Panduit CLT150F-X20 Application Guide

Application Guide For FiberRunner®Cable Routing System
Versatile, Scalable Cable Protection in Data Centers
and Central Offices
Panduit is a Technology Developer Partner for Storage Networking Hardware.
What is a Cable Routing System?
A Cable Routing System is a collection of channels, fittings, and mounting brackets that can be assembled to create a structure that protects fiber optic and high performance copper data cabling from physical damage that can disrupt or cut off signal transmission. It also provides a versatile, scalable pathway that reduces the costs associated with maintaining existing network operations and implementing new services. Cable Routing Systems are not just a means of containing cabling deployed in data centers or central offices. They are an integral component of the overall cable management system needed to ensure optimum network performance.
Can you afford improper cable routing?
Network problems can cost large companies hundreds of thousands of dollars. A recent study found that companies can lose as much as 3.6% of their annual revenues to network downtime and service degradation1. Contributing to this is improperly routed or unprotected fiber optic cable, which is susceptible to various types of damage. Crushing, pinching, or microbending can result in impeded signal transmission and cable breakage. Bend radius violations, or macrobending, in fiber optic and copper cables can increase attenuation affecting overall system performance and cause fatigue leading to long-term signal failure.
Therefore, improperly routed cables are at risk of being damaged and can result in service interruption and downtime. Identifying, testing, removing, and replacing a damaged cable is costly in terms of labor and network service interruptions.
A properly designed and installed Cable Routing System carries cabling along a logical route to minimize bends and optimize cable lengths while providing easy access to make moves, adds, or changes. A well-engineered and installed Cable Routing System costs a fraction of the potential downtime losses and day-to-day operating costs over the life of the network, thereby reducing the total cost of ownership.
The Value of the Panduit Solution
Always a leader in providing customers with solutions, Panduit offers a complete range of cable routing, management, connectivity, and cabling products to meet today’s data center and service provider central office needs.
The Panduit®FiberRunner®Cable Routing System ensures maximum network reliability and reduced cost of ownership. Robust, highly engineered components with integral bend radius control surfaces can be configured to meet virtually any network application to provide optimum cable protection and assure network performance. Fast and easy to deploy, this scalable cable routing solution reduces installation cost and speeds implementation of new services.
1
Infonetics Research, The Cost of Enterprise Downtime, North America 2004.
2
FiberRunner®Cable Routing System Benefits
Ensure network reliability with a complete solution that protects cables from physical damage while maintaining signal integrity and delivering reliable network performance.
• Strong, rigid channel and cover profiles protect cables from impact damage
• Directional fittings provide integral bend radius control and smooth surfaces, protecting cables from bends and snags
Reduce installation costs with innovative snap-together couplers, mounting brackets, and accessories that require minimum use of tools and small fasteners to assemble. These components are part of a comprehensive system that provides lower installed cost.
• QuikLock™Couplers allow components to be assembled in less than five seconds without the use of tools
• Covers snap on to channels and fittings, eliminating the need for tools or small fasteners
• QuikLock™Mounting Brackets allow channel to be attached to infrastructure without drilling or using small, loose fasteners
Enable future growth or modification with a complete offering of sizes, fittings, and mounting options that make this system one of the most versatile cable routing solutions available.
• Wide range of directional fittings allows the system to meet virtually any network configuration
• Broad assortment of QuikLock™Mounting Brackets allow the system to be mounted to any type of infrastructure
Lower cost of ownership through a combination of unique features and standards compliance.
• Snap-on, hinged channel covers and split fitting covers allow easy access to cables without fully removing covers, thereby reducing time required to make moves, adds, and changes
• Compliance with stringent industry standards including UL 2024A and NEBS GR-63 (ensures that system features and functions will withstand regular use and perform over the lifetime of the installation)
• Solid, maintenance-free, non-metallic channel and fitting construction will last the life of the system
Innovative Snap-On Hinged Covers attach without use of tools or small fasteners.
QuikLock
Coupler provides fast connection between components without need for tools or small fasteners.
QuikLock
Mounting Brackets speed implementation.
Spill-out fittings provide bend radius control to protect cables.
Wide range of directional fittings provides flexibility.
Panduit®FiberRunner®Cable Routing System dramatically reduces installation time – by installing up to three times faster than traditional bolt together systems and up to two times faster than competitive modular systems.
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Installation Labor Cost Comparison
Bolt
Together
System
Competitive
Modular
System
FiberRunner
System
®
Data Center Cable Pathway Roadmap
Below is a typical data center FiberRunner®Cable Routing System application. The pathway is configured to route and protect cabling between the Main Distribution Area (MDA) and the Equipment Distribution Areas (EDA)2.Key features include the innovative QuikLock™Coupler that is used to securely join system components, a wide range of spill-out options to transition cable into the cabinets, and a complete offering of directional fittings and channel sizes.
Transitions to Other Channel Sizes
(See detail on page 6.)
2
MDA, EDA and HDA are terms used in the TIA 942 Telecommunications Infrastructure Standard for Data Centers to describe primary areas of the Data Center topology. The MDA, or Main Distribution Area, typically has the highest concentration of cabling. This area usually contains the switches and associated patching field. HDA, or Horizontal Distribution Area, refers to a smaller version of the MDA, commonly used to minimize long runs of patch cables in larger data centers. EDA refers to the Equipment Distribution Area that contains all the equipment that is connected back to the MDA or HDA.
The FiberRunner®Cable Routing System integrates with a complete offering of Panduit Racks and Cable Management Systems to help manage higher cable densities as well as StructuredGround™Systems designed to protect all elements of the data center.
For more information, refer to Pan-Net
®
Network Solutions Catalog, SA-NCCB51,
or visit www.panduit.com.
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Patented QuikLock™Coupler speeds assembly of system components without the need for tools or small fasteners.
QuikLock™Coupler Feature
The Distribution and Feeder configuration is the basic, economic layout used to route cables out of the MDA. A higher capacity Distribution Run is used to supply the feeders that route cables out to the cabinets in the EDA. The Feeders in turn are positioned over the cabinet line ups to create a pathway that will provide efficient transitions to the vertical cable management areas of the cabinets and not interfere with Cold Aisle cooling air flow.
Routing Cables In and Out of the MDA
(See detail on page 6.)
Protecting Cable Transitioning to EDA Cabinets
(See detail on page 6.)
Typical Application Configuration: Plan View of Distribution and Feeder Design
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Data Center Roadmap Details
(See Roadmap on pages 4 and 5.)
A. Routing Cable Out of the MDA
The FiberRunner®Cable Routing System includes vertical tee fittings for routing cables out of the MDA racks. These fittings can be sized for the anticipated cable capacity and positioned directly above the vertical cable managers to create as direct a pathway as possible.
Components used in this detail:
1. FRVT12X4 Vertical Tee 4. FRTR6X4 3-Sided Bend Radius
2. FRBC12X4 QuikLock™Coupler Control Trumpet
3. FR12X4 Channel 5. FRBC6X4 QuikLock™ Coupler
B. Transitioning Cables Into the EDA Cabinets
The FiberRunner
®
Cable Routing System offers a wide variety of spill-out options to provide safe, accessible transitions to the cabinets in the EDA. Spill-over fittings, which can be attached to any straight section of channel, can be used at the initial installation or retrofit into existing configurations as the network changes or grows.
Components used in this detail:
1. FRSP Spill-Over Junction 4. FIDT2X2 Transition to 1.5''
2. FR6X4 Channel ID Slit Corrugated LoomTubing
3. FBC2X2 QuikLock™ Coupler 5. CLT150F 1.5'' ID Slit Corrugated Loom Tubing
C. Transitions to Other Channel Sizes
Reducer fittings are available to provide a method of transitioning between different FiberRunner
®
Cable Routing System sizes. In addition, 12x4 tee fittings and 4-way crosses with integral 6x4 exits can be used to create feeder runs.
Components used in this detail:
1. FRBC12X4 QuikLock™ Coupler 6. FRBC4X4 QuikLock™ Coupler
2. FR12X4 Channel 7. FRBC6X4 QuikLock™ Coupler
3. FRFWC12X4W6 4-Way Cross 8. FR6X4 Channel with 6x4 Exits 9. FRRF126R 12x4 to 6x4
4. FRRF6FR4 6x4 to 4x4 Transition Right Reducer Fitting Reducer Fitting
5. FR4X4 Channel
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D. Supporting the System
Directly on Racks and Cabinets
When an overhead infrastructure is not available, there are several options that allow the FiberRunner®Cable Routing System to be mounted to the tops of Panduit®NetFrame®Racks, 4-Post Racks, EIA/TIA racks, and Panduit®Net-Access™ Cabinets.
Components used in this detail:
1. FEIAB58 EIA/TIA Threaded Rod Bracket
2. FRRMBNF58 NetFrame
®
Rack Bracket
3. FR4PRB58 4-Post Rack Bracket
4. FR6ACAB Adjustable Cabinet Bracket
(See pages 12 – 13 for full range of mounting brackets.)
Telecommunications Rooms
As an alternative to inner duct or exposed cabling on ladder rack or wire basket tray, the 2x2 FiberRunner®Hinged Duct can be used to route and protect small amounts of fiber cable along racks. Vertical Tees with integral hinged doors provide access and protection. Snap together transitions to slit corrugated loom tubing and QuikLock™ Couplers reduce installation time.
Components used in this detail:
1. HC2 FiberRunner®Hinged Cover
2. HS2X2 FiberRunner®Hinged Channel
3. FVTHD2X2 Vertical Tee
4. FTRBN12 New Threaded Rod Bracket
5. F2PCLB12 2-Piece Clamping Ladder Rack Bracket
6. FIDT2X2 Transition to 1.5'' ID Slit Corrugated Loom Tubing
7. FBC2X2 QuikLock™ Coupler
8. CLT150F 1.5'' Slit Corrugated Loom Tubing
Refer to Pan-Net®Network Solutions Catalog, SA-NCCB51 or www.panduit.com for more information about Panduit
®
NetFrame®Rack System, PatchRunner™Vertical Cable Management
Rack System, 4-Post Racks, and Panduit®Net-Access™Cabinets.
Telecommunication Room Roadmap
Panduit offers a complete line of structured cabling products for Telecommunication Room applications including Rack Systems, Vertical and Horizontal Cable Management Systems, Grounding and Power Connectors, Patch Panels, DPoE
Power Patch Panels, Fiber Optic Cable, and Fiber Optic Connectivity Products. For more information, see Pan-Net®Network Solutions Catalog, SA-NCCB51, or visit www.panduit.com.
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Service Provider Central Office Cable Pathway Roadmap
In this application, the FiberRunner®Cable Routing System is used to segregate fiber optic jumper cables from all of the other cables routed in the central office. Key features include innovative Snap-On Hinged Covers, Split Fitting Covers, and Vertical Tees with integral hinged doors. In addition, the system offers a wide variety of transitions from horizontal runs to the vertical cable managers on Network Element Bays. These features provide accessibility and protection, reducing the time required for moves, adds, and changes.
Transitioning to the Network Element Bays
(See detail on pages 10 – 11.)
Protecting the Pathway with Covers
(See detail on page 14.)
8
3
FDF (Fiber Distribution Frame) refers to the rack or bay lineup that contains the fiber optic cross-connect. Typically the highest density of fibers are routed from this location. Network Element Bays refers to the bays that contain the network equipment that the fiber optic jumper cables are routed to.
Typically used to create a physically redundant pathway in central offices or high reliability data centers, this design also provides more routing flexibility and reduces cable congestion. A larger, higher capacity channel forms a perimeter around the FDF and Network Element Bays areas to provide a diverse route for cables leaving the FDF. Smaller channels are used to create pathways between the main runs allowing access to the individual equipment bays.
Typical Application Configuration: Plan View of Perimeter Design
Mounting to Central Office Infrastructure
(See detail on pages 12 – 13.)
Transitioning Out of the FDF Bays
3
(See detail on page 10.)
Patented snap-on cover design speeds installation by eliminating the need to use tools or small fasteners.
Snap-On Hinged Cover Feature
9
Service Provider Roadmap Details
(See Roadmap on pages 8 and 9.)
A. Transitioning Cable Out of the FDF Bays
For fiber optic jumper cables routed in and out of the Fiber Distribution Frame, high capacity vertical tee fittings are positioned directly above the vertical fiber slack managers providing as direct a pathway as possible. Vertical tee fittings are typically positioned with doors facing the maintenance aisle to provide access to the cables.
Components used in this detail:
1. FR12X4 Channel and FRHC12 Cover
2. FRVT12X4 Vertical Tee
3. FRBC12X4 QuikLock™Coupler
4. FRBC6X4 QuikLock™Coupler
5. FRTR6X4 3-Sided Bend Radius Control Trumpet
B. Transitioning Cables into the Network Element Bays
In service provider environments the preference is to completely enclose the fiber optic jumper cables transitioning from horizontal runs down to the equipment in the Network Element Bays. There are several methods that can be used depending upon the position of the horizontal run relative to the Network Element Bays. Described below is a component configuration commonly used:
1. FRVT6X4 or FRVT4X4 QuikLock
Vertical Tee
2. FRLPR42 Low Profile Reducer
3. FOV452X2 Outside Vertical 45° Angle Fitting
4. FIV452X2 Inside Vertical 45° Angle Fitting
5. HC2 FiberRunner®Hinged Cover
6. FZBA1.5X4 Adjustable “Z” Bracket (not visible)
7. H2X2 FiberRunner®Hinged Slotted Channel
8. FBC2X2 QuikLock™Coupler
Another option is to use flexible corrugated loom tubing from the vertical tee fitting to the 2x2 slotted hinged duct. This approach eliminates the time required to position and secure multiple individual fittings to create a protected pathway. Components used in this detail include:
1. FRVT6X4 or FRVT4X4 QuikLock™ Vertical Tee
2. FRLPR42 Low Profile Reducer
3. FIDT2X2Transition to1.5'' ID Slit Corrugated Loom Tubing
4. HC2 FiberRunner®Hinged Cover
5. FZBA1.5X4 Adjustable “Z” Bracket
6. H2X2 FiberRunner®Hinged Slotted Channel
7. FBC2X2 QuikLock
Coupler
8. CLT150F 1.5'' ID Slit Corrugated Loom Tubing
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Transitioning Cables into the Network Element Bays (continued from previous page)
Spill-over fittings can also be used to create exits over the Network Element Bays. These fittings can be used during initial installation or as a retrofit when a line-up is extended or new equipment is added to the network. In the central office the preference is to completely enclose the fiber optic jumper cables transitioning from horizontal runs down into the equipment in the Network Element Bays.
Components used in this detail include:
1. FRSP Spill-Over
2. FOV452X2 Outside Vertical 45° Angle Fitting
3. FIV452X2 Inside Vertical 45° Angle Fitting
4. HC2 FiberRunner®Hinged Cover
5. FZBA1.5X4 Adjustable “Z” Bracket (not visible)
6. H2X2 FiberRunner®Hinged Slotted Channel
7. FBC2X2 QuikLock™Coupler
Another option is to use flexible corrugated loom tubing from the spill-over fitting to the 2x2 slotted hinged duct. This approach eliminates the time required to position and secure multiple individual fittings to create a protected pathway. Components used in this detail include:
1. FRSP Spill-Over
2. FBC2X2 QuikLock™Coupler
3. FIDT2X2 Transition to1.5'' ID Slit Corrugated LoomTubing
4. HC2 FiberRunner®Hinged Cover
5. FZBA1.5X4 Adjustable “Z” Bracket (not visible)
6. H2X2 FiberRunner®Hinged Slotted Channel
7. CLT150F 1.5'' Slit Corrugated Loom Tubing
C. Transitioning Cables into High Capacity Network
Element Bays
To provide a secure, accessible pathway to high density Network Element Bays, the FRHD4KT 4x4 slotted hinged duct kit can be used. The innovative, hinged cover opens easily from either side without having to be removed from the duct, allowing access to cables, reducing the time needed to make changes. Components used in this detail include:
1. FRVT12X4 Vertical Tee
2. FRLPR64 6x4 to 4x4 Low Profile Reducer
3. FRHD4KT 4x4 Hinged Duct Vertical Cable Management Kit
The FRHD4KT Kit contains:
• 6' length, 4x4 Hinged Slotted Channel
• 6' length, 4'' Snap-On Hinged Cover
• Adapter to fit exit of 4x4 or 6x4 QuikLock
Vertical Tee or
6x4 to 4x4 Low Profile Reducer Fitting
• Three Adjustable “Z” Brackets, End Cap, and Wire Retainers
Cable Capacity Comparison
2mm Fiber Optic Cable
1.6mm Fiber Optic Cable
2x2 Slotted Hinged Duct
349
546
4x4 Slotted Hinged Duct
1499
2343
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System Mounting Components
The FiberRunner®Cable Routing System provides a wide range of mounting brackets that secure the system to virtually any data center or service provider infrastructure. QuikLock™Mounting features reduce assembly time and speed implementation.
Attaching the System to Common Infrastructures Including Auxiliary Framing Bar, Ladder Rack (Cable Runway), Threaded Rod, Under-Floor Pedestals, and Strut.
5/8" Threaded Rod
FR6TRBN58 QuikLock
New
Threaded Rod Bracket
FRAFC58 Auxiliary
Framing Clip
Auxiliary Framing Support
Attaching the System Directly to Racks and Cabinets.
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Ladder Rack
Ladder Rack Support
FR6ALB QuikLock
Adjustable Ladder
Rack Bracket
Ladder Rack Support
F2PCLB58 Two-Piece
Clamping Ladder
Rack Bracket
Top Support ‘C’ Bracket Under-floor Support
Mounting to EIA Racks
Mounting to Panduit
4 Post Rack
Mounting to Panduit
®
NetFrame®Rack
5/8" Threaded Rod
5/8" Threaded Rod
NetFrame
®
Rack
5/8" Threaded Rod
5/8" Threaded Rod
5/8" Threaded Rod
Shown In
Open Position
Shown In
Closed Low
Profile Position
Under-floor
Pedestal
5/8" Threaded Rod
Ladder Rack
FR6TRBN58 QuikLock
New Threaded Rod Bracket
FR6ACB58 QuikLock
Adjustable ‘C’ Bracket
FR6CS58 QuikLock
Center Support Bracket
FR6TRBN58 QuikLock
New Threaded Rod Bracket
FRRMBNF58 QuikLock
NetFrame®Bracket
FEIAB58 Threaded Rod Mounting Bracket
FR6TRBN58
FR4PRB58 4-Post Rack Bracket
FR6ACB58 QuikLock
Adjustable ‘C’ Bracket
FR6USB QuikLock™Under-Floor
Pedestal Bracket
Top Support ‘C’ Bracket
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Ladder Rack Support
Ladder Rack
Ladder Rack Support
Trapeze Supports
Mounting to Strut Systems
Under-Floor Support
Center Support
Center Support
Mounting to
Cabinet Tops
FR12TRBE58 QuikLock
Existing Threaded Rod Bracket
FR6LRB QuikLock
Ladder Rack Bracket
F2PCLB58 2-Piece
Clamping Ladder Rack Bracket
5/8" Threaded Rod
5/8" Threaded Rod
5/8" Threaded Rod
5/8" Threaded Rod
Cabinet
Strut
Under-Floor
Pedestal
Ladder Rack
FR12TB58 QuikLock
Trapeze Bracket
FRSTRCLIP QuikLock
Strut Clips
FR12USB QuikLock™Under-floor
Pedestal Bracket
FR6CS58 QuikLock
Center Support Bracket
FR12CS58 QuikLock
Center Support Bracket
FR12ACAB
QuikLock
Bracket
Innovative QuikLock
Mounting Slide Clamps allow fast assembly with a standard 7/16" nut driver.
QuikLock
Mounting Feature
System Cover Components
The FiberRunner®Cable Routing System provides a comprehensive offering of snap-on covers for channels and fittings. Covers provide protection, enhancing network reliability while enabling ease of access to cables and lowering the cost of ownership.
Protecting the Pathway with Covers
The FiberRunner®Cable Routing System has a complete assortment of unique, snap-on hinged channel covers and snap-on split fitting covers to provide the highest degree of cable protection while still allowing easy access.
Snap-on hinged covers are available for all channel sizes.
Optional snap-on split hinged covers are available for the 4x4 and 6x4 FiberRunner
®
channels to provide a low profile hinged cover solution.
In height restricted applications, the 12x4 snap-on hinged cover incorporates a unique secondary hinge that minimizes the space required to access the channel.
2x2 snap-on hinged cover can be opened from either side maximizing access to the channel.
Optional snap-on split fitting covers can be ordered separately for most fittings with the exception of the inside vertical directional fittings which are supplied with covers.
Snap-On Hinged
Solid Cover
12x4 FiberRunner
®
Channel Profile
Yellow – Typical
color used to denote a single mode fiber optic cable route.
Orange – Typically used to denote multimode fiber.
Black – Used in data centers in which aesthetics are more important.
6x4 FiberRunner
®
Channel Profile
4x4 FiberRunner
®
Channel Profile
2x2 FiberRunner
®
Channel Profile
Snap-On Split Hinged Cover
Snap-On Split Fitting Covers
System Sizes
The FiberRunner®Cable Routing System is offered in four channel sizes providing a range of cable capacity.
Color Options
The system is available in three standard colors to meet the need for data center aesthetics and to differentiate between different types of cables routed within a data center or service provider central office.
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Design Tools
The FiberRunner®Cable Routing System is offered with two different Design Tools that allow accurate system drawings to be created which speeds overall system design, specification, and implementation. Both a VISIO* and AutoCAD** version are available as free downloads from: www.panduit.com/products/selectiontools.
Panduit®FiberRunner®Cable Routing System Application Standards
FiberRunner®Design Tool for AutoCAD** includes:
Drag-and-drop functionality
Ability to design in 2D or 3D
Versions compatible with AutoCAD** and AutoCAD** LT
Automated BOM generator
Data Center VISIO* Layout Tool includes:
Drag-and-drop functionality
Ability to design in 2D (stencils for three different views are provided)
Automated BOM generator
NEBS GR-63 CORE, Level 3 Compliance as tested by NTS
Network Equipment Building Systems (NEBS) was developed by Bellcore, now know as Telcordia Technologies, and is currently maintained by Telcordia Technologies. NEBS was developed to standardize requirements for Central Office Equipment and to develop criteria for personal safety, protection of property, and operational continuity.
UL Underwriters Laboratories, Inc.
Underwriters Laboratories, Inc. is an independent, not for profit safety testing and certification organization based in the United States.
NEBS Level 3 Criteria is the minimum of environmental compatibility needed to provide maximum assurance of equipment operability within the network facility environment.
The Level 3 Criteria is the highest assurance of product operability. Products that meet NEBS Level 3 Criteria are suited for equipment applications, which demand minimal service interruptions over the life span of the equipment. The Panduit®FiberRunner®Cable Routing System has successfully passed a range of tests including:
Extreme Temperature and Humidity
Operating Temperature and Humidity
Zone 4 Earthquake and Office Vibration
Needle Flame Analysis
UL 2024A Optical Fiber Cable Routing Assemblies
Covers, fittings and components construction, flammability rating and marking. The FiberRunner®Cable Routing System has passed test requirements for Riser Rated applications.
UL V-0 Flammability Rating
Underwriters Laboratories, Inc. Standards applicable to specified Panduit®FiberRunner®Cable Routing System components.
TIA Telecommunications Industry Association
The Telecommunications Industry Association is a leading U.S. non-profit trade association serving the communications and information technology industry. TIA represents providers of communications and information technology products and services for the global marketplace through its core competencies in standard development.
ANSI/TIA-942 Draft 5.0a – Telecommunications Infrastructure Standard for Data Centers ANSI/TIA-569-B Commercial Building Standard for Telecommunications Pathways and Spaces
Referenced as a method of separating and routing data cable in overhead cable routing applications. The Panduit®FiberRunner
®
Cable Routing System provides pathway components that allow the system to be configured in compliance with these standards.
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*VISIO is a registered trademark of Microsoft Corporation in the United States and/or other countries. **AutoCAD is a registered trademark of Autodesk, Inc.
For a copy of Panduit product warranties, log on to www.panduit.com/warranty
© 2011 Panduit Corp.
ALL RIGHTS RESERVED
Printed in the U.S.A.
Brochure Number SA-FRCB02
7/2011
WORLDWIDE MANUFACTURING LOCATIONS
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Panduit Corp.
Worldwide Headquarters
Tinley Park, Illinois 60487
For more information
Visit us at www.panduit.com
Contact Customer Service by email: cs@panduit.com
or by phone: 800-777-3300
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