Page 1
Pan-Punch 110 Punchdown System
4-pair cables are installed from the center out to the sides, in groups of
three. Three cables exit from the left and three exit from the right. Each
channel will contain 12 cables - 6 for upper strip and 6 for lower strip. Far
right slot will be unused.
For clarity, only first two cables are shown. Repeat for other side
WHITE RED
BLUE
YELLOW VIOLET
25 pair cable (for clarity, only 5 pairs shown)
Tip colors marked in 5 pair increments
Notes:
1. Strip back outer jacket of 25-pair cable to edge of wiring block (up to
10 inches) and load one complete wire strip.
2. Follow tip color code sequence as indicated on wire strip.
P110CB
CONNECTING BLOCK
WIRE STRIP
P110B BASE
PDT110M
5-PAIR IMPACT TOOL
Part Numbers: P110KB1004Y, P110KB1005Y, P110KB3004Y, P110KB3005Y, P110B1004R2Y,
P110B1005R2Y, P110B1004R4WJY, P110B1005R4WJY
© Panduit Corp. 2014
INSTALLATION INSTRUCTIONS
CABLE REQUIREMENT: Terminates most 22-26 AWG solid or stranded
IWC wire with a 0.050" (1.27mm) max. o.d., either PVC or Plenum rated.
LOCATION
Mounting a system at the right height will make wiring changes and additions cost efficient. The optimum height, from the
floor to the top of a 300 pair Pan-Punch base, is 68 inches. If the customer needs don’t exceed the wiring capacity of one
base of 100 pair, the optimum distance from the floor to the top of the system can be reduced to 43 inches. This height will
allow for expansion of 300 pair on top and 300 pair underneath.
INSTALLATION
1. Use appropriate mounting hardware to install base on
desired surface as shown in Figure 1, 3/4" plywood is
recommended. (Tip: Panduit lettering should be upright).
2. Route cables through slots in the base as shown in Figures
1a (4-pair installation) or 1b (25-pair installation). The wire
strip color markings from left to right are white, red, blue,
yellow, and violet.
3. Insert each pair into position in wire strip slots while
maintaining the proper color sequence. Cable jacket end
should be within 1/2" from where cable pairs are inserted.
Cable pairs must remain twisted up to the point of
connection for Category 5e installation.
4. Inspect cable pair color placement prior to using a PDT110
single wire punchdown tool or PDT110M multi-pair
punchdown tool to seat and cut the pairs to length.
5. Position the connecting block over the wired base.
6. Secure the connecting block in place using the PDT110M
multi-pair punchdown tool. It is important to keep the tool
perpendicular to the base to ensure a good termination. Use
a combination of 3, 4, and 5-pair connecting blocks to
completely fill the wire strip, such as:
- Five 5-pair connecting blocks
- Five 4-pair connecting blocks and one 5-pair
connecting block
- Seven 3-pair connecting blocks and one 4-pair
connecting block
Figure 1a (4-pair installation)
Figure 1b (25-pair installation)
PN51F
Figure 2a
5 PAIR KIT
4 PAIR KIT
For Technical Support: www.panduit.com/resources/install_maintain.asp
Figure 2b
Page 1 of 2
Page 2
© Panduit Corp. 2014
T1 R1 T2 R2 T3 R3 T4 R4 T5 R5
BLUE ORANGE GREEN BROWN SLATE
TOP VIEW OF 5-PAIR CONNECTING BLOCK
PD110LH
LABEL HOLDER
CONNECTING BLOCK
P110CB (CREME)
P110CBIG (GRAY)
P110B BASE
Pair Tip Color Ring Color
1 White/Blue Blue
2 White/Orange Orange
3 White/Green Green
4 White/Brown Brown
5 White/Slate Slate
6 Red/Blue Blue
7 Red/Orange Orange
8 Red/Green Green
9 Red/Brown Brown
10 Red/Slate Slate
11 Black/Blue Blue
12 Black/Orange Orange
13 Black/Green Green
14 Black/Brown Brown
15 Black/Slate Slate
16 Yellow/Blue Blue
17 Yellow/Orange Orange
18 Yellow/Green Green
19 Yellow/Brown Brown
20 Yellow/Slate Slate
21 Violet/Blue Blue
22 Violet/Orange Orange
23 Violet/Green Green
24 Violet/Brown Brown
25 Violet/Slate Slate
INSTALLATION INSTRUCTIONS
CABLE REQUIREMENT: Terminates most 22-26 AWG solid or stranded
IWC wire with a 0.050" (1.27mm) max. o.d., either PVC or Plenum rated.
PN51F
7. Once the connecting blocks have been seated, cross-connect
wires can be terminated to the top of the connecting blocks or
Pan-Punch 110 patch cords can be installed. If crossconnecting, reference Fig. 3.
8. Add cable identification to the label, fold label, and slide it into
the label holder. The label and label holder snap into position
on the base in-between rows of connecting blocks as shown in
Figure 4.
Figure 3
Figure 4
Notes:
1. Pan-Punch product terminates most 22-26 AWG solid or stranded IWC wire with a 0.050" (1.27mm) max. o.d., either PVC or plenum rated.
2. Never install wire into a slot previously used for a larger gauge.
3. Be careful to strip back cable jacket only as required for termination.
4. Use care to maintain pair twists to within 0.50" (13mm) of the termination strip.
5. When stripping cable jacket, be careful not to cut the insulation on the individual wires.
6. Avoid sharp bends when routing cable.
As with all Wiring Accessories, the following statements apply:
1. Never install communications wiring during a lightning storm.
2. Never install communications wiring in wet locations unless the product is specifically designed for use in wet locations.
3. Never touch uninsulated communications wiring or terminals unless the communication line has been disconnected at the network interface.
4. Use caution when installing or modifying communication wiring.
For Instructions in Local Languages
and Technical Support:
www.panduit.com/resources/install_maintain.asp
www.panduit.com
Page 2 of 2
E-mail:
techsupport@panduit.com
Phone:
866-405-6654
Loading...