ParaBody 663, 660 User Manual

663 660 SECOND STACK OPTION

CLASS H
PART # 7050101
REV . C

USER’S GUIDE

1

WARNING:

Read and follow all directions
for each step to insure proper
assembly of this product.

Version: 663101

Revision: 07/31/01

j

TABLE OF CONTENTS

Safety Statement.............2

General Notes..................3

Tools Required................3

Parts list..........................4

Assembly Instructions.....4-16

General Maintenance.......17

W arranty Statement..........18

Product Services..............19

Insert-Registration Card

IMPORTANT SAFETY INFORMATION

THERE IS A RISK ASSUMED BY INDIVIDUALS WHO USE THIS TYPE OF

EQUIPMENT. TO MINIMIZE RISK FOLLOW THESE RULES!

1. Before using, read all the warnings and instructions
on the use of this machine. Use only for intended
exercise. DO NOT modify the machine.

2. Obtain a medical exam before beginning any
exercise program.

3. Keep body and clothing free of all moving objects.

4. Inspect the machine before use. DO NOT use it if it
appears damaged. DO NOT attempt to fix a broken or

ammed machine. Notify your authorized ParaBody
dealer before use and have repairs made by an
authorized service technician.

6. Never pin the weights or prop plate into an elevated
position. DO NOT use the machine if found in this
condition. DO NOT attempt to fix. Notify your
authorized ParaBody dealer.

7. Inspect cables and their connections before using
machine. Pay particular attention to the cable ends.
DO NOT attempt to fix. Notify your authorized
ParaBody dealer before use and have repairs made by
an authorized service technician.

8. Make sure all spring loaded pull pins are fully
engaged in the adjustment position and fully tighten
thumbscrew before use.

5. Be certain that weight pin is completely inserted.
Use only the pin provided by the manufacturer. If
unsure, call your authorized ParaBody dealer.

NOTE: In a continual effort to improve our products, specifications are subject to change
2001 LifeFitness, a division of Brunswick Corporation. All rights reserved.

©

ParaBody is a trademark of Brunswick Corporation

www.parabody.com

9. Children must not be allowed near this machine.
Supervise teenagers.

.

2

IMPORTANT NOTES

Please note:

* Thank you for purchasing the ParaBody 663 660 Second Stack Option. Please read these
instructions thoroughly and keep them for future reference.

* This product must be assembled on a flat, level surface to assure its proper function. DO NOT
securely tighten any frame connections until the entire frame has been assembled, unless
otherwise stated.

T ools Required for Assembly

* Rubber mallet or hammer
* 3/4” wrench
* 9/16” wrench
* Ratchet with 3/4” and 9/16” sockets
* 7/32” Allen wrench
* Adjustable wrench
* T ape measure

Bolt Length Ruler

NOTE: BOL T LENGTH IS MEASURED FROM THE UNDERSIDE OF THE HEAD OF THE BOLT.

BOLT LENGTH

BOL T LENGTH RULER:

1/2 1/2 1/2 1/2 1/2 1/2

0

1

2

345

3

6

PARTS LIST

1
2
3
4
5
6
7
8
9

PART #

6523401
7095701
7012102
6957302
7032302
3116101
6972201
3108002
3117401

KEY

FIGURE 1

FRONT SHROUD

DESCRIPTION

GUIDE ROD

WEIGHT ST ACK SHAFT

WEIGHT ST ACK SP ACER

HEAD PLA TE

PRESS-ST ACK CABLE

4-1/2” PULLEY

WEIGHT ST ACK PIN

WEIGHT ST ACK CUSHION

CAP PLUG

QTY

2
1
2
1
1
1
1
2
4

KEY

10
11
12
13
14
15
16
17
18

PART #

6978101
3102909
6480301
3102922
3102802
3102503
6939202
6382301
3221702

DESCRIPTION

WEIGHT ST ACK LABEL

3/8 X 1” BOLT

3/8” FLANGE SP ACER

3/8 X 2-3/4” BOLT

3/8” LOCK NUT

3/4” WASHER

WEIGHT PLA TE

WEIGHT PLA TE BUSHING 10 CT .

E-RING

REAR SHROUD

3/8” X 1” BUTTON

HEAD CAP SCREW

QTY

1
1
2
1
1
2

15

3
1

STEP 1

• REMOVE the four 3/8” X 1” BUTTON HEAD CAP SCREWS from the top of the front SHROUD & rear SHROUD. See FIGURE 1.

3/8” X 1” BUTTON

HEAD CAP SCREW

FIGURE 2

STEP 2

• REMOVE the four 3/8” X 1” BUTTON HEAD CAP SCREWS from the bottom of the front SHROUD & rear SHROUD. Remove the

SHROUDS from the 660101 HOME GYM. See FIGURE 2.

4

HEAD

PLATE

CABLE

(7041801)

D-RING

FIGURE 3

STEP 3

• Unscrew the threaded ends of the HEAD PLATE CABLE from the WEIGHT STACK SHAFT & the D-RING and remove HEAD
PLATE CABLE. The HEAD PLATE CABLE will be used later. See FIGURE 3. (NOTE: Remove pulleys for ease of removal.)

1/2 1/2 1/2 1/2 1/2 1/2

0

1

2

345

5

6

STEP 4

• Remove the PRESS CABLE (67249) from the KEYHOLE CLEVIS
and ELASTIC CORD. (NOTE: The LA T or LEG EXT CABLE can

be moved over one hole on the D-RING so the KEYHOLE CLEVIS
are evenly spaced .)

FIGURE 4

ELASTIC

CORD

• Discard the KEYHOLE CLEVIS and ELASTIC CORD.

FIGURE 5

3/8” LOCK NUT

2” PULLEY

3/8” HEX NUT

3/8” W ASHER

KEYHOLE

CLEVIS

PRESS CABLE

(67249)

D-RING

TOP BOOM

3/8” THREADED ROD

3/8” W ASHER

3/8” LOCK NUT

3-1/2” PULLEY

STEP 5

• Remove one 3-1/2” PULLEY , one 3/8” THREADED SHAFT , two 3/8” W ASHERS, one 2” PULLEY (two if the 435104 is installed), one
3/8” HEX NUT and two 3/8” LOCK NUTS from the bracket on the TOP BOOM. See FIGURE 5.

• Discard the 3-1/2” PULLEY and the 3/8” THREADED SHAFT .

• (NOTE: If the 100101 LEG PRESS OPTION is installed proceed to STEP 6 otherwise proceed to STEP 7.)

6

FIGURE 6

TOP BOOM

3/8” W ASHER

2” PULLEY

3/8 X 1” 11

STEP 6

• (NOTE: STEP 6 is only completed if the 100101 LEG PRESS OPTION is installed otherwise proceed to STEP 7.)

• Assemble the previously removed 2” PULLEY to the bracket on the TO P BOOM using one 3/8 X 1” BOL T (11), one previously removed
3/8” WASHER, and one previously removed 3/8” LOCK NUT. See FIGURE 6.

• Assemble the previously removed ELASTIC CORD over the 2” PULLEY as shown in FIGURE 6.

14

12

3/8” LOCK NUT

TOP BOOM

STEP 7

• LOOSEL Y assemble one 4-1/2” PULLEY (6) to the T OP BOOM using one 3/8 X 2-3/4” BOL T (13), two 3/8” FLANGE SPACERS (12),
and one 3/8” LOCK NUT (14). See FIGURE 7.

6

12

13 3/8 X 2-3/4”

FIGURE 7

7

FIGURE 8

TOP BOOM

3/8” THREADED ROD

3/8” W ASHER

3/8 X 1/2” SP ACER

STEP 8

• Remove two 2” PULLEYS to the rear bracket on the TOP BOOM using one 3/8” THREADED SHAFT, two 3/8” WASHERS, two
3/8” HEX NUTS, and two 3/8” LOCK NUTS as shown in FIGURE 8.

• Discard the two 3/8 X 1/2” SP ACERS.

3/8” HEX NUT

2” PULLEY

3/8” LOCK NUT

FIGURE 9

TOP BOOM

3/8” THREADED ROD

ELASTIC

CORD

3-1/2” PULLEY

STEP 9

• SECURELY assemble the two previously removed 2” PULLEYS, one previously removed 3/8” THREADED SHAFT , one previously
removed 3-1/2” PULLEY , two previously removed 3/8” W ASHERS, two previously removed 3/8” HEX NUTS, and two previously
removed 3/8” LOCK NUTS to the rear bracket on the TOP BOOM as shown in FIGURE 9.

3/8” HEX NUT

3/8” W ASHER

2” PULLEY

3/8” LOCK NUT

• Position the elastic cords over the 2” PULLEYS as shown in FIGURE 9.

8

FIGURE 10

PRESS CABLE

(67249)

STEP 10

• Carefully remove and discard the PRESS CABLE as shown in FIGURE 10.

1/2 1/2 1/2 1/2 1/2 1/2

0

1

2

345

9

6

FIGURE 11

PRESS-STACK

CABLE

(7032302)

PRESS-STACK

CABLE

(7032302)

5

5

STEP 1 1

• Route the new PRESS-STACK CABLE (5) around the pulleys and l-brackets as shown in STEP 11. (Remove pulleys for ease of
installation.)

FIGURE 12

PRESS-

ST ACK

CABLE

(7032302)

5

STEP 12

• To assemble the PRESS-STACK CABLE (5)
follow the cable routing as shown and use the
following steps:

• Route the thread end of PRESS-ST ACK CABLE (5)
up and over the PULLEY in the TOP BOOM above
the WEIGHT ST ACK. (Remove pulley for ease of

installation.)

• Screw the threaded end of the PRESS-ST ACK CABLE
(5) approximately 1” into the end of the SELECTOR
SHAFT of the HEAD PLATE on the WEIGHT
ST ACK as shown in FIGURE 12.

• SECURELY tighten the pulley connection from the
previous step.

10

STEP 13

• Snap two WEIGHT PLATE BUSHINGS (17) each,
into the “ top” side of fifteen WEIGHT PLATES
(16) as shown in FIGURE 13.

• Slide the WEIGHT PLATE SHAFT (2) thru the

hole in the HEAD PLATE(4), and lock in place
using one 3/4” E-RING (18) as shown in
FIGURE 13.

FIGURE 13

18

4

17

16

xx

FIGURE 14

LOOSEN!

TOP BOOM

LOOSEN!

STEP 14

• LOOSEN the bolts holding the TOP BOOM to the UPRIGHTS. Bolts will have to be removed to install GUIDE RODS (1). See

FIGURE 14.

1/2 1/2 1/2 1/2 1/2 1/2

0

1

2

345

11

6

7

9

1

4

16

10

8

15

3

9

BASE

FIGURE 15

STEP 15

• Insert four CAP PLUGS (9) into the top and bottom ends of the GUIDE RODS (1) as shown in FIGURE 15.

• Insert two GUIDE RODS (1) into the BASE as shown on FIGURE 15. (NOTE: Lubricate GUIDE RODS (1) with silicon or teflon

spray available at most hardware stores.)

• Slide two WEIGHT STACK SPACERS (3), two 3/4” WASHERS (15), and two WEIGHT STACK CUSHIONS (8) - IN THA T

ORDER - down over the GUIDE RODS (1).

• Using EXTREME CARE slide all fifteen WEIGHT PLA TES (16) down over the GUIDE RODS (1) on to the WEIGHT ST ACK CUSHIONS

(8). Make sure that the keyholes of the WEIGHT PLATES (16) are all facing the right way. (NOTE: If the 216101 50 LB. ADD-KIT

is purchased refer to the 216101 ASSEMBLY INSTRUCTIONS now.)

• Slide the head plate assembly down over the GUIDE RODS (1) onto the weight stack.

• Attach the WEIGHT STACK LABELS (10) to the weight stack. Also slide the WEIGHT STACK PIN (7) over the HEAD PLATE

(4) as shown in FIGURE 15.

12

FIGURE 16

TOP BOOM

TIGHTEN! (NOTE: Make sure

LAT CABLE runs over top of
bolts in TOP BOOM.)

TIGHTEN!

1

STEP 16

• CAREFULL Y lift or tilt the TOP BOOM and insert all GUIDE RODS into the bushings. See FIGURE 16.

• With the GUIDE RODS (1) securely held in the TOP BOOM. Tighten all TOP BOOM connections. (NOTE: Make sure the LAT

CABLE runs over the top of the bolts in the TOP BOOM.)

1/2 1/2 1/2 1/2 1/2 1/2

0

1

2

345

13

6

STEP 17

• Screw one of the threaded ends of the previously

removed HEAD PLA TE CABLE approximately 1”
into the end of the WEIGHT ST ACK SHAFT . See
FIGURE 17.

STEP 18

• Route the thread end of HEAD PLATE CABLE up

and over the PULLEYS in the TOP BOOM above
the WEIGHT STACK. (Remove pulleys for ease

of installation.)

• Screw the other threaded end of the HEAD PLATE

CABLE approximately 1” into the end of the shaft
on the D-RING. See FIGURE 18.

FIGURE 17

HEAD PLA TE

CABLE

(7041801)

WEIGHT ST ACK

SHAFT

• SECURELY tighten the pulleys connection from the previous step.

• Adjust out any slack in the two cable systems. (Refer to your 660101 instructions for the proper procedures.)

FIGURE 18

HEAD PLA TE CABLE

(67250)

D-RING

14

REAR

SHROUD

FIGURE 19

STEP 19

• The rear SHROUD opening must be removed. Apply pressure to the bottom of the SHROUD where the “V” groove is and carefuly

remove the weight stack opening on the plastic SHROUD as shown in FIGURE 19.

1/2 1/2 1/2 1/2 1/2 1/2

0

1

2

345

15

6

FIGURE 20

REAR SHROUD

3/8” X 1” BUTTON

FRONT SHROUD

STEP 20

• SECUREL Y attach the four previously removed 3/8” X 1” BUTT ON HEAD CAP SCREWS from the top of the front SHROUD & rear

SHROUD. See FIGURE 20.

HEAD CAP SCREW

3/8” X 1” BUTTON

HEAD CAP SCREW

FIGURE 21

STEP 21

• SECUREL Y attach the four previously removed 3/8” X 1” BUTTON HEAD CAP SCREWS from the bottom of the front SHROUD & rear

SHROUD. Remove the SHROUDS from the 425103 HOME GYM. See FIGURE 21.

• The PRESS ST ATION and SWIVEL LOW PULLEY are now operated with the front stack and the LAT, PEC, and LEG STA TION are

now operated with the rear stack.

16

MAINTENANCE

Please note:

* We recommend cleaning your product (pads and frame) on a regular basis, using warm soapy
water. Touch-up paint can be purchased from your ParaBody customer service representative
at [phone].

* Inspect equipment daily. Tighten all loose connections are replace worn parts immediately.
Failure to do so may result in serious injury

* Lubricate guide rods with a teflon based (or equivalent) lubricant on a regular basis

* PLEASE RECORD THE INFORMATION REQUESTED BELOW. IN THE EVENT
YOU MAY NEED SERVICE YOU WILL BE ASKED FOR THIS INFORMA TION.
REMEMBER TO FILL OUT YOUR WARRANTY REGISTRATION CARD AND
MAIL BACK.

MODEL #________________________

SERIAL #_________________________

DATE OF PURCHASE: _____________

DEALERS NAME: _________________

DEALERS PHONE #_______________

Thank you for pur chasing the ParaBody 663 600 Second S tack Option.

17

LIMITED W ARRANTY

ParaBody extends the following LIMITED WARRANTY to the original owner of the ParaBody products. The Warranty terms apply to IN HOME USE ONL Y.

1. LIMITED WARRANTY ON FRAME AND WELDS. If the frame of the ParaBody product or a weld should crack or break, it will be repaired
or replaced by ParaBody. Terms: Lifetime – for so long as the Customer owns the ParaBody product.

2. LIMITED WARRANTY ON P ARTS. If the following part s are defective in material or workmanship, ParaBody will supply replacement parts:
all bolts, nuts, washers, bearings, bushings, pulleys, thumbscrews, collars, cable retaining clips, adjustable pre-stretch slides, roller pad
shafts, allen head bolts, weight selector pin, weight stack shaft, set screws, protector caps, adjustment chain, cotter pin, plunger , spring
and knob. Terms: Lifetime – for so long as the Customer owns the ParaBody product.

3. LIMITED WARRANTY ON CABLES AND UPHOLSTERY. If the coated cables or upholstery are defective in material or workmanship,
ParaBody will repair or replace them, at its option. Terms: Three (3) years.

4. CONDITIONS AND EXCEPTIONS. Any product misuse, abuse or alteration, any attempt to repair by a person other than an authorized
ParaBody Service Center, any improper assembly, accident, or any other condition resulting from occurrences beyond the control of
ParaBody will void this Limited Warranty .

5. REPLACEMENT AND REPAIR EXPENSES. ParaBody will provide only replacement parts or repair under this warranty. The Owner is
responsible for all other costs. Such costs may include, but are not limited to: a. labor charges for service, removal, repair or reinstallation
of the ParaBody product or any component part; b. shipping, delivery , handling and administrative charges for returning parts to ParaBody;
and c. all necessary or incidental costs related to installation of the replacement parts.

6. SHIPPING . If shipping by the Owners is deemed necessary (in sole discretion of ParaBody), parts should be shipped in their original carton
or equivalent packaging, fully insured with shipping charges prepaid. ParaBody will not assume any responsibility for any loss or damage
incurred in shipping.

7. CLAIM PROCEDURES. If service on your ParaBody product is required during the warranty period, please contact our Customer Service
Department at 1-800-328-9714 for instructions regarding returning or replacing parts. Please have available the following information: (i) the
dealer’s name; (ii) the date of purchase; (iii) the serial # (s) of your product (the serial number location is called out on the final assembly
drawing included with your assembly instruction); (iv) a description of the nature of the problem.

8. OWNER’S RIGHT . This Limited W arranty gives you specific legal rights. Y ou may also have other rights, which vary depending on local law .

9. LIMITATION OF IMPLIED WARRANTIES. All implied warranties, except to the extent prohibited by applicable law , shall have no greater
duration than the warranty period set forth above. There are no warranties which extend beyond the description in this Limited Warranty .
Because local laws do not allow limitations on how long an implied warranty lasts, the above limitations may not apply to you.

10. DISCLAIMER. No other express warranty has been made or will be made on behalf of ParaBody with respect to any ParaBody product or
the operation, repair or replacement of any ParaBody product. ParaBody shall not be responsible for injury , loss of use of the ParaBody
product, inconvenience, loss or damage to personal property, whether direct or indirect, and incidental or consequential damages, so the
above limitation or exclusion may not apply to you.

NOTES:

18

LifeFitness

14150 Sunfish Lake Blvd. Ramsey Minnesota, 55303 U.S.A.

T el: 763.323.4500 Fax: [phone]

800.328.9714 (T oll-free within the U.S. and Canada)
www.parabody.com

INTERNATIONAL OFFICES

LifeFitnessAtlantic BV
Atlantic Headquarters
Bijdorpplein 25-31
2992 LB Barendrecht
The Netherlands
Phone: [phone]
Fax: [phone]

LifeFitness EUROPE GmbH
Siemensstrasse 3
85716 Unterschleissheim
Germany
Phone: [phone]
Fax: [phone]

LifeFitness Italia S.R.L.
V ia Elvas 92
39042 Bressanone
Italy
Phone: [phone]
Fax: [phone]

LifeFitness (UK) Ltd.
Queen Adelaide
Ely , Cambs CB7 4UB
United Kingdom
Phone CSS: [phone]
Fax CSS: [phone]

LifeFitness Benelux N.V.
Bijdorpplein 25-31
2992 LB Barendrecht
The Netherlands
Phone: [phone]
Fax: [phone]

LifeFitness Japan
8/F , Nippon Brunswick Building
5-27-7 Sendagaya
Shibuya-Ku, T okyo 151-0051
Japan
Phone: [phone]
Fax: [phone]

LifeFitness Asia Pacific Limited
Room 2610, Miramar T ower
132 Nathan Road, T simshatsui
Kowloon, Hong Kong
Phone: [phone]
Fax: [phone]

19

LifeFitness Do Brazil
Al. Rio Negro, 433-Predio 2-Sala 2

º andar (Confab)

3
Aplhaville-Barueri-Sao Paulo
CEP: 06454-904
Brazil
Phone: [phone]
Fax: [phone]