Heat Shrink Curing Tool (110VAC / 60Hz for 1.6mm/2.0mm installation)
Heat Shrink Curing Tool (230VAC / 50Hz for 1.6mm/2.0mm installation)
11FKSAramid Yarn Shears
12FPP5-L5µm Polishing Film (Alumin
um Oxide)
13FPF1-V1µm Diamond Polishing Film
14FLCPAD85 Durometer Polishing Pad
15FSCDVRScrewdriver
16FSCOPE200x Microscope
17FLCASCP1.25mm Adapter for FSCOPE
18FSTYSafety Stickers for fiber scraps
19FSWB-CCleaning Swabs
20FSYR-XSyringes with needle tips
21FTWZRTweezers
22FWP-CCloth Wipes
23PFX-0Indelible Ink Marking Pen
24FLOUPEX10Eye Loupe 10X Power
25--Isopropyl Alcohol (Reagent Grade, 90% minimum concentration; not available from Pandu
it)
26FLCFPLF-X.05µm Lapping Film (For singlemode terminations only)
27FWBTLDistilled Water Bottle (empty)
----Distilled Water (not available from Panduit)
OPTIONALPN335*LC Connector Stripping Template
DUPLEX
Duplex Clip
CONNECTOR ASSEMBLY
ITEMS REQUIRED FOR TERMINATION
SIMPLEX
Dust cap
Connector Body
Backbone
Crimp Sleeve
900µm Boot
Jacketed Boot
with heat shrink
tubing
Field Polish Termination - Singlemode and Multimode
WARNING: IT IS STRONGLY RECOMMENDED THAT SAFETY GLASSES BE
WORN WHEN HANDLING BARE OPTICAL FIBER. THE BARE FIBER IS VERY
SHARP AND CAN EASILY DAMAGE THE EYE.
2. ISOPROPYL ALCOHOL
WARNING: ISOPROPYL ALCOHOL IS FLAMMABLE. CONTACT WITH THE
ALCOHOL CAN CAUSE IRRITATION TO THE EYES. IN CASE OF CONTACT
WITH THE EYES, FLUSH WITH WATER FOR AT LEAST 15 MINUTES. ALWAYS
USE ISOPROPYL ALCOHOL WITH PROPER LEVELS OF VENTILATION. IN
CASE OF INGESTION, CONSULT A PHYSICIAN IMMEDIATELY.
3. RECOMMENDED ADHESIVE AND PRIMER
WARNING: THE RECOMMENDED ADHESIVE (PANDUIT PART# FJPXY) MAY
CONTAIN MALEIC ACID AND METHACRYLIC ESTER. IN CASE OF EYE
CONTACT, FLUSH WITH WATER FOR 15 MINUTES AND GET MEDICAL
ATTENTION. WASH SKIN AFTER CONTACT. REQUEST M.S.D.S. FOR
FURTHER SAFEGUARDS. CHECK “USED BY” DATE ON BOTTLE TO ENSURE
BEST PERFORMANCE.
WARNING:
CONTAIN ACETONE. THE PRIMER IS HARMFUL IF INHALED OR
SWALLOWED. IN CASE OF CONTACT WITH EYES OR SKIN, FLUSH WITH
WATER. GET MEDICAL ATTENTION IN CASE OF INGESTION OR CONTACT
WITH EYES. DO NOT INDUCE VOMITING. CHECK “USED BY” DATE ON
BOTTLE TO ENSURE BEST PERFORMANCE.
THE RECOMMENDED PRIMER (PANDUIT PART# FJPMR) MAY
4. DISPOSAL OF BARE FIBERS
WARNING: PICK UP AND DISCARD ALL PIECES OF BARE FIBER WITH
STICKY TABS. DO NOT LET CUT PIECES OF FIBER STICK TO CLOTHING OR
DROP IN THE WORK AREA WHERE THEY ARE HARD TO SEE AND CAN
CAUSE INJURY.
5. LASER LIGHT PROTECTION
WARNING: LASER LIGHT IS INVISIBLE. THE INVISIBLE LIGHT IS POWERFUL
ENOUGH TO DAMAGE YOUR EYES. SERIOUS DAMAGE TO THE RETINA OF
THE EYE IS POSSIBLE. NEVER LOOK INTO THE END OF A FIBER WHICH MAY
HAVE A LASER COUPLED TO IT. SHOULD ACCIDENTAL EYE EXPOSURE TO
LASER LIGHT BE SUSPECTED, ARRANGE FOR AN EYE EXAMINATION
IMMEDIATELY.
6. CABLE HANDLING
WARNING: FIBER OPTIC CABLE CAN BE DAMAGED BY EXCESSIVE
PULLING, TWISTING, CRUSHING OR BENDING STRESSES. CONSULT THE
APPROPRIATE SPECIFICATION SHEETS AS PROVIDED BY YOUR CABLE
VENDOR. ANY DAMAGE MAY DECREASE OPTICAL PERFORMANCE.
For Technical Support: www.panduit.com/resources/install_maintain.asp
IMPORTANT! Due to printing variations, use a rigid
Panduit laminated template.
scale for stripping dimensions, or the appropriate
2.2
2.1
INSTALLATION INSTRUCTIONS
900µm Tight-Buffered Fiber Termination
1.PREPARING ADHESIVE AND PRIMER
1.1Remove the plunger from a syringe. Squeeze about 0.5ml of
FJPXY Anaerobic Adhesive into the back of the syringe barrel.
Insert the plunger. Point opening upward, and squeeze any air
out of the barrel. Attach needle to syringe. Adhesive that is
stored in a syringe may start to harden within 24 hours.
2.STRIPPING 900µm TIGHT-BUFFERED FIBER
2.1Insert the fiber end through the small end of the 900µm boot.
Slide the boot back out of the way.
2.2Following the stripping dimensions, use the marking pen to
place a mark .53" (13.5mm) from the end of the buffer.
2.3With the fiber buffer stripper provided, strip the buffer.
FS119
BUFFER STRIPPING GUIDELINES:
• Panduit recommends that you remove no more than
1/4" (6.4mm) of buffer at a time to avoid breaking the
fiber. Refer to cable manufacturer's buffer stripping
guidelines for specific recommendations.
• Hold the buffer stripper such that the arrow on the tool
points in the direction of buffer removal.
• Noting the location of the tool's blades, position the
fiber in the tool's V-notches. Squeeze the handles
firmly, and pull tool in the direction of the arrow on the
tool.
• Clean the buffer stripper blades after each strip by
holding the handles open, pulling the casings back
away from the blades, and letting them snap back
against the blades.
3.ATTACHING FERRULE TO 900µm TIGHT-BUFFERED FIBER
Instructions intended for anaerobic adhesive only.
3.1Clean the bare fiber using an alcohol (90% minimum
concentration) soaked lint-free wipe. The fibers should be free
of all coating and residue. Insert fiber without adhesive or
primer into ferrule assembly to ensure a proper fit and to
remove any debris which may be blocking the ferrule hole.
Remove fiber, clean fiber again, and proceed to the next step.
For Technical Support: www.panduit.com/resources/install_maintain.asp
3.2Apply primer onto the bare fiber with the brush from the primer
bottle, and onto the first 1/8" (3.2 mm) of the buffer next to the
exposed fiber. Set fiber aside such that it will not collect debris
while completing the next three steps.
3.3Insert the needle of the adhesive filled syringe into the rear of
the connector assembly until the needle bottoms against the
rear of the ferrule.
3.4While pressing the needle firmly against the rear of the ferrule,
gently apply pressure on the plunger until a small bead of
adhesive forms on the front tip of the ferrule. Wait 3 seconds
before removing the needle from the ferrule assembly.
3.5Carefully but quickly insert the bare fiber through the ferrule in
a smooth forward motion. The fiber is fully inserted when the
buffer bottoms against the rear of the ferrule. The adhesive will
begin to set within seconds.
Note: If adhesive oozes out the back of the assembly, you
have injected too much. It is critical to the function of the
connector that you wipe away all excess adhesive.
3.6Allow one minute for the adhesive to harden before cleaving.
3.7Clean the needle using a dry lint-free wipe. The needle should
be free of any excess adhesive before preparing the next
connector.
FS119
4.CLEAVING 900µm TIGHT-BUFFERED FIBER
4.1Using a carbide scribe to cleave, gently make one small score
mark across the bare fiber just above the endface of the
ferrule. Pull the fiber away from the ferrule and discard it on
one of the sticky tabs provided. A short stub of fiber will
protrude from the tip of the ferrule when viewed through the
FLOUPEX10 Eye Loupe.
4.2Clean the carbide blade and fingers using a dry lint-free wipe.
This will prevent contamination of the connector during polishing and final assembly.
For Technical Support: www.panduit.com/resources/install_maintain.asp
Carefully read this entire section before proceeding.
POLISHING GUIDELINES
• Keep the puck flat against the polishing film.
• Figure eights should be about 3" tall and 1.5" wide.
• Always polish on a clean area of the 1µm diamond polishing film,
with figure eights traversing the film as shown in Figure 5.4.
• One sheet of 5µm (micron) polishing film will polish 2-4 ferrules.
• One sheet of 1µm diamond polishing film will polish 100 ferrules.
• One sheet of .05µm lapping film will polish approximately 18-20
ferrules.
• Clean the polishing puck and pad with a clean wipe moistened with
alcohol after each step.
• DO NOT OVERPOLISH.
5.1Hold a piece of 5µm Aluminum Oxide polishing film in the air and
gently rub cleaved fiber stub against the film. Using a circular
motion, continue rubbing until the end of the fiber is even with
the end of the ferrule or adhesive bead. An indication of this is
when the stub no longer leaves white traces on the film.
Note: Make sure to hold film so that your fingers are supporting
the edges only and are not positioned directly behind fiber.
5.2Thoroughly clean polishing puck and 85 durometer polishing
pad using an alcohol soaked wipe. Place a sheet of 1µm
diamond polishing film on the pad. Wet film by placing a quarter-
sized amount of distilled water in the center of the pad.
5.3Carefully insert connector into the polishing puck until the
connector latches. Insure that the ferrule is protruding from the
hole in the underside of the puck. It may be necessary to unlatch
and reinsert the connector if the ferrule does not slide through
initially.
5.4Place the puck in the center of the distilled water on the pad.
Keeping the puck flat against the film and pad, apply even
pressure and polish by making figure eight motions. Continue for
3-4 figure eights.
5.5Turn the puck over and inspect for any remaining adhesive,
indicated by a dark color at the center of the ferrule. Repeat step
5.4 for 1-2 figure eights if adhesive is still present, then
reinspect.
5.6Clean the ferrule tip and puck with an alcohol soaked lint-free
wipe. Clean the 1µm diamond polishing film using an alcohol
soaked wipe after every 5 connectors.
5.7Inspect the fiber endface using a microscope. If scratches
remain, polish for an additional 1-2 figure eights on the 1µm
diamond film and reinspect.
WARNING: NEVER LOOK INTO THE END OF A FIBER
WHICH MAY HAVE A LASER COUPLED TO IT.
Note: Each time a mating takes place, clean the ferrule
endface thoroughly with an alcohol soaked lint-free wipe.
5.8For singlemode only: Place a sheet of the .05µm lapping film
on the pad. Apply several drops of distilled water onto the center
of the film.
For Technical Support: www.panduit.com/resources/install_maintain.asp
5.9For singlemode only: Place the puck in the center of the
distilled water on the film and pad. Keeping the puck flat
against the film and pad, apply even pressure and ONE TIME
ONLY drag the puck in a straight line 0.625" (16mm).
CAUTION: Do not exceed 0.625" (16mm) to avoid fiber
undercut
5.10For singlemode only: Wipe the ferrule tip, pad and puck with
a dry wipe.
5.11For singlemode only: Clean the ferrule with a distilled water
soaked wipe. Do not use alcohol to clean after using the .05µm lapping film.
5.12Place a dust cap over the ferrule assembly.
6.ASSEMBLING CONNECTOR AND BOOT
FS119
6.1Push the boot forward onto the grooved area of the backbone
until it is against the flange.
7.ATTACHING DUPLEX CLIP
7.1With a connector held as shown (latch on top, ferrule facing
away), insert the connector into one side of the duplex clip as
shown (clip held with the ‘A->B’ polarity marking upright and
facing forward). The upper tab of the clip should slide into the
pocket underneath the latch of the connector, and the lower
tab should slide under the connector housing and “snap”,
locking it into place.
7.2Repeat this procedure for the other connector, completing the
duplexing step.
Note: When making cable assemblies, be sure to follow
the correct ‘A->B’ polarity cross-over between connectors.
For Technical Support: www.panduit.com/resources/install_maintain.asp
IMPORTANT! Due to printing variations, use a rigid scale for stripping
dimensions, or the appropriate Panduit laminated template.
2.3
2.4
2.5
2.6
2.3
2.2
Heat Shrink
2.1
1.1.1
ADHESIVE
1.1
INSTALLATION INSTRUCTIONS
1.6mm - 2.0mm Jacketed Cable Termination
1.PREPARING ADHESIVE AND PRIMER
1.1Remove the plunger from a syringe. Squeeze about 0.5ml of
FJPXY Anaerobic Adhesive into the back of the syringe barrel.
Insert the plunger. Point opening upward, and squeeze any air
out of the barrel. Attach needle to syringe. Adhesive that is
stored in a syringe may start to harden within 24 hours.
2.STRIPPING 1.6mm - 2.0mm JACKETED
CABLE
2.1If using duplex cable, split the two cables approximately 6"
(152mm) or as needed.
2.2Insert cable through the small end of the jacketed boot first,
then through the heat shrink side of the crimp sleeve. Slide
both back out of the way.
2.3Following the stripping dimensions, use the marking pen to
mark each cable 1.14" (29mm) and 1.46" (37mm) from the end.
2.4Strip off the cable at the aramid yarn cut mark. To reduce wear
on the jacket stripper blades, do not slide the blades along the
aramid yarn. Instead, use the tool to cut through the jacket,
then pull off the jacket by hand. For 1.6mm - 2.0mm jacketed
fiber, use the first hole (marked “.8MM” or #20AWG) from the
tip of the jacket stripper.
2.5Cut aramid yarn flush with the end of the jacket.
2.6Strip off the cable at the jacket strip mark. Mark the buffer
.93" (23.5mm) from the new jacket edge.
FS119
For Technical Support: www.panduit.com/resources/install_maintain.asp
2.7Using the provided buffer stripper tool, carefully remove the
buffer exposing the bare fiber.
BUFFER STRIPPING GUIDELINES:
• Panduit recommends that you remove no more than 1/4" (6.4mm) of buffer at a time to avoid breaking the fiber.
Refer to cable manufacturer's buffer stripping guidelines for specific recommendations.
• Hold the buffer stripper such that the arrow on the tool points in the direction of buffer removal.
• Noting the location of the tool's blades, position the fiber in the tool's V-notches. Squeeze the handles firmly, and
pull tool in the direction of the arrow on the tool.
• Clean the buffer stripper blades after each strip by holding the handles open, pulling the casings back away from
the blades, and letting them snap back against the blades.
3.ATTACHING FERRULE TO 1.6mm - 2.0mm JACKETED CABLE
Instructions intended for anaerobic adhesive only.
3.1Clean the bare fiber using an alcohol (90% minimum concentration) soaked lint-free wipe. The fibers should be free of all
coating and residue. Insert fiber without adhesive or primer into
ferrule assembly to ensure a proper fit and to remove any
debris which may be blocking the ferrule hole. Remove fiber,
clean fiber again, and proceed to the next step.
3.2Apply primer onto the bare fiber with the brush from the primer
bottle, and onto the first 1/8" (3.2 mm) of the buffer next to the
exposed fiber. Set fiber aside such that it will not collect debris
while completing the next three steps.
3.3Insert the needle of the adhesive filled syringe into the rear of
the connector assembly until it bottoms against the ferrule.
3.4While pressing the needle firmly against the rear of the ferrule,
gently apply pressure on the plunger until a small bead of
adhesive forms on the front tip of the ferrule. Wait 3 seconds
before removing the needle from the ferrule assembly.
3.5In a smooth motion, carefully insert fiber into the connector
assembly and through the ferrule. The fiber is fully inserted
when the buffer bottoms against the ferrule. There will be a
slight gap between the cable jacket and the backbone. Do NOT
force the jacket up against the backbone. The adhesive will
begin to set within seconds.
Note: If adhesive oozes out the back of the assembly, you
have injected too much. It is critical to the function of the
connector that you wipe away all excess adhesive.
3.6Allow one minute for the adhesive to harden b
3.7Clean the needle using a dry lint-free wipe. The needle should
be free of any excess adhesive before preparing the next
connector.
efore cleaving.
For Technical Support: www.panduit.com/resources/install_maintain.asp
Note: Be careful not to break the bare fiber protruding
from the ferrule during this step.
4.1Flare the aramid yarn evenly around the perimeter of the
grooved area of the backbone of the ferrule assembly. Use
tweezers for best results. There will be a slight gap between
the cable jacket and the backbone.
4.2Slide the crimp sleeve over the backbone, trapping the aramid
yarn between the crimp sleeve and the grooved area of the
backbone.
4.3Align the front edge of the crimp sleeve with the front edge of
the crimp die pocket B.
Note: The front edge of the crimp die pocket is the side with
the ribs.
4.4Making sure the crimp sleeve is seated against the backbone,
crimp the crimp sleeve.
FS119
5.CLEAVING 1.6mm - 2.0mm JACKETED CABLE
5.1Using a carbide scribe to cleave, gently make one small score
mark across the bare fiber just above the endface of the
ferrule. Pull the fiber away from the ferrule and discard it on
one of the sticky tabs provided. A short stub of fiber will
protrude from the tip of the ferrule when viewed through the
FLOUPEX10 Eye Loupe.
5.2Clean the carbide blade and fingers using a dry lint-free wipe.
This will prevent contamination of the connector during polishing and final assembly.
For Technical Support: www.panduit.com/resources/install_maintain.asp
Carefully read this entire section before proceeding.
POLISHING GUIDELINES
• Keep the puck flat against the polishing film.
• Figure eights should be about 3" tall and 1.5" wide.
• Always polish on a clean area of the 1µm diamond polishing film,
with figure eights traversing the film as shown in Figure 6.4.
• One sheet of 5µm (micron) polishing film will polish 2-4 ferrules.
• One sheet of 1µm diamond polishing film will polish 100 ferrules.
• One sheet of .05µm lapping film will polish approximately 18-20
ferrules.
• Clean the polishing puck and pad with a clean wipe moistened
with alcohol after each step.
• DO NOT OVERPOLISH.
6.1Hold a piece of 5µm Aluminum Oxide polishing film in the air
and gently rub cleaved fiber stub against the film. Using a
circular motion, continue rubbing until the end of the fiber is
even with the end of the ferrule or adhesive bead. An indication
of this is when the stub no longer leaves white traces on the film.
Note: Make sure to hold film so that your fingers are supporting
the edges only and are not positioned directly behind fiber.
6.2Thoroughly clean polishing puck and 85 durometer polishing
pad using an alcohol soaked wipe. Place a sheet of 1µm
diamond polishing film on the pad. Wet film by placing a quarter-
sized amount of distilled water in the center of the pad.
6.3Carefully insert connector into the polishing puck until the
connector latches. Insure that the ferrule is protruding from the
hole in the underside of the puck. It may be necessary to
unlatch and reinsert the connector if the ferrule does not slide
through initially.
6.4Place the puck in the center of the distilled water on the pad.
Keeping the puck flat against the film and pad, apply even
pressure and polish by making figure eight motions. Continue
for 3-4 figure eights.
6.5Turn the puck over and inspect for any remaining adhesive,
indicated by a dark color at the center of the ferrule. Repeat step
6.4 for 1-2 figure eights if adhesive is still present, then
reinspect.
6.6Clean the ferrule tip and puck with an alcohol soaked lint-free
wipe. Clean the 1µm diamond polishing film using an alcohol
soaked wipe after every 5 connectors.
6.7Inspect the fiber endface using a microscope. If scratches
remain, polish for an additional 1-2 figure eights on the 1µm
diamond film and reinspect.
WARNING: NEVER LOOK INTO THE END OF A FIBER
WHICH MAY HAVE A LASER COUPLED TO IT.
Note: Each time a mating takes place, clean the ferrule
endface thoroughly with an alcohol soaked lint-free wipe.
6.8For singlemode only: Place a sheet of the .05µm lapping film
on the pad. Apply several drops of distilled water onto the center
of the film.
For Technical Support: www.panduit.com/resources/install_maintain.asp
6.9For singlemode only: Place the puck in the center of the
distilled water on the film and pad. Keeping the puck flat against
the film and pad, apply even pressure and ONE TIME ONLY
drag the puck in a straight line 0.625" (16mm).
CAUTION: Do not exceed 0.625" (16mm) to avoid fiber
undercut
6.10 For singlemode only: Wipe the ferrule tip, pad and puck with a
dry wipe.
6.11 For singlemode only: Clean the ferrule with a distilled water
soaked wipe. Do not use alcohol to clean after using the .05µm lapping film.
6.12 Place a dust cap over the ferrule assembly.
7.CURING HEAT SHRINK TUBING
7.1Turn the heat adjustment knob so the white line is centered in
the notch.
7.2Turn heat shrink curing tool “on”. (The temperature of the hot
air stream at the nozzle should be 220°F - 240°F)
7.3Hold onto the connector.
7.4Bring the heat shrink tubing into the hot air stream. Hold the
heat shrink tubing about 1/2" away from the nozzle. Rotate the
connector for 20-30 seconds so that the heat shrink tubing is
completely cured onto the jacket.
7.5Remove the connector from the hot air stream.
7.6Turn heat shrink curing tool “off”.
FS119
8.ASSEMBLING CONNECTOR AND BOOT
8.1Slide the boot over the crimp sleeve and onto the backbone.
Push the boot over the flange towards the shoulder. The boot
should snap in place onto the flange.
9.ATTACHING DUPLEX CLIP
9.1With a connector held as shown (latch on top, ferrule facing
away), insert the connector into one side of the duplex clip as
shown (clip held with the ‘A->B’ polarity marking upright and
facing forward). The upper tab of the clip should slide into the
pocket underneath the latch of the connector, and the lower
tab should slide under the connector housing and “snap”, locking it into place.
9.2Repeat this procedure for the other connector, completing the
duplexing step.
Note: When making cable assemblies, be sure to follow
the correct ‘A->B’ polarity cross-over between connectors.
For Instructions in Local Languages
and Technical Support:
www.panduit.com/resources/install_maintain.asp
www.panduit.com
Page 11 of 11
E-mail:
techsupport@panduit.com
Phone:
866-405-6654
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