PA24435A01
1. VISUALLY INSPECT TOOL
All Panduit crimping tools are calibrated and inspected before they are shipped from
should therefore be inspected before being used.
3. CLEAN EXCESS OIL FROM
New tools are shipped fact ory lubricated. They do not require extens ive cleaning.
service.
Ratchet Release
Screw
Notch
Lock Screw
BACK
(FIG. 1)
FRONT
(FIG. 2)
Adjustment
Pin
Locator Retention
Screws
Locator
CRIMP DIES for
insulated terminals,
splices and wire joints.
© Panduit Corp. 2018
CT-400
NEW TOOLS – BEFORE PLACING INTO SERVICE
Rev. 04 6-2018
FOR DAMAGE.
2. CHECK DIE CLOSURE
CRIMP DIES AND USE.
the factory. Ther e is, however, a possibility of dam age in shipm ent. All new tools
After inspection, sim ply clean any excess oil from the crimping dies and place in to
CAUTION: Verify power is “OFF”
before working on wiring with this tool.
The plastic grips are for the user’s
comfort—and are not intended to
insulate against shock while working
on live electrical circuits.
WARNING: Controlled cycle device prevents tool from opening before cycle is
completed. Keep hands and other objects clear of pinch areas before closing.
VIEW
ATTENTION: TO DISENGAGE CONTROLLED CYCLE DEVICE:
Turn the ratchet release screw counterclockwise and open handles.
The controlled cycle device will automatically reset after screw is released.
techsupport@panduit.com
www.panduit.com/emea
emeatoolservicecenter
CT-400: PA24435A01_04 Page: 1 of 4 6-2018
Email:
EU Website:
EU Email:
@panduit.com
Pan-Term
www.panduit.com
VIEW
Technical Support:
1-800-777-3300
Panduit Europe • EMEA Headquarters
Tel: +31 (0) 546 580 452
Fax: +31 (0) 546 580 441
© Panduit Corp. 2018
INSULATED TERMINAL INSTRUCTIONS
Insert stripped wire into terminal until conductor
Crimp by closing handles until controlled cycle
INSULATED SPLICE INSTRUCTIONS
With locator removed and handles opened, insert
Remove splice and repeat operation for crimping
INSULATED WIRE JOINT INSTRUCTIO NS
(The 2.5mm
wrench may be used simultaneously to secure
With terminal locator removed, insert wire joint in
and crimped joint may be removed.
1. With handles in open position, insert terminal in
proper size die so that tongue slides into locator
slot. See product packaging for proper crimping
pockets.
2. Position terminal agai nst locator and close handles
until barrel is held s nugly in place -- d o not deform
barrel.
3.
extends beyond barrel. See product packaging for
wire strip length.
4.
device releases. Handles will open automatically,
and crimped terminal may be removed.
1. Remove locator using a 2mm Allen wrench on the
locator retention screws [see FIG. 1]. (The 2.5mm
wrench may be used simultaneously to secure
screws on opposite side.)
2.
splice in proper size d ie so that bar rel extends 1/16"
beyond insulation closures.
3. Close handles until b arrel is held sn ug ly in posit ion -
- do not deform barrel.
4. Insert stripped wire int o splice and crimp b y closing
handles until controlled cycle device releases.
5.
other half of barrel.
OPERATION INSTRUCTIONS
CT-400
FIG. 3
FIG. 4
1. Remove locator using a 2mm Allen wrench on the
locator retention screws [see FIG. 1
screws on opposite side.)
2.
proper size die so that rib s of molded insulator are
positioned against face of tool.
3. Twist ends of stripped wire together, trim and insert
into wire joint.
4. Crimp by closing handles until controlled cycle
device releases. Handles will open automatically,
CT-400: PA24435A01_04 Page: 2 of 4 6-2018
].
FIG. 5
© Panduit Corp. 2018
1. CLEAN AND VISUALLY
In-service tools should be cleaned and inspected at least O NCE A MONTH.
clean cloth.
2. CHECK DIE CLOSURE
After cleaning, inspec t the crimping dies for proper die closure. See FIG. 6
3. LUBRICATE TOOL ONCE A
In-service tools should be lubricated ONCE A WEEK, and after every
OPERATION INSTRUCTIONS
IN-SERVICE TOOLS – AFTER TOOLS HAVE BEEN IN SERVICE
CT-400
INSPECT FOR DAMAGE
ONCE A MONTH.
WEEK.
4. CLEAN EXCESS OIL FROM
CRIMP DIES AND USE.
To clean---immerse in a commercial degreasing compound and wipe clean
with a lint free clot h. If a degreasi ng compound is not available, wipe with a
for plug gaging instructions.
cleaning. Lubricate all pins, pivots and bearing surfaces with a good grade
S.A.E. 20 or equivalent motor oil. Be sure to clean any excess oil from
crimping dies before using.
VISUAL INSPECTION
1. Visually inspect tool for missing or loose pins; then close the tool and note the return action of the handles.
2. Remove the terminal locator and visually inspect the crimping dies for worn, chipped or broken surfaces.
Damaged crimping dies are objectionable and may go undetected when gaging the die closure.
3. If parts are missing, defective or damaged; contact your local Panduit Sales Office for information on repair
or replacement of tools; or contact Technical Support at 1-800-777-3300.
DIE CLOSURE INSPECTION: CT-400
Die Closure inspection is made by using the GO/NO-GO gaging dimensions listed in FIG. 6.
TO PERFORM DIE CLOSURE INSPECTION
1.
Clean die and plug gage surfaces.
2. Close tool handles until crimping jaws are bottomed and handles are fully closed.
3. Using the proper gage member, insert the GO side into the die – it must pass completely through the
closure.
4. Reverse the gage and try to insert the NO-GO side into the die closure (Do Not use excessive force).
The NO-GO side may partially enter the die closure but must not pass completely through.
5. Perform the above procedure for both the crimp die closure and the insulation die closure, as listed in
FIG. 6.
CT-400: PA24435A01_04 Page: 3 of 4 6-2018
© Panduit Corp. 2018
OPERATION INSTRUCTIONS
CT-400
6. If both the GO and NO-GO conditions are met; the tool is dimensionally correct – if either condition fails,
adjust the DIE CLOSURE as follows:
1. Remove lock screw with small wrench [see FIG. 2].
2. With adjustment wrench provided, turn adjustment pin one notch – each notch produces approximately
.002” of adjustment. A clockwise turn increases the die closure and a counter-clockwise turn decreases
the die closure.
3. Close the tool and plug gage the die closure as instructed above. If the GO/NO-GO conditions are not
met, repeat Step (2) in one-notch increments until the tool is gages to be dimensionally correct.
Replace and tighten both lock screws after final adjustment.
7. If the above procedure fails to satisfy all GO and NO-GO conditions, contact your local Panduit Sales Office;
or contact Technical Support at 1-800-777-3300.
FIG. 6
POCKET
SIZE
CRIMP DIE CLOSURE
GAGING
GO NO-GO GO NO-GO
GAGE ELEMENT
DIAMETERS
22-18 RED 0.096 0.106 0.0960 - 0.0963 0.1057 - 0.1060
16-14 BLUE 0.114 0.124 0.1140 - 0.1143 0.1237 - 0.1240
INSULATION DIE CLOSURE
POCKET
SIZE
GO NO-GO GO NO-GO
22-18 RED 0.100 0.116 0.1000 - 0.1003 0.1157 - 0.1160
16-14 BLUE 0.142 0.158 0.1420- 0.1423 0.1577 - 0.1580
GAGING
GAGE ELEMENT
DIAMETERS
CT-400: PA24435A01_04 Page: 4 of 4 6-2018
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