Panduit CP-881/E Installation Manual

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Page 1

CP-881/E

PA27004A01

Original Instructions

AUTOMATIC WIRE STRIPPING AND FERRULE CRIMPING PRESS

Rev. 03 10-2013

OPERATION MANUAL

EU Website:

www.panduit.com/emea

EU Email:

emeatoolservicecenter

@panduit.com

TO REDUCE THE RISK OF INJURY, USER MUST READ INSTRUCTION MANUAL

Technical Support:

Tel: 888-506-5400, ext. 83255

www.panduit.com

Panduit Europe • EMEA Service Center

Almelo, Netherlands

Tel: +31-546-580-452 • Fax: +31-546-580-441

Page 2

OPERATION MANUAL CP-881/E ENG

Contents

TECHNICAL DATA .......................................................................................................................... 1

Name Plate ................................................................................................................ 1

PRECAUTIONS AND GENERAL GUIDELINES .............................................................................. 2

Safety Warnings ......................................................................................................... 2

Electrical Safety Practices ............................................................................... 3

Personal Safety ............................................................................................... 4

Power Tool Use And Care ............................................................................... 5

Service............................................................................................................ 6

Dedicated Usage ........................................................................................................ 6

Dangers ......................................................................................................... 6

Places for Use ............................................................................................................ 6

Safety Devices ........................................................................................................... 7

Authorized user .......................................................................................................... 7

Contents of Delivery ................................................................................................... 8

USAGE ............................................................................................................................................ 9

Standard Components Overview .............................................................................. 10

Standard Component Functions ............................................................................... 11

SETUP ............................................................................................................................................12

OPERATION ...................................................................................................................................14

RETOOLING ...................................................................................................................................17

FAULTS ..........................................................................................................................................18

TROUBLESHOOTING ....................................................................................................................19

SPARE PARTS ...............................................................................................................................26

Page 3

TECHNICAL DATA

Main power supply ....................................................................................... 230V / 50 Hz

Input Current ........................................................................................................... 0,26A

Working range ................................................................ #20 – #14 AWG (0,5 – 2,5 mm

Ferrules ...................................................................... I n Bands acc. To DIN 46228 Part 4

Press form ............................................................................................ Trapezoid shaped

Cycle time ................................................................................................................. 1,5 s

Control system .................................................... Microprocessor supported curve control

Counter ......................................................................................................... LCD Display

Retooling ......................................................................................................... Below 10 s

Sizes (Width x Length x Height) ......................................................... 6.5 x 12.6 x 11.0 in.

.......................................................................................................... 165 x 320 x 279 mm

Weight ......................................................................................................... approx. 26 lb.

................................................................................................................... approx. 12 kg.

OPERATION MANUAL CP-881/E ENG

)

NOTE: In the interest of higher quality and value, Panduit products are continually being improved and updated. Consequently, pictures may vary from the enclosed product.

Name Plate

Panduit Corp.

18900 Panduit Drive, Tinley Park, IL 60487 USA

CP-881

Serial Number Cross Section (working range) Manufactured Main Connection / Input Current

Country of Origin CE Compliance Fuse Detail Website Address

PA27004A01_03 ENG Page: 1 of 28 10-2013

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• Read all safety warning and all instructions. Failure to follow the warnings

operated (corded)

OPERATION MANUAL CP-881/E ENG

PRECAUTIONS AND GENERAL GUIDELI NE S

The basic condition for safe use and proper operation of the CP-881/E is the knowledge and attention to the safety

The following safety information must be observed by all persons who will work with the CP-881/E All rules and instructions for the work place must be observed, especially those for prevention of

accidents.

This symbol is used to call your attention to hazards or unsafe practices which could result in an injury or property damage. The signal word, defined below, indicates the severity of the hazard. The message after the signal word provides information for preventing or avoiding the hazard.

information provided in this manual.

WARNING CAUTION

Safety Warnings

Panduit Corp. recommends the tool be used with all installed safety features. Customer assumes all liability for injury that could result from improper use of thi s tool and responsibility for all necessary training to ensure safe operation of this tool.

• FOR INSTALLATION AND USE BY TRAINED PERSONNEL ONLY.

Hazards which, if not avoided, COULD result in severe injury or death.

Hazards or unsafe practices which, if not avoided, MAY result in injury or property damage.

WARNING

and instructions may result in electric shock, fire and/or serious injury.

• Save all warnings and instructions for future reference.

• The term “power tool” in the warnings refers to your main-

power tool.

PA27004A01_03 ENG Page: 2 of 28 10-2013

• IF ANY DAMAGE TO THE PRODUCT IS APPARENT OR SUSPECTED, DO NOT USE THE

PRODUCT. REFER PRODUCT TO QUALIFIED SERVICE PERSONNEL.

• FCC WARNING: CHANGES OR MODIFICATIONS TO THE PRODUCT COULD VOID THE

USER’S AUTHORITY TO OPERATE THE PRODUCT.

• USE RECOMMENDED ACCESSORIES. CONSULT THE OWNER’S MANUAL FOR

RECOMMENDED ACCESSORIES. THE USE OF IMPROPER ACCESSORIES MAY CAUSE RISK OF INJURY TO PERSONS.

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DO NOT OPER ATE POW ER TOOL S IN EXPLOSI VE ATMOSPHERES , SUCH AS IN TH E

KEEP WORK AREA CLEAN AND WELL LIT.

modify the plug provided. If it will not fit the outlet, have the proper outlet

OPERATION MANUAL CP-881/E ENG

WARNING

PRESENCE OF FLAMMABLE LIQUIDS, GASES OR DUST.

Power tools create sparks which may ignite the dust or fumes. Provide adequate ventilation around the product.

WARNING

Cluttered or dark areas invite accidents.

KEEP CHILDREN AND BYSTANDERS AWAY.

All visitors should be kept a safe distance fromwork area.

MAKE WORKSHOP KID PROOF with padlock s, mas ter switches, or b y removing starter keys.

Electrical Safety Practices

GROUNDING:

In the event of a m alf unction or br eakdo wn, gro unding pro vides a path of le ast re sistanc e for electric current which reduces the risk of electrical shock. This tool is equipped with an electric cord that includes an equipment-grounding conductor and a grounding plug. The plug must be inserted into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances.

Improper connection of the equipment grounding conductor can result in a risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes i s the equipment-grounding conductor. If repair or replacement of the electric cord or pl u g is necessary, do not connect the equipmentgrounding conductor to a live terminal.

Check with a qualified electrician, or service personnel if the grounding instructions are not completely understood; or if in doubt as to whether the tool is properly grounded.

DO NOT installed by a qualified electrician.

Use only 3-wire extension cords that have 3-prong grounding plugs and 3-pole receptacles that accept the tool's plug. Replace a damaged or worn cord immediately.

Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators.

There is an increased risk of electric shock if your body is earthed or grounded.

DO NOT abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil , sharp edges or moving parts. Damaged or

entangled cords increase the risk of electric shock.

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Volts

Total Length of Cord mm / (feet)

120

mm (25)

mm (50)

mm (100)

mm (150)

Minimum Wire

Gauge of Cord

---

mm (18)

mm (16)

mm (14)

• Operating personnel must not remove covers.

Use personal protective equipment. Safety glasses must be worn at all times by all Hearing protection is recommended to be worn durin g o p eration of tool.

OPERATION MANUAL CP-881/E ENG

WARNING

Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools.

Unmodified plugs and matching outlets will reduce risk of electric shock.

USE PROPER EXTENSION CORD.

Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Size the cord according to table below. If in doubt, use a heavier gauge.

WARNING

ONLY OPERATE THE CP-881/E A CLEAN, DRY, INDOOR ENVIRONMENT.

DO NOT EXPOSE POWER TOOLS TO RAIN OR WET CONDITIONS.

Water entering a power tool will increase the risk of electric shock.

Personal Safety

KEEP AWAY FROM LIVE CIRCUITS:

• Replacement of components and internal adjustments must be made by qualified maintenance personnel.

• Disconnect power cable when replacing components.

• Dangerous voltages may exist even with the power cable removed.

• To avoid injuries, alwa ys dis c onnec t po wer and d isc ha r ge cir cuits b y groun di ng b ef or e

touching circuitry.

• Input connection to the product must remain accessible as a disconnect device.

• DO NOT work on the product; connect or disconnect cables during periods of

lightning.

• Provide wiring per national and local electrical codes.

WARNING

persons operating or the CP-881/E.

WARNING

1. STAY ALERT, watch what you are doing and use common se n se when operating a power tool. Do

not use a power tool while you are tired or under the influence of drugs, alcohol or medication.

A moment of inattention while operating power tools may result in serious personal injury.

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OPERATION MANUAL CP-881/E ENG

2. KEEP GUARDS IN PLACE and in work ing order .

These safety guards should be removed only by specialized and authorized technical persons who take care to adopt all security measures to avoid any risk of danger and injury.

3. PREVENT UNINTENTIONAL STARTING. Ensure the switch is in the off-position before connecting to

power source and/or battery pack, picking up or carrying the tool.

Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents.

4. NEVER LEAVE TOOL RUNNING UNATTENDED.

TURN POWER OFF. Don’t leave tool until it comes to a complete stop.

5. Remove any adjusting key or wrench before turning the power tool on.

A wrench or a key left attached to a rotating part of the power tool may result in personal injury.

6. Do not overreach. Keep proper footing and b alance at all times.

This enables better control of the power tool in unexpected situations.

7. NEVER STAND ON TOOL.

Serious injury could occur if the tool is tipped or if the cutting tool is unintentionally contacted.

8. Wear proper apparel. Do not wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry

which may get caught in moving parts. Nonslip footwear is recommended. Wear protective hair covering to contain long hair.

9. If devices are provided for the connection of dust extraction and collection facilities, ensure these

are connected and properly use d . Use of dust collection can reduce dust-related hazards.

Power Tool Use And Care

1. Do not force the power tool. Use the corr ect p o wer to o l for your application.

The correct power tool will do the job better and safer at the rate for which it was designed.

2. Do not use the power tool if the switch does n o t tu rn it ON and OFF. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.

3. Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.

4. Store idle power tools out of the re ach o f children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool.

Power tools are dangerous in the hands of untrained users.

5. Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use.

Many accidents are caused by poorly maintained power tools.

6. Keep cutting tools sharp and clean.

Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.

7. Use the power tool, accessories and tool bits, etc. in accordance with these instructions, taking into account the working conditions and the work to b e performed.

Use of the power tool for operations different from those intended could result in a hazardous situation.

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OPERATION MANUAL CP-881/E ENG

Service

• Have your power tool serviced by a qualified repair person using only identical replacement

parts.

Contact Panduit Tool Service at the following locations:

Panduit Tool Solutions Division (USA)

16530 163rd Street Lockport, IL 60441, USA

Tél. : + 1 888 506 5400, poste 83255

The information contained in this manual is based on our experience to date and is believed to be reliable. It is intended as a guide for use by persons having technical skill at their own discretion and risk. We do not guarantee favorable results or assume any liability in connection with its use. Dimensions contained herein are for reference purposes only. For specific dimensional requirements consult the factory. This publication is not to be taken as a license to operate under, or a recommendation to infringe any existing patents.

Panduit EMEA Service Center (EUR)

EMEA Tool Service Center Bedrijvenpark Twente 360 7602 KL Almelo, Pays-Bas

tél + 31 546 580 451

Dedicated Usage

• Use the CP-881/E only for automatic wire stripping and ferrule crimping.

• Continuously molded ferrules with cross-sections ranging from #20 – #14 AWG (0,5 – 2,5mm

a strip lengt h of 5/16” (8 mm) must be used.

• Only the intended PVC insulated cables may be inserted into the funnel guide of the CP-881/E. Never insert solid metal parts or items, the stripping knives would be damaged.

• Third party reconstruction and changes of the CP-881/E beyond retooling are not allowed because of safety!

) and

Dangers

• Use the CP-881/E only when the cover is closed.

• Before carrying out any work with the cover open (e.g. retooling, m aintenance work), disconnect

the CP-881/E from the main power supply

• Make sure that no strange objects are inside the case.

Places for Use

Avoid operation in the following areas:

• Damp or dusty places

• Places exposed to high or low temperatures, or direct sunlight

• Operating temperature range: 59°F to 95°F (15°C to 35°C)

• Condensation can form when moving from a cold to a warm place

• Open cover to evaporate any condensation before using the CP-881/E

• Do not spill any liquids over the CP-881/E

• Protect the CP-881/E from heavy vibrations and jolts

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OPERATION MANUAL CP-881/E ENG

Safety Devices

• The CP-881/E can be switched OFF through:

o The main switch (O OFF) o Pulling out the main plug o Sliding back the cover (by two micro switches) o The cover is built in for safety. It may not be changed, removed or by-passed by

reconstructions. A label points to existing dangers.

Before opening disconnect main power. Vor Öffnen des Gehäuses Netzstecker ziehen.

Authorized user

Avant d’ouvrir l’appareil retirez la fichemâle.

• Only authorized and instructed users are allowed to work with the CP-881/E

• The user has a responsibility to other persons inside the CP-881/E work place

The customer must:

• Make the operation manual accessible to the user; and assure that the user has read and understood the manual.

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Contents of Delivery

OPERATION MANUAL CP-881/E ENG

Diagram 1: Contents of Delivery

1. CP-881/E 1 piece

2. Main Cable 1 piece

3. Wire Insulation Scrap Container

1 piece 8. Locator (spare) 5 pieces

4. Operation Manual (English) 1 piece

5. Tool Kit 1 piece 10. Bolt, 6mm in diameter w/Lanyard 1 piece

NOTE: Parts 6, 7 and 8 have the same color code as ferrules, complying with DIN.

PA27004A01_03 ENG Page: 8 of 28 10-2013

6. Ferrule Feeder #20–#14 AWG (0,5 to 2,5mm

7. Tool Insert for #20–#14 AWG (0,5 to 2,5mm

)

9. Wire Guiding Tube (spare) <not shown>

)

5 pieces

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OPERATION MANUAL CP-881/E ENG

USAGE

The CP-881/E is for fully automatic stripping of flexible PVC insulated cables and subsequent pressing on of continuously molded insulated ferrules on r eels.

It uses continuously molded ferrules complying with DIN 46228 Part 4, with cross-sections ranging from #20 – #14 AWG (0,5 – 2,5mm s) and simple changing of cross-sections (below 10 s), the CP-881/E is not only suitable for use in workshops but also in complex cable production systems.

The following ferrules can be used by the CP-881/E:

), with a stripping length of 5/16” (8mm). Due to the short cycle times (1.5

Cross-section

AWG (mm

20 (0,5) 5/16” (8) White

18 (0,75) 5/16” (8) Grey

18 (1,0) 5/16” (8) Red 16 (1,5) 5/16” (8) Black 14 (2,5) 5/16” (8) Blue

)

Length

In. / (mm)

DIN

Color Code

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Standard Components Overview

OPERATION MANUAL CP-881/E ENG

Diagram 2: Standard Components

1. Grip 9. Main connection

2. Funnel guide 10. Main fuses

3. Counter 11. Main switch

4. Reset button 12. Transformer fuses

5. Tool insert 13. Reverse button

6. Bolt with Lanyard 14. Ferrule dispenser holder

7. Cover 15. Container

8. Ferrule feeder

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OPERATION MANUAL CP-881/E ENG

Standard Component Functions

1. Grip For transport of the CP-881/E

2. Funnel Guide The cable to be processed is inserted into the CP-881/E through the funnel guide. Once it has been inserted, work commences automatically.

3. Counter (000000 to 999999) The counter counts the number of end-sleeves used. The CP-881/E performs a reset automatically to 0 at power-OFF.

4. Reset Button This button resets the counter to 0.

5. Tool Insert (Color Coded) Positions the ferrule and strips the cable. The appropriate tool insert must be installed for every cross-section.

6. Bolt Secures the tool insert (at tached to CP-881/E by lanyard).

7. Cover Protects the user from moving parts inside the CP-881/E. The CP-881/E will only operate when the cover is properly closed.

8. Ferrule Feeder The ferrule feeder positions the ferrules. The appropriate ferrule feeder must be installed for every cross-section.

9. Main Connection The main cable must be connected to the input connector.

10. Main Fuses Two 0,63 A/T/250 V fine wire fuses integrated into the main connection.

11. Main Switch Switches the power supply to the CP-881/E ON (Position I) or OFF (Position O).

12. Transfor mer Fuses One 4.0 A/T/250 V fine wire fuse for secondary device.

13. Reverse Button Pressing this button puts the CP-881/E in the maintenance position. Pressing again will put the CP-881/E in start position.

14. Ferrule Dispenser Holder Holds the ferrule reel dispenser.

15. Container The container collects the insulation scrap. It must be emptied regularly.

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SETUP

1. Choose the installation site

o The installation site of the CP-881/E must be level and horizontal.

NOTE: Observe the working conditions in Safety section,

o , on Page 6

OPERATION MANUAL CP-881/E ENG

Places for Use

2. Prepare the dispenser o Open the dispenser and tear-off the strap

at the edge (1).

o Pull out the ferrule band (2) approximately

8” (20 cm).

3. Prepare the ferrule feeder o Take ferrule feeder with proper cross-

section from the tool kit. NOTE: Observe the color code of the

ferrule feeder

Diagram 3: Prepare the dispenser

Diagram 4: Prepare the ferrule feeder

o Insert the ferrules (1) in the guide

sideways until the stop pin is reached.

o Pull the pin (2) upwards, move the

ferrules to the mark (3) and let the pin go. NOTE: Check that the pin has clicked

properly into place.

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OPERATION MANUAL CP-881/E ENG

4. Fit the ferrule feeder

NOTE: Verify that the tool insert is not installed yet.

o Slide the cover (1) back. o Insert the ferrule feeder (2) sideways and

place it on the bolts (3). NOTE: Check that the ferrule feeder has

clicked properly into place.

5. Mount the dispenser o Mount the dispenser (1) on the holder.

NOTE: Check that the dispenser has clicked properly into place.

Diagram 5: Fit the ferrule feeder

Diagram 6: Mount the dispenser

6. Mount the tool insert o Take the tool insert with proper cross-

section from the tool kit. NOTE: Observe the color code of the tool

insert.

o Mount the tool insert (1) sideways. o Fit the bolt (2) into the hole until it stops.

Diagram 7: Mount the tool insert

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OPERATION MANUAL CP-881/E ENG

7. Place into operation mode

o Put the dispenser (1) in operation mode. o Close the cover (2).

NOTE: Be sure that the ferrule band is fed properly.

o Connect the main cable with the

appropriate connectors (3, 4) to the CP-881/E and the main power supply.

The CP-881/E is now ready for operation.

Diagram 8: Place into operation mode

OPERATION

1. Prepare the cable o Before crimping, cable must be

aligned as straight as possible.

2. Cut the cable o Cut the cable clean and straight.

NOTE: Poor cut (Diagram 11) frequently results in unsuccessful crimping.

Diagram 9:

Prepare the cable

Diagram 10:

Cutting the cable

Bend OK

Max. 0.08” – 0.10”

(2-3mm)

over a length of

2.5” (60mm)

Bend too large

Good cut

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OPERATION MANUAL CP-881/E ENG

Diagram 11: Poor cut

Surface inclined

3. Start the CP-881/E

o Check that the cover (1) is closed. o Turn on (Position I) the CP-881/E

with the main switch (2).

o Check that counter (3) is at 0.

NOTE: If the counter is not a 0, refer to chapter Faults.

Squashed cut, individual wires protrude

Squashed cut

Diagram 12: Start the CP-881/E

4. Crimping cables o Insert the cable (1) straight into the

funnel guide until it stops.

o Crimping and stripping works

automatically.

o Pull out the cable (2) straight when

the CP-881/E has stopped. NOTE: Refer to chapter faults

when operating faults or unsuccessful crimping occurs.

o Read counter (3) if required and

set it to 0 with the reset button (4).

Diagram 13: Crimping cables

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Page 18

6. Daily maintenance

5. Stop operation

o Read counter (1) if required. o Turn OFF (Position O) the main

switch (2) to the CP-881/E.

OPERATION MANUAL CP-881/E ENG

Diagram 14: Stop operation

Disconnect the main power

o Turn OFF (Position O) the main

switch (1) to CP-881/E.

o Disconnect main cable (2). o Slide the cover (3) back. o Remove (4) insulation scraps

inside the CP-881/E.

o Pull out the container (5). o Dispose of insulation scraps and

insert container.

o Close the cover (6). o Connect main cable (7). o NO LUBRICATION REQUIRED!

Diagram 15: Daily maintenance

supply from the CP-881/E and open cover.

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Page 19

RETOOLING

1. Prepare the retooling

OPERATION MANUAL CP-881/E ENG

Disconnect the main power

supply from the CP-881/E and open cover.

o Read counter if required. o Turn OFF the CP-881/E with main

switch (1).

o Disconnect main cable (2). o Slide back the cover (3). o Pull the pin (4) upwards and pull

out the ferrules (5).

o Remove the dispenser (6) and roll

up the remaining ferrules.

o Fold back the dispenser holder (7).

2. Remove the tool insert

o Pull out the bolt (1). o The tool insert (2) must be

removed sideways.

Diagram 16: Prepare the retooling

Diagram 17: Remove tool insert

o Put the tool insert into the tool kit. o Check crimp die for talcum powder

build-up.  If powder build-up, clean with

brush.

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Page 20

OPERATION MANUAL CP-881/E ENG

3. Remove the ferrule feeder o Pull the ferrule feeder (1) towards

the rear and remove it sideways (2).

o Put the ferrule feeder into the tool

kit.

Continue as described with Step 2 to 7 in Chapter

SETUP.

FAULTS

Diagram 18: Remove the ferrule feeder

When operating faults occur, trouble-shooting depends on different fault conditions. After recognizing the fault condition, trouble-shooting can be carried out by the following points.

Fault Condition 1

Cable cannot be inserted.

Fault Condition 2

Crimping has not been completed.

Fault Condition 3

Crimping is completed. Cable cannot be pulled out.

Fault Condition 4

Cable insulation is not completely removed.

Fault Condition 5

The ferrule is not separated from band.

Fault Condition 6

Counter respectively, CP-881/E does not work.

Fault Condition 7

The CP-881/E works tool slow, but counter works.

Fault Condition 8

Crimp stamp or crimp forging die is defective.

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Page 21

TROUBLESHOOTING

Fault Condition 1:

Cable cannot be inserted

o Cable can only be inserted in start

position (front) and not in maintenance position (rear).

o Press the reverse button (1) to

move the CP-881/E into start position.

OPERATION MANUAL CP-881/E ENG

Diagram 19: Move the CP-881/E into start position

Fault Condition 2:

Crimping has not been completed.

Disconnect the main power

supply from the CP-881/E and open cover.

1. Stop operation

o Read counter (1) if required. o Turn OFF (Position O) the

CP-881/E with main switch (2).

o Disconnect main cable (3).

Diagram 20: Stop operation

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OPERATION MANUAL CP-881/E ENG

2. Remove the tool insert

o Slide back the cover (1). o Pull out the bolt (2). o Press lower stripping cutter (3)

upwards and remove the tool insert (4) sideways.

o Remove ferrule (5). o Bend cable aside (6).

3. Remove the cable

o Pull the pin (1) upwards and

pull out the ferrules (2).

o Close the cover (3).

Diagram 21: Remove the tool insert

Diagram 22: Remove the cable

o Connect main cable (4). o Turn ON (Position I) the CP-

881/E with the main switch (5).

o Press the reverse button (6) to

move the CP-881/E into start position.

o Pull out the cable (7).

After mounting the tool insert and insertion of the ferrules, the CP-881/E is ready for operation.

PA27004A01_03 ENG Page: 20 of 28 10-2013

Page 23

(4).

Fault Condition 3:

Crimping is completed. Cable cannot be pulled out

Disconnect the main

Power supply from the CP-881/E and open cover.

1. Stop operation

o Read counter (1) if

required.

o Press the reverse

button (2) to move the CP-881/E into start position.

o Turn OFF (Position O)

the CP-881/E with Main Switch (3).

OPERATION MANUAL CP-881/E ENG

Diagram 23: Stop operation

o Disconnect main cable

2. Remove the tool insert

o Slide back the cover

(1).

o Pull out the bolt (2). o Press lower stripping

cutter (3) upwards and remove the tool insert (4) sideways.

If it is impossible to

Remove the tool insert, then carry out Step 4; otherwise, carry on with Step 3.

o Remove ferrule (5). o Bend cable aside (6).

Diagram 24: Remove the tool insert

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Page 24

3. Remove the cable

o Pull the pin (1)

upwards and pull out the ferrules (2).

o Close the cover (3). o Connect main cable

(4).

o Turn ON (Position I)

the CP-881/E with the main switch (5).

o Press the reverse

button (6) to move the CP-881/E into start position.

o Pull out the cable (7).

After mounting the tool insert and insertion of the ferrules, the CP-881/E is ready for operation.

OPERATION MANUAL CP-881/E ENG

Diagram 25: Remove the cable

4. Remove the cable

o Press the reverse

button (2) and pull the cable (1) at the same time, the CP-881/E moves into start position.

o Pull out the cable (3). o Remove the tool insert

(4).

o Remove ferrule (5).

After mounting the tool insert, the CP-881/E is ready for operation.

Fault Condition 4:

Cable insulation is not completely removed.

Diagram 26: Remove the cable

Disconnect the main power

supply from the CP-881/E and open cover.

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Page 25

SPARE PARTS.

If the cutter (1) is damaged or

OPERATION MANUAL CP-881/E ENG

1. Check the cross-section information

If stripping is faulty, check whether the selected cable cross-section corresponds to the crosssection size of the tool insert and the ferrule feeder block. The tool inserts must be adapted to the cable cross-section if the CP-881/E has not been properly tooled. The cross-section of the cable must also be checked.

2. Check the stripping cutter

Diagram 27: Check the stripping cutter

After checking the cross-section size remove the tool insert (see Chapter

RETOOLING) and check

the stripping cutters (1).

Replace the stripping cutters of the tool insert if they are worn or damaged.

Remove the allen screw (2) at the bottom and insert new stripping cutters with the same c rosssection. The corresponding article number is stated in Chapter

Fault Condition 5:

The ferrule is not separated from band.

Open the cover and disconnect the CP-881/E from main power supply.

broken off, the cable crimped with the ferrule will not be separated from the band.

In this case, remove the tool insert (see also Chapter and check the cutter (1). When the cutter (1) is defective, the ferrule locator (3) must be removed by unscrewing the crosshead screw (2) and a new locator for the corresponding cross section must be fitted.

The corresponding article number is stated in Chapter

PARTS

RETOOLING)

SPARE

Diagram 28: Check the cutter

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Page 26

OPERATION MANUAL CP-881/E ENG

Fault Condition 6:

Counter respectively CP-881/E does not work.

1. Check main connection

Check that the main cable is connected correctly to the CP-881/E and the main power supply. Make sure that you have proper power supplied to the plug socket.

2. Check main fuses

Main connection must be

opened, disconnect the CP-881/E from main power.

o Pull out main plug (1). o Pull out the fuse holder (2). o Check the main fuses (3). o Replace defective main

fuses (MC2S10.63). The corresponding article number is stated in Chapter

SPARE PARTS.

Diagram 29: Check main fuses

o Put the main fuses into

fuse holder.

o Insert the fuse holder.

Fuse holder must click

into place.

Fault Condition 7:

The CP-881/E works too slow but counter works.

Remove main fuses, disconnect the CP-881/E from main power.

o Pull out main plug (1). o Unscrew the fuse holder

(2).

o Check the device fuses

(3).

o Replace defective device

fuses (MC2S14.0). The corresponding article number is stated in Chapter

SPARE PARTS.

Diagram 30: Check device fuses

o Insert device fuses into the

fuse holder.

o Insert the fuse holder.

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OPERATION MANUAL CP-881/E ENG

Fault Condition 8:

Crimp stamp or crimp forging die is defective.

Open the cover and disconnect the CP-881/E from main power.

o Pull out main plug (1). o Remove tool insert and

ferrule feeder (see Chapter

RETOOLING).

o Unscrew the allen screw

(3) at defective crimp stamp (2) or crimp forging die (1).

o Press the ring (4) down

and remove the hose.

o Replace the defective part.

The corresponding article number is stated in Chapter

Plastic parts must be

clean and free of grease.

SPARE PARTS.

Diagram 31: Replace crimp stamp /

crimp forging die

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Page 28

Cross Section

AWG (mm2)

SPARE PARTS

OPERATION MANUAL CP-881/E ENG

Part

Tool Insert

Stripping Cutter

Part No. Packing Unit

20 (0,5) MC2SCH05 1 piece

18 (0,75) MC2SCH07 1 piece

18 (1,0) MC2SCH10 1 piece

16 (1,5) MC2SCH15 1 piece

14 (2,5) MC2SCH25 1 piece

20 (0,5) MC2AM05 1 piece

18 (0,75) MC2AM07 1 piece

18 (1,0) MC2AM10 1 piece

16 (1,5) MC2AM15 1 piece

14 (2,5) MC2AM25 1 piece

Adjustable

Stripping Cutter

Locator

20 (0,5) MC2AM05E 1 piece

18 (0,75) MC2AM07E 1 piece

18 (1,0) MC2AM10E 1 piece

16 (1,5) MC2AM15E 1 piece

14 (2,5) MC2AM25E 1 piece

20 (0,5) MC2LOC05 3 pieces

18 (0,75) MC2LOC07 3 pieces

18 (1,0) MC2LOC10 3 pieces

16 (1,5) MC2LOC15 3 pieces

PA27004A01_03 ENG Page: 26 of 28 10-2013

14 (2,5) MC2LOC25 3 pieces

Page 29

Cross Section

AWG (mm2)

OPERATION MANUAL CP-881/E ENG

Part

Ferrule Feeder

Wire Guiding Tube

Part No. Packing Unit

20 (0,5) MC2MAG05 1 piece

18 (0,75) MC2MAG07 1 piece

18 (1,0) MC2MAG10 1 piece

16 (1,5) MC2MAG15 1 piece

14 (2,5) MC2MAG25 1 piece

20 (0,5) MC2 0071 2 pieces

18 (0,75) MC2 0072 2 pieces

18 (1,0) MC2 0073 2 pieces

16 (1,5) MC2 0074 2 pieces

Bolt

Main Fuse

0,63 A/T/250 V

Device Fuse

14 (2,5) MC2 0075 2 pieces

----- MC2BOL 1 piece

----- MC2SI0.63 2 pieces

----- MC2SI4.0 2 pieces

4,0 A/T/250 V

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Page 30

Cross Section

AWG (mm2)

OPERATION MANUAL CP-881/E ENG

Part

Crimp Die

Crimp Stamp

Centering Fork Bottom

Part No. Packing Unit

----- MC2CGES 1 piece

----- MC2CSTE 1 piece

Centering Fork Top

With Tube

Centering Fork Top

Without Tube

----- MC2 0011 1 piece

----- MC2 0013 1 piece

----- MC2 0013K 1 piece

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