COPPER COMPRESSION CONNECTOR INSTALLATION
HEAT SHRINK INSULATION INSTRUCTION
C
Panduit Corp. 2018
INSTALLATION INSTRUCTIONS T-PMPI-257-PC
COPPER COMPRESSION CONNECTOR INSTALLATION
1. Use a connector marked for the wire size and wire material to be used. NEVER
use a copper connector on aluminum wire.
2. Strip wire insulation to approximate length shown on tool chart. DO NOT nick
or ring the conductor strands.
3. Clean the wire.
4. Insert stripped wire into connector until the wire stops.
5. Use tool chart on reverse side of this sheet to: a) select crimp tool to terminate
part, b) select crimp die listed under tool selection by matching crimp die color
code and die index number of crimp die to color bands and die index number
marked on connector c) Note number of crimps to be placed in connector is
shown in ( ) next to die color code and die index number in tool chart. d) Crimp
connector by placing first crimp in barrel near the tongue of the lug or wire stop
in the splice and place successive crimps in the barrel of the connector working
towards the wire entry. Evenly space crimps on barrel of the connector using barrel
stripes as a guide. Barrel stripes do not designate the number of crimps to be placed
in barrel of the connector.
6. After crimping, inspect for sharp edges, flash or burrs and remove if present.
HEAT SHRINK INSULATION INSTRUCTION
1. Refer to Panduit catalog or www.panduit.com for heat shrink material information,
tubing size, voltage rating, and shrink temperature.
2. Cut tubing to length allowing insulation coverage as desired. Allow a minimum
of 1-1/2" inch overlap on wire insulation.
3. Shrink with a standard propane torch or heat gun, MOVING FROM CRIMPED
PORTION OF CONNECTOR TOWARD INSULATED WIRE. Adhesive flow at
ends indicate shrinkage complete.
For Technical Support: www.panduit.com/resources/install_maintain.asp
Page 1 of 3
Tool Chart for Compression Connectors Types LCBX, LCCX, LCYX, and LCCXF with Copper Cable
Panduit Part Number
Std. Wire Size
AWG
INSTALLATION INSTRUCTIONS T-PMPI-257-PC
CT-3980
CT-3980/INT
CT-3980/UK
CT-3980/AUS
CT-3980/TO
Uni-Die™
Dieless Tool
Cable Classes
Wire Strip
Length (In.)
CT-1700➀
Die Part Number/Color Code and Die Index Number/(Number of Crimps)
A
See Tool List
Below
B
See Tool List
Below
C
See Tool List
Below
LCBX8, LCCX8,
LCYX8
LCCXF8
LCBX6, LCCX6
LCCXF6
LCBX4, LCCX4
LCCXF4
LCBX2, LCCX2
LCCXF2
LCBX1, LCCX1
LCCXF1
LCBX1/0, LCCX1/0
LCCXF1/0
#8
#6 SOL
ONLY
#6
#4
#5, #4, #3
#2
#1
1/0
Solid, Compact, B, G, H, I,
K, M, Locomotive (DLO)
Compact, B, G, H, I, K, M,
Locomotive (DLO)
Compact, B, G, H, I, K, M
Locomotive (DLO)
Compact, B, G, H, I, K, M,
Locomotive (DLO)
Compact, B, G, H, I, K, M,
Locomotive (DLO)
Compact, B, G, H, I, K, M,
Locomotive (DLO)
3/4
7/8*
15/16
1-1/8
1-5/16
1-1/8
1-5/16
1-7/16
1-9/16
1-1/2
1-11/16
1-9/16
1-13/16
Red P21
(3)
Blue P24
(3)
Gray P29
(3)
Brown P33
(3)
—
—
CD-2001-8
Red P21
(2)
CD-2001-6
Blue P24
(2)
CD-2001-4
Gray P29
(2)
CD-2001-2
Brown P33
(2)
CD-2001-1
Green P37
(2)
CD-2001-1/0
Pink P42
(3)
CD-2001-8
Red P21
(2)
CD-2001-6
Blue P24
(2)
CD-2001-4
Gray P29
(2)
CD-2001-2
Brown P33
(2)
CD-2001-1
Green P37
(2)
CD-2001-1/0
Pink P42
(3)
CD-920-8
Red P21
(1)
CD-920-6
Blue P24
(1)
CD-920-4
Gray P29
(1)
CD-920-2
Brown P33
(1)
CD-920-1
Green P37
(2)
CD-920-1/0
Pink P42
(3)
Std.
(1)
Std.
(1)
Std.
(1)
Std.
(1)
Std.
(1)
Std.
(1)
LCBX2/0, LCCX2/0
2/0
LCCXF2/0
LCBX3/0, LCCX3/0
3/0
LCCXF3/0
1
The crimp die pockets are integrated into the tool frame.
3
CD-920 dies can be used with CT-940CH and CT-2940 tools with die adapter
Compact, B, G, H, I, K, M,
Locomotive (DLO)
Compact, B, G, H, I, K, M,
Locomotive (DLO)
1-9/16
1-13/16
1-5/8
1-13/16
—
—
CD-2001-2/0
Black P45
(3)
CD-2001-3/0
Orange P50
(3)
CD-2001-2/0
Black P45
(3)
CD-2001-3/0
Orange P50
(3)
CD-920-2/0
Black P45
(3)
CD-920-3/0
Orange P50
(3)
Std.
(1)
Std.
(1)
* LCCX8-12, LCYX8-12 wire strip length is 7/8"
CT-3001/ST, CT-3001/STINT, CT-3001/STUK, CT-3001/STAUS, CT-3001/TO,
A
CT-2001, CT-2001/L, CT-2001/LE, CT-2002, CT-2002/L, CT-3001, CT-3001/E, , CT-3001/CCP, CT-3001/CCPINT, CT-3001/CCPUK, CT-3001/CCPAUS,
B
CT-3001/CCPTO
CT-920, CT-920/CV, CT-920CH, CT-920CH/CV, CT-920CH/CCP, CT-930, CT-930CH, CT-940CH➂, CT-2920, CT-2920/CCP, CT-2920/CCPINT,
C
CT-2920/CCPUK, CT-2920/CCPAUS, CT-2920/CCPTO, CT-2930, CT-2930/L, CT2930/LE, CT-2931, CT-2931/ST, CT-2931/STINT, CT-2931/STUK,
CT-2931/STAUS, CT-2931/TO, CT-2931/STCV, CT-2931/STCVINT, CT-2931/STCVUK, CT-2931/STCVAUS, CT-2931/CVTO, CT-2940➂,
CT-2940/L➂, CT-2940/LE➂, CT-2940/ST➂, CT-2940/STINT➂, CT-2940/STUK➂, CT-2940/STAUS➂, CT-2940/TO➂
For Technical Support: www.panduit.com/resources/install_maintain.asp
Page 2 of 3
Panduit Part Number
INSTALLATION INSTRUCTIONS T-PMPI-257-PC
Tool Chart for Compression Connectors Types LCBX, LCCX, LCYX, and LCCXF with Copper Cable
Std. Wire Size
Cable Classes
Wire Strip
Length (In.)
CT-1700➀
Die Part Number/Color Code and Die Index Number/(Number of Crimps)
A
See Tool List
Below
B
See Tool List
Below
C
See Tool List Below
CT-3980
CT-3980/INT
CT-3980/UK
CT-3980/AUS
CT-3980/TO
Uni-Die™
Dieless Tool
LCBX4/0, LCCX4/0
LCCXF4/0
LCBX250, LCCX250
LCBX300, LCCX300
LCBX350, LCCX350
LCCXF350
LCBX450, LCCX450
LCBX500, LCCX500
LCCX650
LCCXF750
4/0
250 kcmil
262.6 kcmil
300 kcmil
313.1 kcmil
350 kcmil
373.7 kcmil
450 kcmil
444.4 kcmil
500 kcmil
535.3 kcmil
646.4 kcmil
777.7 kcmil
Compact, B, G, H, I, K, M,
Locomotive (DLO)
G, H, I, K, M
Locomotive (DLO)
G, H, I, K, M
Locomotive (DLO)
G, H, I, K, M
Locomotive (DLO)
G, H, I, K, M
Locomotive (DLO)
G, H, I, K, M
Locomotive (DLO)
Locomotive (DLO)
Locomotive (DLO)
2-15/16
2-5/8
2-5/16
2-3/8
2-9/16
2-15/16
2-3/4
2-15/16
3
3-9/16
—
—
—
— —
— — —
— — —
— — —
— — —
CD-2001-4/0
Purple P54
(3)
CD-2001-250
Yellow P62
(3)
CD-2001-350
Red P71
(4)
CD-2001-4/0
Purple P54
CD-2001-250
Yellow P62
CD-2001-350
Red P71
CD-2001-400
Blue P76
CD-920-4/0
(3)
(3)
(4)
(4)
Purple P54
(3)
CD-920-250
Yellow P62
(3)
CD-920-350
Red P71
(3)
CD-920-400
Blue P76
(3)
CD-920-500
Brown P87
(4)
CD-920-500A
Pink P99
(4)
CD-940-750➃
Black P106
(4)
CD-940-750X➃
Yellow P115
(4)
Std.
( 1 )
Std.
( 1 )
Std.
( 1 )
Std.
( 1 )
—
—
—
—
1
The crimp die pockets are integrated into the tool frame.
3
CD-920 dies can be used with CT-940CH and CT-2940 tools with die adapter.
4
CD-940 dies to be used exclusively with CT-940CH and CT-2940 series tools.
CT-3001/ST, CT-3001/STINT, CT-3001/STUK, CT-3001/STAUS, CT-3001/TO,
A
CT-2001, CT-2001/L, CT-2001/LE, CT-2002, CT-2002/L, CT-3001, CT-3001/E, , CT-3001/CCP, CT-3001/CCPINT, CT-3001/CCPUK, CT-3001/CCPAUS,
B
CT-3001/CCPTO
CT-920, CT-920/CV, CT-920CH, CT-920CH/CV, CT-920CH/CCP, CT-930, CT-930CH, CT-940CH➂, CT-2920, CT-2920/CCP, CT-2920/CCPINT,
CT-2920/CCPUK, CT-2920/CCPAUS, CT-2920/CCPTO, CT-2930, CT-2930/L, CT2930/LE, CT-2931, CT-2931/ST, CT-2931/STINT, CT-2931/STUK,
C
CT-2931/STAUS, CT-2931/TO, CT-2931/STCV, CT-2931/STCVINT, CT-2931/STCVUK, CT-2931/STCVAUS, CT-2931/CVTO, CT-2940➂,
CT-2940/L➂, CT-2940/LE➂, CT-2940/ST➂, CT-2940/STINT➂, CT-2940/STUK➂, CT-2940/STAUS➂, CT-2940/TO➂
For Instructions in Local Languages
and Technical Support:
www.panduit.com/resources/install_maintain.asp
www.panduit.com
Page 3 of 3
E-mail:
cs@panduit.com
Fax:
708-444-6993
Rev 09
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