (~1) using two 1/2 x
1/Z wesners k~~},_~,
u~
~’~ "~-_.. ~.~ ~/~,, low height nylock nut ~84) ~s shown.
Tighten
~1 frame connections.
5
Step 2
A.
Securely assemble the floating pulley stop (:52), and the s.eat support (33) to the front upright using two 1/2 x 4.-1/2" bolts (90), four 1/2’ washers (.79), and two 1/2" nylock nuts (B2).
B.
Apply eight 1-1/2 x 3/4" glides (63) to the inside surface of the seat support (32;) as shown.
C.
Securely assemble one 3/8" spring pin (62) to the seat support (33) os shown.
1"
D.
Securely attach one, seat pad (45) fo the pad support (38) using two 3/8 x bolts (97), and 3/8" washers (78) as shown.
E.
Securely attach one; back pad (44) to the front upright (31) using two 3/8 x 3--3/4" bolts (96), two 3/8" washers (78).
F.
Attach two roller pads (19) to the front upright (51) using one 18-1/4" roller pad shaft (42),
="
d
3/4" sfarlock collars (54) as shown.
plastic washers (5.~) an two
6
Step 3
A.
Securely assemble the bearing housl.n,g (22) and the center, pulley bracket (36) to fine front upright (31) using two 1/2 x 4-1/2’ bolts (90), four 1/2’ washers (79), and two 1/2" nylock (82). (Note: Push bearing housing up as high as possible before tightening.)
B.
Assemble the right, pee arm ,I4) and one pec cam (29) to the bearing housing (22) using
sleeve bearlng (77), two 3/4 flange bearings (66), one 1/2" washer (79), and ona 1/2" nylock (82). (Note: Securely tighten, then back nut off 1/4 turn to allow the pec arm to rotate freely.)
C.
Assemble the left pec arm (5) and one pec cam (29) to the bearing housing (22) using 3/4" sleeve bearing (77), two 3/4" flange bearings (66), 1/2" washer (79), and on e 1/ 2" n ylock nut (B2). (Note: Securely tighten, then back nut off 1/4 turn to allow the pec arm to rotate freely.)
D.
Securely assemble one 3/8" spring pin (62) to both the right pec arm (4) and the left pec arm as shown.
1"
(60) to the bearing housing (22) where the pec cams (2!))
E. Apply two 1" x
glides
contact with the bearing housing as shown.
F.
Securely attach one pec arm pad (46) to both the right pec arm (4) and left pec arm (5)
four 3/8 × 2-3/,~" bo~ts (99) and four 3/8" washers (78).
7
Siep 4 /2"
A.
Securely attach fh~, press base (13) fo the base (15) using two 1/2 x 3-1/4" bolts (89), washers (79) ,~nd two 1/.2".nylock nuts .(8,2), and fo the rear upright (21) using one 3/8 x 3"
(95), two 3/8’ washers (,78) and one 3/8’ nylock
B.
Securely assemble one :~/B" spring pin (62) to the wolff sleeve (39) as shown.
C.
Aftc~ch one u-pin (115) to the wolff sleeve (39) using one 1/2" pal nut (68). Slide
vinyl
cap (58) onto the u-pin as shown.
D.
Cc~refully slide assembled wolff sleeve (39) onto the press frc~me (17) until the spring pin engages in one of the holes.
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