Panduit WGCT-A Installation Manual

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PA26810A01

WGCT-A & WGCT-A/E

BATTERY OPERATED WYR-GRID CUTTER

OPERATION MANUAL

Rev. 04 5-2013

TO REDUCE THE RISK OF INJURY, US E R MUST READ INSTRUCTION MANUAL

Website: www.panduit.com

Email: techsupport@panduit.com

EU Website:

www.panduit.com/emea

EU Email: emeatoolservicecenter

@panduit.com

Technical Support:

Tel: 888-506-5400, ext. 83255

Panduit Europe • EMEA Service Center

Almelo, Netherlands

Tel: +31 546 580 452 • Fax: +31 546 580 441

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WGCT-A

WGCT-A/E

OPERATION MANUAL

TABLE OF CONTENTS

PURPOSE OF THIS MANUAL ........................................................................................................ 1

PRECAUTIONS AND GENERAL GUIDELI NES ............................................................................. 2

Important Safety Information ................................................................................... 2

SAFETY ALERT SYMBOL .............................................................................................................. 2

IDENTIFICATION ............................................................................................................................ 5

WGCT-A and WGCT-A/E Tools ................................................................................ 5

INSTALLING THE WGCT-HEAD ON HYDRAULIC POW E R CHASSIS ......................................... 5

TOOL SPECIFICATIONS ................................................................................................................ 6

OPERATION ................................................................................................................................... 7

Charging the Battery ................................................................................................ 7

LED Work Light (white) ............................................................................................ 7

LED Indicator (red) ................................................................................................... 7

Important Features of the WGCT-A and WGCT-A/E Wyr-Grid Cu tter Tools ......... 7

Operating the Tool ................................................................................................... 8

MAINTENANCE / INSPECTION ...................................................................................................... 8

Daily Maintenance .................................................................................................... 8

Monthly Maintenance ............................................................................................... 8

Annually or After 10,000 Crimps ............................................................................. 8

Cutting Blade Replacement ..................................................................................... 9

Storage and Transport ............................................................................................. 9

TROUBLESHOOTING..................................................................................................................... 9

Before You Begin ..................................................................................................... 9

DISCONTINUATION OF USE / DISPOS AL ...................................................................................10

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WGCT-A

WGCT-A/E

OPERATION MANUAL

PURPOSE OF THIS MANUAL

• This manual is intended to familiarize the user with the safe operation and m aint enance procedures for this tool.

• Use this tool exclusively for its determined use.

• This instruction manual should be available during the entire life span of the tool.

• The operator has to ensure the availability of this instruction manual to the end user ;

and to make sure, that the user has read and understood this instruction manual.

• Mounting and assembly of connecting material with the help of this tool must only be performed by specially trained personnel.

Replacement manuals are available upon request.

The information contained in this literature is based on our experience to date and is believed to be reliable. It is intended as a guide for use by persons having technical skill at their own discr etion and risk. We do not guarantee favorable results or assume any liability in connection with its use. Dimensions contained herein are for reference purposes only. For specific dimensional requirements consult the factory. This publication is not to be taken as a license to operate under, or a recommendation to infringe any existing patents. This supersedes and voids all pr evious literature, etc.

NOTE: In the interest of higher quality and value, Panduit products are continually being improved and updated. Consequently, pictures may vary from the enclosed product.

Safety

Safety is essential in the use and maintenance of Panduit tools and equipment. This manual and any markings on the tool provide information for avoiding hazards and unsafe pract ices related t o the use or service of this tool. Observe all of the safety information provided.

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WGCT-A

WGCT-A/E

This symbol is used to call your attention to hazards or unsafe practices which could result in an injury or

OPERATION MANUAL

PRECAUTIONS AND GENERAL GUIDELI NE S

Important Safety Information

SAFETY ALERT SYMBOL

property damage. The signal word, defined below, indicates the severity of the hazard. The message after the signal word provides information for preventing or avoiding the hazard.

DANGER

Immediate hazards which, if not avoided, WILL result in severe injury or death.

WARNING

Hazards which, if not avoided, COULD result in severe injury or death.

CAUTION

Hazards or unsafe practices which, if not avoided, MAY result in injury or property damage.

WARNING

Read and understand all of the instructions and safety information in this manual before operating or servicin g this t ool. T he opera tor h as to e nsure the avai lability of th is instruc tion manual to the end user; and to make sure, that the user has read and understood this instruction manual.

Failure to observe this warning could result in severe injury or death.

WARNING

Electric Shock Hazard: This tool is not insulated. When using this unit on or near energ ized electrical lines, us e

proper personal protective equipment. Failure to observe this warning could result in severe injury or death.

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WGCT-A

WGCT-A/E

Failure to observe this warning could result in serious injury, gangrene, or death.

OPERATION MANUAL

WARNING

Wear eye protection when operating or servicing this tool.

Failure to wear eye protection could result in serious eye injury from flying debris or hydraulic oil.

WARNING

Skin Injection Hazard: DO NOT use hands to c heck for oil leaks. High pres sure oil easily punctures sk in causing

serious injury, gangrene , or death. If injured, seek medical att ention immediately to remove oil.

WARNING

DO NOT use solvents or flamm able liquids to clean the tool body. So lvents or flammable liquids could ignite and cause serious injury or property damage.

WARNING

Cutting Hazard: Remove battery before changing dies, adapters, or jaws. Keep hands away from the cutting head when cutting.

Failure to observe this warning could result in severe injury or death.

WARNING

DO NOT dispose of batteries in a fire. They will vent fumes and may explode.

Failure to observe this warning could result in severe injury from harmful fumes or burns from flying debris.

WARNING

Inspect tool and blades before use. Rep lace any wor n or damaged par ts. A dam aged or impr operly ass embled tool can break and strike nearby personnel.

Failure to observe this warning could result in severe injury or death.

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WGCT-A

WGCT-A/E

Failure to observe these precautions may result in injury or property damage.

OPERATION MANUAL

CAUTION

• DO NOT operate the tool without cutting blades. Damage to the piston or cutting head can result.

• DO NOT twist work piece or tool during cutting operation. Blade failure could result.

• This tool is not designed for continuous use. After 100 cutting cycles, allow the cutting tool to cool for 15

min.

• DO NOT secure this tool in a vise. This tool is designed for hand-held operation.

• This tool may be used in damp or wet environments; however, air-drying is recommended before use if the

tool becomes soaked. Damage may result when the tool is operated prior to thorough drying when electrical components are soaked.

• Use this tool for the manufacturer’s intended purpose only.

CAUTION

DO NOT allow anything to contact the battery terminals.

• DO NOT immerse the batteries in liquid. Liquid may create a short circuit and damage the battery. If batteries are immersed, contact your service center for proper handling.

• DO NOT place the battery into a pocket, tool pouch, or tool box with conductive objects. Conductive objects may create a short circuit and damage the battery.

• DO NOT place a battery on moist ground or grass. Moisture may create a short circuit and damage the battery.

Failure to observe these precautions may result in injury or property damage.

CAUTION

• DO NOT store the battery at more than 122°F (50°C) or less then -4°F (-20°C). Damage to the battery can result.

• DO NOT use another manufacturer’s charger. Other manufacturers’ chargers may overcharge and damage the battery.

• DO NOT attempt to open the battery. It contains no user-serviceable parts.

Failure to observe these precautions may result in injury or property damage.

CAUTION

DO NOT perform any service or maintenance other than as described in this manual. Injury or damage to the tool may result.

Failure to observe these precautions may result in injury or property damage.

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WGCT-A

WGCT-A/E

OPERATION MANUAL

IDENTIFICATION

Description Function

1. Cutting Blades Cutting blades cut Wyr-Grid Cable Trays

2. Cutting Head Cutting head holds cutting blades.

3. Trigger Actuator to start the cutting cycle

4. Lanyard Ring (opposite side)

5. LED Work Light (white) This LED automatically turns on when the trigger is pulled.

6. Battery Cartridge Rechargeable Li-Ion battery, 18 V

7. Battery Lock Switch for unlocking the battery

8. LED Indicator (red) Flashes current status of tool (see chart on Page 7)

9. Retract Button Button to open the cutting blades in case of an error or emergency

Clip lanyard onto lanyard ring.

WGCT-A and WGCT-A/E Tools

The tools include:

• 1 – Battery Operated Cutter Tool (with battery cartridge)

• 1 – Spare Battery Cartridge

• 1 – Battery Charger

• 1 – Tool Case

INSTALLING THE WGCT-HEAD ON HY DRAULIC POWER CHASSIS

1. Remove the battery.

2. Thread the WGCT-HEAD down completely onto the male thread of the hydraulic power

chassis.

3. Apply Loctite® (included) to threads of head locking screw. Tighten the head locking screw.

The WGCT-HEAD should now be able to rotate by no more than 350°. Loctite® is a registered trademark of the Henkel Corporation.

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WGCT-A

WGCT-A/E

Makita® 18V Battery Cartridge

Part No.: BL1830, 18 V, 3.0 Ah

Makita® 18V Battery Cartridge

Part No.: BL1830, 18 V, 3.0 Ah

30 min. (approx.)

Makita® Battery Charger

Part No.: DC18RA

Makita® Battery Charger

Part No.: DC18RA230

OPERATION MANUAL

4. Reinstsall the battery.

5. Press the trigger to verify that the cutting dies actuate.

TOOL SPECIFICATIONS

WGCT-A & WGCT-A/E Battery Operated Wyr-Grid Cutter Tool

WGCT-A (USA)

Lithi um Ion (Li -Ion) Battery Cartridge

Part No.: BL1815, 18 V, 1.5 Ah

Refer to Makita® Operator’s Manuals which are supplied with battery cartridge and charger.

Dimensions:

Length (with battery) 12.00” (304.8 mm) Width 2.87” (72.9 mm) Depth 4.50” (114.3 mm) Weight 3.4 lb (1,5 kg) Hydraulic Oil Shell Tellus® T 15

Recommended Operating Temperature Range:

Lithi um Ion (Li -Ion) Battery Cartridge

0.45 kg / 1.0 lb. (approx..)

-5° F to + 122° F (-15°C to +50°C)

WGCT-A/E (EUR)

Part No.: BL1815, 18 V, 1.5 Ah

WGCT-A (USA) Battery Charger WGCT-A/E (EUR) Battery Charger

Input: 120 Volt AC, 50~60Hz Input: 230V 50-60Hz Output: 7.2 V – 18.0 Volt DC Output: 7.2 V – 18.0 Volt

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WGCT-A

WGCT-A/E

Flashing light for 2 seconds

Battery is inserted in tool

Constant light for 20 seconds at end of cycle

Battery charge is below 17 V at beginning of cycle

Tool will not start, and constant light for 20 seconds when trigger is released

Battery charge is below 16 V at beginning of

Tool will stop, and constant light for 20 seconds after trigger is released

Battery voltage drops below 13 V during cycle

Tool will stop, and flashing light for 20 seconds when trigger is released

Motor current exceeds 20 A during cycle

Circuit has become too hot

OPERATION MANUAL

Replacement Makita Battery Chargers and Battery Cartridges are available for purchase from local Makita products distributors or resellers.

Makita® is a registered trademark of the Makita Corporation

OPERATION

Please read all of the Important Safety Information before using this tool.

Charging the Battery

Read the instructions supplied with the battery charger.

LED Work Light (white)

This LED automatically turns on when the trigger is pulled. It remains on for 10 seconds after the trigger is released.

LED Indicator (red)

This tool is equipped with a special circuit board incorporating several important features to inform the user about the current status of the unit. The LED signals in the following cases:

WHAT HAPPENS

SIGNAL WHAT IT MEANS

cycle

Important Features of the WGCT-A and WGCT-A/E Wyr-Grid Cutter Tools

• The hydraulic unit incorporates an automatic retraction which returns the piston and movable blade to the starting position when the maximum cutting force is achieved.

• The unit is equipped with a special brake which stops the forward motion of the piston when the trigger is released.

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WGCT-A

WGCT-A/E

OPERATION MANUAL

• The cutting head of the WGCT-A and WGCT-A/E have been designed to turn 350° around the longitudinal axis in order to gain the best access to tight corners and other difficult working areas.

Operating the Tool

1. Check cutting head to ensure the piston and movable blade are fully retracted. If necessary,

pull the retract slide in the direction of the arrow.

2. After positioning the wire between the open cutting blades, actuate the trigger to start the

cutting cycle.

a. Cut should be angled so that cut-off protrusions are minimized (see graphic below

showing optimal cutting angle).

NOTE: The cutting process can be interrupted at any moment by releasing the trigger. By actuating the retract slide, the piston and movable blade will return to the starting position.

3. After reaching the maximum operating pressure, the piston and movable blade will

automatically return to the starting position.

MAINTENANCE / INSPECTION

Daily Maintenance

Before Use:

1. Inspect the tool for wear or damage such as cracks, gouges, or chips.

2. Inspect the tool for damage or leaks. If damage is detected, contact Panduit.

3. Inspect the rotation of the head assembly. Fully retract the piston. The head should rotate no more than 350°. If damage is detected, send the tool to Panduit.

After Use:

1. Use a damp cloth and mild detergent to clean the housing. Allow the housing to dry.

2. Fully retract the piston. Place the tool in the carrying case and store in a cool, dr y place.

3. If necessary, recharge the batteries. Refer to the instructions supplied with the battery charger.

Monthly Maintenance

1. Thoroughly clean all surfaces.

Annually or After 10,000 Crimps

Return tool to Panduit Tool Solutions Division (USA), or Panduit EMEA Service Center (EUR).

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WGCT-A

WGCT-A/E

Try known charged battery. Inoperative reached life expectancy.

OPERATION MANUAL

Cutting Blade Replacement

Panduit part number CD-WGCD-1 (Wyr-Grid Replacement Cutting Die) is used as replacement for worn or damaged cutting blades.

IMPORTANT

Relief valve adjustments must be done by Panduit Tool Solutions Division (USA), or Panduit EMEA Service Center (EUR).

Storage and Transport

Always store the tool in its clean, dry carrying case when not in use; and during transport. The battery cartridge and the battery charging unit should be protected against humidity and dust.

TROUBLESHOOTING

Before You Begin

1. Make sure that the battery is charged. Recheck the battery after several minutes to make sure the battery is holding its charge.

2. Use a nonflammable c ontact cleaner or pencil eraser to clean the electrical contacts on the battery and tool.

3. Reinstall the battery and check the tool again.

Problem Probable Cause Probable Remedy

Tool is inoperative.

Motor is inoperative

Dirt, contaminants, etc., in piston area of tool.

Tool battery contacts damaged. Reform contacts.

Tool components worn or damaged.

Low or uncharged battery.

Broken switch components. Return tool to Panduit.

Oil level low. Return tool to Panduit.

Clean tool.

Return tool to Panduit.

battery may be discharged or may have

Motor runs but tool will not complete a cycle.

Air in hydraulic system.

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Pull trigger and hold retract button simultaneously. Run for approximately 10 seconds, and then attempt to cut. If unsuccessful, return tool to Panduit.

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WGCT-A

WGCT-A/E

Problem Probable Cause Probable Remedy

Dies stop during operation.

OPERATION MANUAL

Pull trigger and hold retract button

Cold oil

Oil level is low. Return tool to Panduit.

Air in hydraulic system.

simultaneously to warm oil. Store tool in warm area.

Pull trigger and hold retract button simultaneously. Hold for approximately 10 seconds.

Red LED glows for 20 seconds

Tool loses oil. Damaged internal seal. Return tool to Panduit.

Battery charge low. Charge or replace battery.

DISCONTINUATION OF USE / DIS POSAL

• The battery cartridge must be specially disposed of according to environmental battery guidelines.

• For the disposal of the remaining parts, please reference environmental guidelines.

• Because of possible environmental damage, we recommend disposal of the tool by

professional companies.

Do not dispose of the unit in your residential or commercial waste, as it

ATTENTION

would be hazardous to the environment.

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