Panduit MC2LOC10 Owners Manual

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Page 1

CP-881

PA26958A01

Original Instructions

AUTOMATIC WIRE STRIPPING AND FERRULE CRIMPING PRESS

Rev: 10 4-2018

OPERATION MANUAL

Email:

techsupport@panduit.com

EU Website:

www.panduit.com/emea

EU Email:

emeatoolservicecenter

@panduit.com

TO REDUCE THE RISK OF INJURY, USER MUST READ INSTRUCTION MANUAL

Technical Support:

www.panduit.com

Panduit Europe • EMEA Service Center

Tel: +31-546-580-452 • Fax: +31-546-580-441

Tel: 1-800-777-3300

Almelo, Netherlands

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OPERATION MANUAL CP-881 ENG

Table of Contents

COMPLIANCE ................................................................................................................................. 1

TECHNICAL DATA .......................................................................................................................... 2

Name Plate ................................................................................................................ 2

PRECAUTIONS AND GENERAL GUIDELINES .............................................................................. 2

Safety Warnings ......................................................................................................... 3

Electrical Safety Practices ............................................................................... 4

Personal Safety ............................................................................................... 5

Power Tool Use And Care ............................................................................... 6

Service............................................................................................................ 6

Dedicated Usage ........................................................................................................ 7

Dangers ......................................................................................................... 7

Places for Use ............................................................................................................ 7

Safety Devices ........................................................................................................... 7

Authorized user .......................................................................................................... 7

Contents of Delivery ................................................................................................... 8

USAGE ............................................................................................................................................ 9

Standard Components Overview .............................................................................. 10

Standard Component Functions ............................................................................... 11

SETUP ............................................................................................................................................11

OPERATION ...................................................................................................................................15

RETOOLING ...................................................................................................................................17

FAULTS ..........................................................................................................................................19

TROUBLESHOOTING ....................................................................................................................19

SPARE PARTS ...............................................................................................................................26

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OPERATION MANUAL CP-881 ENG

COMPLIANCE

FCC Part 15, Subpart A

Note: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:

• Reorient or relocate the receiving antenna.

• Increase the separation between the equipment and receiver.

• Connect the equipment into an outlet on a circuit different from that to which the receiver is

connected.

• Consult the dealer or an experienced radio/TV technician for help.

Conforms to: ETL Intertek No. 4008921 Conforms to: ANSI / UL 987-2013, R. 05-02-2013 Cert. To: CSA C22.2 No. 73, R2009 CAN ICES-1/NMB-1

NOTE: In the interest of higher quality and value, Panduit products are continually being improved and updated.

PA26958A01_10 ENG Page: 1 of 28 4-2018

Consequently, pictures may vary from the enclosed product.

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TECHNICAL DATA

Main power supply ................................................................................. 120 VAC / 60 Hz

Input Current ........................................................................................................... 0.55A

Working range ................................................................ #20 – #14 AWG (0,5 – 2,5 mm

Ferrules ...................................................................... I n Bands acc. To DIN 46228 Part 4

Press form ............................................................................................ Trapezoid shaped

Cycle time ................................................................................................................. 1.5 s

Control system ......................................................................... Microprocessor controlled

Counter ......................................................................................................... LCD Display

Retooling ......................................................................................................... Below 10 s

Sizes (Width x Length x Height) ......................................................... 6.5 x 12.6 x 11.0 in.

.......................................................................................................... 165 x 320 x 279 mm

Weight ......................................................................................................... approx. 26 lb.

................................................................................................................... approx. 12 kg.

Name Plate

OPERATION MANUAL CP-881 ENG

)

Panduit Corp.

18900 Panduit Drive, Tinley Park, IL 60487 USA

CP-881

Serial Number Cross Section (working range) Manufactured: MM-YY Compliance

Main Connection / Input Current Conformances

Country of Origin Fuse Detail Website Addr ess

PRECAUTIONS AND GENERAL GUIDELI NE S

The basic condition for safe use and proper operation of the CP-881 is the knowledge and attention to the safety

The following safety information must be observed by all persons who will work with the CP-881 Crimping Press

All rules and instructions for the work place must be observed, especially those for prevention of accidents.

information provided in this manual.

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• Read all safety warning and all instructions. Failure to follow the warnings

DO NOT OPER ATE POW ER TOOL S IN EXPLO SIVE ATMOSPHER ES, SUCH AS IN TH E

KEEP WORK AREA CLEAN AND WELL LIT.

OPERATION MANUAL CP-881 ENG

This symbol is used to call your attention to hazards or unsafe practices which could result in an injury or property damage. The signal word, defined below, indicates the severity of the hazard. The message after the signal word provides information for preventing or avoiding the hazard.

WARNING CAUTION

Safety Warnings

Panduit Corp. recommends the tool be used with all installed safety features. Customer assumes all liability for injury that could result from improper use of this tool and responsibility for all necessary training to ensure safe o peration of this tool.

• FOR INSTALLATION AND USE BY TRAINED PERSONNEL ONLY.

• IF ANY DAMAGE TO THE PRODUCT IS APPARENT OR SUSPECTED, DO NOT USE THE

PRODUCT. REFER PRODUCT TO QUALIFIED SERVICE PERSONNEL.

Hazards which, if not avoided, COULD result in severe injury or death.

Hazards or unsafe practices which, if not avoided, MAY result in injury or property damage.

WARNING

and instructions may result in electric shock, fire and/or serious injury.

• Save all warnings and instructions for future reference.

• The term “power tool” in the warnings refers to your main-operated (corded) power

tool.

• FCC WARNING: CHANGES OR MODIFICATIONS TO THE PRODUCT COULD VOID THE

USER’S AUTHORITY TO OPERATE THE PRODUCT.

• USE RECOMMENDED ACCESSORIES. CONSULT THE OWNER’S MANUAL FOR

RECOMMENDED ACCESSORIES. THE USE OF IMPROPER ACCESSORIES MAY CAUSE RISK OF INJURY TO PERSONS.

WARNING

PRESENCE OF FLAMMABLE LIQUIDS, GASES OR DUST.

Power tools create sparks which may ignite the dust or fumes. Provide adequate ventilation around the product.

WARNING

Cluttered or dark areas invite accidents.

KEEP CHILDREN AND BYSTANDERS AWAY.

All visitors should be kept a safe distance fromwork area.

MAKE WORKSHOP KID PROOF with pad locks, master switches, or by removing starter keys.

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Power tool plugs must match the outlet. Never modify the plug in any way. Do not

cord according to table below. If in doubt, use a heavier gauge.

Volts

Total Length of Cord mm / (feet)

120

mm (25)

mm (50)

mm (100)

mm (150)

Minimum Wire

Gauge of Cord

---

mm (18)

mm (16)

mm (14)

Electrical Safety Practices

OPERATION MANUAL CP-881 ENG

GROUNDING:

In the event of a m alfunction or break down, groundin g provides a pat h of least resistanc e for electric current which re duces the ris k of electrical shock . T his tool is equi pped with an electric cord that includes an equipm ent-grounding c onductor and a gro unding plug. The plug must be inserted into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances.

Improper connection of the equipment grounding conductor can result in a risk of electric shock. The conductor with insulation having an outer surfa ce that is green with or without yellow stripes is the equ ipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal.

Check with a qualified electrician, or service personnel if the grounding instructions are not completely understood; or if in doubt a s to whether the tool is properly grounded.

DO NOT modify the plug provided. If it will not fit the outlet, have the proper outlet installed by a qualified electrician.

Use only 3-wire extension cords that have 3-prong grounding plugs and 3-pole receptacles that accept the tool's plug. Replace a damaged or worn cord immediately.

Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators.

There is an increased risk of electric shock if your body is earthed or grounded.

DO NOT abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged

or entangled cords increase the risk of electric shock.

WARNING

use any adapter plugs with earthed (grounded) power tools.

Unmodified plugs and matching outlets will reduce risk of electric shock.

USE PROPER EXTENSION CORD.

Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Size the

WARNING

ONLY OPERATE THE CP-881 A CLEAN, DRY, INDOOR ENVIRONMENT.

DO NOT EXPOSE POWER TOOLS TO RAIN OR WET CONDITIONS.

Water entering a power tool will increase the risk of electric shock.

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• Operating personnel must not remove covers.

DO NOT work on the product; connect or disconnect cables during periods of

Use personal protective equipment. Safety glasses must be worn at all times by all Hearing protection is recommended to be worn during operation of tool.

Personal Safety

OPERATION MANUAL CP-881 ENG

KEEP AWAY FROM LIVE CIRCUITS:

• Replacement of components and internal adjustments must be made by qualified maintenance personnel.

• Disconnect power cable when replacing components.

• Dangerous voltages may exist even with the power cable removed.

• To avoid injuries, always disconnect power and discharge circuits by grounding

before touching circuitry.

• Input connection to the product must remain accessible as a disconnect device.

•

lightning.

• Provide wiring per national and loca l electric a l codes.

WARNING

persons operating the CP-881.

WARNING

1. STAY ALERT, watch what you are doing and use common sense when operating a power tool.

Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication.

A moment of inattention while operating power tools may result in serious personal injury.

2. KEEP GUARDS IN PLACE and in working order.

These safety guards should be removed only by specialized and authorized technical persons who take care to adopt all security measures to avoid any risk of danger and injury.

3. PREVENT UNINTENTIONAL STARTING. Ensure the switch is in the off-position before

connecting to power source and/or battery pa ck, picking up or carrying the tool.

Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents.

4. NEVER LEAVE TOOL RUNNING UNATTENDED.

TURN POWER OFF. Don’t leave tool until it comes to a complete stop.

5. Remove any adjusting key or wrench before turning the power tool on.

A wrench or a key left attached to a rotating part of the power tool may result in personal injury.

6. Do not overreach. Keep proper footing and balance a t all times.

This enables better control of the power tool in unexpected situations.

7. NEVER STAND ON TOOL.

Serious injury could occur if the tool is tipped or if the cutting tool is unintentionally contacted.

8. Wear proper apparel. Do not wear loose clothing, gloves, neckties, rings, bracelets, or other

jewelry which may get caught in moving parts. Nonslip footwear is recommended. Wear protective hair covering to contain long hair.

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9. If devices are provided for the connection of dust extraction and collection facilities, ensure

these are connected and properly used. Use of dust collection can reduce dust-related hazards.

Power Tool Use And Care

1. Do not force the power tool. Use the correct power tool fo r your application.

The correct power tool will do the job better and safer at the rate for which it was designed.

2. Do not use the power tool if the switch does not tur n it ON and OFF. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.

3. Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.

4. Store idle power tools out of the reach of ch ildren and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.

5. Maintain power tools. Check for misalign m ent or binding of moving parts, breakage of parts

and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use.

Many accidents are caused by poorly maintained power tools.

6. Keep cutting tools sharp and clean.

Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.

7. Use the power tool, accessories and tool bits, etc. in accordance with these instructions, taking into account the working conditions an d th e work to be performed.

Use of the power tool for operations different from those intended could result in a hazardous situation.

OPERATION MANUAL CP-881 ENG

Service

• Have your power tool serviced by a qualified repair person using only identical

replacement parts.

Contact Panduit Tool Service at the following locations:

Panduit Electrical Headquarters (USA)

16530 W. 163rd Street Lockport, IL 60441 USA

Tel.: 1-800-777-3300

The information contained in this manual is based on our experience to date and is believed to be reliable. It is intended as a guide for use by persons having technical skill at their own discretion and risk. We do not guarantee favorable results or assume any liability in connection with its use. Dimensions contained herein are for reference purposes only. For specific dimensional requirements consult the factory. This publication is not to be taken as a license to operate under, or a recommendation to infringe any existing patents.

Panduit EMEA Service Center (EUR)

EMEA Tool Service Center Bedrijvenpark Twente 360 7602 KL Almelo

tel + 31 546 580 451

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Dedicated Usage

• Use the CP-881 only for automatic wire stripping and ferrule crimping.

• Continuously molded ferrules with cross-sections ranging from #20 – #14 AWG (0,5 – 2,5mm

and a strip length of 5/16” (8 mm) must be used.

• Only the intended PVC insulated cables may be inserted into the funnel guide of the CP-881. Never insert solid metal parts or items, the stripping knives would be damaged.

• Third party reconstruction and changes of the CP-881 beyond retooling are not allowed because of safety!

Dangers

• Use the CP-881 only when the cover is closed.

• Before carrying out any w ork with the cover open (e.g. retooling, maintenance work), disconnect

the CP-881 from the main power supply

• Make sure that no strange objects are inside the case.

Places for Use

Avoid operation in the following areas:

• Damp or dusty places

• Places exposed to high or low temperatures, or direct sunlight

• Operating temperature range: 59°F to 95°F (15°C to 35°C)

• Condensation can form when moving from a cold to a warm place

• Open cover to evaporate any condensation before using the CP-881

• Do not spill any liquids over the CP-881

• Protect the CP-881 from heavy vibrations and jolts

Safety Devices

OPERATION MANUAL CP-881 ENG

)

• The CP-881 can be switched OFF through:

o The main switch (O OFF) o Pulling out the main plug o Sliding back the cover (by two micro switches) o The cover is built in for safety. It may not be changed, removed or by-passed by

reconstructions. A label points to existing dangers.

Before opening disconnect main power. Vor Öffnen des Gehäuses Netzstecker ziehen.

Authorized user

• Only authorized and instructed users are allowed to work with the CP-881

• The user has a responsibility to other persons inside the CP-881 work place

The customer must:

• Make the operation manual accessible to the user; and assure that the user has read and understood the manual.

Avant d’ouvrir l’appareil retirez la fichemâle.

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Container

(USA Cord supplied)

Contents of Delivery

OPERATION MANUAL CP-881 ENG

1. CP-881 1 piece

2. Main Cable 1 piece

3. Wire Insulation Scrap

4. Operation Manual (English) 1 piece

5. Tool Kit 1 piece 10. Bolt, 6mm in diameter w/Lanyard 1 piece

NOTE: Parts 6, 7 and 8 have the same color code as ferrules, complying with DIN.

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Diagram 1: Contents of Delivery

6. Ferrule Feeder

#20–#14 AWG (0,5 to 2,5mm

)

7. Adjustable Tool Insert for #20–#14

AWG (0,5 to 2,5mm

)

1 piece 8. Locator (spare) 5 pieces

9. Wire Guiding Tube (spare) <not shown>

5 pieces

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OPERATION MANUAL CP-881 ENG

USAGE

The CP-881 is for fully automatic stripping of flexible PVC insulated cables and subsequent pressing on of continuously molded insulated ferrules on reels.

It uses continuously molded ferrules complying with DIN 46228 Part 4, with cross-sections ranging from #20 – #14 AWG (0,5 – 2,5mm times (1.5 s) and simple changing of cross-sections (below 10 s), the CP-881 is not only suitable for use in workshops but also in complex cable production systems.

The following ferrules can be used by the CP-881:

), with a stripping length of 5/16” (8mm). Due to the short cycle

Cross-section

AWG (mm

)

Length

In. / (mm)

DIN

Color Code

20 (0,5) 5/16” (8) White

18 (0,75) 5/16” (8) Grey

18 (1,0) 5/16” (8) Red 16 (1,5) 5/16” (8) Black 14 (2,5) 5/16” (8) Blue

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Standard Components Overview

OPERATION MANUAL CP-881 ENG

Diagram 2: Standard Components

1. Grip 9. Main connection

2. Funnel guide 10. Main fuses

3. Counter 11. Main switch

4. Reset button 12. Transformer fuses

5. Tool insert 13. Reverse button

6. Bolt with Lanyard 14. Ferrule dispenser holder

7. Cover 15. Container

8. Ferrule feeder

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Standard Component Functions

1. Grip For transport of the CP-881

2. Funnel Guide The cable to be processed is inserted into the CP-881 through the funnel guide. Once it has been inserted, work commences automatically.

3. Counter (000000 to 999999) The counter counts the number of end-sleeves used. The CP-881 performs a reset automatically to 0 at power-OFF.

4. Reset Button This button resets the counter to 0.

5. Tool Insert (Color Coded) Positions the ferrule and strips the cable. The appropriate tool insert must be installed for every cross-section.

6. Bolt Secures the tool insert (at tached to CP-881 by lanyard).

7. Cover Protects the user from moving parts inside the CP-881. The CP-881 will only operate when the cover is properly closed.

8. Ferrule Feeder The ferrule feeder positions the ferrules. The appropriate ferrule feeder must be installed for every cross-section.

9. Main Connection The main cable must be connected to the input connector.

10. Main Fuses Two 1.25A/T/250 V fine wire fuses integrated into the main connection.

11. Main Switch Switches the power supply to the CP-881 ON (Position I) or OFF (Position O).

12. Transformer Fuses One 4.0 A/T/250 V fine wire fuse for secondary device.

13. Reverse Button Pressing this button puts the CP-881 in the maintenance position. Pressing again will put the CP-881 in start position.

14. Ferrule Dispenser Holder Holds the ferrule reel dispenser.

15. Container The container collects the insulation scrap. It must be emptied regularly.

SETUP

OPERATION MANUAL CP-881 ENG

1. Choose the installation site

o The installation site of the CP-881 must be level and horizontal.

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NOTE: Observe the working conditions in Safety section, Places for Use on Page 7

OPERATION MANUAL CP-881 ENG

2. Prepare the dispenser o Open the dispenser and tear-off the

strap at the edge (1).

o Pull out the ferrule band (2)

approximately 8” (20 cm).

3. Prepare the ferrule feeder o Take ferrule feeder with proper

cross-section from the tool kit. NOTE: Observe the color code of

the ferrule feeder

o Insert the ferrules (1) in the guide

sideways until the stop pin is reached.

Diagram 3: Prepare the dispenser

Diagram 4: Prepare the ferrule feeder

o Pull the pin (2) upwards, move the

ferrules to the mark (3) and let the pin go.

NOTE: Check that the pin has clicked properly into place.

4. Fit the ferrule feeder

NOTE: Verify that the tool insert is not installed yet.

o Slide the cover (1) back. o Insert the ferrule feeder (2) sideways

and place it on the bolts (3). NOTE: Check that the ferrule feeder

has clicked properly into place.

Diagram 5: Fit the ferrule feeder

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OPERATION MANUAL CP-881 ENG

5. Mount the dispenser o Mount the dispenser (1) on the

holder. NOTE: Check that the dispenser has

clicked properly into place.

6. Mount the adjustable tool insert o Take the tool insert with proper

cross-section from the tool kit. Adjustment screw should be all the way counter-clockwise for standard operation.

NOTE: Observe the color code of the tool insert.

Diagram 6: Mount the dispenser

Diagram 7: Mount the adjustable tool insert

o Mount the tool insert (1) sideways. o Fit the bolt (2) into the hole until it

stops.

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(USA Cord supplied)

OPERATION MANUAL CP-881 ENG

7. Place into operation mode o Put the dispenser (1) in operation

mode.

o Close the cover (2).

NOTE: Be sure that the ferrule band is fed properly.

o Connect the main cable with the

appropriate connectors (3, 4) to the CP-881 and the main power supply.

The CP-881 is now ready for operation.

Diagram 8: Place into operation mode

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OPERATION

OPERATION MANUAL CP-881 ENG

1. Prepare the cable o Before crimping, cable must

be aligned as straight as possible.

2. Cut the cable o Cut the cable clean and

straight. NOTE: Poor cut (Diagram 11)

frequently results in unsuccessful crimping.

Diagram 9:

Prepare the cable

Diagram 10:

Cutting the cable

Bend OK

Max. 0.08” – 0.10”

(2-3mm)

over a length of

2.5” (60mm)

Bend too large

Good cut

Diagram 11: Poor cut

Surface inclined

Squashed cut, individual wires protrude

Squashed cut

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OPERATION MANUAL CP-881 ENG

3. Start the CP-881 o Check that the cover (1) is

closed.

o Turn on (Position I) the

CP-881 with the main switch (2).

o Check that counter (3) is at 0.

NOTE: If the counter is not a 0, refer to chapter Faults.

4. Crimping cables o Insert the cable (1) straight

into the funnel guide until it stops.

o Crimping and stripping works

automatically.

Diagram 12: Start the CP-881

Diagram 13: Crimping cables

o Pull out the cable (2) straight

when the CP-881 has stopped.

NOTE: Refer to chapter faults when operating faults or unsuccessful crimping occurs.

o Read counter (3) if required

and set it to 0 with the reset button (4).

5. Stop operation

o Read counter (1) if required. o Turn OFF (Position O) the

main switch (2) to the CP-881.

Diagram 14: Stop operation

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6. Daily maintenance

(USA Cord supplied)

OPERATION MANUAL CP-881 ENG

Disconnect the main power supply from the CP-881 and open cover.

o Turn OFF (Position O) the

main switch (1) to CP-881.

o Disconnect main cable (2). o Slide the cover (3) back. o Remove (4) insulation scraps

inside the CP-881.

o Pull out the container (5). o Dispose of insulation scraps

and insert container.

o Close the cover (6). o Connect main cable (7). o NO LUBRICATION

REQUIRED!

RETOOLING

Diagram 15: Daily maintenance

1. Prepare the retooling Disconnect the main

power supply from the CP-881 and open cover.

o Read counter if required. o Turn OFF the CP-881 with

main switch (1).

o Disconnect main cable (2). o Slide back the cover (3). o Pull the pin (4) upwards and

pull out the ferrules (5).

o Remove the dispenser (6)

and roll up the remaining ferrules.

o Fold back the dispenser

holder (7).

Diagram 16: Prepare the retooling

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Page 21

2. Remove the tool insert

o Pull out the bolt (1). o The tool insert (2) must be

removed sideways.

o Put the tool insert into the

tool kit.

o Check crimp die for talcum

powder build-up.  If powder build-up, clean

with brush.

OPERATION MANUAL CP-881 ENG

Diagram 17: Remove tool insert

3. Remove the ferrule feeder o Pull the ferrule feeder (1)

towards the rear and remove it sideways (2).

o Put the ferrule feeder into the

tool kit.

Continue as described with Step 2 to 7 in Chapter

SETUP.

Diagram 18: Remove the ferrule feeder

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OPERATION MANUAL CP-881 ENG

FAULTS

When operating faults occur, trouble-shooting depends on different fault conditions. After recognizing the fault condition, trouble-shooting can be carried out by the following points.

Fault Condition 1

Cable cannot be inserted.

Fault Condition 2

Crimping has not been completed.

Fault Condition 3

Crimping is completed. Cable cannot be pulled out.

Fault Condition 4

Cable insulation is not completely removed.

Fault Condition 5

The ferrule is not separated from band.

Fault Condition 6

Counter related fault, CP-881 does not work.

Fault Condition 7

The CP-881 works tool slow, but counter works.

Fault Condition 8

Crimp stamp or crimp forging die is defective.

TROUBLESHOOTING

Fault Condition 1:

Cable cannot be inserted

o Cable can only be inserted

in start position (front) and not in maintenance position (rear).

o Press the reverse button

(1) to move the CP-881 into start position.

PA26958A01_10 ENG Page: 19 of 28 4-2018

Diagram 19: Move the CP-881 into start position

Page 23

881 is ready for operation.

(USA Cord supplied)

OPERATION MANUAL CP-881 ENG

Fault Condition 2:

Crimping has not been completed.

Disconnect the main

power

supply from the CP-881 and open cover.

1. Stop operation

o Read counter (1) if

required.

o Turn OFF (Position O) the

CP-881 with main switch (2).

Di sconnect main cable (3).

2. Remove the tool insert

o Slide back the cover (1). o Pull out the bolt (2). o Press lower stripping cutter

(3) upwards and remove the tool insert (4) sideways.

Diagram 20: Stop operation

Diagram 21: Remove the tool insert

o Remove ferrule (5). o Bend cable aside (6).

3. Remove the cable

o Pull the pin (1) upwards

and pull out the ferrules (2).

o Close the cover (3). o C onnect main cable (4). o Turn ON (Position I) the

CP-881 with the main switch (5).

o Press the reverse button

(6) to move the CP-881 into start position.

Diagram 22: Remove the cable

o Pull out the cable (7).

After mounting the tool insert and insertion of the ferrules, the CP-

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Page 24

o Disconnect main cable (4).

(USA Cord supplied)

Fault Condition 3:

Crimping is completed. Cable cannot be pulled out

Disconnect the main

Power supply from the CP-881 and open cover.

1. Stop operation

o Read counter (1) if

required.

o Press the reverse button

(2) to move the CP-881 into start position.

o Turn OFF (Position O)

the CP-881 with Main Switch (3).

OPERATION MANUAL CP-881 ENG

Diagram 23: Stop operation

2. Remove the tool insert

o Slide back the cover (1). o Pull out the bolt (2). o Press lower stripping cutter

(3) upwards and remove the tool insert (4) sideways.

If it is impossible to

remove the tool insert, then carry out Step 4; otherwise, carry on with Step 3.

o Remove ferrule (5). o Bend cable aside (6).

Diagram 24: Remove the tool insert

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Page 25

CP-881 is ready for operation.

(USA Cord supplied)

OPERATION MANUAL CP-881 ENG

3. Remove the cable

o Pull the pin (1) upwards

and pull out the ferrules (2).

o Close the cover (3). o Connect main cable (4). o Turn ON (Position I) the

CP-881 with the main switch (5).

o Press the reverse button

(6) to move the CP-881 into start position.

o Pull out the cable (7).

After mounting the tool insert and insertion of the ferrules, the

4. Remove the cable

o Press the reverse button

(2) and pull the cable (1) at the same time, the CP-881 moves into start position.

Diagram 25: Remove the cable

Diagram 26: Remove the cable

o Pull out the cable (3). o Remove the tool insert (4). o Remove ferrule (5).

After mounting the tool insert, the CP-881 is ready for operation.

Fault Condition 4:

Cable insulation is not completely removed.

Disconnect the main power supply from the CP-881 and open cover.

1. Check the cross-section information

If stripping is faulty, check whether the selected cable cross-section corresponds to the crosssection size of the tool insert and the ferrule feeder block. The tool inserts must be adapted to the cable cross-section if the CP-881 has not been properly tooled. The cross-section of the cable must also be checked.

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OPERATION MANUAL CP-881 ENG

2. Check the stripping cutter

After checking the cross-section size remove the tool insert (see Chapter

RETOOLING) and check

the stripping cutters (1).

Replace the stripping cutters of the tool insert if they are worn or damaged.

Remove the allen screw (2) at the bottom and insert new stripping cutters with the same crosssection. The corresponding article number is stated in Chapter

SPARE PARTS.

3. Adjustable Cutting Blades

The tooling insert has adjustable

cutting blades.

Diagram 27: Check the stripping cutter

Using a small Phillips screwdriver,

the blade can be adjusted to cut slightly deeper by turning the screw clockwise.

Turn the screw, in small

increments to prevent cutting or nicking the wire during insulation stripping.

Fault Condition 5:

The ferrule is not separated from band.

Open the cover and disconnect the CP-881 from main power supply.

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Page 27

supply. Make sure that you have proper power supplied to the plug socket.

If the cutter (1) is damaged or broken off, the cable crimped with the ferrule will not be separated from the band.

In this case, remove the tool insert (see also Chapter and check the cutter (1). When the cutter (1) is defective, the ferrule locator (3) must be removed by unscrewing the crosshead screw (2) and a new locator for the corresponding cross section must be fitted.

The corresponding article number is stated in Chapter

PARTS

RETOOLING)

SPARE

OPERATION MANUAL CP-881 ENG

Diagram 28: Check the cutter

Fault Condition 6:

Counter respectively CP-881 does not work.

1. Check main connection

Check that the main cable is connected correctly to the CP-881 and the main power

2. Check main fuses

Main connection must be

opened, disconnect the CP-881 from main power.

o Pull out main plug (1). o Pull out the fuse holder (2). o Check the main fuses (3). o Replace defective main

fuses (MC2SI1.25). The corresponding article number is stated in Chapter

SPARE PARTS.

o Put the main fuses into

fuse holder.

Diagram 29: Check main fuses

o Insert the fuse holder.

Fuse holder must click

into place.

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OPERATION MANUAL CP-881 ENG

Fault Condition 7:

The CP-881 works too slow but counter works.

Remove main fuses, disconnect the CP-881 from main power.

o Pull out main plug (1). o Unscrew the fuse holder

Diagram 30: Check device fuses

(2).

o Check the device fuses

(3).

o Replace defective device

fuses (MC2SI4.0). The corresponding article number is stated in Chapter

SPARE PARTS.

o Insert device fuses into the

fuse holder.

o Insert the fuse holder.

Fault Condition 8:

Crimp stamp or crimp forging die is defective.

Open the cover and disconnect the CP-881 from main power.

o Pull out main plug (1). o Remove tool insert and

ferrule feeder (see Chapter

RETOOLING).

Diagram 31: Replace crimp stamp /

crimp forging die

o Unscrew the allen screw

(3) at defective crimp stamp (2) or crimp forging die (1).

o Press the ring (4) down

and remove the hose.

o Replace the defective part.

The corresponding article number is stated in Chapter

SPARE PARTS.

Plastic parts must be

clean and free of grease.

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Page 29

Cross Section

AWG (mm2)

SPARE PARTS

OPERATION MANUAL CP-881 ENG

Part

Tool Insert

Stripping Cutter

Part No. Packing Unit

20 (0,5) MC2SCH05 1 pi ece

18 (0,75) MC2SCH07 1 pi ece

18 (1,0) MC2SCH10 1 pi ece

16 (1,5) MC2SCH15 1 pi ece

14 (2,5) MC2SCH25 1 pi ece

20 (0,5) MC2AM05 1 piece

18 (0,75) MC2AM07 1 piece

18 (1,0) MC2AM10 1 piece

16 (1,5) MC2AM15 1 piece

14 (2,5) MC2AM25 1 piece

Adjustable

Stripping Cutter

Locator

20 (0,5) MC2AM05E 1 piece

18 (0,75) MC2AM07E 1 piece

18 (1,0) MC2AM10E 1 piece

16 (1,5) MC2AM15E 1 piece

14 (2,5) MC2AM25E 1 piece

20 (0,5) MC2LOC05 3 pieces

18 (0,75) MC2LOC07 3 pieces

18 (1,0) MC2LOC10 3 pieces

16 (1,5) MC2LOC15 3 pieces

PA26958A01_10 ENG Page: 26 of 28 4-2018

14 (2,5) MC2LOC25 3 pieces

Page 30

AWG (mm2)

Part

OPERATION MANUAL CP-881 ENG

Cross Section

20 (0,5) MC2MAG05 1 piece

Part No. Packing Unit

Ferrule Feeder

Wire Guiding Tube

18 (0,75) MC2MAG07 1 piece

18 (1,0) MC2MAG10 1 piece

16 (1,5) MC2MAG15 1 piece

14 (2,5) MC2MAG25 1 piece

20 (0,5) MC2 0071 2 pieces

18 (0,75) MC2 0072 2 pieces

18 (1,0) MC2 0073 2 pieces

16 (1,5) MC2 0074 2 pieces

14 (2,5) MC2 0075 2 pieces

Bolt

Main Fuse

1.25 A / T/250 V

Device Fuse

4,0 A / T/250 V

----- MC2BOL 1 piece

----- MC2SI1.25 2 pieces

----- MC2SI4.0 2 pieces

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Page 31

AWG (mm2)

Crimp Stamp

Part

Crimp Die

OPERATION MANUAL CP-881 ENG

Cross Section

----- MC2CGES 1 piece

----- MC2CSTE 1 piece

Part No. Packing Unit

Centering Fork Bottom

Centering Fork Top

With Tube

Centering Fork Top

Without Tube

----- MC2 0011 1 piece

----- MC2 0013 1 piece

----- MC2 0013K 1 piece

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