© Panduit Corp. 2007
Website: www.panduit.com
E-mail: cs@panduit.com
Technical Support:
888-506-5400, ext. 3255
Fax: 630-759-7532
CT-930CH, CT-930LPCH
and CT-940CH
PA22141A01
Rev: 02 9-2007
REMOTE HYDRAULIC CRIMPING TOOLS
OPERATING INSTRUCTIONS
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
SYSTEM SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
OPTIONAL ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
PRECAUTIONS AND GENERAL GUIDELINES
FOR MAINTENANCE OF TOOLS
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
DIE SELECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Die Identification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
DIE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
TOOL OPERATION
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
MAINTENANCE
Periodic Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Inspection of Compression Force . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
CT-930CH
Panduit Corp., Tinley Park, IL
NOTE: In the interest of higher quality and value, PANDUIT is constantly
improving and updating our products. Consequently, pictures herein
may vary from the actual product.
Page: 1 of 6
INTRODUCTION
The CT-930CH and CT-940CH Remote Hydraulic Crimping Tools are used in conjunction with a compatible hydraulic
pump system capable of sustaining 10,000 PSI (700 kg/cm2).
PANDUIT
recommends using their CT-901HP Hydraulic
Pump and CT-900HPH 10 foot Hydraulic Hose.
• The CT-930CH and CT-901HP Hydraulic Pump System can crimp #8 AWG thru 750 kcmil
PANDUIT
Copper
Compression Connectors and #6 AWG thru 600 kcmil
PANDUIT
Aluminum Compression Connectors.
PANDUIT'
s
CT-930CH Tool develops up to 14 tons (12.7 metric tons) of compressive force.
• The CT-930LPCH Remote Hydraulic Crimping Tool is used in conjunction with a compatible hydraulic pump system
capable of sustaining 7,500 PSI (525 kg/cm
2
).
PANDUIT
recommends using their CT-8250HP Hydraulic Pump and
CT-900LPHPH 10-foot Hydraulic Hose. The CT-930LPCH and CT-8250HP Hydraulic Pump system can crimp #8 AWG
thru 250 kcmil
PANDUIT
Copper Compression Connectors for use with stranded copper code cable. The CT-930LPCH
Tool develops up to 10 tons (9 metric tons) of compressive force.
• The CT-940CH and CT-901HP Hydraulic Pump System can crimp #8 AWG thru 1500 kcmil
PANDUIT
Copper
Compression Connectors and #6 AWG thru 1000 kcmil
PANDUIT
Aluminum Compression Connectors. The CT-940CH
Tool develops up to 15.0 tons (13.6 metric tons) of compressive force.
This manual will guide you step-by-step in the operation and maintenance of your
Remote Hydraulic Crimping Tool. If you have problems not covered, call:
1-888-506-5400, ext. 3255
Ask for one of our Tool Service Technicians
The information contained in this literature is based on our experience to date and is believed to be reliable. It
is intended as a guide for use by persons having technical skill at their own discretion and risk. We do not
guarantee favorable results or assume any liability in connection with its use. Dimensions contained herein are
for reference purposes only. For specific dimensional requirements consult the factory. This publication is not
to be taken as a license to operate under, or a recommendation to infringe any existing patents. This supersedes and voids all previous literature, etc.
CT-930CH
Hydraulic Crimping Tool
Output: 14 Tons / (12.7 metric tons)
Input:
10,000 PSI / (700-kg/cm2)hydraulic pressure provided
by a separate hydraulic pump system (
PANDUIT'
s
CT-901HP Hydraulic Pump and CT-900HPH 10-foot
Hydraulic Hose).
Applicable Range: #8 AWG to 750 kcmil copper and #6 to 600 kcmil alu-
minum
PANDUIT
compression connectors.
Dimensions: 12-3/4” L x 5” H x 3” W
324 L x 124 H x 76 W (mm)
Weight: 11 lbs. / (5 kg)
Hydraulic Fittings: Parker-Hannifin 3/8" Female Quick Coupler
Carrying Case Included with CT-930CH Tool
SYSTEM SPECIFICA
TIONS
CT-930CH, CT-930LPCH and CT-940CH OPERATING INSTRUCTIONS
Page: 2 of 6
CT-930LPCH
Hydraulic Crimping Tool
Output: 10 Tons / 9.0 metric tons
Input:
7,500 PSI / (700-kg/cm2)hydraulic pressure provided
by a separate hydraulic pump system (
PANDUIT'
s
CT-8250HP Hydraulic Pump and CT-900LPHPH 10foot Hydraulic Hose).
Applicable Range: #8 AWG to 250 kcmil copper compression connectors
for use with stranded copper code cable.
Dimensions: 12-3/4” L x 5” H x 3" W
324 L x 124 H x 76 W (mm)
Weight: 11 lbs. / (5 kg)
Hydraulic Fittings: Parker-Hannifin 3/8" Male Quick Coupler
Carrying Case Included with CT-930LPCH Tool
CT-940CH
Hydraulic Crimping Tool
Output: 15.0 tons / (13.6 metric tons)
Input:
10,000 PSI / (700 kg/cm2)hydraulic pressure provided
by a separate hydraulic pump system (
PANDUIT'
s
CT-901HP Hydraulic Pump and CT-900HPH 10 foot
Hydraulic Hose).
Applicable Range: #8 AWG to 1500 kcmil copper and #6 AWG to 1000 kcmil
aluminum
PANDUIT
compression connectors.
Dimensions: 14.5” L x 4.1” H x 2.5” W
386 L x 104 H x 64 W (mm)
Weight: 10.5 lbs. / (4.8 kg)
Hydraulic Fittings: Parker-Hannifin 3/8" Female Quick Coupler
Carrying Case Included with CT-940CH Tool
Compression Dies CT-930CH, CT-930LPCH Refer to
PANDUIT
catalog or Sales Office for part numbers and specific
or CD-940CH: die application information.
CD-940-DA Die Adapter: To be used with CD-920 and CD-930 series dies
CG-920 Compression Gauge: Verifies the compression force of the CT-930CH and CT-930LPCH tools.
CG-940 Compression Gauge: Verifies the compression force of the CT-940CH tool.
CT-900HPH or Electrically non-conductive 10 ft. hose. Supplied pre-filled with hydraulic
CT-900LPHPH: fluid for fast start up.
Hydraulic Pump System CT-901HP Hydraulic Pump System is factory preset at 10,000-PSI ± 200 PSI.
for the CT-930CH and Pump shuts off when cycle is complete. Will not release until the down switch is
CT-940CH: activated.
Hydraulic Pump System CT-8250HP Hydraulic Pump System is factory preset at 7,500-PSI ± 200 PSI.
for the CT-930LPCH: Pump shuts off when cycle is complete. Will not release until the down switch is
activated.
SYSTEM SPECIFICATIONS (continued)
OPTIONAL ACCESSORIES
CT-930CH, CT-930LPCH and CT-940CH OPERATING INSTRUCTIONS
Page: 3 of 6
1. Safety glasses must be worn at all times when using the tool.
2. Be sure to select appropriate dies to suit the connector to be crimped. Improper combinations result in inferior connections of conductors.
NOTE: DIES ARE DESIGNED TO PRODUCE THE HIGHEST QUALITY CONNECTIONS WITH
PANDUIT
CONNECTORS. CONNECTIONS WITH
PANDUIT
CONNECTORS UTILIZING THIS TOOL ARE
U.L. LISTED AND C.S.A. CERTIFIED ONLY WHEN USING
PANDUIT
COPPER AND ALUMINUM COMPRESSION CONNECTORS. USE OF ANY OTHER BRAND OF COMPRESSION CONNECTORS IS NOT
RECOMMENDED.
3. Always keep fingers out of die set area in crimp head.
4. Always verify the proper size connector for the conductor, by checking the color code and the printing on
the connector.
5. If the tool is kept in cold temperatures below 23°F/-5°C for any extended time, it is advisable to return the
tool to room temperature for 1 hour before using.
6. Keep the tool head portion clean and free from debris. Excessive dirt and grit can contribute to the premature wear of
the tool's internal parts. Always replace the dust cap on the connector fitting, and store the tool in its clean, dry carrying case when not in use. When using the tool, regularly check that no foreign matter or debris exists in the open areas
between the ram and tool head. Solvent can be used on the tool head to remove any foreign matter or debris. A tool
that is dirty with excessive foreign matter may jam and become damaged during operation.
7. To ensure a quality connection, the CT-930CH and CT-940CH Tools must be used with a hydraulic pump capable of
developing and sustaining 10,000 PSI pressure. These tools are matched with
PANDUIT
's CT-901HP Hydraulic Pump
and CT-900HPH Hydraulic Hose system.
The CT-930LPCH Tool must be used with a hydraulic pump capable of developing and sustaining 7,500 PSI pressure.
This tool is matched with
PANDUIT
's CT-8250HP Hydraulic Pump and CT-900LPHPH Hydraulic Hose system.
Consult
PANDUIT
Sales for Hydraulic Pump and Hose specifications.
8. Avoid dropping the tool. Extreme shock may damage the hydraulic circuit or tool head, and result in malfunction of the
tool.
9. As long as the daily maintenance procedures are adequately carried out, the tool will provide quality service for years.
However, if problems are experienced, please contact
PANDUIT'
s Tool Service Department at 1-888-506-5400, ext.
3255.
DIE SELECTION
Match index number and color on die (see figures on Page 5) to index number and color band on connector.
NOTE: Consult your
PANDUIT
catalog or Sales Office for wire size, crimp designations, U.L. listing and C.S.A. certifica-
tion (where applicable) of connections using the CT-930CH, CT-930LPCH and CT-940CH Tool.
WARNING: Keep fingers clear of dies and ram during tool operation.
Do not operate tool without dies and connector in place.
DO NOT USE THIS TOOL ON LIVE ELECTRICAL CIRCUITS
PRECAUTIONS AND GENERAL GUIDELINES FOR MAINTENANCE OF TOOLS
CT-930CH, CT-930LPCH and CT-940CH OPERATING INSTRUCTIONS
Page: 4 of 6
DIE IDENTIFICATION FOR USE WITH MATCHED CONNECTOR
1. Always verify correct die set by die part number.
2. Color coding dot for verification may be found near die crimp pocket.
CD-920 SERIES DIES
CD-940 SERIES DIES
RED P21
CD920-8
PANDUIT
P21
DIE COLOR CODE AND DIE
INDEX NUMBER FOR COPPER
AND ALUMINUM COMPRESSION
DIES.
DIE COLOR DOT
PANDUIT
PART
NUMBER
P106
PANDUIT
CD-940-750
P106
PANDUIT
PART
NUMBER
DIE COLOR DOT
DIE COLOR CODE AND
DIE INDEX NUMBER FOR
COPPER AND ALUMINUM
COMPRESSION DIES.
CAUTION: DO NOT operate tool without dies installed.
1. Select the appropriate dies to match the connector to be crimped.
2. Align one of the die halves in the die cavity contour in the tool head or ram. While depressing the die release buttons,
slide the die half so it is seated in the die cavity. Release the die release buttons and check to ensure the die is locked
into place. Repeat procedure with second die half.
DIE INSTALLATION
CT-930CH, CT-930LPCH and CT-940CH OPERATING INSTRUCTIONS
Page: 5 of 6
CT-930LPCH
Panduit Corp., Tinley Park, IL
DUST
CAP
RAM
SNAP
COUPLING
WARNING
DO NOT USE ON LIVE
ELECTRICAL CIRCUITS
DIE RELEASE BUTTON
(FAR SIDE)
DIE RELEASE
BUTTON
TOOL HEAD
CHAIN
DUST
CAP
COUPLING
RAM
TOOL
HEAD
DIE CAVITY
DIE RELEASE BUTTONS
CT -940CH
HYDRAULIC COMPRESSION TOOL
T
OOL OPERATION
(See figures above)
1. The CT-930CH and CT-940CH Tool Heads must be operated with a compatible hydraulic pump system, capable of
developing and sustaining 10,000 PSI (700 kg/cm2).
PANDUIT
's CT-901HP Hydraulic Pump and CT-900HPH High
Pressure Hose (electrically non-conductive; 10 foot long) is recommended. This system's fittings are matched to the
tool head fittings.
The CT-930LPCH Tool Head must be operated with a compatible hydraulic pump system, capable of developing and
sustaining 7,500 PSI (525 kg/cm2).
PANDUIT
's CT-8250HP Hydraulic Pump and CT-900LPHPH Low Pressure Hose
(electrically non-conductive; 10 foot long) is recommended. This system's fittings are matched to the tool head fittings.
2. The CT-930CH, CT-930LPCH and CT-940CH Tool Heads have been charged with hydraulic fluid at the factory.
Remove the dust cap from the connector coupling on the tool.
CAUTION: Upon removing the dust cap, be sure to keep the hydraulic fittings on the tool head, hydraulic pump and
hydraulic hose free from contaminates. Failure to do so may lead to malfunction of the tool head and/or
hydraulic pump.
CT-930CH, CT-930LPCH and CT-940CH OPERATING INSTRUCTIONS
Page: 6 of 6
T
OOL OPERATION
(continued)
3. Connect the coupling of the tool head onto the coupling of the hydraulic hose.
4. Refer to the operation manual provided with your particular hydraulic pump system for the specific set-up operation,
and maintenance of the hydraulic pump. Verify that the open areas between the ram and tool head are free of foreign
matter and debris that could jam or damage the tool during operation. Cycle the tool head 2 or 3 times by activating
the hydraulic pump. Be sure dies are in the tool head prior to cycling the tool.
Check for leaks at all connections.
5. Carefully place the connector between the dies so that the dies will crimp between the color bands on the connector.
Activate the pump to advance the ram until the connector is held by the dies.
CAUTION: DO NOT crimp the connector at this time.
6. Verify that the conductor size and dies properly match the connector size being used. Insert the conductor completely into the connector barrel.
7. Begin crimping by activating the hydraulic system. The
PANDUIT
CT-901HP and CT-8250HP Hydraulic Pumps incor-
porate a by-pass valve which, when activated, shuts off the pump when the crimp is completed.
8. Deactivate the hydraulic system to retract the ram for removal or repositioning of the connector/conductor assembly.
MAINTENANCE
PERIODIC MAINTENANCE
1. Daily maintenance is important to keep the tool in good working condition. Keep the head clean and free of debris.
Excessive dirt and grit can contribute to the premature wear of the tool's mechanical parts. Always replace the dust
cap on the connector fitting, and store the tool in its clean, dry carrying case when not in use.
2. Particular attention should be made in keeping the tool head openings free of foreign matter and debris. When using
the tool regularly, check that no foreign matter or debris exists in the open areas between the ram and tool head.
Thoroughly clean and lubricate the tool head. A tool that is dirty with excessive foreign matter may jam and become
damaged during operation.
3. The hydraulic system has been calibrated and sealed at the factory. Consult our Tool Service Department if hydraulic
problems are experienced.
4. As long as the daily maintenance procedures are adequately carried out, the tool will provide quality service for years.
However, if problems are experienced, please contact our Tool Service Department at (888) 506-5400, ext. 3255.
INSPECTION OF COMPRESSION FORCE
Inspect the compression force of the crimp head monthly, whenever possible damage has occurred, or as often as operating conditions warrant.
CT-930CH, CT-930LPCH and CT-940CH OPERATING INSTRUCTIONS
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