ParaBody 807 User Manual

Download

Page 1

807 BODY SYSTEM

WORKOUT CENTER

WARNING:

Read and follow all directions for each step to insure proper assembly of this product.

CLASS H PART # 7346601 REV . C

USER’S GUIDE

Version: 807109

Revision: 2/10/03

Page 2

TABLE OF CONTENTS

Safety Statement.............2

General Notes..................3

Tools Required................3

Gym Layout.....................4

Parts list..........................5

Assembly Instructions.....6-15

General Maintenance.......16

W arranty Statement..........17

Product Services..............18

Insert-Registration Card

IMPORTANT SAFETY INFORMATION

THERE IS A RISK ASSUMED BY INDIVIDUALS WHO USE THIS TYPE OF

EQUIPMENT. TO MINIMIZE RISK FOLLOW THESE RULES!

1. Before using, read all the warnings and instructions on the use of this machine. Use only for intended exercise. DO NOT modify the machine.

2. Obtain a medical exam before beginning any exercise program.

3. Keep body and clothing free of all moving objects.

4. Inspect the machine before use. DO NOT use it if it appears damaged. DO NOT attempt to fix a broken or

ammed machine. Notify your authorized ParaBody dealer before use and have repairs made by an authorized service technician.

6. Never pin the weights or prop plate into an elevated position. DO NOT use the machine if found in this condition. DO NOT attempt to fix. Notify your authorized ParaBody dealer.

7. Inspect cables and their connections before using machine. Pay particular attention to the cable ends. DO NOT attempt to fix. Notify your authorized ParaBody dealer before use and have repairs made by an authorized service technician.

8. Make sure all spring loaded pull pins are fully engaged in the adjustment position and fully tighten thumbscrew before use.

5. Be certain that weight pin is completely inserted. Use only the pin provided by the manufacturer. If unsure, call your authorized ParaBody dealer.

9. Children must not be allowed near this machine. Supervise teenagers.

ParaBody is a trademark of Brunswick Corporation

www.parabody.com

Page 3

IMPORTANT NOTES

Please note:

* Thank you for purchasing the ParaBody 807 Gym System. Please read these instructions thoroughly and keep them for future reference. This product must be assembled on a flat, level surface to assure its proper function.

* This product must be assembled on a flat, level surface to assure its proper function. DO NOT securely tighten any frame connections until the entire frame has been assembled, unless otherwise stated.

T ools Required for Assembly

* 3/4” wrench * 9/16” wrench * Ratchet with 3/4” and 9/16” sockets * Adjustable wrench * T ape measure

Bolt Length Ruler

NOTE: BOL T LENGTH IS MEASURED FROM THE UNDERSIDE OF THE HEAD OF THE BOLT.

BOLT LENGTH

BOL T LENGTH RULER:

1/2 1/2 1/2 1/2 1/2 1/2

345

Page 4

1’

2’

3’

4’

1’ 2’ 3’

4’

5’

6’

7’

5’

1 Square = 1’ X 1’

Page 5

PARTS LIST

KEY

1 2 3 4 5 6 7 8

9 10 11 12 13 14 15

LEA

LEA LEA

LEA

LEA LEA

LEA

LEA LEA

LEA

LEA LEA

PART #

7339309 7338609

6111010 7338910 6407810 6407310 6407210 6024710 6406401 7339801 6125101 6194601 6654521 6654421 3235204

DESCRIPTION

UPRIGHT FRAME

BENCH FRAME

HEIGHT ADJUSTMENT BAR

SEAT ADJUST

BASE LEG

SADDLE

LEG EXTENSION NECK

LEG EXTENSION

HINGE TAB

U-PIN

ROLLER PAD SHAFT

ROLLER PAD

SEAT PAD

BACK PAD

3/8 X 1” BOLT

QTY

1 1 1 1 1 2 1 1 2 2 2 6 1 1

2 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

LEA LEA

LEA

LEA LEA LEA LEA LEA LEA

LEA

3235211 3235212 3235312 3114403 3114502 3114702 3114401 6236701 3235501 6412001 6020601 3105401 3221705 6145801 3103101 6416601

3/8 X 2-3/4” BOLT

3/8 X 3” BOLT 1/2 X 3” BOLT

3/8” WASHER

3/8” LOCK WASHER

3/8” LOCK NUT

1/2” WASHER

1-3/4” SQ. END CAP

1/2” LOW HEIGHT LOCK NUT

3/8” SPRING PIN ASSEMBLY

1/2” FLANGE BEARING

3/4” STARLOCK COLLAR

E-RING

THUMBSCREW

1-1/4 X 5” GRIP

PARAGLIDE STRIP (8 ct.)

1 2 1

6 3 2 4 2 3 2 6 2 6 2

3 32 33 34 35 36 37

LEA LEA LEA

3104301 6405201 7337110 3235436 3235208 3102416

3/4” SQ. RUBBER BUMPER

2” SQ. END CAP

BACK PAD SUPPORT

1/2”X 9” BOLT

3/8” X 2” BOL T

1 X 2” END CAP

Page 6

FIGURE 1

STEP 1:

• Attach eight PARAGLIDE STRIPS (31) to the SEAT ADJUST (4) (FOUR ON EACH END) as shown in FIGURE 1 using the following steps:

• Thoroughly clean all surfaces where the PARAGLIDE STRIPS are to be attached.

• Remove the PARAGLIDE STRIPS from the paper backing and firmly apply them to all shown surfaces.

• Insert one U-PIN (10) through the BUSHING of the SEAT ADJUST (4) and attach one E-RING (28) to the end of the U-PIN (10) as shown in FIGURE 1.

• SECURELY assemble one 3/8” SPRING PIN ASSEMBLY (25) to the SPRING PIN HOUSING on the SEAT ADJUST (4) as shown in FIGURE 1. (!!! IMPORT ANT !!! TIGHTEN THE NUT OF THE SPRING PIN ASSEMBLY SECUREL Y)

1/2 1/2 1/2 1/2 1/2 1/2

345

Page 7

TAB

FIGURE 2

STEP 2:

• Pull back the SPRING PIN on the SEAT ADJUST (4) and slide it over the end of the BENCH FRAME (2) as shown in FIGURE 2. Engage the SPRING PIN into one of the adjustment holes.

• Insert two 2” SQ. END CAPS (33) into both ends of the BASE LEG (5) as shown in FIGURE 2.

• Insert one U-PIN (10) through the BUSHING on the bottom of BENCH FRAME (2) and attach one E-RING (28) to the end of the U-PIN (10) as shown in FIGURE 2.

• Insert the BASE LEG (5) into the front of the BENCH FRAME (2) as shown in FIGURE 2. (MAKE SURE THAT THE TAB

ON THE BASE LEG IS UNDER THE BENCH FRAME)

Page 8

3/8 X 2-3/4” 16

3/8 X 3” 17

FIGURE 3

STEP 3:

• Insert four 2” SQ. END CAPS (33) into the BASE TUBES of the UPRIGHT FRAME (1) as shown in FIGURE 3.

• SECURELY assemble the BENCH FRAME (2) to the UPRIGHT FRAME (1) using two 3/8 X 3” BOLTS (17), one 3/8 X 2-3/ 4” BOLT (16), six 3/8” WASHERS (19), and three 3/8” LOCK NUTS (21) as shown in FIGURE 3.

• SECURELY assemble two 3/8” SPRING PIN ASSEMBLIES (25) to the SPRING PIN HOUSING on the UPRIGHT FRAME (1) as shown in FIGURE 3. (NOTE: !!!IMPORTANT!!! Tighten the nut of the SPRING PIN ASSEMBLY SECURELY!)

• Secure the SEAT ADJUST (4) in place with one THUMBSCREW (29).

1/2 1/2 1/2 1/2 1/2 1/2

345

Page 9

FIGURE 4

STEP 4:

• Attach eight PARAGLIDE STRIPS (31) to both UPRIGHT TUBES on the UPRIGHT FRAME (1) (FOUR ON EACH END) as shown in FIGURE 4 using the following steps:

• Thoroughly clean all surfaces where the PARAGLIDE STRIPS are to be attached.

• Remove the PARAGLIDE STRIPS from the paper backing and firmly apply them to all shown surfaces.

• Attach eight PARAGLIDE STRIPS (31) to each SADDLE (6) (FOUR ON EACH END) as shown in FIGURE 4.

• Slide two 1-1/4 X 5” GRIPS (30) over the DIP HANDLES of both SADDLES (6). (IF A LUBRICANT IS REQUIRED, COAT

THE INSIDE OF THE GRIP WITH RUBBING ALCOHOL.)

• Pull back the SPRING PIN on the UPRIGHT TUBES, and insert the SADDLES (6) as shown in FIGURE 4.. Slide the SADDLE (6) down to the desired height and release the SPRING PIN into the hole.

• Secure the SADDLES (6) in place with two THUMBSCREWS (29) as shown in FIGURE 4.

• Attach two THUMBSCREWS (29) to the DIP TUBES on the UPRIGHT FRAME (1) as shown in FIGURE 4. When ready to perform the DIP EXERCISE, simply insert the SADDLES (6) into the DIP TUBES and tighten the two THUMBSCREWS

Page 10

NOTE:

Holes in items 34 are not centered

3/8 X 2”

7/8”

3/8 X 1”

FIGURE 5

STEP 5:

• Insert one 1 X 2” END CAP (37) into each BACK P AD SUPPOR T (34)

• Assemble the SEAT PAD (13) to the two HINGE TABS (9) using two 3/8 X 1” BOLTS (15), two 3/8” LOCK WASHERS (20), and two 3/8” WASHERS (19).

• Assemble the BACK PAD (14) to the two BACK PAD SUPPOR TS (34) using four 3/8 X 2” BOL TS (36), four 3/8” LOCK W ASHERS (20) and four 3/8” WASHERS (19).

1/2 1/2 1/2 1/2 1/2 1/2

345

Page 11

1/2” X 9”

FIGURE 6

STEP 6:

• Assembly pad assemblies by aligning BACK SUPPORTS (34) and HINGE TABS (9) with SEAT ADJUST (4) using one 1/2” X 9” BOLT (35) and one 1/2” JAM NUT (42) as shown in FIGURE 6.

Page 12

FIGURE 7

STEP 7:

• Insert one 1-3/4” SQ. END CAP (23) into the top of the LEG EXTENSION NECK (7) as shown in FIGURE 7.

• Slide two ROLLER PADS (12) over each end of the SHAFT of the LEG EXTENSION NECK (7), as shown in FIGURE 7, and secure in place using two 3/4” STARLOCK COLLARS (27).

• Insert the LEG EXTENSION NECK (7) into the BENCH FRAME (2) and secure in place using on THUMBSCREW (29) as shown in FIGURE 7.

1/2 1/2 1/2 1/2 1/2 1/2

345

Page 13

LOW HEIGHT 24

18 1/2 X 3”

FIGURE 8

STEP 8:

• Insert three 1-3/4” SQ. END CAPS (23) into the ends of the LEG EXTENSION (8) as shown in FIGURE 8.

• Insert two 1/2” FLANGE BEARINGS (26) into the BUSHING on the LEG EXTENSION (8) as shown in FIGURE 8.

• Assemble the LEG EXTENSION (8) to the LEG EXTENSION NECK (7) as shown in FIGURE 8, using one 1/2 X 3” BOLT (18),

two 1/2” WASHERS (22), and one 1/2” LOW HEIGHT LOCK NUT (24). (TIGHTEN THE CONNECTION ENOUGH T O

REMOVE THE PLAY, YET ALLOWING THE LEG EXTENSION TO ROT ATE FREEL Y)

• Assemble four ROLLER PADS (12) to the LEG EXTENSION (8) as shown in FIGURE 8, using two ROLLER PAD SHAFTS (11), and four 3/4” ST ARLOCK COLLARS (27).

• Attach one 3/4” SQ. RUBBER BUMPER (32) to the LEG EXTENSION (8) approximately where shown in FIGURE 8.

Page 14

FIGURE 9

STEP 9:

• When ready to perform LEG CURLS or LEG EXTENSION, pull up slowly on the front of the BENCH FRAME (2) and allow the

U-PIN (10) to rest on top of the TAB of the BASE LEG (5). (NOTE: THE BENCH FRAME MUST BE ADJUSTED UP

WHEN USING THE LEG EXTENSION TO ALLOW PROPER CLEARANCE FOR WEIGHT PLA TES)

1/2 1/2 1/2 1/2 1/2 1/2

345

Page 15

FIGURE 10

STEP 10:

• Set the HEIGHT ADJUSTMENT BAR (3) across the UPRIGHT FRAME (1) as shown in FIGURE 10, for performing INCLINE, or MILIT A RY PRESSES. When performing DIPS, use the HEIGHT ADJUSTMENT BAR (3) to hold the BACK PAD forward as shown in the WALL CHART .

• Follow the WALL CHART for the correct way to use this product.

THIS CONCLUDES THE ASSEMBLY OF THE 807 BODYSYSTEM WORKOUT CENTER

Page 16

MAINTENANCE

Please note:

* We recommend cleaning your product (pads and frame) on a regular basis, using warm soapy water . Touch-up paint can be purchased from your ParaBody customer service representative at (800) 328-9714.

* Inspect equipment daily . Tighten all loose connections are replace worn parts immediately. Failure to do so may result in serious injury

* PLEASE RECORD THE INFORMATION REQUESTED BELOW. IN THE EVENT YOU MAY NEED SER VICE YOU WILL BE ASKED FOR THIS INFORMATION. REMEMBER TO FILL OUT YOUR WARRANTY REGISTRATION CARD AND MAIL BACK.

MODEL #________________________

SERIAL #_________________________

DATE OF PURCHASE: _____________

DEALERS NAME: _________________

DEALERS PHONE #_______________

SERIAL NUMBER LOCATION

Thank you for purchasing the ParaBody 807 Gym System.

Page 17

LIMITED W ARRANTY

ParaBody extends the following LIMITED WARRANTY to the original owner of the ParaBody products. The Warranty terms apply to IN HOME USE ONL Y.

1. LIMITED WARRANTY ON FRAME AND WELDS. If the frame of the ParaBody product or a weld should crack or break, it will be repaired or replaced by ParaBody. Terms: Lifetime – for so long as the Customer owns the ParaBody product.

2. LIMITED WARRANTY ON P ARTS. If the following part s are defective in material or workmanship, ParaBody will supply replacement parts: all bolts, nuts, washers, bearings, bushings, pulleys, thumbscrews, collars, cable retaining clips, adjustable pre-stretch slides, roller pad shafts, allen head bolts, weight selector pin, weight stack shaft, set screws, protector caps, adjustment chain, cotter pin, plunger , spring and knob. Terms: Lifetime – for so long as the Customer owns the ParaBody product.

3. LIMITED WARRANTY ON CABLES AND UPHOLSTERY. If the coated cables or upholstery are defective in material or workmanship, ParaBody will repair or replace them, at its option. Terms: Three (3) years.

4. CONDITIONS AND EXCEPTIONS. Any product misuse, abuse or alteration, any attempt to repair by a person other than an authorized ParaBody Service Center, any improper assembly, accident, or any other condition resulting from occurrences beyond the control of ParaBody will void this Limited Warranty .

5. REPLACEMENT AND REPAIR EXPENSES. ParaBody will provide only replacement parts or repair under this warranty. The Owner is responsible for all other costs. Such costs may include, but are not limited to: a. labor charges for service, removal, repair or reinstallation of the ParaBody product or any component part; b. shipping, delivery , handling and administrative charges for returning parts to ParaBody; and c. all necessary or incidental costs related to installation of the replacement parts.

6. SHIPPING . If shipping by the Owners is deemed necessary (in sole discretion of ParaBody), parts should be shipped in their original carton or equivalent packaging, fully insured with shipping charges prepaid. ParaBody will not assume any responsibility for any loss or damage incurred in shipping.

7. CLAIM PROCEDURES. If service on your ParaBody product is required during the warranty period, please contact our Customer Service Department at 1-800-328-9714 for instructions regarding returning or replacing parts. Please have available the following information: (i) the dealer’s name; (ii) the date of purchase; (iii) the serial # (s) of your product (the serial number location is called out on the final assembly drawing included with your assembly instruction); (iv) a description of the nature of the problem.

8. OWNER’S RIGHT . This Limited W arranty gives you specific legal rights. Y ou may also have other rights, which vary depending on local law .

9. LIMITATION OF IMPLIED W ARRANTIES. All implied warranties, except to the extent prohibited by applicable law , shall have no greater duration than the warranty period set forth above. There are no warranties which extend beyond the description in this Limited Warranty . Because local laws do not allow limitations on how long an implied warranty lasts, the above limitations may not apply to you.

10. DISCLAIMER. No other express warranty has been made or will be made on behalf of ParaBody with respect to any ParaBody product or the operation, repair or replacement of any ParaBody product. ParaBody shall not be responsible for injury , loss of use of the ParaBody product, inconvenience, loss or damage to personal property, whether direct or indirect, and incidental or consequential damages, so the above limitation or exclusion may not apply to you.

NOTES:

Page 18

LIFE FITNESS CONSUMER DIVISION

14150 Sunfish Lake Blvd. Ramsey Minnesota, 55303 U.S.A.

T el: 763.323.4500 Fax: 763.323.4797

800.328.9714 (T oll-free within the U.S. and Canada) www.parabody.com

INTERNATIONAL OFFICES

Life FitnessAtlantic BV Atlantic Headquarters Bijdorpplein 25-31 2992 LB Barendrecht The Netherlands Phone: (180) 646 666 Fax: (180) 646 703

Life Fitness EUROPE GmbH Siemensstrasse 3 85716 Unterschleissheim Germany Phone: (089) 31 77 51-0 Fax: (089) 31 77 51 99

Life Fitness Italia S.R.L. V ia Elvas 92 39042 Bressanone Italy Phone: 39 (472) 835-470 Fax: 39 (472) 833-150

Life Fitness (UK) Ltd. Queen Adelaide Ely , Cambs CB7 4UB United Kingdom Phone CSS: (01353) 665507 Fax CSS: (01353) 666719

Life Fitness Benelux N.V. Bijdorpplein 25-31 2992 LB Barendrecht The Netherlands Phone: 31 (180) 64 66 69 Fax: 31 (180) 64 66 99

Life Fitness Japan 8/F , Nippon Brunswick Building 5-27-7 Sendagaya Shibuya-Ku, T okyo 151-0051 Japan Phone: 81 (3) 3359-4309 Fax: 81 (3) 3359-4307

Life Fitness Asia Pacific Limited Room 2610, Miramar T ower 132 Nathan Road, T simshatsui Kowloon, Hong Kong Phone: (852) 2891-6677 Fax: (852) 2575-6001

Life Fitness Do Brazil Al. Rio Negro, 433-Predio 2-Sala 2

º andar (Confab)

3 Aplhaville-Barueri-Sao Paulo CEP: 06454-904 Brazil Phone: 55 (11)7295-2217 Fax: 55 (11) 7295-2218