Panduit KP-HSTT1 Selection Guide

Product Selection Guide
Heat Shrink
Product Selection Guide
Heat Shrink Frequently Asked Questions:
1. What are the main considerations when installing heat shrink?
Pick the right diameter. (See Wire Size Chart on page 5)
Consider the overlap between the tube and the cable insulation
Heat evenly around the tube
 Ifit’sadhesivelinedproduct,theadhesivewillbepushedawayfromtherecoverystartingpoint;ingeneral,startrecovering
at the center and work toward each end
2. What’s the significance of a material being cross linked?
The majority of heat shrink is made from cross linked materials. Cross linked materials do not melt and flow; they soften and become rubbery but still hold their basic shape. The main benefit is improved thermal, physical and chemical resistance.
3. Why is shrink temperature important?
A tube with a lower shrink temperature will generally shrink faster. Products with higher shrink temperatures generally have higher performance. With any heat shrink tube, you can increase the shrink speed by using hotter temperatures, within reason. Be sure to consider the heat resistance of components under or around the heat shrink.
4. Can the tube be damaged by overheating and what are the signs of overheating?
Excessive temperatures and long exposure times cause damage faster. Most tubes will withstand 200°C to 250°C for a couple of hours without significant damage. Overheating can be difficult to detect since damage may not be obvious. If using a torch, use a flame diffuser, keep the flame at a proper distance, and keep the flame moving to apply heat gradually. Heat guns are easier to work with but can still cause damage. Charring, blistering, or cracking of the surface is a definite sign of overheating and damage.
5. How does operating temperature range relate to shrink temperature?
If the operating temperature is above the shrink temperature of the tube, the tube will be in a soft rubbery state, and it will have lower mechanical properties and abrasion resistance.
6. What is the significance of shelf life?
Per AMS-DTL-23053, all tubes have a defined minimum shelf life, dependent on the base material. The main consideration is expanded and recovered dimensions. If the product meets requirements, the shelf life can be extended up to 50% of the original value and this can be done multiple times.
7. What’s the maximum voltage at which I can use Panduit heat shrink?
Unless noted otherwise, all the products have a 600V AC rating. They are “low voltage” products. Per NEMA, Low Voltage is 600V or less; Medium Voltage is 2,400 to 69,000V; and High Voltage is 115k to 230kV.
Dry Locations:
A location not normally subject to dampness or wetness. A location classified as dry may be temporarily subject to dampness or wetness, as in the case of a building under construction.
Damp Locations:
Locations protected from weather and not subject to saturation with water or other liquids but subject to moderate degrees of moisture. Examples of such locations include partially protected locations under canopies, marquees, roofed pen porches, and like locations, and interior locations subject to moderated degrees of moisture, such as basements, some barns, and some cold storage buildings.
Wet Locations:
Installations underground or in concrete slabs or masonry in direct contact with the earth; in locations subject to saturation with water or other liquids, such as vehicle washing areas; and in unprotected locations exposed to weather.
Material Selection Criteria
Applications
D R Y
D A M
P
W
E T
Heat Shrink
Product
Type Material Key Characteristics Typical Applications
General use, strain relief, insulate, protect, bundle, and color code wires, cables and electrical components in a wide variety of applications
Strain relief, insulate, protect, and bundle cables and electrical components in a wide variety of applications
Applications with PVC wire and cable insulation, strain relief, bundling and protection from UV light, fading, harsh chemicals, chlorinated cleaners, dirt and abrasion
Applications with PVC wire and cable insula­tion, smooth clear cover, protecting wire and cable markers, continuous inspection of splic­es, and protection from UV fading
Insulate, protect wires, cables and electrical components in rugged applications, including military, marine and aerospace
Insulate, protect wires, cables and electrical components requiring high insulation, high and low temperature resistance including cryogenic temperatures, clean rooms and aerospace, and resistance to corrosive atmospheres
Protection and strain relief for wires or connectors in plenum applications and severe environments, including nuclear plants, automotive, and electrical component jacketing
Seals and protects cables, components and splices from moisture and corrosion, including automotive, truck, and marine applications, where greater flexibility is needed
Seals and protects cables, components and splices from moisture and corrosion, including automotive, truck, and marine applications
Seals and protects cables, components and splices from moisture and corrosion, including automotive, truck, and marine applications, especially when working with large transitions
Seals, protects and encapsulates cables, components and splices from moisture and corrosion. Heavy strain relief and rugged protection against vibration and flexing.
Seals, encapsulates and protects electrical connections and splices above or below ground. Especially in harsh environments such as wind energy and solar applications. Can be used at 1kV.
Temporary or permanent watertight sealing of cable ends, pipe and conduit
Temporary or permanent watertight sealing of cable ends, pipe and conduit, in harsh environments
HSTT
HSTTV
HSTTP
HSTTPN
HSTTN
HSTTT
HSTTK
HSTTVA
HSTTA
HSTT4A
HSTTRA
HST
HSEC
(End Cap)
HSECFR
(End Cap)
Polyolefin (Cross-Linked)
Polyolefin (Cross-Linked)
Polyvinylchloride-PVC (Cross-Linked)
Crystal Clear Polyvinylchloride-PVC
Elastomer Neoprene (Cross-Linked)
Polytetrafluorethylene (TFE/PTFE)
Fluoroplastic PVDF (Cross-Linked)
Polyolefin, Adhesive Lined (Cross-Linked)
Amid, 105°C melt, Amber Adhesive
Polyolefin, Adhesive Lined (Cross-Linked)
Amid, 105°C melt, Amber Adhesive
Polyolefin, Adhesive Lined (Cross-Linked)
Amid, 105°C melt, Amber Adhesive
Polyolefin, Adhesive Lined (Cross-Linked)
Amid, 105°C melt, Amber Adhesive
Polyolefin, Adhesive Lined (Cross-Linked)
EVA, 119°C melt, Light Tan Adhesive
Polyolefin, Adhesive Lined (Cross-Linked)
EVA, 105°C melt, Light Tan Adhesive
Polyolefin, Adhesive Lined (Cross-Linked)
EVA, 119°C, Light Tan adhesive
Flexible, Flame Retardant UV Resistant (Black only) Class 2 (Clear) is not flame retardant
Flexible, highly flame retardant UV Resistant (Black only)
Flexible, stronger than polyolefin, highly flame retardant, highly conformable, resistant to most fuels and oils UV Resistant
Flexible, stronger than polyolefin, highly flame retardant, crystal clear, resistant to many chemicals and oils
Highly UV Resistant
Highly flexible even at low temperatures, highly abrasion and tear resistant, excellent chemical resistance especially to fuels, oils, acids, hydraulic fluids, and solvents UV Resistant
Semi-rigid, highly chemical resistant, non flammable, ETO and autoclave sterilizable, widest temperature range of any plastic material, UV Resistant, low outgassing, and low coefficient of friction
Semi-rigid, high temperature resistance, excellent abrasion, radiation, UV, and chemical resistance, highly flame retardant, low outgassing, transparent insulation
Flexible, adhesive lined, highly flame retardant outer wall
Flexible, adhesive lined, wide shrink ratio, highly flame retardant outer wall
Flexible, adhesive lined, widest shrink ratio, highly flame retardant outer wall
Semi-rigid, tough, adhesive lined, flame retardant outer wall
Rigid, thick wall, adhesive lined, highly flame retardant and sunlight resistant. UL and CSA surface markings.
Semi-rigid, adhesive lined
Rigid, thick wall, adhesive lined, highly flame retardant, color changing lines for optimal recovery
Standard Sizes
Expanded ID
3/64" to 4"
(1.2mm to 101.6mm)
3/64" to 1 1/2"
(1.2mm to 38.1mm)
3/64" to 2"
(1.2mm to 50.8mm)
0.46" to 1.80"
(11.7mm to 45.7mm)
1/4" to 2"
(6.4mm to 76.2mm)
30 to 0 AWG and
9/16" to 1 1/2"
(0.9mm to 38.1mm)
3/64" to 1"
(1.2mm to 25.4mm)
1/8" to 1 1/2"
(3.2mm to 38.1mm)
3/16" to 1 1/2"
(4.8mm to 38.1mm)
0.158" to 2.05"
(4.0mm to 52.0mm)
1/8" to 1"
(3.2mm to 25.4mm)
0.4" to 3.5"
(10.2mm to 88.9mm)
0.47" to 3.92"
(11.9mm to 99.6mm)
0.51" to 2.0"
(13mm to 50.8mm)
Applicable
Specifications RoHS Halogen-Free
UL Recognized (except clear) CSA Certified (except clear) *Mil. Spec: AMS-DTL-23053/5 Class 1 (colors) Class 2 (clear)
UL Recognized (VW-1) CSA Certified *Mil. Spec: AMS-DTL-23053/5 Class 3
UL Recognized (VW-1) CSA Certified Mil. Spec: AMS-DTL-23053/2 Class 1
UL Recognized (VW-1) CSA Certified Mil. Spec: AMS-DTL-23053/2 Class 2
Mil. Spec: AMS-DTL-23053/1 Class 1 and Class 2
Mil. Spec: AMS-DTL-23053/12 Class 3
UL Recognized (VW-1) *Mil. Spec: AMS-DTL-23053/8 Class 1 and 2
UL Recognized *Mil. Spec: AMS-DTL-23053/4 Class 2
UL Recognized *Mil. Spec: AMS-DTL-23053/4 Class 3
UL Recognized *Mil. Spec: AMS-DTL-23053/4 Class 3
UL Recognized *Mil. Spec: AMS-DTL-23053/4 Class 1
UL Recognized (VW-1 & Sunlight Resistant, Black only) UL 486D Listed (Direct Burial) CSA Certified (except 3.0 & 3.5 Mil Spec: AMS-DTL-23053/15 Class 1
N/A Yes No No Black
UL Recognized Yes No No Black
*Material Performance only.
Yes No No
Yes No No
Yes No No Black
Yes No No Clear
Yes No No Black
Yes Yes*** Low Smoke Opaque 4' lengths
Yes Yes*** Low Smoke Clear 4' lengths
Yes No No Black
Yes No No Black
Yes No No Black 4' lengths
Yes No No Black 4' lengths
Yes No No
***Halogen Free as defined by IEC 61249-2-21 900 ppm max chlorine 900 ppm max bromine 1500 ppm max combined halogens (Fluorine is excluded)
Low Smoke/
Low Toxicity
Standard
Colors
Black Clear
Brown
Red
Orange
Yellow Green
Blue
White
Yellow/Green
Black
Red Yellow Green
Blue
White
Black
Red
Packaging
Available
6" pieces
4' lengths,
25' to 1000'
reels
depending
on diameter
6" pieces 4' lengths
25' to 1000'
reels
depending on
diameter
25' to
1000' reels
depending on
diameter
4.38" to
100’lengths
25' and 100'
reels
6" pieces
4’lengths
6" pieces 4' lengths
3" pieces 6" pieces 9" pieces
12" pieces
4' lengths
Size
dependent
Size
dependent
Operating Temp
Range
-67°F to 275°F
(-55°C to 135°C)
-67°F to 275°F
(-55°C to 135°C)
-4°F to 221°F
(-20°C to 105°C)
-4°F to 221°F
(-20°C to 105°C)
-94°F to 250°F
(-70°C to 121°C)
-88°F to 482°F
(-67°C to 250°C)
-67°F to 347°F
(-55°C to 175°C)
-67°F to 230°F
(-55°C to 110°C)
-67°F to 230°F
(-55°C to 110°C)
-67°F to 257°F
(-55°C to 125°C)
-67°F to 230°F
(-55°C to 110°C)
-67°F to 230°F
(-55°C to 110°C)
-40°F - 257°F
(-40°C - 125°C)
-67°F to 230°F
(-55°C to 110°C)
Shrink
Temp
194°F (90°C)
194°F (90°C)
212°F
(100°C)
212°F
(100°C)
275°F
(135°C)
644°F
(340°C)
275°F
(135°C)
248°F
(120°C)
248°F
(120°C)
248°F
(120°C)
257°F
(125°C)
248°F
(120°C)
248°F
(120°C)
248°F
(120°C)
Shrink
Ratio
2:1
2:1
2:1
2:1
2:1
2:1
2:1
2:1
3:1
4:1
2.5:1
3:1
2.5:1
3:1
Shelf
Life Flammability Chemical Resistance
5
Years
5
Years
1
Year
1
Year
5
Years
4
Years
5
Years
5
Years
5
Years
5
Years
5
Years
10
Years
10
Years
10
Years
Class 1
Self Extinguishing ASTM D2671
Procedure B
Class 2 N/A
Self Extinguishing ASTM D2671
Procedure C
VW-1 per UL224
Self Extinguishing
ASTM D876
VW-1 per UL224
Self Extinguishing
15 sec, 3 in
VW-1 per UL 224
N/A
Non-Flammable
(Highest flame
retardancy of
any plastic)
Self Extinguishing ASTM D2671
Procedure C
VW-1 per
UL 224
Self Extinguishing ASTM D2671 Procedure B,
Outer Wall
UL224 VW-1
Self Extinguishing ASTM D2671 Procedure B,
Outer Wall
UL224 VW-1
Self Extinguishing ASTM D2671 Procedure B,
Outer Wall
UL224 VW-1
Outer Wall
UL224 VW-1
Self Extinguishing ASTM D2671
Procedure C
VW-1 per
UL 224
N/A N/A N/A
UL94 V-0
Material
Fluid Resistance per
AMS-DTL-23053
1000 psi min tensile
ASTM D638
400 V/mil min.
ASTM D2671
Fluid Resistance per
AMS-DTL-23053
1000 psi min tensile
ASTM D638
400 V/mil min.
ASTM D2671
Fluid Resistance per
AMS-DTL-23053
1800 psi min tensile
ASTM D638 280 V/mil min.
ASTM D2671
Fluid Resistance per
AMS-DTL-23053
1800 psi min tensile
ASTM D638 280 V/mil min.
ASTM D2671
Fluid Resistance per
AMS-DTL-23053
1000 psi tensile
250% Elongation min
ASTM D638
250 V/mil min.
ASTM D2671
Fluid Resistance per
AMS-DTL-23053,
No Change
Fluid Resistance per
AMS-DTL-23053
5000 psi min tensile
ASTM D638
500 V/mil min.
ASTM D2671
Fluid Resistance per
AMS-DTL-23053
1000 psi min tensile
ASTM D638
400 V/mil min.
ASTM D2671
Fluid Resistance per
AMS-DTL-23053
900 psi min tensile
ASTM D638
200 V/mil min.
ASTM D2671
Fluid Resistance per
AMS-DTL-23053
900 psi min tensile
ASTM D638
200 V/mil min.
ASTM D2671
Fluid Resistance per
AMS-DTL-23053
1000 psi min tensile
ASTM D638
400 V/mil min.
ASTM D2671
Fluid Resistance per
AMS-DTL-23053
750 psi min tensile
ASTM D638
200 V/mil min.
ASTM D2671
N/A N/A
Dielectric
Strength
500 V/MIL.
(19.7 Kv/mm) min.
ASTM D2671
500 V/MIL.
(19.7 Kv/mm) min.
ASTM D2671
400 V/MIL.
(15.8 Kv/mm) min.
ASTM D2671
400 V/MIL.
(15.8 Kv/mm) min.
ASTM D2671
300 V/MIL.
(11.8 Kv/mm) min.
ASTM D2671
800 V/MIL.
(31.5 Kv/mm) min.
ASTM D2671
Size to 12.7mm
800 V/MIL.
(31.5 Kv/mm) min
Over 12.7mm
600 V/MIL.
(23.6 Kv/mm) min
ASTM D2671
500 V/MIL.
(19.7 Kv/mm) min.
ASTM D2671
300 V/MIL.
(11.8 Kv/mm) min.
ASTM D2671
300 V/MIL.
(11.8 Kv/mm) min.
ASTM D2671
500 V/MIL.
(19.7 Kv/mm) min.
ASTM D2671
200 V/MIL.
(7.9 Kv/mm) min.
ASTM D2671
For more detailed information, visit the Panduit website at www.panduit.com/heatshrink
Wire Size Chart
THHW – Indicates a fine strand flexible wire with thermoplastic insulation. Moisture, oil and acid resistant. Rated 105°C wet or dry.
THW – Indicates a single conductor having flame-retardant, moisture and heat-resistant thermoplastic insulation. The wire is rated 75°C wet or dry.
TW – Indicates a single conductor having flame-retardant, moisture-resistant thermoplastic insulation. The wire is rated 60°C wet or dry.
TFN – Indicates a thermoplastic-insulated wire. The wire is rated at a 90°C maximum operating temperature.
THHN – Indicates a single conductor having flame-retardant and heat-resistant thermoplastic insulation with a jacket of extruded nylon or equivalent material. The wire is rated 90°C dry only.
Product Selection Guide
Approximate Wire Outside Diameter In. (mm)
With THW/
Size
24 AWG 0.059 (1.5) 0.088 (2.2) 0.020 (0.5) 0.024 (0.6)
22 AWG 0.066 (1.7) 0.094 (2.4) 0.025 (0.6) 0.031 (0.8)
20 AWG 0.071 (1.8) 0.101 (2.6) 0.032 (0.8) 0.038 (1.0)
18 AWG 0.084 (2.1) 0.111 (2.8) 0.040 (1.0) 0.049 (1.2)
16 AWG 0.096 (2.4) 0.124 (3.1) 0.051 (1.3) 0.060 (1.5)
14 AWG 0.111 (2.8) 0.133 (3.4) 0.064 (1.6) 0.073 (1.9)
12 AWG 0.130 (3.3) 0.152 (3.9) 0.081 (2.1) 0.095 (2.4)
10 AWG 0.164 (4.2) 0.176 (4.5) 0.102 (2.6) 0.116 (2.9)
8 AWG 0.216 (5.5) 0.236 (6.0) 0.128 (3.3) 0.146 (3.7)
6 AWG 0.254 (6.5) 0.304 (7.7) 0.162 (4.1) 0.184 (4.7)
4 AWG 0.324 (8.2) 0.352 (8.9) 0.204 (5.2) 0.232 (5.9)
3 AWG 0.352 (8.9) 0.380 (9.7) 0.229 (5.8) 0.260 (6.6)
2 AWG 0.384 (9.8) 0.420 (10.7) 0.258 (6.6) 0.292 (7.4)
1 AWG 0.446 (11.3) 0.492 (12.5) 0.289 (7.3) 0.332 (8.4)
1/0 0.486 (12.3) 0.532 (13.5) 0.325 (8.3) 0.373 (9.5)
2/0 0.532 (13.5) 0.578 (14.7) 0.365 (9.3) 0.418 (10.6)
3/0 0.584 (14.8) 0.630 (16.0) 0.410 (10.4) 0.470 (11.9)
4/0 0.642 (16.3) 0.688 (17.5) 0.460 (11.7) 0.528 (13.4)
250 MCM 0.711 (18.1) 0.765 (19.4) 0.500 (12.7) 0.575 (14.6)
300 MCM 0.766 (19.5) 0.820 (20.8) 0.548 (13.9) 0.630 (16.0)
350 MCM 0.817 (20.8) 0.871 (22.1) 0.592 (15.0) 0.681 (17.3)
400 MCM 0.864 (21.9) 0.918 (23.3) 0.633 (16.1) 0.728 (18.5)
500 MCM 0.949 (24.1) 1.003 (25.5) 0.707 (18.0) 0.813 (20.7)
600 MCM 1.051 (26.7) 1.113 (28.3) 0.775 (19.7) 0.893 (22.7)
700 MCM 1.122 (28.5) 1.184 (30.1) 0.837 (21.3) 0.964 (24.5)
750 MCM 1.156 (29.4) 1.218 (30.9) 0.866 (22.0) 0.998 (25.3)
800 MCM 1.188 (30.2) 1.250 (31.8) 0.894 (22.7) 1.031 (26.2)
900 MCM 1.252 (31.8) 1.314 (33.4) 0.949 (24.1) 1.093 (27.8)
1000 MCM 1.310 (33.3) 1.372 (34.8) 1.000 (25.4) 1.152 (29.3)
1250 MCM 1.539 (39.1) 1.121 (28.5) 1.289 (32.7)
1500 MCM 1.662 (42.2) 1.228 (31.2) 1.412 (35.9)
1750 MCM 1.776 (45.1) 1.327 (33.7) 1.526 (38.8)
2000 MCM 1.882 (47.8) 1.419 (36.0) 1.632 (41.5)
THHW/TW
Insulation
WIth TFN/
THHN/THWN
Insulation
Uninsulated Conductors, Range
Min. Max.
THWN – Indicates a single conductor having flame-retardant, moisture and heat-resistant thermoplastic insulation with a jacket of extruded nylon or equivalent material. The wire is rated 75°C wet or dry. THWN wire suitable for exposure to mineral oil and to liquid gasoline and gasoline vapors at ordinary ambient temperature is marked “Gasoline and Oil Resistant I” if suitable for exposure to mineral oil at 60°C, or “Gasoline and Oil Resistant II” if the compound is suitable for exposure to mineral oil at 75°C. Gasoline­resistant wire has been tested at 23°C when immersed in gasoline. It is considered inherently resistant to gasoline vapors within the limits of the temperature rating.
Heat Shrink Sizing Example
Generally, the largest tube that shrinks down tightly onto an object should be chosen. This allows the heat shrink tubing maximum stress relief and this will yield the longest service life.
Example:
A multi-conductor cable needs to be covered with HSTT Type Dry-Shrink measured outside diameter of 0.700" (17.8mm). The two possibilities are HSTT75-48-5 and HSTT100-48-5.
Part Number
In. (mm) In. (mm)
HSTT75-48-5 0.750 (19.1) 0.375 (9.5)
HSTT100-48-5 1.00 (25.4) 0.500 (12.7)
The proper choice is HSTT100-48-5 since the tube will recover more than HSTT75-48-5. The HSTT75-48-5 will fit over the
0.700 inch (17.8mm) outside diameter; however, this is not the proper choice since it is smaller than the HSTT100-48-5. In general, heat shrink should recover at least 10% – 20% to reduce stress and yield the longest service life and thicker walls, resulting in thicker insulation, more abrasion protection, and more strain relief.
Expanded I.D Recovered I.D.
Heat Shrink. The area to be covered has a
Related Productss
Abrasion Protection:
Variety of products ranging from Pan-Wrap™ Split Harness Wrap
to Non-Shrink Tubing Provides protection in various applications to protect wires/cables
Heat Gun and Accessories:
Gun allows heating of the tubing without burning or charring
Attachments reflect the heat around tubing to reduce shrink time
HSEC:
Protects ends of wires/cables temporarily
Adhesive lined to keep out moisture
2.5:1 shrink ratio
HSECFR:
Protects ends of wires/cables temporarily
Adhesive lined to keep out moisture
3:1 shrink ratio flame retardant material
For more information
Visit us at www.panduit.com
Contact Customer Service by email: cs@panduit.com
or by phone: 800-777-3300
©2016 Panduit Corp.
ALL RIGHTS RESERVED
Printed in the U.S.A.
HSSG02--SA-ENG
Replaces HSSG01--SA-ENG
2/2016
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