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PA25711A01
CRIMPING HEAD and CRIMP DIE INS ERT INSTALLATION INSTRUCTIONS
CRIMPING HEAD REMOVAL / INSTALLATION
Crimping Die for
Crimping Die for installing
Crimping Die for installing
Crimping Die with square
CRIMPING DIE INSERT INSTALLATION
E-mail:
@panduit.com
© Panduit Corp. 2016
CT-2500CH
(shown without
Crimp Die Inserts)
CT-2500CH,
• Pull out the pins and remove crimp head for
mounting different crimping die inserts into the
crimp head. Once die inserts have been installed,
reinsert the crimp head and lock the head with the
locating pins (see Step 1) paying attention that the
pins are locked securely before starting.
• The crimping cycle is terminated when the dies
are completely closed and the maximum crimping
force is reached, which is indicated by the auto
retraction of the piston.
• Follow the instructions for installing crimp die
inserts below.
Refer to CT-2500, CT-2500/E (PA25346A01);
CT-2500/L or CT-2500/LE (PA28113A01) Operation
Manual for complete tool and crimping head instructions.
CD-525, CD-550, CD-570 and CD-090
Rev. 02 6-2016
CD-525
installing the following
Panduit products:
#26 – #22 AWG insulated
terminals and splices,
#22 – #10 AWG fully
insulated disconnects,
insulated parallel splices;
and specific #22 – #14 AWG
barrel insulated disconnects .
the following Panduit
products:
#22 – #10 AWG insulated
terminals and splices;
and specific insulated
disconnects.
CD-550
most of the following Panduit
products:
#22 – #10 AWG and 0,5 – 6,0
mm
disconnects; and specific noninsulated splices.
Step 1: Align Crimp Die halves as shown.
• Crimp tabs should be centered on crimp pockets
• Color dot die halves should nest together when properly aligned. Crimp die
part numbers should be on top and in front (as shown above).
NOTE: CD-570 crimp die part number should be on bottom and in front (as
shown in view to the right). [Continued on Page 2]
techsupport@panduit.com
www.panduit.com/emea
emeatoolservicecenter
EU Website:
EU Email:
www.panduit.com
CD-570
2
non-insulated terminals,
CD-090
profile for installing the
following Panduit products:
#26 – #10 AWG insulated and
non-insulated single wire
ferrules; and #22 - #12 AWG
insulated twin ferrules.
Technical Support:
1-800-777-3300
Panduit Europe
EMEA Service Center
Almelo, Netherlands
Tel: +31-546-580-452
Fax: +31-546-580-441
Page: 1 of 2
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© Panduit Corp. 2016
CT-2500CH,
CD-525, CD-550 and CD-570
Step 2: Slide Lower Jaw
Step 3: Insert lower half
Step 4: Insert upper half of Crimp Die
Step 6: Insert the
Step 7: Die halves should align front
INSTALLATION INSTRUCTIONS
upward. Remove two (2)
screws as shown.
of Crimp Die Insert into
tool.
Insert should be fully
seated between plates. If
insert has pins, pins
should be nested in
indent cavities.
Screw hole in crimp die
(insert should align with
hole in jaw)
Pull lower jaw back down
Insert into tool.
Part numbers should be facing forward.
Insert should be fully seated between plates.
If Insert has pins, pins should be nested in
indent cavities.
Screw hole in Die Insert should align with
hole in jaw.
Step 5: Bring lower jaw up to mate with
upper jaw.
The two (2) Crimp Die Insert halves should
properly nest as shown on previous page.
two (2) screws into
the jaws and
tighten.
The longer screw is
used in the upper
jaw.
and back; and side-to-side.
Part numbers must be on upper jaw and
face backward.
NOTE: CD-570 Crimp Die part number
should be on bottom and in front (as
shown in Step 1 above).
Re-insert Crimp Head with newly installed Crimp Die Inserts into the tool per the instructions on Page 1.
Monthly Maintenance
1. Thoroughly clean all surfaces.
2. Oil the locating pins.
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