Covered by one or more of the following patents: 3,828,942 5,368,429 5,586,619 5,984,605 7,556,464 7,726,901 7,828,506 7,726,901 Other patents pending.
OPERATOR’S MANUAL
For Model 138-2
®
Read and become familiar with this manual BEFORE operating unit.
Before operating this equipment, thoroughly read this set of instructions, make sure you
understand them, and only then follow the step-by-step directions. Failure to do so could
Form 42-01-00-00 version 7
WARNING
result in serious property damage and / or serious bodily injury.
MADE BY
© 2016 Telpro Inc. All Rights Reserved.
To our valued customer:
Thank you for choosing the PANELLIFT® Drywall Lift. We are pleased that we are
able to provide equipment to make your work easier.
Our efforts are focused on producing the finest quality equipment of which we are
capable. We know that extra time and effort spent on our part to design and produce a
high quality finished product will mean time and effort saved on your part when you use it.
This is important to us.
Foundational to all of our work at Telpro Inc. is the fact that God is our creator. It
is our desire to honor him in our work and business relationships. We are able to provide
equipment to ease only your physical labor. But Jesus said, “Come to me, all you who are
weary and burdened, and I will give you rest. Take my yoke upon you and learn from me,
for I am gentle and humble in heart, and you will find rest for your souls. For my yoke is
easy and my burden light.”
Jesus also said, “I have come that they might have life, and have it to the full.” The
Apostle Peter said, “Salvation is to be found through him alone; in all the world there is no
one else whom God has given who can save us...Leave all your worries with him because
he cares for you.”
Thank you again for giving us the opportunity to work with you. Any questions or
comments that you may have regarding our equipment or company are always welcome.
Telpro Inc.
CONTENTS
Warning / Instructional Information ...........................Pages 1
User Components & Product Specifications .................... Page 2
Care & Maintenance ...................................... Page 3
Assembly .............................................Pages 4-5
Operation ............................................... Page 6
Disassembly...........................................Pages 7-8
Parts Index...........................................Pages 9-10
ASME Standards for Wire Rope .............................Page 11
Cable Replacement Procedure ..........................Pages 12-16
Extended Telescoping Section Installation Procedure .........Pages 17-18
Form 42-01-00-00 version 7
Warning
Read and follow these warnings and the instructions that follow. Failure to do so could
result in serious property damage and/or serious bodily injury.
• BEFORE operating this equipment, thoroughly read
this set of instructions, make sure you understand them,
and only then follow the step-by-step directions.
FAILURE TO READ AND FOLLOW THESE
INSTRUCTIONS could result in failure of the
equipment. Failure of the equipment while the lift
is raised can include a sudden and rapid lowering
of the lift and load possibly resulting in serious
property damage and/or serious bodily injury.
• Use and maintenance of the PANELLIFT® Drywall Lift shall be
limited to authorized personnel who are trained in the proper
techniques for its safe operation and maintenance and who are
familiar with the various hazards of overhead material handling.
• It shall be the responsibility of the owner of the PANELLIFT
Drywall Lift to keep the product properly maintained.
• As with any lifting equipment, ALWAYS WEAR A HARD HAT
when operating the PANELLIFT
®
Drywall Lift. Failure to do so
could result in serious bodily injury.
®
• DO NOT ATTEMPT TO USE YOUR PANELLIFT
Drywall Lift
IF ANY PART IS MISSING, DAMAGED OR WORN. ORDER A
REPLACEMENT PART IMMEDIATELY. Using a PANELLIFT
Drywall Lift with missing, damaged or worn components can
result in failure of the unit and possibly severe property damage
and/or serious bodily injury.
• INSPECT THE CABLE BEFORE EACH USE. REPLACE AT
THE FIRST SIGN OF WEAR. A worn, damaged or improperly
installed cable can fail resulting in a sudden and rapid lowering
of the lift and the load and possibly resulting in serious property
damage and/or serious bodily injury. Inspect the cable by disassembling the telescoping system as shown in steps 1-3 on page
13 of this manual and examine the full length of the cable for
signs of damage or wear. Reassemble and replace the telescoping sections according to steps 9-13 on pages 15-16 of this
manual.
(See page 11 for general standards for cable inspection.)
• The weight capacity of the PANELLIFT
®
Drywall Lift is
150 lbs. (68 kg). DO NOT load the unit beyond this limit.
®
®
Load only one sheet of wallboard at a time. Failure to follow
this warning can result in damage to the PANELLIFT
®
Drywall
Lift contributing to a sudden failure of the machine and serious
property damage and/or serious bodily injury.
• DO NOT ROLL a loaded PANELLIFT
®
Drywall Lift while the load
is raised. Always keep the load lowered until the lift is in place
beneath the space in which the loaded wallboard will be installed.
Rolling a PANELLIFT
®
Drywall Lift while the load is raised can
result in tipping the lift and load possibly resulting in serious property damage and/or serious bodily injury.
®
• Operate the PANELLIFT
Drywall Lift only on hard, flat, level
surfaces free of obstructions, debris, clutter, pits, holes or openings. Failure to follow this warning can result in tipping the lift and
load possibly resulting in serious property damage and/or serious
bodily injury.
®
• The PANELLIFT
a material lift and shall be used for no other purpose. The
PANELLIFT
shall not be used as such. Using the PANELLIFT
Drywall Lift is designed exclusively as
®
Drywall Lift is not a personnel lift or platform and
®
Drywall Lift for
purposes other than a material lift can subject the unit to stresses
and loads that it was not designed to carry. This can result in
failure of the unit which may include a sudden and rapid lowering
of the lift and the load possibly resulting in serious property
damage and/or serious bodily injury.
®
• The PANELLIFT
Drywall Lift is made of steel which conducts electricity. KEEP THE UNIT AWAY FROM LIVE ELECTRICAL WIRES.
Failure to do so could result in electrocution.
• Use only factory authorized replacement parts. Installation of
other parts can compromise the safe design of the PANELLIFT
®
Drywall Lift and may cause failure of the unit possibly resulting in
serious property damage and/or serious bodily injury. Use of nonfactory authorized replacement parts will void all warranties.
®
• Moving the PANELLIFT
Drywall Lift from a cold environment to a
warm one may cause condensation to form on metal surfaces creating a potential for malfunction. Such malfunction could possibly result
in serious property damage and/or serious bodily injury: Allow the unit
to reach working room temperature and check to make sure that the
winch brake drum is clean and dry before operating.
• DO NOT pass your hand through the spokes on the winch
when operating the unit as this could result in serious bodily
injury.
Questions? - Call Telpro Inc. Customer Service at 1-800-448-0822 or 701-775-0551
Form 42-01-00-00 version 7
- 1 -
USER COMPONENTS & SPECIFICATIONS
A. Complete frame assembly with
winch and standard telescoping sections
B. Cradle assembly - less detachable cross arms
C. Cradle cross arms (1 pair)
D. Complete tripod base assembly
DESIGNED FOR OPERATION ON HARD, LEVEL SURFACE AT ROOM TEMPERATURE
SEE PAGES 1, 3 & 9 FOR IMPORTANT OPERATIONAL WARNINGS
Form 42-01-00-00 version 7
SHEET QUANTITY CAPACITY
LOAD RATING
MAXIMUM HEIGHT
LOADING HEIGHT
NET WEIGHT
IN A DRY ENVIRONMENT AVOID MOISTURE AND WATER
Single
150 lbs. (68 kg) DO NOT EXCEED.
11’ (335 cm)
15’ (457 cm) w/ optional extension
34” (86 cm)
Approximately 100 lbs. (45 kg)
- 2 -
CARE AND MAINTENANCE
Inspect cable FREQUENTLY.
(At least daily and before each use) Replace at the first
sign of wear. (See Warnings on pages 1 & 9)
Occasionally oil the cable sheaves and caster bearings.
Store the Panellift® Drywall Lift in a dry place.
Do not allow grease or oil to contact the surface of the
winch brake drum. (Powdered gypsum applied to the
brake will help dry the surface.
Apply household paraffin to the surfaces of the telescoping
sections, for smoother action.
Take reasonable care to avoid damaging the PANELLIFT®
Drywall Lift when transporting it.
Do not hammer on any members or components of the
®
PANELLIFT
Drywall Lift.
Form 42-01-00-00 version 7
- 3 -
ASSEMBLY
1. Begin by setting up the tripod base: press down
on the slide yoke pin clip and swing the outer legs out
until they lock in the working position (note the holes
on the bottom of the slide tube).
2C. To hold the tripod base in position during this
procedure set the backstop as shown.
2A. Place the frame assembly on the tripod base.
A
B
D C
2B. Pocket “A” slides OVER angle “B” while angle
“C” slides INSIDE angle “D”.
2D. When the frame is correctly positioned on the tripod base release the backstop.
3. To move the winch into the working position rotate the
winch forward slightly with your right hand while raising
the brake arm with your left hand.
Form 42-01-00-00 version 7
- 4 -
ASSEMBLY continued
4. Raise the brake arm all the way up, grasp the winch
post, and squeeze the brake arm firmly as shown.
5. Place your right hand on top of the frame and pull the
winch assembly towards you. While pulling the winch
towards you, grip the brake arm sufficiently to prevent
back-lash of the cable on the winch.
8. Mount the cradle on top of the telescoping section.
Flip out the tilt latch to allow the cradle to tilt for loading
and for hanging drywall on sidewalls and sloped ceilings.
6. When the winch is fully extended, release the brake
arm and swing the retaining hook away from the
telescoping sections.
7. Now push the winch assembly back towards the
frame. This action will automatically engage the slide
bar lock. ALWAYS check to make sure that the slide bar
lock is fully engaged by rotating it clockwise as far as
possible before proceeding. The illustration shows a fully
engaged slide bar lock. NOTE: DO NOT tighten the slide
bar lock nut assembly. This will make it impossible to col-
®
lapse the PANELLIFT
properly for transport and storage.
9. Place the tapered plates of the cross arms into the
tapered sockets on the cradle. The spring tab on the
back of the cross arm will lock it into place.
Pull
10. To extend the outriggers for use, pull out on the outrigger lock pin with your right hand and slide the outrigger
out with your left hand as shown. The lock pin will engage
at three different points on the outrigger: fully retracted,
extended 21”, or extended 33”. MAKE SURE that the lock
pins are engaged in one of these three positions before
loading the unit. DO NOT use the PANELLIFT
outriggers extended beyond the 33” point.
Retract the outriggers when storing or
transporting the unit.
®
with the
Form 42-01-00-00 version 7
- 5 -
OPERATION
When the backstop
legs are set, they
keep the unit from
shifting while loading
wallboard or while
installing the frame
on the tripod base.
1. To Load: Set the backstop on the tripod base to hold
the unit in position. Extend the cradle outriggers to properly
support the drywall, tilt the cradle, and swing out the cross
arm support hooks. Load the PANELLIFT
from the front as shown with the face paper of the drywall
contacting the cradle. (Note: the optional loader attachment
shown on page 29 makes this process even easier.)
®
Drywall Lift
4. The PANELLIFT® Drywall Lift will hold drywall in position
on sidewalls and sloped ceilings in addition to level
ceilings. The cradle also tilts up to 10
USE THE BACKSTOP ON THE TRIPOD BASE WHEN
WORKING ON SIDEWALLS AND SLOPED CEILINGS.
When working on sloped ceilings, start at the peak
and work down.
o
longitudinally.
2. To raise the PANELLIFT® Drywall Lift rotate the winch
wheel in the direction shown. The brake arm is spring
loaded to hold the winch automatically at any height.
3. To lower the PANELLIFT® Drywall Lift control the backward rotation of the winch by grasping the winch handle
with your right hand BEFORE releasing the brake with your
left hand. ALWAYS use this two hand method when lowering the PANELLIFT
Form 42-01-00-00 version 7
®
Drywall Lift.
- 6 -
WARNING
DO NOT ROLL
®
a loaded PANELLIFT
while the load is raised. Always keep
the load lowered until the lift is in
place beneath the space in which the
loaded wallboard will be installed.
Rolling a PANELLIFT
while the load is raised can result in
tipping the lift and load possibly
resulting in serious property damage
and/or serious bodily injury.
Drywall Lift
®
Drywall Lift
DISASSEMBLY Disassemble the PANELLIFT® Drywall Lift as follows for transport and compact storage.
Push
1. Slide the cradle outriggers all the way in.
2. Remove the cross arms by pressing the spring tab on the
bottom and sliding the cross arm out of the tapered socket.
3. Lock the cradle tilt latch and lift the cradle off of the frame.
5. Raise up on the slide bar with your left hand while rotating the slide bar lock counter-clockwise with your right hand.
6. While holding the slide bar lock in this disengaged
position with your right hand, push down on top of the
telescoping section with your left hand. This action will
cause the winch assembly to move toward the frame.
4. Rotate the winch forward one full rotation.
Form 42-01-00-00 version 7
7. With the telescoping section all the way down, position
the retaining hook over the top as shown.
- 7 -
DISASSEMBLY continued
8. Hold the retaining hook in this position with your left
hand and rotate the winch forward with your right hand. This
will cause the winch assembly to fold up against the frame.
When the slide bar contacts the frame, tighten the cable just
sufficiently to hold the winch in the collapsed position.
10. To collapse the tripod base, press down on the slide
yoke pin clip and swing the legs in until they lock in the
closed position.
9. Lift the frame off of the tripod base.
Form 42-01-00-00 version 7
- 8 -
PARTS INDEX Model 138-2
1-20
1-02
1-03
1-05
2-08
2-09
1-00
1-06
1-07
1-17
2-07
2-06
3-10
2-05
4-12
4-03
4-05
4-04
2-00
2-03
2-01
2-02
28-09
3-00
3-05
3-01
4-11
4-06
Form 42-01-00-00 version 7
4-00
- 9 -
PARTS INDEX Model 138-2
2-00
3-01
3-07
3-03
3-05
3-10
3-08
3-04
Winch Components
3-09
1-17
1-18
Mounting head components
1-06
1-05
1-04
Cross arm components
CRADLE UNIT
Part Description
1-00 Complete cradle assembly
1-02 Pull pin with fasteners
1-03 Complete cross arm assembly
1-04 Cross arm body
1-05 Support hook with fasteners
1-06 End caps (set of 8)
1-07 Outrigger with end cap
1-17 Complete mounting head assembly
1-18 Complete spring yoke pin assembly
1-20 Cradle Body
FRAME UNIT
Part Description
2-00 Complete frame assembly with winch and
standard “A” and “B” sections
2-01 Frame housing
2-02 Winch post with pin and fasteners
2-03 Slide bar with pins
2-04 Slide bar lock with fasteners
2-05 Cable 13.5’ 1/8” aircraft
2-06 Cable sheave with axle and pins
2-07 Retaining hook
2-08 4’ “A” section (inner)
2-09 4’ “B” section with sheaves
1-03
2-06
186-02
186-03
186-01
186-00
Optional Extension Unit 186-00
2-04
WINCH UNIT
Part Description
3-00 Complete winch assembly
3-01 Winch wheel with bronze flange bearings
3-03 7/8” bushing
3-04 1/2” bolt with washer and nut
3-05 Complete brake arm assembly
3-07 Tension spring “B”
3-08 Brake handle cover
3-09 Brake hub with bolts
3-10 Winch handle
TRIPOD BASE UNIT
Part Description
4-00 Complete tripod base assembly
4-03 Backstop tip
4-04 Tie arm with fasteners
4-05 Outer leg w/ fasteners
4-06 Caster 5”
4-11 Center leg
4-12 Backstop Fiber Washer w/ Fasteners
28-09 Slide Yoke Pin Clip w/ Fasteners
SPECIAL 186-00 EXTENSION UNIT
FOR CEILINGS OR WALLS UP TO 15’
Part Description
186-00 Complete extension unit
186-01 6’ “E” section (inner)
186-02 6’ “F” section with sheaves
186-03 Cable 17 1/3’ 1/8” aircraft
2-03
Form 42-01-00-00 version 7
- 10 -
ASME Standards for wire rope (cable) inspection and replacement
Reprinted with permission from ASME B30.19 Cableways
The following is intended as a helpful guide to the general topic of inspection and replacement
Frequent inspection (at least daily) by a competent person and prompt replacement of any cable that shows any sign of
With reference to the chart below at 19-2.4.3(b)(6) the Panellift® Drywall Lift cable is a nominal 1/8” high tensile cable (rope).
of wire rope (cable). It is not intended to be an exhaustive treatment of the topic.
wear is the responsibility of the owner and the operator of the PANELLIFT® Drywall Lift.
(00) General
…
The use of cableways, cranes, derricks, hoists, hooks, jacks, and slings
is subject to certain hazards that cannot be met by mechanical means but
only by the exercise of intelligence, care, and common sense. It is therefore
essential to have personnel involved in the use and operation of equipment
who are competent, careful, physically and mentally qualified, and trained in
the safe operation of the equipment and the handling of the loads. Serious
hazards are overloading, dropping or slipping of the load caused by improper
hitching or slinging, obstructing the free passage of the load, and using
equipment for a purpose for which it was not intended or designed.
…
Section 19-2.4: Rope Inspection, Replacement, and Maintenance
19-2.4.1 General. Sheave diameters, drum diameters, and rope design
factors are limited because of cableway design configuration. Due to
these parameters, inspection in accordance with para. 19-2.4.2 to detect
deterioration and timely replacement in accordance with para. 19-2.4.3 are
essential.
19-2.4.2 Inspection
(a) Frequent Inspection
(1) All running ropes in service should be visually inspected once each
working day. A visual inspection shall consist of observation of all rope that
can reasonably be expected to be in use during the day’s operations. These
visual observations should be concerned with discovering gross damage that
may be an immediate hazard, such as listed below:
(a) distortion of the rope such as kinking, crushing, unstranding, birdcaging,
main strand displacement, or core protrusion. Loss of rope diameter in a short
rope length or unevenness of outer strands should provide evidence that the
rope or ropes are to be replaced.
(b) general corrosion;
(c) broken or cut strands;
(d) number, distribution, and type of visible broken wires [see paras. 19-
2.4.3(b)(1), (2), and (7) for further guidance];
(e) core failure in rotation-resistant ropes; when damage is suspected, the
rope shall either be removed from service or given an inspection as detailed
in para. 19-2.4.2(b).
(2) Care shall be taken when inspecting sections of rapid deterioration,
such as flange points, crossover points, and repetitive pickup points on
drums.
(3) Care shall be taken when inspecting certain ropes, such as
rotation-resistant ropes, because of their higher susceptibility to damage
and increased deterioration when working on equipment with limited design
parameters. The internal deterioration of rotation-resistant ropes may not be
readily observable.
(b) Periodic Inspection
(1) The inspection frequency shall be determined by a qualified person
and shall be based on such factors as expected rope life (determined by
experience on the particular installation or similar installations), severity of
environment, percentage of capacity lifts, frequency rates of operation, and
exposure to shock loads. Inspections need not be at equal calendar intervals
and should be more frequent as the rope approaches the end of its useful life.
The inspection shall be made at least every 1000 hr of cableway operation or
annually, whichever comes first.
(2) Periodic inspections shall be performed by an appointed or
authorized person. This inspection shall cover the entire length of rope. Only
the surface wires of the rope need be inspected. No attempt should be made
to open the rope. Any deterioration resulting in appreciable loss of original
strength, such as described below, shall be noted, and a determination shall
be made as to whether further use of the rope would constitute a hazard:
(a) points listed in para. 19-2.4.2(a):
(b) reduction of rope diameter below nominal diameter due to loss of core
support, corrosion, or wear of outside wires;
(c) severely corroded or broken wires at end connections;
(d) severely corroded, cracked, bent, worn, or improperly applied end
connections.
(3) Care shall be taken when inspecting sections of rapid deterioration,
such as the following:
(a) sections in contact with saddles, equalizer sheaves, or other sheaves,
including track cable sheaves, where rope travel is limited;
(b) sections of the rope at or near terminal ends where corroded or broken
wires may develop.
19-2.4.3 Rope Replacement
(a) No precise rules can be given for determination of the exact time for
rope replacement, since many variable factors are involved. Once a rope
reaches any one of the specified removal criteria, it may be allowed to
operate to the end of the work shift, based on the judgment of a qualified
person. The rope shall be replaced after that work shift, at the end of the day,
or at the latest time prior to the equipment being used by the next work shift.
(b) Removal criteria for rope replacement shall be as follows:
(1) In running ropes, six randomly distributed broken wires in one lay,
or three broken wires in one strand in one lay.
(2) One outer wire, broken at the contact point with the core of the rope,
that has worked its way out of the rope structure and protrudes and loops out
from the rope structure. Additional inspection of this section is required.
(3) Wear of one-third the original diameter of outside individual wires.
(4) Kinking, crushing, birdcaging, or any other damage resulting in
distortion of the rope structure.
(5) Evidence of heat damage from any cause.
(6) Reductions from nominal diameter greater than those shown below:
Max. Allowable
Reduction From
Rope Diam. Nominal Diam.
Up to 5/16 in. (8 mm) 1/64 in. (0.4 mm)
Over 3/8 in. up to 1/2 in. (13 mm) 1/32 in. (0.8 mm)
Over 9/16 in. up to 3/4 in. (19 mm) 3/64 in. (1.2 mm)
Over 7/8 in. up to 1 1/8 in. (29 mm) 1/16 in. (1.6 mm)
Over 1 1/4 in. up to 1 1/2’ in. (38 mm) 3/32 in. (2.4 mm)
(7) In standing ropes, more than two broken wires in one lay in sections
beyond end connections, or more than one broken wire at an end connection.
(c) Broken wire removal criteria cited in this Volume apply to wire rope
operating on steel sheaves and drums. The user shall contact the sheave,
drum, or cableway manufacturer, or a qualified person for broken wire
removal criteria for wire ropes operating on sheaves and drums made of
material other than steel.
(d) Replacement rope shall have a nominal strength rating at least equal
to the original rope furnished or recommended by the cableway manufacturer
or designer, or a qualified person. Any deviation from the original size, grade,
or construction shall be specified by the rope manufacturer, the cableway
manufacturer or designer, or a qualified person.
(e) Ropes Not in Regular Use. All rope that has been idle for a period
of a month or more due to shutdown or storage of a cableway on which
it is installed shall be given an inspection in accordance with para. 19-
2.4.2(b) before it is placed in service. This inspection shall be for all types of
deterioration and shall be performed by an appointed or authorized person.
(f) Inspection Records
(1) Frequent inspection-no records required.
(2) Periodic inspection - in order to establish data as a basis for judging
the proper time for replacement, a dated report of rope condition at each
periodic inspection shall be kept on file. This report shall cover points of
deterioration listed in para. 19-2.4.2(b)(2).
(g) A long-range inspection program should be established and should include
records on examination of rope removed from service so a relationship can
be established between visual observation and actual condition of the internal
structure.
Form 42-01-00-00 version 7
- 11 -
CABLE REPLACEMENT INSTRUCTIONS
Part No. 02-05 for PANELLIFT® Drywall Lift Model 138-2 and 125
Part No. 186-03 for PANELLIFT® Drywall Lift Extension 186-00 and 186-12
WARNING
BEFORE installing this component, thoroughly read this set of instructions, make sure you understand them, and
only then follow the step-by-step directions.
FAILURE TO READ AND FOLLOW THESE INSTRUCTIONS could result in failure of the equipment.
Failure of the equipment while the lift is raised can include a sudden and rapid lowering of the lift and
load possibly resulting in serious property damage and/or serious bodily injury.
BEFORE installing the components described in these instructions, determine the
model of
THEN read and become familiar with the complete Operator’s Manual for
PANELLIFT® Brand Drywall Lift into which the components will be installed.
that model
of PANELLIFT
®
Brand Drywall Lift.
The complete Operator’s Manual for the PANELLIFT
is available at www.telproinc.com or call 701-775-0551 to receive a hard copy by mail.
• Use and maintenance of the PANELLIFT® Drywall Lift shall be
limited to authorized personnel who are trained in the proper
techniques for its safe operation and maintenance and who are
familiar with the various hazards of overhead material handling.
®
• DO NOT ATTEMPT TO USE YOUR PANELLIFT
IF ANY PART IS MISSING, DAMAGED OR WORN. ORDER A
REPLACEMENT PART IMMEDIATELY. Using a PANELLIFT
Drywall Lift with missing, damaged or worn components can
result in failure of the unit and possibly severe property damage
and/or serious bodily injury.
• Inspect the Sheaves (Pulleys) and follow the procedure at the
right to replace when worn. Sheave (Pulley) wear can occur
where the cable rides and on the axle. Make sure to inspect
both. Sheave can either be brass or aluminium. The sheave
on the left is badly worn on both the axle and cable groove.
Sheave on right is a new sheave.
Drywall Lift
®
®
Brand Drywall Lift Model 138-2 and 125
Frame Sheave
“B” Section
Sheave
• Use only factory authorized replacement parts. Installation of
other parts can compromise the safe design of the PANELLIFT
Drywall Lift and may cause failure of the unit possibly resulting
in serious property damage and/or serious bodily injury.
Questions? - Call Telpro Inc. Customer Service at 1-800-448-0822 or 701-775-0551
Form 42-01-00-00 version 7
®
Inspect and replace sheaves (pulleys) before replacing the cable.
There are 3 sheaves on the 138-2 Panellift
and two on the “B” telescoping section. Sheaves should be solid
on their axle and not move up and down or back and forth. To
replace, remove cotter keys and discard old axle and sheave.
Replace with new sheave, axle and new cotter keys.
BE SURE that the cable is fed correctly over the roller sheaves
according to the following instructions:
®
, one on the frame
- 12 -
CABLE REPLACEMENT INSTRUCTIONS continued
2) Feed into top
2
3) Feed out
through near end
of sheave pocket
3
of “B” Section.
4) Feed into
slot in “B”
Section
5
5) Feed out the
bottom sheave
pocket on the “B”
Section on the end
nearest the bottom.
“B” section
“A” section
2. Pinch the two telescoping sections together and lift them
out as a unit. Pulling the cable will help to raise them.
4
1) Feed the
crimped end of the
new cable under
anchoring “V” from
the bottom of the
1
“A” Section
3. Remove the two telescoping sections completely from the
frame housing. Pull the cable completely out from the frame
along with them. Remove the “A” Section from the “B” Section
as shown below. BE CAREFUL for loose strands or frays on
the cable.
1. Loosen the cable from the mooring tab on the winch and
pull it out from the winch drum. BE CAREFUL! A worn cable
can have frayed strands. Wearing gloves will help protect your
hands.
Form 42-01-00-00 version 7
- 13 -
CABLE REPLACEMENT INSTRUCTIONS continued
“A” Section
Anchoring “V”
“B” Section
4a 4b
4a. Feed the crimped end of the new cable through the “A” section anchoring “V” from the bottom as shown. 4b. Make sure the
anchoring end of the cable is pulled snugly against the anchoring
“V” as shown. (NEVER DISASSEMBLE THE NUT AND BOLT OF
CABLE ANCHORING ASSEMBLY)
There should not be
more than 1” of cable
extending beyond tool.
Sheave Pocket
X
NO!!
WRONG!!
6a. Insert the crimped end of the cable into the sheave pocket at
the end nearest the end of the “B” section as shown.
6b. With a clock-wise motion like that of tightening a screw driver,
twist the cable installation tool while holding the crimped end of
the cable up into the sheave pocket. The cable will pop loose
from the tool and pop up through the sheave pocket as shown in
this cut away view.
YES-Correct
5. Use the special tool provided to insert the crimped end of the
cable into the TOP end of the “B” section as shown in this cut away
view. If your “B” section is the factory original and not a replacement, the top is the painted end and the bottom has several inches
of unfinished surface. If both ends of your “B” section are painted it
is either a replacement or you are working on the “F” section of an
extension 186-00. In either of these cases wear marks on the section should give you an indication of which end is the top.
WARNING
The cable MUST feed in from the top of the “B” exactly as
shown in steps 2 - 3 in order to function properly. Failure to
install the cable correctly as shown can cause wearing of the
cable for which it is not designed which can result in failure of
the cable. Failure of the cable while the lift is raised will result
in a sudden and rapid lowering of the lift and the load possibly
resulting in serious property damage and/or serious bodily injury.
Form 42-01-00-00 version 7
- 14 -
CABLE REPLACEMENT INSTRUCTIONS continued
DO NOT
Feed into the
sheave pocket
at these points!!
X
(b)
7. Feed the crimped end of the cable down into the slot (a) of the
“B” section and out the bottom end of the telescoping section (b)
as shown. Pull the cable completely through to remove the slack.
X
(a)
9. A correctly strung cable is
shown at right:
Starting through the “A” section
anchoring “V” from the bottom (1),
into the top of the “B” section (2),
back out through the sheave pocket
at the end nearest the top of the
telescoping section (3), into the slot
of the “B” section (4), and out a final
time through the end of the sheave
pocket nearest the bottom of the “B”
section (5).
You’re now ready to reassemble the
“A” section into the “B” section as
shown here:
“B”
Section
(3)
X
(4)
“A”
Section
(2)
8a. Reload and insert the cable installation tool into the BOTTOM
end of the “B” section as shown.
NO!! -
WRONG!!
DO NOT feed
YES-Correct
Feed out through this
side of sheave pocket
out through
this side of the
sheave pocket!
X
8b. Repeat the process performed in steps 2 - 3: Insert the
crimped end of the cable up into the end of the sheave pocket
at the end nearest the bottom of the “B” section as traced by the
dotted arrows. Twist the installation tool while holding the crimped
end of the cable up into the sheave pocket. Pull the crimped end
out completely to remove the slack.
WARNING
The cable MUST first pass down through the slot and out the bottom,
then loop back in from the bottom of the “B” to feed through the sheave
pocket exactly as shown in steps 4 - 5 in order to function properly.
Failure to install the cable correctly as shown can cause wearing of
the cable for which it is not designed which can result in failure of the
cable. Failure of the cable while the lift is raised will result in a sudden
and rapid lowering of the lift and the load possibly resulting in serious
property damage and / or serious bodily injury.
DO NOT
Feed the cable
through these
openings in the
sheave pockets
marked “X”
X
(5)
(1)
WARNING
• DO NOT feed the cable through the areas marked “X” in the
photo above. Doing so will cause wearing of the cable for which
it was not designed which can result in failure of the cable.
Failure of the cable while the lift is raised will result in a sudden
and rapid lowering of the lift and load possibly resulting in serious
property damage and/or serious bodily injury.
• Failure to install the cable correctly as shown in these
instructions can cause wearing of the cable for which it is not
designed which can result in failure of the cable. Failure of the
cable while the lift is raised will result in a sudden and rapid
lowering of the lift and the load possibly resulting in serious
property damage and/or serious bodily injury.
Form 42-01-00-00 version 7
- 15 -
Front View
10. To reinstall the assembled telescoping sections, feed the
crimped end of the cable through the frame sheave pocket from
the top and over the top of the sheave as shown.
Yes - Correct
Feed the cable
over the top of
the sheave
like this.
NO!! - WRONG
DO NOT feed the cable
X
under the sheave at this
point!!
11. Pull the slack cable through the sheave pocket and slide the
telescoping sections into the frame housing. As the telescoping
sections lower into the frame, the slack cable will be drawn back
up over the sheave.
12. Feed the crimped end of the cable through the hole in the
winch drum and secure it behind the mooring tab by hand pulling
the cable snug as shown.
DO NOT feed the
cable under the cable
sheave on the frame
as shown in this photo!
WARNING
The cable MUST feed down from the top of the frame housing
and over the top of the sheave exactly as shown in step 7 in
order to function properly. Failure to install the cable correctly
as shown can cause wearing of the cable for which it is not
designed which can result in failure of the cable. Failure
of the cable while the lift is raised will result in a sudden
and rapid lowering of the lift and the load possibly resulting
in serious property damage and / or serious bodily injury.
Form 42-01-00-00 version 7
13. Rotate the winch in the direction shown to take the slack out
of the cable.
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INSTALLATION OF OPTIONAL EXTENSION 186
(186-00: Made in USA; 186-12 Made in Taiwan, R.O.C.)
WARNING
The 186 extension is designed ONLY for use in the PANELLIFT® Model 138-2 or Model 125 frame:
• DO NOT install the 186 extension in the PANELLIFT
• Installing the 186 extension in any drywall lift frame other than the PANELLIFT
subject the assembly to stresses and loads that it was not designed to carry. This can result in failure of the unit
possibly resulting in serious property damage and/or serious bodily injury.
®
Model 182 frame or any other brand of drywall lift.
®
Model 138-2 or Model 125 can
BEFORE INSTALLATION OR USE, Determine whether you will be installing the 186 Extension into a
®
PANELLIFT
PANELLIFT
Model 138-2 or Model 125, then completely read and understand the Operator’s Manual for that
®
Drywall Lift model. A free copy of the appropriate manual can be obtained by calling Telpro Inc. at
701-775-0551 or by going to www.telproinc.com and downloading a copy.
(NOTE: The following procedure is also to
be followed when reinstalling the standard
telescoping sections into the lift.)
1. Loosen the cable from the mooring tab on the winch and
pull it out from the winch drum. BE CAREFUL! A worn cable
can have frayed strands. Wearing gloves will help protect your
hands.
2. Pinch the two telescoping sections together and lift them
out as a unit. Pulling the cable will help to raise them.
3. Remove the two telescoping sections completely from the
frame housing. Pull the cable completely out from the frame
along with them. BE CAREFUL for loose strands or frays on
the cable.
4. Feed the crimped end of the 186-00
cable through the frame sheave pocket
from the top. It is VERY IMPORTANT
that the cable passes OVER THE TOP
of the cable sheave as shown here.
Front View
Form 42-01-00-00 version 7
- 17 -
INSTALLATION OF EXTENSION 186
Yes - Correct
Feed the cable
over the top
like this.
NO!! - WRONG
X
DO NOT feed
the cable under
the sheave at this
point!!
5. MAKE SURE that the cable feeds over the TOP of the
cable sheave as shown in the above photo.
WARNING
The cable MUST feed down from the top of the frame
housing and over the top of the sheave exactly as shown
in steps 4 - 5 in order to function properly. Failure to
install the cable correctly as shown can cause wearing
of the cable for which it is not designed which can result
in failure of the cable. Failure of the cable while the
lift is raised will result in a sudden and rapid lowering
of the lift and the load possibly resulting in serious
property damage and / or serious personal bodily injury.
6. Pull the slack cable through the sheave pocket and slide
the telescoping sections into the frame housing.
Form 42-01-00-00 version 7
DO NOT feed the
cable under the
cable sheave on the
frame as shown in
this photo!
7. Feed the cable through the winch drum and secure it firmly
behind the mooring tab as shown. Rotate the winch wheel in
the direction indicated to take up the slack in the cable.
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Form 42-01-00-00 version 7
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This Page Intentionally Left Blank
Form 42-01-00-00 version 7
- 20 -
Questions about assembly?
Can’t find a part?
Need some other help?
Call us:
1.800.448.0822
701.775.0551
We’ll get you set up!
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