Panduit PAT1M4.0, PAT1.5M4.0, PAT1M4.0-BT, PAT1.5M4.0-BT Operation Manual

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Page 1

PAT1M4.0 / PAT1.5M4.0 PAT1M4.0-BT / PAT1.5M4.0-BT

PA27647A01

Rev. 05

AUTOMATIC CABLE TIE INSTALLATION SYSTEM

OPERATION MANUAL

Original Instructions

• TO REDUCE THE RISK OF INJURY, MANUAL

Dec., 2018

This manual contains instructions for the following:

PAT1M4.0, PA T1M4.0-BT; PAT1.5M4.0 and PAT1.5M4.0-BT:

Automatic Cable Tie Installation Tools

PDM4.0: Dispenser

PHM: Feeder Hoses

WARNING

USER MUST READ INSTRUCTION

Email:

techsupport@panduit.com

EU Website:

www.panduit.com/emea

EU Email:

emeatoolservicecenter

@panduit.com

www.panduit.com

Technical Support: Tel: 1-800-777-3300

Panduit Europe • EMEA Service Center

Almelo, Netherlands

Tel: +31 546 580 452 • Fax: +31 546 580 441

Page 2

Page 3

TABLE OF CONTENTS

TABLE OF CONTENTS ................................................................................................................ i

1: INTRODUCTION ...................................................................................................................... 3

2: SYSTEM SPECIFICATIONS ................................................................................................... 3

2A: PAT Installation Tools .............................................................................................. 4

2B: PDM4.0 Dispenser ................................................................................................... 5

2C: PHM1 / PHM2 / PHM3 Feeder Hoses ..................................................................... 6

2D: Additional Components ............................................................................................ 7

3: GENERAL POWER TOOL SAFETY WARNINGS ................................................................. 8

3A: Work Area Safety ......................................................................................... 8

3B: Electrical Safety ........................................................................................... 8

3C: Personal Safety ............................................................................................ 9

3D: Power Tool Use and Care ............................................................................ 9

OPERATION MANUAL

ENGLISH

PAT1M4.0, PAT1M4.0-BT PAT1.5M4.0, PAT1.5M4.0-BT, PDM4.0, PHM

3E: Service ......................................................................................................... 9

4: SAFETY PRACTICES ADDENDUM ..................................................................................... 10

4A: General Safety Practices ........................................................................... 10

4B: Electrical Safety Practices .......................................................................... 10

4C: Operational Safety Practices ..................................................................... 10

5: FCC EMISSION CLASSIFICATIONS.................................................................................... 11

6: TECHNICAL SPECIFICATIONS ........................................................................................... 12

6A: Air Supply ............................................................................................................... 12

6B: Electrical Specification s ......................................................................................... 12

6C: Noise Emission ...................................................................................................... 13

6D: Vibration ................................................................................................................. 13

6E: Environmental ........................................................................................................ 13

7: INSTALLATION / SETUP ...................................................................................................... 13

7A: Dispenser Assembly .............................................................................................. 13

7B: Pneumatic System Connectio n .............................................................................. 14

7C: Hose and Installation Tool Assembly .................................................................... 15

7D: System Power Up and Setup................................................................................. 16

7E: Loading XMR Cable Ties ....................................................................................... 17

7F: Reloading Procedure ............................................................................................. 19

8: OPERATION .......................................................................................................................... 20

8A: Start Up Checklist .................................................................................................. 20

8B: Cable Tie Installation ............................................................................................. 20

8C: Cable Tie Installation Techniques ......................................................................... 21

8D: Tip Collector ........................................................................................................... 22

8E: Cable Tie Tension .................................................................................................. 22

9: OPERATING SYSTEM NAVIGATION .................................................................................. 23

9A: Menu Navigation ................................................................................................... 23

9B: Error Messages ...................................................................................................... 28

9C: Functional Messages ............................................................................................. 48

9D: Status Messages ................................................................................................... 50

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OPERATION MANUAL

ENGLISH

PAT1M4.0, PAT1M4.0-BT PAT1.5M4.0, PAT1.5M4.0-BT, PDM4.0, PHM

10: MAINTENANCE ................................................................................................................... 51

10A: Daily Preventive Maintenance ............................................................................. 51

10B: Extended Maintenance ........................................................................................ 51

10C: Cleaning the Dispenser Tie and Exit Sensor Lens .............................................. 53

10D: Touch Screen Calibration .................................................................................... 53

11: MAINTENANCE LOG .......................................................................................................... 54

12: TROUBLESHOOTING ......................................................................................................... 55

12A: Error Message Troubleshooting........................................................................... 55

12B: Functional Message Troubleshooting .................................................................. 57

12C: Cable Tie Installation Troubleshooting ................................................................ 58

13: CABLE TI E CONDITIO N F ACTORS................................................................................... 59

13A: Cable Tie Condition Factors ................................................................................ 59

14: WEB Browser Interface ...................................................................................................... 59

14A: REQUIREMENTS ................................................................................................ 59

14B: STATUS VIA PC .................................................................................................. 59

14C: CONNECTING TO THE PAT SYSTEM .............................................................. 59

14D: MODULE STATUS .............................................................................................. 60

15: NETWORK ........................................................................................................................... 60

15A: USERNAME AND PA SS WO RD .......................................................................... 60

15B: NETWORK STATUS ........................................................................................... 61

15C: DEVICE NAME .................................................................................................... 62

15D: NETWORK SETTINGS ....................................................................................... 62

16: SETTINGS ............................................................................................................................ 62

16A: MODEL ................................................................................................................ 62

16B: RESET ................................................................................................................. 63

16C: SERIAL NUMBER ............................................................................................... 63

16D: FIRMWARE VERSION ........................................................................................ 63

16E: UPDATE............................................................................................................... 63

16F: MAC ID ................................................................................................................. 64

16G: RESTORE ........................................................................................................... 64

16H: LANGUAGE ......................................................................................................... 64

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OPERATION MANUAL

ENGLISH

PAT1M4.0, PAT1M4.0-BT PAT1.5M4.0, PAT1.5M4.0-BT, PDM4.0, PHM

1: INTRODUCTION

The PAT Fully Autom atic Cable Tie Install ation System was designed by Panduit C orporation to ins tall Panduit continuously molded c able ties for high volum e wire harnessing app lications. The follo wing Panduit Automatic Cable Tie Installation Tool Systems: PAT1M4.0, PAT1.5M4.0, PAT1M4.0-BT or PAT1.5M4.0-BT; shall be referred to as “PAT” Systems.

NOTE: In the interest of higher quality and value, Panduit products are continually being improved and updated. Consequently, pictures may vary from the enclosed product.

2: SYSTEM SPECIFICATIONS

The Panduit Corporatio n PAT Cable T ie Insta llation System c onsists of four compatibl e units : the P AT Ins tallat ion Tool, the PDM4.0 Dispenser, the PHM Feeder Hose, and Panduit Pan-Ty XMR Cable Ties. Ca ble ties are available in reels of 5000 pcs.

NOTE: Any substitution may cause serious damage to the system and/or injury to the operator.

SYMBOL EXPLANATION

Warning: Hazardous Voltage Disconnect power before servicing

Warning: Head Obstruction

Warning: Sever Hand

Warning: Wear Safety Glasses

Caution: Air Inlet

WEEE Compliance

Read the Manual

PA27647A01_05 Page: 3 of 64 12-2018

VAC

FUSE

Page 6

Tool Type

Pan-Ty Cable Ties

Cable Tie Size

Max. Bundle Dia.

Reel Quantity

PAT1M4.0 / PAT1.5M4.0 TOOL

OPERATION MANUAL

ENGLISH

PAT1M4.0, PAT1M4.0-BT PAT1.5M4.0, PAT1.5M4.0-BT, PDM4.0, PHM

2A: PAT Installation Tools

The PAT Cable Tie Installation Tools are electrically powered and controlled by the PDM4.0 Dispenser. Designed for easy operation; hand held, lightweight; f or right or left-hand us e. The tool jaws are norm ally open for easy positioning around wire h arnesses and the jaws are clos ed by pulling up on the trigger bef ore application of the cable tie and maintaining t h e j a w clos ed unt il th e cycle is complete. After t he ca bl e ti e has been applied, the j aws are re-opened upon release of the trigger for positioning of the tool at the next cable tie location.

Fig 1

COMPONENT LIST

1. Hanger Wire

2. Tip Collector

3. Tool Hanger

4. Tension Adjustment Knob

5. Tool Handle

6. Tool Trigger

7. Rear Jaw Assembly

8. Front Jaw

LENGTH: 10.12” (257 mm) HANDLE SIZE: 1.34” (34mm) x 1.99” (50,5 mm) WIDTH: 1.89” (48 mm) JAW WIDTH: .247” (6,3 mm) thick HEIGHT: 4.09” (104mm) TRIGGER FORCE: 0.9 lbs. (0,41 kg)

PAT1M4.0 PLT1M-XMR

PAT1M4.0-BT

PAT1.5M4.0 PLT1.5M-XMR

PAT1.5M4.0-BT BT1.5M-XMR

PA27647A01_05 Page: 4 of 64 12-2018

BT1M-XMR

3/32" (2,4 mm) wide x

4.1" (104 mm) long

3/32" (2,4 mm) wide x

4.1" (104 mm) long

3/32" (2,4 mm) wide x

5.5" (140 mm) long

3/32" (2,4 mm) wide x

5.5" (140 mm) long

0.82" (2 1 mm) 5000 Cable Ties

0.82" (2 1 mm)

1.31" (3 3 mm)

5000 Cable Ties

Page 7

1. XMR Reel Mount Assembly

OPERATION MANUAL

ENGLISH

PAT1M4.0, PAT1M4.0-BT PAT1.5M4.0, PAT1.5M4.0-BT, PDM4.0, PHM

2B: PDM4.0 Dispenser

The PDM4.0 Dispenser controls the P AT I nstal la tio n Tool operation. The dispen ser has an el ect ronic display that provides a step-by-step menu f or feature s elections and he lps to ide ntify err ors to r educe do wntime. T he dis play also functions in conjunction with the audible alarm, providing the operator with the specific status of certain malfunctions, such as: Dispenser jam, Tie in hose, Tie in tool, etc. Each m essage is explained in the Error Messages, Functional Messages, or Functional Troubleshooting Checklist sections. The dispenser includes a resettable counter that c an recor d tie counts f or production ru ns and m aintenance intervals. A carrier str ip scr ap bin is also included to coll ec t the carr ier strip ( rem aining sc rap as t he cable ties are detac hed f rom the continuous strand).

Fig. 2 PDM4.0 Dispenser Component List

2. Tool Holder Bracket

3. Carrier Scrap Bin

4. Carrier Strip Exit Chute

5. Male Air Inlet

6. Ethernet Connection

7. Buzzer/Volume Adjustment

8. Power Switch/Fuse Holder

9. Power Cord Receptacle

10. Electrical Interface

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PDM4.0 Dispenser Component List (continued) Fig. 3

1. LCD Color Touchscreen Display

2. Feeder Hose Connection Block

3. Dispenser Door

4. Rotary Receiver

PHM HOSE

LENGTH

WIDTH

HEIGHT

WEIGHT

0.8 lbs.

(0,35 kg)

1.2 lbs.

(0,54 kg)

1.6 lbs.

(0,73 kg)

2.0 lbs.

(0,91 kg)

Overall System (Dispenser w/Scrap Bin, Reel

WIDTH:

21.1" (536 mm)

WIDTH:

14.1" (358 mm)

DEPTH:

14.8" (376 mm)

DEPTH:

13.2" (335 mm)

HEIGHT:

31.6" (802 mm)

HEIGHT:

8.75" (222 mm)

WEIGHT:

39 lbs. (18 kg)

WEIGHT:

34 lbs. (16 kg)

OPERATION MANUAL

ENGLISH

Mount Assembly, and Cable Tie Reel):

2C: PHM1 / PHM2 / PHM3 Feeder Hoses

PAT1M4.0, PAT1M4.0-BT PAT1.5M4.0, PAT1.5M4.0-BT, PDM4.0, PHM

Dispenser Alone:

The PHM Feeder Hose co nnects the tool to t he dispenser with quick connec t couplings o n both hose en ds. The ends are interchangeable, allowing either end to be connected to the tool or the dispenser. The feeder hose allows a single cable tie to be conveyed (blown) from the dispenser, through the hose, to the tool, each cycle.

Fig. 4

PHM1 1 m (3.3 ft) PHM2 2 m (6.6 ft)

1.58" (4 0 mm) 1.99" (51 mm)

PHM3 3 m (9.8 ft) PHM4 4 m (13.1 ft)

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Clamping Plate

Bench Mount Base

Clamping Plate Knob

Shield

Tip Collector

Foot Valve Assembly

Nose Support

Bolts (2)

Lever

10.

Pitch Plate

OPERATION MANUAL

ENGLISH

PAT1M4.0, PAT1M4.0-BT PAT1.5M4.0, PAT1.5M4.0-BT, PDM4.0, PHM

2D: Additional Components

PATMBM4.0 Bench Mount

The PATMBM4.0 Bench Mount allows hands-free operation, actuation and 90° pitch adjustment of the installed tool. The tool is mounted in the PATMB M4.0 so the work can be brought to the tool. Depressing the foot pedal then actuates the tool.

Fig. 5A

Fig. 5B

Fig. 5A and Fig. 5B PATMBM4.0 Bench Mount

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• Read all safety warning and all instructions. Failure to follow the warnings and

OPERATION MANUAL

ENGLISH

PAT1M4.0, PAT1M4.0-BT PAT1.5M4.0, PAT1.5M4.0-BT, PDM4.0, PHM

PL283N1 Filter/Regulator

A filter/regulator with a 40 micron maximum element rating m us t be used to supply the PDM4.0 Dispenser with cle an air and to ensure proper air pressure regulation. The Panduit PL283N1 Filter/Regulator m eets the requirem ents of the PDM4.0 Dispenser, and it is recommended f or best results. The PL283 N1 includes a 1/4" male quick connec t plug and pro vides 16 cfm at 85 PSIG (7, 5 l/sec. at 5,8 bar). (Shown with PDH10-37 Air Supply Hose)

PDH10-37 Air Supply Hose

The Panduit PDH10-37 Air Supply hose is approximately 10 ft. (3 m) long. The hose includes a 3/8 NPT male pipe thread fitting for attaching the hose to the P L283N1 Filter/R egulator. A 1/4" f emale quick disconnect f itting is include d on the o pposite end of the hose for connection to the dispenser.

Fig. 6

3: GENERAL POWER TOOL SAFETY WARNINGS

The PAT1M4.0 / PAT1.5M4.0 System is pneumatically and electrically operated and electronically controlled. Therefore, certain safety practices must be followed.

WARNING

instructions may result in electric shock, fire and/or serious injury.

• Save all warnings and instructions for future reference.

• The term “power tool” in the warnings refers to your main-operated (cor ded) power

3A: Work Area Safety

1 Keep work area clean and well lit. Cluttered or dark areas invite accidents. 2 DO NOT OPERATE POWER TOOLS IN EXPLOSIVE ATMOSPHERES, SUCH AS IN THE

PRESENCE OF FLAMMABLE LIQUIDS, GASES OR DUST. Power tools cre ate sparks which may ignite the dust or fumes. Provide adequate ventilation around the product.

3 KEEP CHILDREN AND BYSTANDERS AWAY WHILE OPERATING A POWER TOOL.

Distractions can cause you to lose control.

3B: Electrical Safety

1. Power tool plugs must match the outlet. Never modify the plug i n any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets

will reduce risk of electric shock.

2. Avoid body contact with earthe d or grounded surfaces , such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.

3. DO NOT EXPO SE POWER TOOLS TO R AIN OR WET CONDITIONS. Water entering a power tool will increase the risk of electric shock.

4. DO NOT abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.

5. When operating a power tool outdoors, use an extension c ord suitable for outdoor us e. Use of a cord suitable for outdoor use reduces the risk of electric shock.

tool or battery-operated (cordless) power tool.

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6. If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduc es the risk of electr ic shock. NOTE: The term

“residual current device (RCD)” may be replaced by the term “ground fault circuit interrupter (GFCI)” or “earth leakage circuit breaker (ELCB)”.

7. Only operate the PAT system in a clean, dry, indoor environment

3C: Personal Safety

1. STAY ALERT, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you a re tir ed or under the i nflue nce of drugs, a lc ohol or medication. A moment of inattent ion whi le operati ng pow er tools may res ult in s erious per sonal

injury.

2. Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.

3. Prevent unintentional starting. Ensure the switch is in the off-position befor e co nnecting to power source and/o r battery pack, picking up or carrying the tool. Carrying power tools wit h

your finger on the switch or energizing power tools that have the switch on invites accidents.

4. Remove any adjusting key or wrench befor e turning the po wer tool on. A wr ench or a key left attached to a rotating part of the power tool may result in personal injury.

5. Do not overreach. Keep proper footing and balance at all times. This enables better c ontr ol of the power tool in unexpected situations.

6. Dress properly. Do not wear loose clothing or je welry. Keep your ha ir, clothing a nd gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts.

7. If devices are provided for the connection of dust extracti on and collection faciliti es, ensure these are connected a nd properly used. Use of dust collection can reduce dust-related hazards.

8. Hearing protection is recommended to be worn during operation of tool.

OPERATION MANUAL

ENGLISH

PAT1M4.0, PAT1M4.0-BT PAT1.5M4.0, PAT1.5M4.0-BT, PDM4.0, PHM

3D: Power Tool Use and Care

1. Do not force the power tool. Use the correct power tool for your application.

The correct power tool will do the job better and safer at the rate for which it was designed.

2. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.

3. Disconnect the plug from the power source and/or the battery pack from the power tool

before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.

4. Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in

the hands of untrained users.

5. Maintain power tools. Che ck for misalignment or binding of moving parts , breakage of parts

and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.

6. Keep cutting tools sharp and clean. Properly maint ain ed c utt in g to ols with sharp cutting edges are less likely to bind and are easier to control.

7. Use the power tool, accessories and tool bits, etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power

tool for operations different from those intended could result in a hazardous situation.

3E: Service

1. Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.

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OPERATION MANUAL

ENGLISH

Contact Panduit Electrical Products Division at the following locations:

PAT1M4.0, PAT1M4.0-BT PAT1.5M4.0, PAT1.5M4.0-BT, PDM4.0, PHM

Panduit Electrical Products Division (USA)

16530 W. 163

Street

Lockport, IL 60441

1-800-777-3300

4: SAFETY PRACTICES ADDENDUM

4A: General Safety Practices

1. Panduit Corp. recommends the tool be used with all installed safety features. Customer

assumes all liability for injury that could result from improper use of this tool and responsibility for all necessary training to ensure safe operation of this tool.

2. To prevent unintentional injury, DO NOT place the PDM4.0 where a ladder is required for access.

• For installation and use by trained personnel only

• If any dam age to the produ ct is apparent or s uspected, do not use the product. re fer product

to qualified service personnel

• FCC Warning: changes or modifications to the product could void the user’s authority to operate

the product

4B: Electrical Safety Practices

Panduit EMEA Service Center (EUR)

EMEA Tool Service Center Bedrijvenpark Twente 360 7602 KL Almelo

tel + 31 546 580 451

KEEP AWAY FROM LIVE CIRCUITS

1. Operating personnel must use caution when opening cover

2. Replacement of components and internal adjustments must be made by qualified m aintenance personnel

3. Disconnect power cable when replacing components

4. Dangerous voltages may exist even with the power cable removed

5. To avoid injuries, alwa ys di sconnec t po wer an d disc har ge circui ts b y grou nding bef ore touc hin g circuitry

6. Input connection to the product must remain accessible as a disconnect device

7. DO NOT work on the product; connect or disconnect cables during periods of lightning

8. Provide wiring per national and loca l electric a l codes

4C: Operational Safety Practices

1. DO NOT insert fingers in between the jaws of the tool or the rotary receiver area of the dispenser.

2. DO NOT attempt to operate the tool with cover open and the safety mechanism disabled.

3. DO NOT attempt to operate the tool with the cover open; the system will not cycle.

4. DO NOT operate the tool with the rear jaw held open. Cable ties may be ejected from the tool at high velocities.

5. DO NOT operate the tool near anyone's face.

6. DO NOT operate the tool without a wire bundle in the jaws.

7. DO NOT operate the tool with any object blocking the path of the cable tie around the jaws.

8. ONLY OPERATE THE PAT SYSTEM IN A CLEAN, DRY, INDOOR ENVIRIONMENT

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OPERATION MANUAL

ENGLISH

PAT1M4.0, PAT1M4.0-BT PAT1.5M4.0, PAT1.5M4.0-BT, PDM4.0, PHM

5: FCC EMISSION CLASSIFICATIONS

USA FCC Emissions for Class A

This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2)

this device must accept any interference received, including interference that may cause undesirable operation.

Canadian Emissions for Class A

This Class “A” digital apparatus meets all requirements of the Canadian Interference Causing Equipment Regulations.

Cet appareil numérique de la classe “A” respecte toutes les exigencies du Règlement sur le matériel brouilleur du Canada.

European Emissions Warning for Class A

Product is not intended for use in a residential environment. Use of this product in residential areas may cause electromagnetic interference.

The information contain ed i n this manual is based on our experience to d ate a nd i s believ ed to b e r eliab le . It is intended as a g uide for us e by persons ha ving technic al skill at th eir own dis cretion and ris k. We do not guarantee favorab le results or assum e any liability in connectio n with its use. Dim ensions contained herein are for reference purposes only. For specific dimensional requirements consult the factory. This publication is not to be taken as a license t o operate under, or a rec ommendatio n to infringe any existi ng patents.

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Page 14

ITEM

DESCRIPTION

• 40 micron maximum element rating

12 cfm (5,7 l/sec) flow minimum.

Air line lubricators are NOT to be used. Lubricators

ITEM

MODEL

DESCRIPTION

F1 4 A, 250 VAC (1) – Main Power

Motor – 25 Watt

OPERATION MANUAL

ENGLISH

6: TECHNICAL SPECIFICATIONS

6A: Air Supply

PAT1M4.0, PAT1M4.0-BT PAT1.5M4.0, PAT1.5M4.0-BT, PDM4.0, PHM

Recommended regulated air pressure to dispenser (pressures other than recommended may result in unsatisfactory operatio n):

Air consumption at 25 cycles per minute 7 cfm @ 65 PSIG (3,3 l/sec @ 4,5 bar)

Line pressure to regulator:

Filter/regulator requirements:

Lubrication for air supply: Recommended filter/regulator unit (supplied by user)

3/8" NPT ports: Recommended main air supply hose from

filter/regulator to dispenser (s uppl ied b y user):

Recommended female quick disconnect for main air supply (supplied by user): The dispenser is furnished with a male quick connect plug that will fit female interchangeable couplers.

MIN.: 65 PSIG (4,5 bar) MAX: DO NOT EXCEED 85 PSI (5,8 bar). Max. recommended pressure drop:10 PSI (0,7 bar)

Minimum 70 PSIG (4,8 bar), Maximum 125 PSIG (8,5 bar)

• 5 PSI (0,3 bar) maximum pressure drop @ 70 PSIG (4,8 bar) inlet pressure

•

will damage internal system components and seals. Recommended source:

Panduit Part Number PL283N1 (See Page 8) Recommended source:

Panduit Part Number PDH10-37 (See Page 8) 1/4" female industrial quick disconnect coupling

6B: Electrical Specifications

Line Voltage (PDM4.0 Dispenser) All 100 / 115 / 230 V (50/60 Hz) Power All 300 W Phase All Single Phase

Line Fuse(s) All

Power to Tool All

This unit includes EMI/RFI filters, however it is possible that infrequent electrical phenomena may cause tool function to be temporarily interrupted. This interruption can be corrected by turning the tool "off" (removing the cable tie if necessary), and then back "on" again.

PA27647A01_05 Page: 12 of 64 12-2018

F2 4 A, 250VAC (1) – Backup Power

• Panduit Part Number (for both fuses): CA21138A01 Logic -- 5 V . 250 mA

Page 15

Storage / Transportation Temperature and Humidity

-40C(-40F) to +70C (+158F) Max 90% RH

OPERATION MANUAL

ENGLISH

6C: Noise Emission

The noise emission, measured in accordance with EN620745-1: 2009

PAT1M4.0, PAT1M4.0-BT PAT1.5M4.0, PAT1.5M4.0-BT, PDM4.0, PHM

Surface sound pressure level [dB(A) re. 20µPa] K1 (correction for background noise) K2 (correction for test environment) 10 log S / So (r=1m) Measured sound power level LwA [db(A) re 1pW]

73.3 0 0 11

84.3

6D: Vibration

The vibration total value and its uncertainty measured in accordance with EN60745: 2009

Vibration Peak Value Avg. ahv:

The following information:

• That the declared vibration total value has been measured in accordance with a standard test method and may be used for comparing one tool with another;

0.411 m/s

• That the declared vibration total value may also be used in a preliminary assessment of exposure.

A warning:

• That the vibration emission during actual use of the power tool can differ from the declared total value depending on the ways in which the tool is used; and

• Of the need to identify safety measures to protect the operator that are based on an estimation of

exposure in the actual conditions of use (taking account of all parts of the operating cycle such as the times when the tool is switched off and when it is running idle in addition to the trigger time).

6E: Environmental

When storing and transporting an unused unit, please take care to use the original packaging.

7: INSTALLATION / SETUP

7A: Dispenser Assembly

Unpack the dispenser and accessories and verify that you have the following: 1 qty. x Dispenser 1 qty x Power Cord 1 qty. x Carrier Strip Scrap Bin 1 qty. x XMR Reel Mount Assembly 2 qty. x #6-32 x ½ Pan Head screws

PA27647A01_05 Page: 13 of 64 12-2018

Non Condensing

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OPERATION MANUAL

ENGLISH

PAT1M4.0, PAT1M4.0-BT PAT1.5M4.0, PAT1.5M4.0-BT, PDM4.0, PHM

Mount the carrier strip s crap bin ( See on the left side of the dispenser b y positionin g the tab slots concentri c over the captive fastener on the dispens er. Next, attac h the Reel Mo unt Assembl y to the back of the dispenser ( with reel axle facing the fr ont of the dis penser) b y mounting the r eel m ount assembl y on the dispens er using (2) M5 X

0.8mm X 25mm SHCS (provided), see Fig. 7 below. Tighten the cap screws to fasten the reel mount in position.

Fig. 7

NOTE:

The XMR Reel Mount Assembly can be mounted to the left or right side of dispenser, as shown.

Fig. 7A Fig. 7B

7B: Pneumatic System Connection

For Panduit recommended air hose and filter/regulator parts, see Section 2D: Addi tion al Com pon ents o n Pag e 7.

1. Connect the female quick disconnect end of the air hose and filter/regulator assembly to the male air inlet on the back of the dispenser (See Fig. 2 on Page 5).

2. Connect the filter/regulator to the main (NON-LUBRICATED) air supply and set the filter regulator at 65-85 PSIG for optimum performance (Refer to the Air Supply section on Page 12).

3. Verify installation by reviewing the Installation Checklist section below.

Installation Checklist

1. Have you made sure that the air supply is NON-LUBRICATED (from any source)?

2. Is the main air supply hose to the dispenser clean and sized properly? (3/8" inside diameter minimum, 10'-0" (3 m) length maximum from filter/regulator to dispenser)

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Page 17

OPERATION MANUAL

ENGLISH

PAT1M4.0, PAT1M4.0-BT PAT1.5M4.0, PAT1.5M4.0-BT, PDM4.0, PHM

3. Is the filter element rating correct? (40 micron maximum)

4. Is the filter/regulator equivalent to recommended? (See Page 12.)

5. Are the quick-connect fittings equivalent to recommend? (See Page 12.)

6. Is the filter/regulator located as close to the dispenser as possible? (10' - 0" (3 m) maximum)

7. Is the dispenser placed or mounted in a convenient location? (Refer to the Hose and Installation Tool Assembly Section on Page 15.)

8. Is the regulated airline pressure and flow to dispenser sufficient? (Refer to the Air Supply section on Page 12.)

7C: Hose and Installation Tool Assembly

1. Connect either end of the PHM Feeder Hose to the PDM4.0 Dispenser connection block (See Figs. 8 & 9). Align

the connectors and push t he hose end onto the d ispenser connect ion block until th e latches engage. Al ways position the dispenser in the work area so there ar e no severe b ends or twists in the PHM F eeder Hose, th us ensuring a minimum bend radius of 12” (0,3m).

Fig. 8 Fig. 9

PDM4.0 Dispenser Connection Block

PHM Feeder Hose

2. Connect the other end of the feeder hose to the PAT installation tool in the same manner, see Fig. 10

Fig. 10

INSTALLATION TOOL

Tip Co lle c tor

PHM Feeder Hose

Front & Rear Jaws

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Page 18

POWER UP

PAT

Automatic Cable Tie System

OPERATION MANUAL

ENGLISH

PAT1M4.0, PAT1M4.0-BT PAT1.5M4.0, PAT1.5M4.0-BT, PDM4.0, PHM

7D: System Power Up and Setup

1. Plug the supplied electric cord into the receptacle on the back of the dispenser (See Fig. 11 below). Plug the other end into a grounded electrical outlet that matches the dispenser power requirements (Refer to the Electrical Specifications section on Page 12). Set the power switch on the back of the dispenser (See Fig. 11 below) to the "on" position.

IMPORTANT: Only turn the power to the unit "on" or "off" using the power s witch on the back of the

Fig. 11

dispenser. Using any other method to turn the unit "on" or "off" may damage the unit.

The following power up display will appear for 5 seconds:

Followed by the Load Ties Menu

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Page 19

MAINTENANCE > SET> CONVEY

PSI

BAR

CONVEY

3.24

TIE

PRESSURE RANGE

- 52

3.2

- 3.6

1.5M

- 42

2.6

- 2.9

BACK

OPERATION MANUAL

ENGLISH

PAT1M4.0, PAT1M4.0-BT PAT1.5M4.0, PAT1.5M4.0-BT, PDM4.0, PHM

2. Press the "Tie Type" icon and the system will adva nce to th e co nve y press ure s cr een to h elp th e us er set the correct internal regulator pressure per the tie type (1M or 1.5M).

The dispenser comes preset for 1M ties from the factory. Verify that the convey pressure is indeed within range for the tie being used. If it is not, open the side door as shown in Fig. 12 and locate the internal regulator as shown in Fig. 13. Adjust the convey pressure up or down by manually pulling up on the regulator cap and turning the regulator either clockwise or c ount erclockwise respectively. Press the “Back” icon to return to the ready screen followed by pressing the “Tie T ype” icon again. The s ystem will perform a back pressure test before disp laying the newl y set convey pressure. Rep eat if f urther adjust ment is need ed. Once t he desire co nve y pressure is m et, push down on the regulator cap to lock it from f urther adjus tment. Close the d ispenser door. Pres s the back button three ti mes to return to the Ready Menu. The system is ready to load XMR cable ties.

Fig. 12 Fig. 13

7E: Loading XMR Cable Ties

1. Remove the cable tie reel from the protective re-sealable plastic bag. Note: Save the bag for tie storage. Remove the corrugated cardboard wrap from around the cable ties. Inspect the tie reel for distorted or damaged ties and remove as needed but c utting cable ties from carrier strip. Car efully slide the cable tie re el onto the reel axle so that the r eel turns clockwise as the c able ties are dispensed. Slide collar onto the reel mount

assembly with the thum b s crew t owar d the instal ler. Push col lar in com pres sing the s pri ng on the re el m ount a minimum of ¼”. Tighten the thum b screw b y hand only – Do Not use tools. Rem ove the cellophane tape from the end of the cable tie strip and discard.

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Page 20

Locator Pads Leading Edge

OPERATION MANUAL

ENGLISH

Fig. 14

PAT1M4.0, PAT1M4.0-BT PAT1.5M4.0, PAT1.5M4.0-BT, PDM4.0, PHM

Cut off excess cable tie carrier strip as sh own. It is im portant to cut along the e dge of the leading si de of a locator pad. Dotted lines represent potential cut locations.

Fig. 15

2. Pull the end of t he ca bl e t ie s tr ip and guide the cable tie car rier st ri p aga ins t t he b ac k edge of the ramp as the cable ties enter the cover opening. Slide the carrier strip into the opening until it stops.

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Page 21

Fig. 16

OPERATION MANUAL

ENGLISH

PAT1M4.0, PAT1M4.0-BT PAT1.5M4.0, PAT1.5M4.0-BT, PDM4.0, PHM

At this point, the first cable tie is posi tio ne d in th e rot ar y rece i ver s lot. T he dis pe n s er will d ispl a y “LOA D 14” i n the header of the main sc reen. W hile maintain ing a slight inward pres sure on the cable ties, pr ess the "Lo ad" icon once to successfully load and align the first cable tie. The dispenser will load 1 cable tie and display “LOAD 13” in the header. Press and hold the load button to load the remaining cable ties. Once the unit is loaded it will display “Ready”. The dis penser door m ust be closed to load or c ycle the system . The rotary receiver will not advance if the door is open. Once the ties are loaded the system is ready for use.

NOTE: Should the ties n eed to be removed from the dispenser, this is done by pressing the "Unload" icon on

the display screen while applying slight force to pull the ties back out of the dispenser after depressing 3 times. The un load func tion re verses the rotar y rece iver’s rot ation which bac ks the c able t ies out of the dispenser. NEVER pry the rotary receiver, or turn it, or touch it with your hand. Only use the "Load" or "Unload" icons to rotate the rotary receiver. The “Unload” icon is accessed by selecting the maintenance icon on the operator menu and then the settings icon.

NOTE: Periodically clear out extra ties from under the dispenser to prevent jams.

7F: Reloading Procedure

1. The carrier strip sc rap bin will hold o ne ha lf reel of scrap (½ r eel = f ull collec tion bin). To m aintain an ex it for carrier strip scrap, the s cr ap bin should be emptied after 2500 cable ties ha ve be en insta ll ed. T he c ar rier str ip scrap bin should be lifted off the dispenser, emptied and replaced.

2. Press the Maintenanc e and Settings ico ns to take you to the unload feat ure. Bef ore loading a full reel, press the "Unload" icon to v erify that any remaining ties on the carrier s tr ip are pu ll ed o ut of the dis pe ns er. O nc e th e dispenser stops its r everse m otion to empty the r emaining cable ties, gently pu ll the cable t ies by the carr ier strip till the rem aining carrier strip is f ully removed from the dispenser. Remove all c ut cable ties under th e dispenser before loading the new cable tie reel.

3. Once the full cable tie ree l is positioned correctl y, to reload, follow the Loading X MR Cable Ties section on Page 17.

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Page 22

OPERATION MANUAL

ENGLISH

PAT1M4.0, PAT1M4.0-BT PAT1.5M4.0, PAT1.5M4.0-BT, PDM4.0, PHM

8: OPERATION

Follow this operation procedure to correctly apply cable ties. To begin, follow the Start Up Checklist below to assure safety and optimum system operation.

8A: Start Up Checklist

1. Is the PDM4.0 Dispenser connected to the air supply? (Refer to the System Connection section on Page 14.)

2. Is the air pressure s et properly? 65 PSIG with a m aximum 10 PSI drop is recomm ended. (Refer to the Air Supply section on Page 12.)

3. Is the PDM4.0 Dispenser loaded properly? (Refer to the Loading Procedure section on Page 17.)

4. Is the PHM Feeder Hose securely connected t o t he P AT 1M4.0 or PAT1.5M4.0 Tool, and PDM4.0 Dispenser? (Refer to the Hose and Tool Assembly section on Page 15.)

5. Is the Menu on th e PDM4.0 Dispenser displ aying “ready” in the green b ar o n top of the screen? The O per ator Menu must be displaying the ready state for the tool to dispense cable ties. Refer to the Cable Tie Installation section (next) for proper menu display.

8B: Cable Tie Installation

1. Review and follow all of the Safety Practices on Pages 8, being certain to wear adequate eye protection.

2. Verify that the Menu is displaying “Ready” in green bar on the PDM4.0 Dispenser screen as shown below. The PAT1M4.0 and PAT1.5M 4.0 Tools can only dispense cable ties if the Menu is in the ready state.

The Level 1 Menu in the “Ready” state:

3. Grasp the tool with either hand, a nd slip the open jaws around t he bundle or item to be cable tied. It is recommended to have the bundle as close to the throat of the tool as possible without contacting the jaw track when triggering. When bundles are away from the throat, the tool may not tension properly. The image below shows best case and worst case bundle positions for successful tensioning.

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Page 23

Fig. 17

OPERATION MANUAL

ENGLISH

PAT1M4.0, PAT1M4.0-BT PAT1.5M4.0, PAT1.5M4.0-BT, PDM4.0, PHM

NOTE: Bundles should be routed at least 2" (51 mm) off the harness board for easy tool jaw access. However,

DO NOT allow the wire bu ndles to be forced into t he j aw t rac k. This will hinder the tr a ve l of the c ab le tie around the jaws and could increase the possibility of a mis-feed (cable tie tail will be blocked by wire bundle when attempting to feed into cable tie head).

4. When the jaws are posit ioned at the preferred loc ation for a c able tie, close t he rear jaw b y lifting the tri gger. When the trigger is lifted to the h ighest p oint, the tool cycle wi ll start. Hold th e trigger m omentar ily for proper cycling of the tool. The cable tie will be applied, tensioned and cut off.

5. At the completion of the cycle, release the trigger to open the rear jaw. Relocate the tool at the next desired cable tie location and repeat as required.

NOTE: If a malfunction occurs, or a cable tie is not app lied properly, then a buzzer will sound and an error

message will be d isplayed. Follow t he "Help" instruc tions on display or refer to the Error Messages section on Pages 28-48 for more specific instructions.

HINT: When applying several cable t ies on a long bund le, the tool can be moved along the bundle to each

location, and cycled, with out openi ng the jaws. This can be done by slight ly relaxing pr essure on t he tool trigger (but not enou gh to open the j aws), and the n lifting the trigger to the highest p oint to cycle the tool. With practice, this technique can be accomplished with minimal effort.

8C: Cable Tie Installation Techniques

Always use the following cable tie installation techniques to promote continuous trouble-free usage of the PAT1M4.0/PAT1.5M4.0 System. These techniques will prevent incomplete cable tie installations and system interruption.

• Prevent severe bends or twists in the PHM Feeder Hose. This will prevent interference with the cable tie travel to the tool and, in turn, reduce incomplete cycles.

• Dres s the wires to result in a com pact bundle; .82" (21 mm ) in diameter or less for the PAT1M4.0 Tool, and

1.31" (33 mm) in diameter or less for the PAT1.5M4.0 Tool. This will prevent loose cable ties or cable ties that do not stay on the bundle.

• Hold the to ol perpendicu lar, in both direc tions, to the bundle or item to be cable ti ed. Left to right, and top t o bottom. This will prevent loose cable ties and cable ties that are not cut off flush to the head.

• Althou gh t he to ol does n ot r equire any specific positioning on the bundle within the jaws, always all o w the to ol to seek its own position as the cab le tie is bei ng tensioned. D O NOT pull on the tool or restr ict its m ovement toward the bundle, or loose cable ties or non-flush cable tie tail cutoffs will result.

• DO NOT place the bundle or item against the back of the jaw area. Mis-feeds may result.

PA27647A01_05 Page: 21 of 64 12-2018

Page 24

The tension at which cable ties are installed can be adjusted on the

OPERATION MANUAL

ENGLISH

PAT1M4.0, PAT1M4.0-BT PAT1.5M4.0, PAT1.5M4.0-BT, PDM4.0, PHM

• Each harness or item to be cable tied should be supported off the harness board at least 2" (51 mm). Panduit Harness Board Accessories provide the ideal harness height for automatic cable tie application.

• DO NO T ins tall cab le t ies too close to a previously installed cab le t ie or a har n ess s uppor t, or any other object on the bundle. Loose cable ties or long cutoffs may result. Always allow enough space between cable ties and other objects, so that the tool can move freely toward the bundle as the cable tie is pulled tight.

• Store t he cable t ies pro perl y, accordi ng to the s tor age spec ificat ions, and use th em befor e the expira tion d ate to prevent dryness and brittleness. Dry or brittle cable ties may break during installation.

8D: Tip Collector

The PAT1M4.0 and PAT1.5M4.0 Tools are provided with a tip collector to collect a maximum of 300 cable tie cutoff tips (see FIG 5A on Page 7 its capacity.

NOTE: Failure to empty the tip collector may cause the tool to malfunction. To empty the tip collector, push the tip collector forward on the tool and remove. Shake out the cutoff tips. Remount

the tip collector on the tool by pushing it on until the latch snaps into place.

).Error! Bookmark not defined. The tip collector must be em ptied before it reaches

8E: Cable Tie Tension

PAT1M4.0 and PAT1.5M4. 0 Tools. The c able tie tension sett ing can be vie wed thru a window on th e t op l e ft side of the tool (See bar (inside the window) in dicates the current t ension setting. Adjust th e tension setting by turning t he tension a djustm ent knob (to the rear of the te nsion settin g window). If cable ties are too loose on the bundle, turn the tension adj ustment knob clockwise to increase the tens ion. If cable ties are t oo tight on the bundle, turn the tension adjustment knob counterclockwise to decrease the tension. After desired setting is reac hed, check tension b y installing a few cable ties. I n very high humidity areas, the maximum tension setting should be reduced.

Fig. 18

NOTE: DO NOT force the tension adjustment knob with pliers or other tools. Greater or lesser tensions will not result, and tool may be damaged.

Fig. 18). The r i ght ed ge of the

PA27647A01_05 Page: 22 of 64 12-2018

Page 25

Power Up

Ready

Problems

Status

Fault

Help

Maintenance

Counters

Log

Pressure

Sensors

Settings

Alarm

Languages

Unload

Air Burst

Bypass

Chopper

Convey

Collector

POWER UP

PAT

Automatic Cable Tie System

OPERATION MANUAL

ENGLISH

9: OPERATING SYSTEM NAVIGATION

9A: Menu Navigation

The PDM4.0 Dispenser is menu driven from the color touchscreen display. System Navigation

PAT1M4.0, PAT1M4.0-BT PAT1.5M4.0, PAT1.5M4.0-BT, PDM4.0, PHM

The menu has dif fer ent levels that can be ad vanced or exite d, b y pressin g the des ignated icons. W hen an icon is selected the user will be provided with an audible beep and highlight to show that the icon has been selected.

The instructions be low are for the lead per son or setup person only. For quick startup instructions a nd to begin cable tie installation, refer to the Operation section on Page 20

1. The following power up display will appear for 5 seconds once the unit is turned on.

PA27647A01_05 Page: 23 of 64 12-2018

Page 26

MAINTENANCE > SET> CONVEY

PSI

BAR

CONVEY

3.24

TIE

PRESSURE RANGE

- 52

3.2

3.6

1.5M

- 42

2.6

- 2.9

BACK

OPERATION MANUAL

ENGLISH

PAT1M4.0, PAT1M4.0-BT PAT1.5M4.0, PAT1.5M4.0-BT, PDM4.0, PHM

The Ready menu will display the following icons: Maintenance, Tie Type, & Load. The ready menu is identified by the green tile at the top of the display. This menu also provides the user resettable counter that keeps track of the number of cable ties successfully applied.

By pressing the "Ti e T yp e " icon , the user will advance to the c onve y pressur e screen to help the user set the correct internal regulator pressure per the tie type (1M or 1.5M). How to adjust the regulator pressure is explained in System Power Up & Setup, on Page 16.

Press the "BACK" icon three times to return b ack to the Ready Menu. Note: the c onvey menu can also be accessed by going through the maintenance and setting menus as well.

By pressing the “Load” ico n, the unit will begin loading the cable ties . This proc edure is exp lained in Loading XMR Cable Ties, on Page 17. Once the ties are fully loaded, the dispenser will display the “Ready” state in the green bar.

The "Maintenance" icon will advance to the next menu level to activate the other dispenser functions. The functions are displayed as icons and have casc ading functions . Press the icon to go up ( forward) one

level, or press the "BACK" icon to go down (back) one level.

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Page 27

MAINTENANCE

123

COUNTERS LOG

PRESSURE SENSORS SETTINGS BACK

MAINTENANCE

> COUNTERS

DISPENSER TOOL

CYCLE COUNTS

1 234 567 890

01 234 567 890

SERIAL #

1234567

FW VERSION

X.11.J

12→

RESET COUNT

BACK

OPERATION MANUAL

ENGLISH

2. Press the "Maintenance" icon to bring up the Level 2 menu:

LEVEL 2 – Maintenance Menu

PAT1M4.0, PAT1M4.0-BT PAT1.5M4.0, PAT1.5M4.0-BT, PDM4.0, PHM

The "Maintenance" menu provides users with the ability to setup the system, review data and update counters. "Back" icon will return to the last menu level (Level 1: Ready Menu).

a) Press the "Counters" icon

to view the total c ount to date f or the PDM4.0 Dispenser and th e

PAT1M4.0 or P AT1.5M4.0 Tool. Pressing this icon will bring up the f ollowing display for Tool and Dispenser cycle counts, serial numbers and firmware version.

i. Selecting the "Reset Count” icon will zero the “resettable counter” on the Level 1

Ready menu. Pressing the "Back" icon after resetting the counter w ill return to the previous menu level.

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Page 28

MAINTENANCE

> LOG

ID CYCLES SERIAL DESCRIPTION

1 600 000 000 1234567 ERROR 1 > EMPTY TIE

2 500 000 000 1234567 ERROR 3 > LOW PRESSURE

3 400 000 000 1234567 ERROR 3 > LOW PRESSURE

4 300 000 000 1234567 ERROR 5> DISPENSER JAM

5 200 000 000 1234567 ERROR 5> DISPENSER JAM

PREVIOUS NEXT BACK

MAINTENANCE

> LINE PRESSURE

PSI BAR

BEFORE CYCLE

DURING CYCLE

BACK

OPERATION MANUAL

ENGLISH

PAT1M4.0, PAT1M4.0-BT PAT1.5M4.0, PAT1.5M4.0-BT, PDM4.0, PHM

b) Pr ess the “Log" icon to view total tie count, s erial number and a descr iption of error s. The

Dispenser stores up to 125 errors. Navigation thru the error log is made simple with the option to move by us ing previous or next to jump b y 5 errors. If an expanded per formance record is required for planned maintenance a nd system perf ormance, actuation of the dispenser’s Data Int erface option is required. Contact your local Panduit Sales Representative for details on actuation.

Pressing the "Back" icon after reviewing the errors will return to the previous menu level.

c) Press the "Pressure" icon to view the line pressure before and during a cy cle. Pressing this icon

will bring up the following display:

The pressure measur ement is in both BAR and PSI. Refer to Air Supply section on Page 12 for the recommended operating pressure for optimum performance. Pressing the "Back" icon after reviewing

PA27647A01_05 Page: 26 of 64 12-2018

the pressures will return to the previous menu level.

d) Pr ess the “Sensor” icon to find out the state of each sensor in the s ystem . Pres sing this

icon will bring up the following display:

Page 29

MAINTENANCE > SENSORS

STAT E PULSE LOCATION

1) TRIGGER

2) EXIT

3) TOOL

4) DETENT

5) JAW

6) DISPENSER

7) ALIGN

8) COVER

RESET BACK

















MAINTENANCE > SETTINGS

COLLECTOR AUTO OFF

AIR BURST BYPA SS CHOPPER CONVEY

ALARM

LANGUAGES

UNLOAD BACK

OPERATION MANUAL

ENGLISH

PAT1M4.0, PAT1M4.0-BT PAT1.5M4.0, PAT1.5M4.0-BT, PDM4.0, PHM

The Pulse represents th e sensor events that have be en triggered successf ully during the last cycle. The Level represen ts the st atus of th e sensors at an y given tim e. Reset c lears all triggered events of the last cycle. Pressing th e "Back" icon after reviewing this displa y will return to the previous menu level.

e) Pr ess ing the “Settings” icon will provide access to the following functions displayed:

i. The AUTO OFF / AUTO ON feature enables the PAT 4.0 to start new cycles by

continuing to hold down th e trigger at the end of a c ycle. There are three ( 3) AUTO modes:

ii. Pressing the “Air Burst” icon provides a burst of air to dislodge and advance the cable

PA27647A01_05 Page: 27 of 64 12-2018

tie to the jaw area of the tool. T he " Air Burst " button can be pressed again if the cable tie does not advance to t he jaw area. NOT E: Care should be t aken to not ac tivate the air burst when the hose and or tool is not attached to avoid injury. Pressing the "Back" will return to the previous menu level.

iii. Pressing the “ByPass” icon allows the user to use the trigger to clear the tie in tool error

without using the service panel. When the “ByPass” is enabled a green check will appear next to the icon. When the “ByPass” is disabled a red check will appear next to the icon. Pressing the "Back" will return to the previous menu level.

1. AUTO OFF

2. AUTO1 (Fastest)

3. AUTO2 (Fast) When you power off the PAT4.0, the AUTO mode will revert back to “AUTO OFF”; and you will need to turn the AUTO mode back on after a power cycle.

Page 30

MAINTENANCE > SET> CONVEY

PSI

BAR

CONVEY

3.24

TIE

PRESSURE RANGE

- 52

3.2

- 3.6

1.5M

- 42

2.6

- 2.9

BACK

OPERATION MANUAL

ENGLISH

iv. Press the “Cutter” icon to change the current status of the Cutter.

PAT1M4.0, PAT1M4.0-BT PAT1.5M4.0, PAT1.5M4.0-BT, PDM4.0, PHM

W hen the “Cutter”

is enabled it will cut the c arrier strip every 7 cable ties and the icon displays a green check mark. When the “Cutter” is disabled it will not cut the carrier strip, and one continuous carrier strip will exit the dispenser. The icon displays a red check mark when disabled. Pressing the "Back" will return to the previous menu level.

v. Press the “Convey” icon to set the internal regulatory pressure for cable tie choice. This

procedure is covered in System Power Up and Setup, on Page 16. . Pressing the "Back" will return to the previous menu level.

9B: Error Messages

The operator is constant ly informed of the PAT1M4.0/PAT1.5M4.0 System's status b y the PDM4.0 Dispenser's display. If the system fails due to operator error or dis penser malfunction, the operator is alerted that an error has occurred by two (2) types of signals: an alarm signal (audible) and the dispenser display (visual). The alarm signal volume can be adjusted b y turning the facepl ate of the buzzer. T he alarm pattern can be adjuste d at the displa y within the settings menu. The buzzer is located on the back of the PDM4.0 Dispenser next to the power switch.

PA27647A01_05 Page: 28 of 64 12-2018

vi. Press the “Alarm” icon to set the cadence for audibl e alarming. There are 3 diff erent

cadences to choose. The default setting is Single. Each setting has a continuous previewed prior to s el ecti on . N a vigat ing to the next option using pre vi ous a nd n ex t . T he Buzzer can also be de-activated within this menu. Once the option is selected, press the back icon to accept. Pressing the "Back" will return to the previous menu level.

vii. Press the "Language" button to select the language at the next menu. Pres sing this

button will bring up the fo ll ow i n g di sp l ay: The menu can be displayed in the following

languages: English (US), Deutsch (German), Française (French), Italiana (Italian), Español (Spanish), Czech (Èeský ), Chinese (Mandarin) and Japanese. T he cu rrent

language chosen is s h o wn in t he middle of the display. Pres s ing the "Back" will return to the previous menu level.

viii. The "Unload" icon reverses the rotary receiver in or der to unload or clear jam s. The

gearing of the dispenser will allow turning the rotary receiver by hand. It is recommended to only use the "Loa d" and "Unload " functions to r otate the rotar y receiver. The r otary receiver must not be pried. Pressing the "Back" will return to the previous menu level.

ix. The “Collector” icon toggles the autom atic tip collector counter of f. The user will not

need to acknowledge the tip collector full after 300 successful cycles. This option is best used in automated applications.

Page 31

ERROR 1

> OUT OF TIES

EMPTY, LOAD/CHECK DISPENSER

AIR BURST LOAD

MAINTENANCE

SILENCE HELP BACK

ERROR

> HELP

CHECK FOR EMPTY REEL

MAINTENANCE

PREVIOUS NEXT BACK

OPERATION MANUAL

ENGLISH

PAT1M4.0, PAT1M4.0-BT PAT1.5M4.0, PAT1.5M4.0-BT, PDM4.0, PHM

For each error mess age that appears , there will be at least f our (4) icons to choo se fr om (on the error m essage display):

"Help" icon Press to receive general instructions to remedy the current problem; "Back" icon Press to return to the last menu level; “Silence” icon Press to turn the alarm signal "off"; "Maintenance" icon The "Maintenance" icon will advance to the next menu level to activate the other

dispenser functions. T he functions are disp layed as ic ons and have cascad ing functions. The "Mainte nance" menu pro vides users wit h the ability to se tup the

The following error messages may be displayed at some time during operation of the PAT1M4.0/PAT1.5M4.0 Systems. By following the instructions on the disp lay, the system will pro vide "Help" information to remedy the problem so that operation can resume. These messages and instructions will actually teach and assist the operator when a problem occurs . The nature of the problem, solution to the prob lem, and prevention of the prob lem are listed to reduce and possibly eliminate the error from occurring again. Specific instructions for the error messages and remedies to the problems are included below.

ERROR 1 - Out of ties or tie in dispenser

system, review data and update counters.

PA27647A01_05 Page: 29 of 64 12-2018

Error Screen

Help Screen Step 1

Page 32

ERROR

> HELP

GUIDE TIES IN, PRESS LOAD

AIR BURST LOAD

MAINTENANCE

PREVIOUS BACK

ERROR 2

> DOOR OPEN

NO TIE LOADED

AIR BURST LOA D

MAINTENANCE

SILENCE HELP BACK

OPERATION MANUAL

ENGLISH

PAT1M4.0, PAT1M4.0-BT PAT1.5M4.0, PAT1.5M4.0-BT, PDM4.0, PHM

Help Screen Step 2

POSSIBLE CAUS E: This usually occ urs if the dispenser has run out of cable ties, or if a cable tie is prevented

from leaving the dispenser. CORRECTIVE ACTION: Press the “Sil ence” i con to turn th e alarm s ignal "of f ". If the reel is em pt y, refer to the

Reloading Procedure s ection on Page 19. If help is required, press the "Help" icon and perform the standard reloading procedure (Refer to the Reloading Procedur e s ec tion on Page 19).

Pressing the "Back" will return to the previous menu level. If “Out of ties or tie in dispenser” message appears, and it is apparent that the reel is not empty, then the tool

was cycled without enough cable ties loaded, or a cable tie was prevented from leaving the dispenser. A cable tie will remain in the dispens er due to l ittle or no air pres sure, or an obstruc tion . In all cas es, disc onnec t the air hose and feeder hose from the dispenser. If a cable tie is in the connector block , and it can be removed; do so. If a cable tie is not seen, conta ct your mainten ance d epart m ent to prevent f urther com plications. Af ter th e cabl e tie is removed, reconnect the air hose and th e feeder hose to th e dispenser. Press t he "Back" icon to bring up the "Ready" display. Press th e "Load" icon to lo ad next cable tie into position in the dispens er. Continue system operation.

PREVENTION: To prevent this problem from recurring, verify that the line air p ressure is between 65 and 85 PSIG (4,5 and 5,8 bar), with a maximum 10 PSI (0,7 bar) drop.

ERROR 2 - Door is open, no tie loaded

POSSIBLE C AUSE: T his m essage will b e displ ayed if the cover was op en and t he "Loa d" icon was pr esse d or

the tool was cycled.

PA27647A01_05 Page: 30 of 64 12-2018

Error Screen

Page 33

ERROR 3

> LOW PRESSURE

INCREASE AIR PRESSURE

AIR BURST LOAD

MAINTENANCE

SILENCE HELP BACK

MAINTENANCE

> LINE PRESSURE

PSI BAR

BEFORE CYCLE

DURING CYCLE

BACK

OPERATION MANUAL

ENGLISH

PAT1M4.0, PAT1M4.0-BT PAT1.5M4.0, PAT1.5M4.0-BT, PDM4.0, PHM

CORRECTIVE ACTION: Press the “Silence” icon to turn the alarm signal "off". Close t he cover. The rotary

receiver will not advance unless the cover is closed. Press the "Load" icon to load next cable tie into position in the dispenser.

PREVENTION: Keep the cover closed.

ERROR 3 - Check for low air pressure

Pressing the "Back" will return to the previous menu level.

POSSIBLE CAUSE: This message will be displayed if the incoming air pressure is too low, or not connected. CORRECTIVE ACTION: Press the “Silence” icon to turn the alarm signal "off".

Increase the air pr essure to 65 PSIG (4,5 bar). As you adjust the line pressure the value will be indicated i n this table as the before cycle pressure. The pressure during cycle is a snap shot of the line pressure when the secondary airburst is active when the tool is applying a tie. Pressing the "Back" will return to the previous menu level.

PREVENTION: To prevent this prob lem from recurring, verify that the airli ne is c o nnec te d, an d the air pressure is between 65 and 85 PSIG (4,5 and 5,8 bar), with a maximum 10 PSI (0,7 bar) drop.

Error Screen

PA27647A01_05 Page: 31 of 64 12-2018

Page 34

ERROR 4

> HIGH PRESSURE

DECREASE AIR PRESSURE

AIR BURST LOAD

MAINTENANCE

SILENCE

HELP BACK

MAINTENANCE

> PRESSURE

PSI BAR

BEFORE CYCLE

DURING CYCLE

BACK

ERROR

5 > DISPENSER JAM

CHECK TIE LOADING

AIR BURST LOAD

MAINTENANCE

SILENCE HELP BACK

OPERATION MANUAL

ENGLISH

ERROR 4 - Check for high air pressure

PAT1M4.0, PAT1M4.0-BT PAT1.5M4.0, PAT1.5M4.0-BT, PDM4.0, PHM

Error Screen

POSSIBLE CAUSE: This message will be displayed if the incoming air pressure is too high. CORRECTIVE ACTION: Press the “Silence” icon to turn the alarm signal "off".

Decrease the air pressure to below 85 PSIG (5,8 bar). Pr ess ing the "Back" will return to the previous menu level. PREVENTION: To prevent this problem from recurring, verify that the air pressure is between 65 and 85 PSIG (4,5

and 5,8 bar).

ERROR 5 - Dispenser jam - check tie loading

PA27647A01_05 Page: 32 of 64 12-2018

Error Screen

Page 35

MAINTENANCE > SETTINGS

COLLECTOR

AIR BURST BYPASS CUTTER CONVEY

ALARM LANGUAGE UNLOAD BACK

OPERATION MANUAL

ENGLISH

PAT1M4.0, PAT1M4.0-BT PAT1.5M4.0, PAT1.5M4.0-BT, PDM4.0, PHM

POSSIBLE CAUSE: This occurs if the dispenser rotary receiver is prevented from advancing (rotating) to the next

position. This m a y be c aused by a jam due to bowed or misaligned cable ties feeding into the rotary recei ver , or a jam due to a backed-up cable tie carrier strip in the carrier strip exit chute.

CORRECTIVE ACTION: Press the “Silence” icon to turn the alarm signal "off". Check the rotary receiver alignment by pressin g Main tenanc e > Sens ors to verif y that both the “Dispe nser” and “A lign” s tates are “gr een ”. If the states are “red”, check the following areas for issues that may have caused the Dispenser Jam

NOTE: Protective eyewear must be used at all times.

1. Check and clear th e scrap chute of all carrier s trip debr is. Using a l ight, look do wn the chute and verif y

that the chopper blade is u p. If the b lad e is do wn, pr e s s Maint ena nc e> Set ti ngs and pr es s Chop per ico n twice.

2. Disconnect the hose from the front of the dispenser and check the dispenser launch tube for loose cable

ties. Open the cover to the dispe nser, us e a flash light above t he rotar y recei ver to illum inate th e launch tube. Verify that there are n o cable t ies stuc k in the tube. If there ar e cable t ies stuck in the launc h tube, send the dispenser to maintenance for repair.

3. Check the loading area of the rotar y receiver for an y obstructions or pinc hed cable ties . Clear the par ts

that are interfering.

4. If there are no obstructions in these areas, go to Settings > Maintenance and press the “Unload” icon four

times. Gently pu ll on t he r em aining car rier stri p to r em ove th e reel goi ng in to the dispe nser . Cont inue t o press the “Unload” button until all cable ties have fallen out the bottom of the dispenser. If the jam persists when trying to remove the cable ties, remove the rear motor cover and use the wrench flats on the extended shaft to help remove the ties.

Cut the excess c arrier s trip and an y distort ed or dam aged ca ble t ies fr om the cable t ie str ip. Perf orm the nor m al loading procedure.

Press the "Unload" icon t o reverse cable ties out until the jam and all rem aining loose cable ti es and the carrier strip are cleared from the rotary receiver. Cut the excess carrier strip and any distorted or damaged cable ties from the cable tie strip. Perform the normal loading procedure.

PREVENTION: To prevent this pr oblem f rom recur ring, load the d ispenser with care to pr event m isaligned cable ties in the rotary receiver, and empty the carrier strip scrap bin every 1/2 reel of cable ties.

PA27647A01_05 Page: 33 of 64 12-2018

Page 36

ERROR 6

> TIE IN TOOL

REMOVE TIE FROM TOOL JAW

AIR BURST LOAD

MAINTENANCE

SILENCE HELP BACK

ERROR 7

> TIE IN HOSE

CLEAR TIE IN HOSE

AIR BURST LOAD

MAINTENANCE

SILENCE HELP BACK

ERROR 6 - Tie in tool

OPERATION MANUAL

ENGLISH

PAT1M4.0, PAT1M4.0-BT PAT1.5M4.0, PAT1.5M4.0-BT, PDM4.0, PHM

Error Screen

POSSIBLE CAUSE: This occurs if the cable tie reaches the tool but is prevented from completing the cycle. This

may be due to a larg e air pr essure dr op, too larg e of a bun dle, im proper feed er hos e connectio ns, an obst ruction blocking the cable tie path, push ing the front j aw in at the s tart of the c ycle, a severe be nd or twist in the feeder hose, or the tool jaws are opened during the cycle.

CORRECTIVE ACTION: Remove the cable tie and any obs truction from the jaw area. Pressing the "Back" will return to the previous menu level. Resume operation.

PREVENTION: To prevent this problem from recurring, verify that the feeder hose connections are secure and that there are no severe bends or twists in the feeder hose. Verify that the maximum bundle diameter does not exceed .82" (21 mm) for the PAT1M4.0 Tool, and 1.31" (33 mm) for the PAT1.5M4.0 Tool. Also, verify that the air pressure is between 65 and 85 PSIG (4,5 and 5,8 bar), with a maximum 10 PSI (0,7 bar) drop.

ERROR 7 - Tie in hose

PA27647A01_05 Page: 34 of 64 12-2018

Error Screen

Page 37

ERROR

> HELP

CHECK HOSE FOR BENDS

MAINTENANCE

PREVIOUS NEXT BACK

ERROR

> HELP

STRAIGHTEN, PRESS AIR BURST

AIR BURST LOAD

MAINTENANCE

PREVIOUS NEXT BACK

OPERATION MANUAL

ENGLISH

PAT1M4.0, PAT1M4.0-BT PAT1.5M4.0, PAT1.5M4.0-BT, PDM4.0, PHM

POSSIBLE CAUS E: This occurs if a cable tie is caught or r emains in the feeder hos e upon actu ation. This may

be caused by a severe bend or twist in the feeder hose, low air pressure, or an interrupted cycle. When this occurs, the tool cannot be cycled until the cable tie is cleared from the hose.

CORRECTIVE ACTION: At the error screen pres s th e “Silen ce” ico n to tur n th e alarm signa l "of f". If the “Help” icon is pressed steps 1 thr u 3 will illustrate the fol lowi ng to c lear th e cab le tie from the feeder hose, straighten t he hose to eliminate any bends or twists and point the tool away from yourself and others. Press the "Air burst" icon to provide a burst of air to dislodge and advance the cable tie to the jaw area of the tool. The "Air Burst" icon can be pressed again if the cable tie does not advance to the jaw area. When the cable tie is advanced to the tool jaw area, the "Tie in tool" m es sage will ap pear a nd the bu zzer wi ll sound. Press the “Silence” ico n to turn t he alarm signal "off". Remove the cable tie from the jaw area and then press the "Back" icon. Press the "Load" icon to load one cable tie into the dispenser and continue operation. If the cable tie does not advance to the tool jaw area after depressing the " Air Burst" icon s everal tim es, repl ace the f eeder hose w ith a nother an d n otif y your m ainten anc e department. Pressing the "Back" will return to the previous menu level.

PREVENTION: To prevent this problem fr om recurring, a lways prevent a ny severe ben ds or twists in the feeder hose, and verify that the ai r pressure is bet ween 65 and 85 PSIG (4,5 and 5,8 bar), with a maximum 10 PSI (0,7 bar) drop.

Help Screen Step 1

Help Screen Step 2

PA27647A01_05 Page: 35 of 64 12-2018

Page 38

ERROR 8

> BLOCKED HOSE

FAILED BACK PRESS. TEST

AIR BURST LOAD

MAINTENANCE

SILENCE HELP BACK

ERROR

> HELP

CHECK HOSE FOR BENDS

MAINTENANCE

PREVIOUS NEXT BACK

ERROR

> HELP

STRAIGHTEN, PRESS AIR BURST

AIR BURST LOAD

MAINTENANCE

PREVIOUS NEXT BACK

OPERATION MANUAL

ENGLISH

ERROR 8 - Blocked hose - failed back pressure test

PAT1M4.0, PAT1M4.0-BT PAT1.5M4.0, PAT1.5M4.0-BT, PDM4.0, PHM

Error Screen

Help Screen Step 1

POSSIBLE CAUSE: The tool was actuated while there was still a cable tie or ties in the PHM Feeder Hose. CORRECTIVE ACTION: Press the “Silence” icon t o turn the alarm signal "off ". To clear the c able t ies fr om the

feeder hose, straighten the hose to eliminate any bends or twists and point the tool away from yourself and others. Press the "Air burst" icon to provide a burst of air to dislodge and advance the cable tie to the jaw area of the tool. The "Air Burst" icon can b e pres sed agai n if the cab le t ie does not adv ance to t he ja w are a. When the cable tie is advanced to the tool jaw area, the "Tie in tool" message will appear and the buzzer will sound. Press the “Silence” icon to turn t he alarm signal "off". Press the "Load" icon to load c able ties into the dispenser and

continue operation. If the cable tie does not advance to the t ool jaw area af ter depressing the "Air Burst" icon several times, replace the feeder hose with another and notify your maintenance department.

PA27647A01_05 Page: 36 of 64 12-2018

Help Screen Step 2

Page 39

ERROR 9

> EXIT SENSOR

SENSOR DIRTY OR BLOCKED

AIR BURST LOAD

MAINTENANCE

SILENCE HELP BACK

ERROR

> HELP

DETACH HOSE, REMOVE OBSTRUCTION

MAINTENANCE

PREVIOUS NEXT BACK

ERROR

> HELP

-ATTACH HOSE TO DISPENSER

MAINTENANCE

PREVIOUS NEXT BACK

OPERATION MANUAL

ENGLISH

PAT1M4.0, PAT1M4.0-BT PAT1.5M4.0, PAT1.5M4.0-BT, PDM4.0, PHM

PREVENTION: If the “Tie in hose” err or appear s, AL W AYS mak e sure the c able tie is f ound (when press ing air

burst) before resum ing oper ation. S ta y within rec omm ended l ine pres sures and r em ove an y sharp ben ds in the feeder hose. DO NOT drop additional ties in hose to verify that the hose is clear. The additional tie will only make the problem worse.

ERROR 9 - Blocked or dirty exit sensor

Error Screen

POSSIBLE CAUSE: This will oc cur if the ex it (optic al ) sens or in the PDM4.0 Dispenser becom es obstruc ted due

to a cable tie or excess debris (dirt, grime, etc.) on the lens. The cable tie will remain in the dispenser or the end of the PHM Feeder Hos e that is attache d to the dispenser . W hen this occ urs, the tool cann ot be ac tuated unt il the cable tie is cleared from the system or hose.

Help Screen Step 1

PA27647A01_05 Page: 37 of 64 12-2018

Help Screen Step 2

Page 40

ERROR

> HELP

PRESS AIR BURST, REMOVE TIE

AIR BURST LOAD

MAINTENANCE

PREVIOUS BACK

OPERATION MANUAL

ENGLISH

PAT1M4.0, PAT1M4.0-BT PAT1.5M4.0, PAT1.5M4.0-BT, PDM4.0, PHM

Help Screen Step 3

CORRECTIVE ACTION: Press the “Silenc e” icon t o turn the alarm signal "off ". Discon nect feed er hose f rom

dispenser. Look for cable tie in dispenser connector b lock and remove cabl e tie, if present. Reconnec t feeder hose, and resume operation. If the cable tie is not found, reconnect the feeder hose. Straighten the feeder hose to eliminate any bends or t wists and poi nt the too l awa y from yourself and o thers . Pres s the " Air burst" icon to provide a burst of air to d isl odge and ad vanc e t he c ab le t ie to t he jaw area of the tool. The "Air Burst" icon can be pressed again if the cable t ie does not ad vance to t he jaw area. W hen the cable tie is advanc ed to the t ool jaw area, the "Tie in too l" m essage will appe ar and t he buzzer will sound. Press the “ Silence” icon to turn t he alarm signal "off ". Remove the cable tie from the jaw are a. Press the "Load" icon to load cable ties into the dispenser and continue operation. If the cable tie does not advance to the tool jaw area after depressing the "Air Burst" icon several times, replace the feeder hose with another and notify your maintenance department. Pressing the "Back" will return to the previous menu level.

PREVENTION: If this same error is repeated, the dispenser exit sensor lens may be cleaned with a cotton swab dampened with isoprop yl alc ohol. Disconnect the f eeder hose f rom the dis penser and ins ert the dam pened e nd of the cotton swab into the dispenser transfer tube about 1.5" (38 mm). Gently move the cotton swab in and out, against the top and bottom walls of the transfer tube, to clean the sensor.

PA27647A01_05 Page: 38 of 64 12-2018

Page 41

ERROR 10

> TOOL SENSOR

SENSOR DIRTY OR BLOCKED

AIR BURST LOAD

MAINTENANCE

SILENCE HELP BACK

ERROR > HELP

DETACH TOOL, REMOVE DEBRIS

MAINTENANCE PREVIOUS NEXT BACK

ERROR > HELP

RE-ATTACH TOOL TO HOSE

MAINTENANCE PREVIOUS NEXT BACK

OPERATION MANUAL

ENGLISH

ERROR 10 - Blocked or dirty tool sensor

PAT1M4.0, PAT1M4.0-BT PAT1.5M4.0, PAT1.5M4.0-BT, PDM4.0, PHM

Error Screen

Help Screen Step 1

PA27647A01_05 Page: 39 of 64 12-2018

Help Screen Step 2

Page 42

ERROR

> HELP

PRESS AIR BURST, REMOVE TIE

AIR BURST LOAD

MAINTENANCE

PREVIOUS BACK

ERROR 11

> TIE STUCK

EXIT SENSOR OBSTRUCTED

AIR BURST LOAD

MAINTENANCE

SILENCE HELP BACK

OPERATION MANUAL

ENGLISH

PAT1M4.0, PAT1M4.0-BT PAT1.5M4.0, PAT1.5M4.0-BT, PDM4.0, PHM

Help Screen Step 3

POSSIBLE CAUSE: This will occur if the tool (optica l) s ensor in th e tool b ecom es obstr ucted du e to a cabl e tie

or excess debris (dirt, grime, etc.) on the lens. The cable tie will remain in the tool or the end of the PHM Feeder Hose that is attached to the tool . When this occurs, the tool cannot be actu ated until the cable tie or ties are cleared from the tool or feeder hose.

CORRECTIVE ACTION: Press the “Silence” icon to tur n the al arm s ignal "off ". Disconnec t feeder hos e fr om tool. Look for cable tie in tool j a ws or tool e nd of hose and r emove cable tie, if present. Reconnect f eeder ho s e, and resume operation. If cable tie is not f ound, recon nect feeder hose. Straig hten the feed er hose to elim inate any bends or twists and po int the tool away from yourself and oth ers. Press the "Air burst" icon to provide a burst of air to dislodge and advance the cable tie to the jaw area of the tool. The "Air Burst" icon can be pressed again if the cable tie d oes n ot a dv anc e to the j a w ar ea. When the cable tie is a dv anc ed to the t o ol ja w ar ea, t h e "Tie in tool" m essage will appear and the alarm signal will sound. Pres s the “Silence” icon to turn the alarm signal "off". Rem ove the c able t ie fr om the jaw ar ea a nd then press the "Back" icon. Press the "Load" icon to load cable tie into the d ispenser and conti nue operation. If the c able tie does not ad vance to the tool ja w area after depressing the "Air Burst" icon several times, replace the feeder hose with another and notify your maintenance departm ent.

PREVENTION: If this same error is repeated, the tool sensor lens may require cleaning. Contact your maintenance department to have the tool sensor lens cleaned.

ERROR 11 - Tie stuck, exit sensor obstructed

PA27647A01_05 Page: 40 of 64 12-2018

Error Screen

Page 43

ERROR

> HELP

DETACH HOSE, REMOVE OBSTRUCTION

MAINTENANCE

PREVIOUS NEXT BACK

ERROR

> HELP

RE-ATTACH HOSE TO DISPENSER

AIR BURST LOAD

MAINTENANCE

PREVIOUS NEXT BACK

ERROR

> HELP

PRESS AIR BURST, REMOVE TIE

AIR BURST LOAD

MAINTENANCE

PREVIOUS BACK

OPERATION MANUAL

ENGLISH

PAT1M4.0, PAT1M4.0-BT PAT1.5M4.0, PAT1.5M4.0-BT, PDM4.0, PHM

Help Screen Step 1

Help Screen Step 2

POSSIBLE CAUSE: This will happen when the exit of the dispenser is blocked so that the cable tie cannot exit the

dispenser. It may be blocked by a cable tie that was not removed from an earlier error, or from excess debris (dirt, grime, etc.) on the d ispenser exit sens or lens. The cabl e tie has not exit ed the dispenser an d must be re moved before actuating the tool.

CORRECTIVE ACTION: Press the “Silence” icon to tur n the alarm signal "off". Disconn ect feeder hose from dispenser. Look f or cable tie in dispenser connect or block and remove cable tie , if present. Reconnect feeder hose, and resume operation. If cable tie is not found, reconnect feeder hose. Straighten the feeder hose to eliminate any bends or twists and point t he tool away from yourself and others. Press the "Air burst" ic on to provide a burst of air to dislodge and advance the cable tie to the jaw area of the tool. The "Air Burst" icon can be

pressed again if the cable tie does not advanc e to the jaw ar ea. When the cable tie is ad vanced to th e tool jaw PA27647A01_05 Page: 41 of 64 12-2018

Help Screen Step 3

Page 44

ERROR 12

> TIE STUCK

TOOL SENSOR OBSTRUCTED

AIR BURST LOAD

MAINTENANCE SILENCE HELP BACK

ERROR > HELP

DETACH TOOL, REMOVE DEBRIS

MAINTENANCE PREVIOUS NEXT BACK

ERROR > HELP

RE-ATTACH TOOL TO HOSE

MAINTENANCE PREVIOUS NEXT BACK

OPERATION MANUAL

ENGLISH

PAT1M4.0, PAT1M4.0-BT PAT1.5M4.0, PAT1.5M4.0-BT, PDM4.0, PHM

area, the "Tie in tool" m es sage will ap pear a nd the bu zzer wi ll sound. Press the “Silenc e” icon to turn the alarm signal "off". Rem ove the cable tie from the j aw area and then pres s the "Back" icon. Press the "Load" icon to load one cable tie into the dispenser and continue operation. If the cable tie does not advance to the tool jaw area after depressing the "Air Burst" icon several times, replace the feeder hose with another and notify your maintenance departm ent.

PREVENTION: If this same error is repeate d, the dis penser exit s ensor lens may be clea ned with a c otton s wab dampened with isopropyl alcohol. Disconnect the feeder hose from the dispenser and insert the dampened end of the cotton swab into the end of the strap tube about 1.5" (38 mm). Gently move the cotton swab in and out, against the top and bottom walls of the transfer tube, to clean the sensor.

ERROR 12 - Tie stuck in tool sensor

Error Screen

Help Screen Step 1

PA27647A01_05 Page: 42 of 64 12-2018

Page 45

ERROR

> HELP

PRESS AIR BURST, REMOVE TIE

AIR BURST LOAD

MAINTENANCE

PREVIOUS BACK

ERROR

13 > DETENT SENSOR

SENSOR DIRTY OR BLOCKED

AIR BURST LOAD

MAINTENANCE SILENCE HELP BACK

OPERATION MANUAL

ENGLISH

PAT1M4.0, PAT1M4.0-BT PAT1.5M4.0, PAT1.5M4.0-BT, PDM4.0, PHM

Help Screen Step 2

Help Screen Step 3

POSSIBLE CAUS E: This mess age appears when the c able tie advances to the tool sensor area of the tool and

remains there. When this occurs, the tool will not actuate again until the cable tie is cleared from the tool. CORRECTIVE ACTION: Press the “Silence” icon to turn the a larm signal "off". Disconnec t feeder hose from

tool. Look for c able tie in tool and remove cable tie, if pres ent. Reconnect feeder hose, and res ume operation. If cable tie is not found, reconnect feeder hose. Straighten the feeder hose to eliminate any bends or twists and point the tool away from yourself and others. Press the "Air burst" icon to provide a burst of air to dislodge and advance the cable tie to the jaw area of the tool. The “Air Burst” icon can be pressed again if the cable tie does not advance to the jaw area. When the cable tie is advanced to the tool jaw area, the "Tie in tool" message will appear and the buzzer will sound. Press the “Silence” icon to turn the alarm signal "off". Remove the cable tie from the jaw area and then press the "Back" icon. If the cable tie d oes not ad vance to the to ol j aw ar ea af ter depres sing t he " Air B urst" icon several times , replac e the feeder hose with another and notify your maintenance department.

PREVENTION: Always rem ove the cable tie fr om the jaw area of the tool if the cycle is not com pleted (ca ble tie did not wrap and tension around the bundle). Always have the air supply at the recommended pressure setting and avoid severe bends in the feeder hose.

ERROR 13 - Detent sensor blocked or dirty

POSSIBLE CAUSE: Most likely, the tip collector is too full. The detent sensor lens may be blocked by the detent

cam, a foreign object, or the lens is dirty. CORRECTIVE ACTION: Press the “Silence” icon to turn the alarm signal "off".

PA27647A01_05 Page: 43 of 64 12-2018

Error Screen

Page 46

ERROR > HELP

REMOVE AND EMPTY TIP COLLECTOR

MAINTENANCE PREVIOUS NEXT BACK

ERROR > HELP

RE-ATTACH TIP COLLECTOR

AIR BURST LOAD

MAINTENANCE PREVIOUS BACK

ERROR

14 > INTERNAL REG.

INCORRECTLY SET, LOW

AIR BURST LOAD

MAINTENANCE SILENCE HELP BACK

OPERATION MANUAL

ENGLISH

PAT1M4.0, PAT1M4.0-BT PAT1.5M4.0, PAT1.5M4.0-BT, PDM4.0, PHM

Help Screen Step 1

Help Screen Step 2

Remove the cable tie from the jaw area of the tool and empty the tip collector. Press the "Back" icon and resume operation. If the error message appears again, notify your maintenance department.

PREVENTION: Always em pt y the tip c ollector bef ore it is full ( no m ore th an 30 0 c ycles). T his will prevent debr is from re-entering the tool because the tip collector is too full. Keeping the tip collector clear will allow the cable ties an area to exit the tool. The tool should also be cleaned periodically by your maintenance department.

ERROR 14 - Internal regulator incorrectly set, low

PA27647A01_05 Page: 44 of 64 12-2018

Error Screen

Page 47

MAINTENANCE > SET> CONVEY

PSI

BAR

CONVEY

3.24

TIE

PRESSURE RANGE

- 52

3.2

- 3.6

1.5M

- 42

2.6

- 2.9

BACK

ERROR

15 > INTERNAL REG.

INCORRECTLY SET, HIGH

AIR BURST LOAD

MAINTENANCE SILENCE HELP BACK

MAINTENANCE > SET> CONVEY

PSI

BAR

CONVEY

3.24

TIE

PRESSURE RANGE

- 52

3.2

- 3.6

1.5M

- 42

2.6

- 2.9

BACK

OPERATION MANUAL

ENGLISH

PAT1M4.0, PAT1M4.0-BT PAT1.5M4.0, PAT1.5M4.0-BT, PDM4.0, PHM

POSSIBLE CAUSE: This error message appears if the PDM4.0 Dispenser internal regulator was adjusted incorrectly, or the dispenser piston is not fully shifting. CORRECTIVE ACTION: Press the “Silence” icon to turn the alarm signal "off", and r esume operat ion. If the

message remains, the system will not operate. Write down the message and notify the maintenance department. PREVENTION: Never adjust the PDM4.0 D ispenser internal regulator. Follo w the maintenance schedule for

greasing the piston.

ERROR 15 - Internal regulator incorrectly set, high

PA27647A01_05 Page: 45 of 64 12-2018

Error Screen

Page 48

ERROR 16

> TIE IN GRIPPER

LOWER TENSION. PULL TRIGGER

AIR BURST LOAD

MAINTENANCE

SILENCE HELP BACK

ERROR

> HELP

LOWER

TENSION SETTING

AIR BURST LOAD

MAINTENANCE

PREVIOUS NEXT

BACK

ERROR

> HELP

PULL TRIGGER

TO CUT TA IL

AIR BURST LOAD

MAINTENANCE

PREVIOUS NEXT BACK

OPERATION MANUAL

ENGLISH

PAT1M4.0, PAT1M4.0-BT PAT1.5M4.0, PAT1.5M4.0-BT, PDM4.0, PHM

POSSIBLE CAUSE: This error message appears if the PDM4.0 Dispenser internal regulator was adjusted incorrectly.

CORRECTIVE ACTION: Press the “Silence” icon to turn the alarm signal "off". See Section on Convey Pressure under Maintenance menu.

PREVENTION: Never adjust the PDM4.0 Dispenser internal regulator.

ERROR 16 – Tie stuck in gripper

Error Screen

Help Screen Step 1

PA27647A01_05 Page: 46 of 64 12-2018

Help Screen Step 2

Page 49

ERROR

> HELP

RE-ADJUST TENSION SETTING

AIR BURST LOAD

MAINTENANCE

PREVIOUS BACK

ERROR 17

> FULL TIP COLLECTOR

EMP TY.

PRESS BACK TO CONTINUE

AIR BURST LOAD

MAINTENANCE

SILENCE BACK

TENSION ADJUSTMENT

OPERATION MANUAL

ENGLISH

PAT1M4.0, PAT1M4.0-BT PAT1.5M4.0, PAT1.5M4.0-BT, PDM4.0, PHM

Help Screen Step 3

POSSIBLE CAUSE: Excessively d ry or e xce ssive high humidity and high tension conditions causing cable tie and tool to be locked onto the bundle.

CORRECTIVE ACTION: Press the “Silence” i co n to turn the alarm signal "off ". Lower the tension setting on the

tool by turning the tension adjustment knob counter clockwise 2 clicks.

Fig. 19

KNOB

Pull the trigger to cut the t ie and eject the tip from the tool. Reset the tension by tur ning the tension adjustm ent clockwise 2 click s. If the message remains , the system will not operate. Write do wn the message and n otify the maintenance departm ent.

PREVENTION: Control Humidity of ties.

ERROR 17 – Full tip collector

POSSIBLE CAUSE: Tip collector is full and contains 300 tips. PA27647A01_05 Page: 47 of 64 12-2018

Error Screen

Page 50

PROBLEM 1

> NO EXIT SENSOR SEEN

SERVICE

SENSOR SOON

BACK

PROBLEM 2

> TRIGGER MALFUNCTION

SERVICE TOOL, SEE MAINTENANCE

BACK

OPERATION MANUAL

ENGLISH

PAT1M4.0, PAT1M4.0-BT PAT1.5M4.0, PAT1.5M4.0-BT, PDM4.0, PHM

CORRECTIVE ACTION: Press the “Silence” icon to turn the alarm signal "off". Remove and empty the tip collector. Replace the t ip collector. Press “Back” t o reset the internal tip c ollector counter. Continue to use the “Back” icon until you are at the Ready Menu.

9C: Functional Messages

Functional messages notify the operator about component malfunction and/or maintenance requirements. Like the error messages, the operator is alerted that an error has occurred by two types of signals: an alarm signal (audible) and the dispenser display (visual). The dispenser display will in dicate the possible problem that has occurred. Depending on the nature of the problem, the system may not become operational until the system is serviced.

Problem 1 - No exit sensor seen - service sensor

CORRECTIVE ACTION: If this message appears, operation can be resumed immediately. If operation is resumed

and the same message is displayed, the dispenser exit sensor may be dirty, or it may not be functioning properly. PREVENTION: If this same err or is repeat ed, the d ispenser exi t sensor l ens m ay be cleaned wit h a cotton swab

dampened with isopropyl alcohol. Disconnect the feeder hose from the dispenser and insert the dampened end of the cotton swab into the d ispenser strap tube about 1.5" (38 mm ) and gently move the cotton swab i n and out, against the top an d bottom walls of the strap tube. If the sam e error is repe ated again, notif y your mainten ance department.

POSSIBLE CAUSE: This message is displayed if a cable tie has passed thru the exit sensor without producing the signal required for secondary air burst. This situation is usually due to the dispenser exit sensor not functioning properly.

Problem 2 - Trigger Malfunction

PA27647A01_05 Page: 48 of 64 12-2018

Page 51

PROBLEM 3

> JAW SENSOR

SENSOR ERROR. SEE

MAINTENANCE

BACK

PROBLEM 4

> NO DISPENSER SENSOR

SENSOR ERROR. SEE

MAINTENANCE

BACK

OPERATION MANUAL

ENGLISH

PAT1M4.0, PAT1M4.0-BT PAT1.5M4.0, PAT1.5M4.0-BT, PDM4.0, PHM

POSSIBLE CAUSE: This message will appe ar if the t rigger is he ld do wn or stuc k when the dis penser is tur ned

"on". This message will also appear if the switch has malfunctioned. CORRECTIVE ACTION: When this occurs, the message will disappear when the trigger has been freed or

released. If the "Trigger is stuck or broken” message does not disappear, then the trigger is bad. Contact your maintenance department to have the trigger replaced.

PREVENTION: To prevent this problem from recurring, do not press or hold down the trigger when turn ing the dispenser power “on”.

Problem 3 Jaw sensor error

POSSIBLE CAUSE:

A buildup of debris in the tool gears caused by not emptying the tip collector often enough.

CORRECTIVE ACTION: Press the “Silence” icon to turn th e alarm signal "off". Remove the cable tie an d an y

obstruction from the jaw and exit areas of the tool, and empty the tip collector. Press the continue icon and resume operation. If the tool does not operate contact maintenance.

PREVENTION: Always empty the tip collector before it is full (no more than 300 cycles). Keeping the tip collector clear will allow the cable ties an area to exit the tool. The tool should also be cleaned periodically by your maintenance departm ent.

Problem 4 - Dispenser sensor error

POSSIBLE CAUS E: A buildup of debris in the dispenser rotary c aused by not cleaning the dispenser sensor

often enough. CORRECTIVE ACTION: Press the “Back” icon continue and resume operation. If the dispenser does not

operate contact maintenance.

PA27647A01_05 Page: 49 of 64 12-2018

Page 52

PROBLEM 5

> NO TIE SENSOR SEEN

SENSOR ERROR. SEE

MAINTENANCE

BACK

OPERATION MANUAL

ENGLISH

PAT1M4.0, PAT1M4.0-BT PAT1.5M4.0, PAT1.5M4.0-BT, PDM4.0, PHM

PREVENTION: The dispenser must be cleaned periodically by your maintenance department.

Problem 5 – Tie sensor error

POSSIBLE CAUSE: A buildup of debris in the dispenser rotary caused b y not cleaning the tie sensor often

enough. CORRECTIVE ACTION: Press the “Back” icon continue and resume operation. If the dispenser does not

operate contact maintenance.

PREVENTION: The dispenser must be cleaned periodically by your maintenance department.

9D: Status Messages

Status messages are displayed as t he dispenser per forms self -diagnoses. No ac tion is required on the part of the operator other than notifying the maintenance department of the status message.

STATUS 1 - Calibrate line pressure sensor STATUS 2 - Calibrate back pressure sensor STATUS 3 - Reset EEPROM STATUS 4 - Reset dispenser RAM STATUS 5 - Reset tool RAM

PA27647A01_05 Page: 50 of 64 12-2018

Page 53

INTERVAL

MAINTENANCE PROCEDURE

Empty tool tip collector before full.

(Refer to the Tip Collector section on Page 22.)

Empty dispenser carrier strip scrap bin. (Refer to the Reloading Procedure section on Page 19.)

1. Disconnect the PHM Feeder Hose

the tool.

2. Place the tool on a table to p with the

Make note of the correct

Fig. 20.

3. Perform the following maintenance procedures shown below at the

ITEM

QTY

SIZE

M3 x 25

M3 x 8

OPERATION MANUAL

ENGLISH

PAT1M4.0, PAT1M4.0-BT PAT1.5M4.0, PAT1.5M4.0-BT, PDM4.0, PHM

10: MAINTENANCE

10A: Daily Preventive Maintenance

The following maintenance of the PAT1M4.0/PAT1.5M4.0 Systems must be performed daily (as needed) to ensure optimum performance and trouble-free operation of the system.

No more than 300 cycles No more than 2500 cycles (= ½ cable tie reel)

10B: Extended Maintenance

CAUTION: SAFETY GLASSES WITH SIDE SHIELDS MUST BE WORN AT ALL TIMES DURING THE MAINTENANCE OR ADJUSTMENT OF THE PAT1M4.0 / PAT1.5M4.0 TOOLS.

CAUTION: ALWAYS DISCONNECT AIR SUPPL Y FROM TOOL BEFORE DISASSEMBLY.

CAUTION: ELECTROSTATIC SENSITIVE DEVICE. DO NOT OPEN OR HANDLE EXCEPT AT A STATIC FREE WORK STATION.

The following maint enance of the PAT 1M4.0/PAT1.5M4.0 Systems must be completed withi n the recommended intervals to ensure troubl e-free oper atio n and lon gevit y of the s ystem. Certain extende d m aintenanc e proced ures must be perform ed by your maintenance dep artment. Please notif y your maintenance departm ent when these specific maintenance intervals are reached.

from the PAT1M4.0 or PAT1.5M4.0 Tool. Remove the tip collec tor from

jaws to the left. Using a 2.5 mm hex wrench, remove the five (5) socket head cap screws from the left hand housing. locations for each of the screws using

prescribed interval:

PA27647A01_05 Page: 51 of 64 12-2018

Fig. 20

Page 54

INTERVAL

MAINTENANCE PROCEDURE (See Figure 8 below)

LUBRICANT

Clean tool housings and gears of debris (not shown). (Maintenance department must perform this procedure.)

1. Lubricate detent cam follower.

(Maintenance department must perform this procedure.)

2. Clean and lubricate all pivots and shafts. (Maintenance department must perform this procedure.)

3. Oil shaft (1 drop) on each side of Gripper Drive Gear. (Maintenance department must perform this procedure.)

4. Clean and re-grease the Cam on the Front Jaw Gear. (Maintenance department must perform this procedure.)

INTERVAL

UNIT

MAINTENANCE PROCEDURE

PAT1M4.0

PAT1.5M4.0

Clean tool sensor lens.

Clean dispenser, tie and exit sensor, lens. below.)

Every 750,000 cycles

PAT1M4.0

Replace tool transfer tube, if worn.

Every 1,000,000

Fig. 21

OPERATION MANUAL

ENGLISH

PAT1M4.0, PAT1M4.0-BT PAT1.5M4.0, PAT1.5M4.0-BT, PDM4.0, PHM

N/A

Every

100,000

cycles

Every

200,000

cycles

Replace PHM Hose (not shown).

General Purpose

Light Machine Oil

Schaeffer's Moly Ultra 800 EP

N/A

4. Replace the left hand housing in position and fasten the left hand housing to the tool using the 5 socket head cap screws removed in Step 2 (see Fig. 20). Use a 2.5 mm hex wrench to torque the cap screws to 60 oz - in (0,42 Nm).

5. Replace tip collector and attach PHM Feeder Hose as required to resume operation.

The following maintenance procedures may be required every 500,000 cycles or more. Contact your maintenance department as required to perform the following procedures at the prescribed intervals.

Every 500 000 cycles

(=100 cable tie reels)

(=150 cable tie reels)

cycles

PDM4.0

PAT1.5M4.0

PDM4.0

(=200 cable tie reels)

PA27647A01_05 Page: 52 of 64 12-2018

(Maintenance department must perform this procedure.)

(Refer to Cleaning the Dispenser Exit Sensor Lens section

(Maintenance department must perform this procedure.)

Clean and re-grease piston and O-rings in connection block.

(Maintenance department must perform this procedure.)

Page 55

OPERATION MANUAL

ENGLISH

PAT1M4.0, PAT1M4.0-BT PAT1.5M4.0, PAT1.5M4.0-BT, PDM4.0, PHM

10C: Cleaning the Dispenser Tie and Exit Sensor Lens

Disconnect the PHM Fe eder Hose f rom the PDM Dispenser. D ampen one end of a cotton s wab with isopropyl alcohol and insert the dampened end of the cotton swab into the dispenser transfer tube about 1.5" (38 mm) and gently move the cotton swab in and out, against the top and bottom walls of the transfer tube until clean. Reconnect the feeder hose to the dispenser and resume operation.

Disconnect power to the PDM4.0 Dispenser. Disconnect the PHM Feeder Hose from the PDM4.0 Dispenser. Use air to blow out the internal debr is from the bottom port underneat h the dispenser. This will clear th e tie sensor located on the rear plate assembly.

10D: Touch Screen Calibration

Touch screen calibration may be required due to changes in environment conditions and variations in resistance coating over time thru wear. Environmental conditions such as temperature and humility can alter the resistance characteristics therefore, affecting the position measurements of the touch screen.

Tap the touchscreen display 20 times within 4 seconds in a non- button area to activate calibration mode. Calibration mode is s ignaled by a long beep f rom the display buzzer preceding a solid blue screen. Click "X" positions on the touch screen to calibrate. When the calibration is complete, the system will return to the "Ready" screen.

PA27647A01_05 Page: 53 of 64 12-2018

Page 56

DATE

UNIT

TOTAL COUNT

MAINTENANCE PROCEDURE

11: MAINTENANCE LOG

OPERATION MANUAL

ENGLISH

PAT1M4.0, PAT1M4.0-BT PAT1.5M4.0, PAT1.5M4.0-BT, PDM4.0, PHM

PA27647A01_05 Page: 54 of 64 12-2018

Page 57

MESSAGE

POSSIBLE CAUSE

CORRECTIVE ACTION

ERROR 01

A. Reel empty; dispenser has run

A. 1. Press “Silence” icon to silence the alarm.

5. Press "Load" icon to load cable ties and resume operation.

ERROR 02

A. Door was open when "Load"

A. 1. Press “Silence” icon to silence the alarm. ERROR 03

A. Incoming air pressure is too low

A. 1. Press “Silence” icon to silence the alarm. ERROR 04

Incoming air pressure is too high.

1. Press “Silence” icon to silence the alarm.

ERROR 05

Dispenser rotary receiver did n ot

1. Check and clear the scrap chute of all carrier strip debris. Using a

OPERATION MANUAL

ENGLISH

12: TROUBLESHOOTING

12A: Error Message Troubleshooting

PAT1M4.0, PAT1M4.0-BT PAT1.5M4.0, PAT1.5M4.0-BT, PDM4.0, PHM

Out of ties or tie in dispenser

Door is open, no tie loaded

Check for low air pressure

Check for high air pressure

Dispenser jam

- check tie loading

PA27647A01_05 Page: 55 of 64 12-2018

out of cable ties.

B. Reel not empty; tool cycled

without enough cable ties loaded, or cable tie prevented from leaving dispenser.

icon was pressed.

B. Cover was open when tool was

cycled.

or not connected.

B. Air is not connected to

dispenser.

advance (rotate) to the next position due to bowed or misaligned cable ties feeding into the rotary receiver, or due to a backed-up cable tie carrier strip in the carrier strip exit chute.

2. Perform the standard reloading procedure.

B. 1. Press “Silence” icon to silence the alarm.

2. Disconnect air hose and feeder hose from dispenser.

3. Remove cable tie from connector block, if present. If not, notify your maintenance department.

4. After cable tie is removed, reconnect air hose and feeder hose to dispenser.

2. Close the door.

3. Resume loading procedure.

B. 1. Press “Silence” icon to silence the alarm.

2. Close the door.

3. Press "Load" icon to load cable ties and resume operation.

2. Set air pressure between 65 and 85 PSIG (4,5 and 5,8 bar), with

a maximum 10 PSI (0,7 bar) drop.

B. Connect air to dispenser.

2. Set air pressure between 65 and 85 PSIG (4,5 and 5,8 bar), with a maximum 10 PSI (0,7 bar) drop.

light, look down the chute and v er ify that the ch opper blade is up. If the blade is down, pr ess Maintenan ce> Setting s and press C hopper icon twice.

2. Disconnect the hose from the front of the dispenser and check the dispenser launch tube for loos e cable ties . Open the cover to t he dispenser, use a flash light above the rotary receiver to illuminate the launch tube. Veri fy that the re are no cab le tie s stuc k in t he tube. If there are cable ties stuck in the launch tube, send the dispenser to maintenance for repair.

3. Check the loading ar ea of the rotary receiver for any obstructions o r pinched cable ties. Clear the parts that are interfering.

4. If there are no obstructions in these areas, go to Settings > Maintenance and press the “Unload” icon four times. Gent ly pull o n the remaining carrier strip to remove the reel going into the dispenser. Continue to press the “Unload” button until all cable ties have fallen out the bottom of th e dispenser. If the jam per sists w hen trying to remove the cable ties, remove the rear motor cover and use the wrench flats on the extended shaft to help remove the ties.

Cut the excess carrier strip and any distorted or damaged cable ties from the cable tie strip. Perform the normal loading procedure.

Page 58

MESSAGE

POSSIBLE CAUSE

CORRECTIVE ACTION

ERROR 06

Cable tie reaches the tool but is

1. Press “Silence” icon to silence the alarm.

MESSAGE

POSSIBLE CAUSE

CORRECTIVE ACTION

ERROR 07

Cable tie is caught or remains in

1. Press “Silence” icon to silence the alarm.

ERROR 08

Tool was actuated while a cable tie

Follow corrective action for "Tie in hose - pres s air bur st" error

ERROR 09

Exit (optical) sensor in the

1. Press “Silence” icon to silence the alarm.

Sensor Lens section on Page 53).

ERROR 10

Tool (optical) sensor is obstructed

1. Press “Silence” icon to silence the alarm.

ERROR 11

The dispenser exit sensor in is

1. Press “Silence” icon to silence the alarm.

OPERATION MANUAL

ENGLISH

PAT1M4.0, PAT1M4.0-BT PAT1.5M4.0, PAT1.5M4.0-BT, PDM4.0, PHM

Tie in tool

Tie in hose - press air burst

Blocked hose - failed back pressure test

prevented from completing the cycle due to a large air pressure drop, too large of a bundle, improper feeder hose connections, an obstruction blocking the cable tie path, a severe bend or twist in the feeder hose, or the tool jaws are opened during the cycle.

feeder hose upon actuation due to a severe bend or twist in the feeder hose, low air pressure, or an interrupted cycle.

was still in the feeder hose.

2. Remove cable tie and any obstruction from the jaw area.

3. Press the "Back" icon to resume operation.

4. Correct any conditions that pr e v ent the cable tie cy cle from b eing completed.

2. Straighten feeder hose to eliminate any bends or twists, and point tool away from yourself and others.

3. Press "Air burst" icon to dislodge and advance cable tie to jaw area of tool. Press several times, if necessary. When cable tie is advanced to jaw area, "Tie in tool" message will appear and buzzer will sound.

4. Press “Silence” icon to silence the alarm.

5. Remove cable tie from jaw area and press the "Back” icon.

6. Press "Load" icon to load one (1) cable tie and resume operation.

7. If the cable tie does not advance to the tool jaw area after depressing the "Air Burst" icon several times, replace the feeder hose with another and notify your maintenance department.

above.

Blocked or dirty exit sensor

Blocked or dirty tool sensor

Tie stuck in exit sensor obstructed

dispenser is obstructed due to a cable tie or excess debris (dirt, grime).

due to a cable tie or excess debris (dirt, grime).

blocked so that a cable tie cannot exit the dispenser. It may be blocked by another cable tie that was not removed from an earlier cycle.

2. Disconnect feeder hose from dispenser. Look for cable tie in dispenser connector block and remove cable tie, if present.* Reconnect feeder hose, and resume operation. If cable tie is not found, reconnect feeder hose. Follow the same Corrective Action for "Tie in hose - press air bur st" error to remove the cable tie from the system.

3. If the same error is repeated, clean the dispenser exit sensor lens (Refer to the Cleaning the Dispenser Exit

2. Disconnect feeder hose from tool. Look for cable tie in tool or tool end of hose and remove cable tie, if present. Reconnect feeder hose, and resume operation. If cable tie is not found, reconnect feeder hose. Follow the same Corrective Action for "Tie in hose - press air burst" error to remove the cable tie from the system.

3. If the same error is repeated, the tool sensor lens may require cleaning. Contact your maintenance department to have the tool sensor lens cleaned.

2. Disconnect air hose and feeder hose from dispenser. Look for cable tie in dispenser connector block and remove cable tie, if present.* Reconnect air hose and feeder hose, and resume operation. If cable tie is not found, reconnect air hose and feeder hose. Follow the same Corrective Action for "Tie in hose -press air burst" error to remove the cable tie from the system.

3. If the same error is repeated, clean the dispenser exit sensor lens (Refer to the Cleaning the Dispenser Exit Sensor Lens section on Page 53).

PA27647A01_05 Page: 56 of 64 12-2018

Page 59

MESSAGE

POSSIBLE CAUSE

CORRECTIVE ACTION

ERROR 12

Cable tie has stopped in the tool

1. Press “Silence” icon to silence the alarm.

ERROR 13

Tip collector full. Detent sensor

1. Press “Silence” icon to silence the alarm. ERROR 14

incorrectly set, low

Internal regulator was adjusted in-

1. Press “Silence” icon to silence the alarm and resume

ERROR 15

incorrectly set, high

Internal regulator was adjusted

ERROR 16

Excessive humidity or dry ties with

1. Press “Silence” icon to silence the alarm.

4. Reset tension

ERROR 17

Tip collector counter has reached

1. Press “Silence” icon to silence the alarm.

4. Press “Back” to reset the internal counter

MESSAGE

POSSIBLE CAUSE

CORRECTIVE ACTION

No exit sensor

Cable tie in feeder hose when tool was

1. Resume operation. Trigger

The trigger was held down or was

1. The message will disappear when the trigger has been freed Jaw sensor

Cable tie stopped in tool gears.

1. Press “Silence” icon to turn buzzer "off".

Dispenser

Sensor is not functioning correctly.

1. Press the “Back” icon and resume operation. Tie Sensor

See Page 50.

See Page 50

OPERATION MANUAL

ENGLISH

PAT1M4.0, PAT1M4.0-BT PAT1.5M4.0, PAT1.5M4.0-BT, PDM4.0, PHM

Tie stuck in tool sensor

Detent sensor blocked or dirty

Internal regulator

Tie stuck in gripper

Full tip collector

*If the cable tie does not come out freely, turn the dispenser "off" and then "on" again to reset the rotary receiver's position.

sensor area of tool.

blocked by detent cam, foreign object, or detent sensor lens is dirty.

correctly, or the piston is not fully shifting.

incorrectly.

high tool tension

maximum number of tips

2. Follow corrective action for "Blocked or dirty tool sensor" error above.

2. Remove cable tie from jaw area of tool.

3. Press the "Back" icon and resume operation.

4. If message reappears, notify maintenance department.

operation.

2. If message remains, system will not operate. Write down message and notify maintenance department.

2. Lower the tension setting on the tool.

3. Pull trigger to complete cycle

2. Remove tip collector and empty.

3. Re- attach the tip collector

12B: Functional Message Troubleshooting

seen - service tool soon

Malfunction

error

Sensor

actuated or dispenser exit sensor is not functioning properly.

stuck when the dispenser was turned “on”. This message will remain if the trigger switch has malfunctioned.

PA27647A01_05 Page: 57 of 64 12-2018

2. If the same error is repeated, the exit sensor lens may be dirty, or it may not be functioning properly.

3. Clean the exit sensor lens (Refer to the Cleaning the Dispenser Exit Sensor Lens section on Page 53).

4. If the same error is repeated, notify your mainten anc e department.

or released.

2. If the message does not disappear, then the trigger is bad. Contact your maintenance department to have the trigger switch replaced.

2. Remove the cable tie from the jaw area.

3. Press the "Continue" icon and r esume oper at ion.

2. If the dame error is repeated, notify your mainten anc e department.

Page 60

SYMPTOM

POSSIBLE CAUSE

CORRECTIVE ACTION

Cable tie too

A. Tool tension setting is too low.

A. Increase tool tension setting.

Cable tie too

Tool tension setting is too high.

Decrease tool tension setting.

Cable tie not cut

A. Tool tension setting too high for

A. Decrease tool tension setting.

Cable tie does

A. Bundle exceeds .82" (21 mm) /

A. Dress the wires to result in a more compact bundle for the

Misfeed; cable

A. Cable tie path was blocked; bundle

A. DO NOT place bundle forcefully against jaw tie track.

OPERATION MANUAL

ENGLISH

12C: Cable Tie Installation Troubleshooting

PAT1M4.0, PAT1M4.0-BT PAT1.5M4.0, PAT1.5M4.0-BT, PDM4.0, PHM

loose on bundle.

tight on bundle.

off flush to head.

not stay on bundle.

B. Operator holding tool at angle to

bundle.

C. Bundle exceeds .82" (21 mm) /

1.31" (33 mm) in diameter.

D. Tool is held away from bundle by

previously installed tie, harness support, or other object on bundle.

E. Tool is pulled on as the tie is being

tensioned.

humidity conditions.

B. Operator holding tool at angle to

bundle.

C. Tool is pulled on as the tie is being

tensioned.

D. Tool is held away from bundle by

previously installed tie, harness support or other object on bundle.

1.31" (33 mm) in diameter. B. Cable ties are too dry and brittle. C. Tool tension setting is too high.

D. Incoming air pressure is too high.

B. Hold tool perpendicular to bundle in both directions. C. Dress the wires to result in a more compact bundle for the

specific tool being used.

D. Do not install cable ties too close to other cable ties, harness

supports or other objects on bundle.

E. Allow tool to seek its own position as the tie is being tensioned.

B. Hold tool perpendicular to bundle in both directions. C. Allow tool to seek its own position as the tie is being tensioned.

D. Do not install cable ties too close to other cable ties, harness

supports or other objects on bundle.

specific tool being used. B. Store cable ties properly and use before expiration date. C. Decrease tool tension setting. D. Set air pressure between 65 and 85 PSIG (4,5 and 5,8 bar),

with a maximum 10 PSI (0,7 bar) drop.

tie cycle was not completed

against jaw tie track.

B. Air pressure is not set correctly.

PA27647A01_05 Page: 58 of 64 12-2018

B. Verify that air pressure is at 65 PSIG (4,5 bar) (minimum). Air

pressure can be increased by 5 PSI (0,35 bar) increments until

cable ties feed properly. Do not exceed 85 PSIG (5,8 bar)

(maximum).

Page 61

INCORRECT CABLE TIE

CORRECT CABLE TIE

CABLE TIE DETACHES

• Cable ties are too moist

• Cable ties are too brittle

OPERATION MANUAL

ENGLISH

13: CABLE TIE CONDITION FACTORS

13A: Cable Tie Condition Factors

PAT1M4.0, PAT1M4.0-BT PAT1.5M4.0, PAT1.5M4.0-BT, PDM4.0, PHM

CUT-OFF

(Long cut-off / tail)

(due to high humidity)

- Turn down tension until correct cut-off

occurs.

CUT-OFF

FROM BUNDLE

(due to dry conditions)

- Take new reel of ties out of

original bag.

- Place new ties on PDM4.0.

- Place used reel in bag with

damp paper towel or sponge to recondition.

14: WEB Browser Interface

14A: REQUIREMENTS

The PAT SYSTEM web server has been tested with Microsoft Internet Explorer 11 running on Windows 7 operating system. Other web browsers and operating s ystems may work as well, but pro per operation is not guaranteed. The appearance of the WBI can be adjusted through the web browser settings.

14B: STATUS VIA PC

Status information for the PAT SYSTEM may be accessed by running a web browser on a PC that is connected to the same network to which the PAT SYSTEM is connected. The Network is accessed via the Ethernet port located on the back of t he d ispenser. The connection is a sta ndar d RJ-45 type receptacle. T his por t s hou ld be c onn ec ted to a router running a DHCP server. The PAT SYSTEM will be assigned an IP address by the DHCP server running on the network. The network can be configured to assign either a static or dynamic IP address to the PAT SYSTEM. Consult with the network administrator as to how to determine the assigned IP address.

14C: CONNECTING TO THE PAT SYSTEM

Within the web browser address bar type “http://nnn.nnn.nnn.nnn” where nnn.nnn.nnn.nnn is the IP address assigned to the PAT SYSTEM unit by the network.

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Page 62

PA T W eb Browser Interface

Module

Network

Dispenser Status Loaded

Settings

Tool Status Idle

Tool Status

Description

Disconnected

Tool is not connected to the dispenser

Running

Tool is operating correctly

Idle

Waiting

Error

Tool has a fault

Dispenser Status

Description

Running

Dispenser is operating correctly

Error

Dispenser has a fault

OPERATION MANUAL

ENGLISH

PAT1M4.0, PAT1M4.0-BT PAT1.5M4.0, PAT1.5M4.0-BT, PDM4.0, PHM

14D: MODULE STATUS

NOTE: No username and password authentication is required to view the Module

The Module Status indic ates the general st ate of the PAT S YSTEM. A table of Module Status stat es is below. Minor Faults may be corrected by a Reset. Major faults may be corrected by using the Restore Factory Defaults. If normal operatio n does not fol low after a “Restore”, see Page 64; please cont act Pandu it for technica l sup port or service.

page.

15: NETWORK

15A: USERNAME AND PASSWORD

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Page 63

PAT Web Browser Interface

Module

Network

Settings Network Status Connected

Device Name Panduit PAT CHANGE

Network Settings DHCP CHANGE

IP Address 192.168.1.123

Network Mask 255.255.255.0

Gateway IP 192.168.1.99

Summary

Requirement

Object).

and an Exclusive Owner Connection has not timed out.

Standby

At least one CIP connection (any transport class) is established, and an Exclusive Owner Connection has not timed out.

An Exclusive Owner Connection for which this device is the target has

CIP connection times out.

has detected that (at least one of) its IP addresses are already in use.

the network status indicator shall alternate flashing green and red.

When first access ing the N et work and Setting pages on the PAT SYST EM; or after approximately 30 minutes of inactivit y, entry of a Usernam e and Pass word is requ ired. The def ault Usernam e is “Panduit PAT” and the default Password is ”password”.

15B: NETWORK STATUS

See Username and Password on Page 60 for username and password authentication. The Network Status indicates the state of the Ethernet/IP connection. A table of Network

Status states is below.

OPERATION MANUAL

ENGLISH

PAT1M4.0, PAT1M4.0-BT PAT1.5M4.0, PAT1.5M4.0-BT, PDM4.0, PHM

No Power, No IP address

The device is powered off, or is powered on but with no IP address configured (Interface Configuration attribute of the TCP/IP Interface

No Connections An IP address is configured, but no CIP connections are established,

Connection Timeout

timed out, the network status indicator shall return to steady green only when all timed out Exclusive Owner connections are reestablished.

Devices that support a single Exclusive Owner Connection shall transition to steady green when subsequent Exclusive Owner Connections are established

Timeout of connections other than Exclusive Owner Connections shall not cause the indicator to flash red.

Duplicate IP For devices that support duplicate IP address detection, the device

Self-Test The device is performing its power-on self-test (POST); During POST

The Flashing Red state applies to target connections only. Originators and CIP Routers shall not enter this state when an originated or routed

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PA T Web Browser Interface

CHANGE Network Settings

CAUTION

• A Reset is required after changing the

Network Settings.

• Changing the Network Settings may

result in temporary loss of communications.

• See the Operator Manual to Restore

the Default Values

DHCP

 SELECT

STAT IC SELECT

IP Address 192.168.1.16

Network Mask 255.255.255.0

Gateway IP 192.168.1.99

 CANCEL

 SAVE

PA T Web Browser Interface

Module

Network

Settings

Model PAT GEN 4.0 RESET

Serial Number 1234567890

Firmware Version 0.9.0 UP DATE

MAC ID 12:34:56:78 RESTORE

Language SAVE

DIAGNOSTIC

OPERATION MANUAL

ENGLISH

PAT1M4.0, PAT1M4.0-BT PAT1.5M4.0, PAT1.5M4.0-BT, PDM4.0, PHM

15C: DEVICE NAME

The Device Name parameter is used as the text in the Web Interface window. In addition to providing a convenient way to identify one device (e.g. “Plant 1 Li ne G”), having diff erent Device N ames allows m ultiple PAT S YSTEM windows to be displayed, each with a unique name in the Title B ar, a llo wing one s c r een to vie w multiple devices on a network. T he Device Nam e can be e dited b y click ing on the “C hange” b utton imm ediatel y to the r ight. The Device Name can be restored to the factory default value as described in Restore section on Page 64.

15D: NETWORK SETTINGS

The Network Settings shows the current method the PAT SYSTEM uses to obtain an IP Address on the network, the current IP Address, the Network Mask and Gateway address values. In the default DHC P setting, the PAT SYSTEM will connect to the ne twork and look for a DHCP ser ver to is sue an IP Address . T he IP Addres s Mode can be changed to Static by clicking on the “Change” button immediately to the right.

When the IP Address Mode is changed, an IP Address, an optional Network Subnet Mask and optional Gateway address can also be enter ed. The IP Addr ess Mode ca n be restored t o the fact ory default val ue as descr ibed in Restore section on Page 64.

16: SETTINGS

16A: MODEL

The Model displays the Model Number of this PAT SYSTEM (PATGEN4.0).

PA27647A01_05 Page: 62 of 64 12-2018

See Username and Password on Page 60 for username and password authentication.

Page 65

PAT Web Browser Interface

RESET

CAUTION

• A Reset may result in temporary loss

of Control.

• A Reset may result in temporary loss

of communications.

 CANCEL  RESET

PA T W eb Browser Interface

UPD ATE

CAUTION

• A Reset will be formed at the

completion of a Firmware Update.

• Download the latest version from

www.Panduit.com to local storage;

• Then, use the Open button below to

locate the downloaded file.

Locate File OPEN

 CANCEL

 UP DATE

OPERATION MANUAL

ENGLISH

PAT1M4.0, PAT1M4.0-BT PAT1.5M4.0, PAT1.5M4.0-BT, PDM4.0, PHM

16B: RESET

The Reset button can be used to restart the PAT SYSTEM in the event of a Minor or Major Fault, or after a change to Network Settings, or performing a Restore Factory Defaults or Firmware Update.

16C: SERIAL NUMBER

The Serial Number displays the Serial Number of this PAT SYSTEM device, which is also printed onto a label on the side of the unit.

16D: FIRMWARE VERSION

The firmware version is displayed. To check for firmware updates, please visit www.panduit.com and click on the below steps to link to the latest Firm ware Update page:

NOTE: The tool MUST be connected to the

dispenser before attempting to update the firmware.

1. Support

2. Download Center (Automatic Tools)

3. Download Firmware Upgrade (.bin)

Or navigate using hyperlink:

https://www.panduit.com/en/support/download-center/automatic-tools.html

The “image.bin” firmware file should be downloaded and placed on an accessible drive. After the “image.bin” fir m ware file is locat ed, and the UPD ATE button is click ed, the PAT SYSTE M will im por t and

update its software using the new “image.bin” firmware. After performing the firmware update, the PDM4.0 dispenser will restart with new firmware version.

16E: UPDATE

Clicking on the OPEN button will prompt the user to l ocate the “image.bin” firmware file for up loading, as s ho wn below.

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Page 66

P A T Web Browser Interface

RESTORE

CAUTION

• A Restore will result in the loss of user

provided settings.

• A Reset is required to make the new

settings effective.

 CANCEL

 RESTORE

P AT W eb Browser Interface

Module

Network

Settings

Model

PAT GEN 4.0

RESET

Serial Number

1234567890

Username

Panduit PAT

Firmware Version

0.9.0

UP DATE

MAC ID

12:34:56:78

RESTORE

Language

SAVE

DIAGNOSTIC

OPERATION MANUAL

ENGLISH

PAT1M4.0, PAT1M4.0-BT PAT1.5M4.0, PAT1.5M4.0-BT, PDM4.0, PHM

16F: MAC ID

The MAC ID (Ethernet ada pter device identifier ) is displa yed. The MAC I D is also printed on a la bel aff ixed to the side of the PAT SYSTEM.

16G: RESTORE

Clicking on the Restore button will prompt the user to confirm before setting parameters back to their factory default values. After a restore to factory defaults, the user should perform a Reset (Page 63).

16H: LANGUAGE

The current Language for the WBI is displayed. Clicking on the arro w displays a menu of available Langu ages. Clicking on a different lang uage followed b y clicking on the SAVE button immediately to the righ t will change the Language setting. After changing the Language, the user should perform a Reset (Page 63) for the new Language to take effect.

PA27647A01_05 Page: 64 of 64 12-2018