Panduit C2HAC07I2638B1 Installation Manual

Net-Contain Universal Aisle Containment

© Panduit Corp. 2016

INSTALLATION INSTRUCTIONS

V00029JB

UNIVERSAL AISLE CONTAINMENT - VERTICAL WALL VERSION

UNIVERSAL AISLE CONTAINMENT - ROOFING VERSION

For Technical Support: www.panduit.com/resources/install_maintain.asp

Page 1 of 114

© Panduit Corp. 2016

INSTALLATION INSTRUCTIONS

COMPONENT GUIDE FOR SLIDING DOORS

CUD*SD****

(1) Left Door

(1) Right Door

(1) Door Frame

(2) Brush Seal Bracket

(2) Door Guide
(2) Door Splines
(1) Hardware Kit

Alternate

V00029JB

C2CACT5F**SD**

(1) Left Door

(1) Right Door

(1) Transom

(1) Header Assembly

(1)Left Hand Cap

(1) Right Hand Cap

(1) Header Cover

(1) Door Frame

(1) Hardware Kit

56" DUAL SLIDING DOORS FOR 4FT (1200mm) and 6FT (1800mm) AISLE

For Technical Support: www.panduit.com/resources/install_maintain.asp

Page 2 of 114

© Panduit Corp. 2016

NET-CONTAIN UAC END OF ROW FRAME 42/45RU, 4FT (1200mm) AISLE

INSTALLATION INSTRUCTIONS

COMPONENT GUIDE FOR END OF ROW FRAMES

(1) Post Weldment 1200 42/45 RH

(1) Post Weldment 1200 42/45 LH

V00029JB

CUEFRT8W04**

(2) End Beam Supports

(1) 1200 CAC Beam

(1) Post Extension LH

(1) Post Extension RH

(1) 1200 End Beam 42/45

(2) 45 Spacer
(4) Double Door Bracket
(1) 1200 Transom 42/45

(2) Support Plate
(1) Foot Cover C
(1) Foot Cover D

(1) HAC End Beam

(2) 1200 Bracket
(1) Hardware Kit

NET-CONTAIN UAC END OF ROW FRAME 48/52RU, 4FT (1200mm) AISLE

CUEFRT9W04**

(2) End Beam Supports

(1) 1200 CAC Beam
(1) Post Weldment 1200 48/52 RH
(1) Post Weldment 1200 48/52 LH

(1) Post Extension LH

(1) Post Extension RH

(1) 1200 End Beam 48/52

(4) Double Door Bracket

(1) 1200 Transom 48/52

(2) Support Plate

(1) Foot Cover C
(1) Foot Cover D

(1) HAC End Beam

(2) 1200 Bracket

(1) 1200 48/52 Panel

(1) Hardware Kit

(2) 52 Spacer

For Technical Support: www.panduit.com/resources/install_maintain.asp

Page 3 of 114

© Panduit Corp. 2016

NET-CONTAIN UAC END OF ROW FRAME 42/45RU, 6FT (1800mm) AISLE

INSTALLATION INSTRUCTIONS

COMPONENT GUIDE FOR END OF ROW FRAMES

(1) Post Weldment 1800 42/45 RH

(1) Post Weldment 1800 42/45 LH

(1) 1800 x 42/45 End Beam

(1) 1800 Vertical Panel LH

(1) 1800 Vertical Panel RH

V00029JB

CUEFRT8W06**

(2) End Beam Supports

(1) 1800 CAC Beam

(1) Post Extension LH

(1) Post Extension RH

(2) 45 Spacer

(4) Double Door Bracket

(1) 1800 Transom 42/45

(2) Support Plate

(2) Foot Cover 1800

(1) 1800 48/52 Panel

(1) Hardware Kit

NET-CONTAIN UAC END OF ROW FRAME 48/52RU, 6FT (1800mm) AISLE

CUEFRT9W06**

(2) End Beam Supports

(1) 1800 CAC Beam

(1) Post Weldment 1800 48/52 RH

(1) Post Weldment 1800 48/52 LH

(1) Post Extension LH

(1) Post Extension RH

(1) 1800 x 48/52 End Beam

(2) 52 Spacer

(4) Double Door Bracket

(1) 1800 Vertical Panel LH

(1) 1800 Vertical Panel RH

(1) 1800 Transom 48/52

(2) Support Plate

(2) Foot Cover 1800

(1) 1800 48/52 Panel

(1) Hardware Kit

For Technical Support: www.panduit.com/resources/install_maintain.asp

Page 4 of 114

© Panduit Corp. 2016

COMPONENT GUIDE WALL BEAM

NET-CONTAIN UAC WALL BEAM 600mm LONG, 1 PIECE

CUWBSS06ST01**

(1) 600mm Wall Beam

(1) 600mm Wall Beam Clamp

(1) Connector

(1) Wall Beam Ganging Bracket

(Included in Hardware Kit)

(1) Flap Seal

(Included in Hardware Kit)

(1) Hardware Kit

NET-CONTAIN UAC WALL BEAM 600mm LONG, 2 PIECES

CUWBPS06ST02**

(2) 600mm Wall Beams

(2) 600mm Wall Beam Clamps

(2) Connectors

(2) Wall Beam Ganging Brackets

(Included in Hardware Kit)

(2) Flap Seals

(Included in Hardware Kit)

(2) Hardware Kits

INSTALLATION INSTRUCTIONS

V00029JB

NET-CONTAIN UAC WALL BEAM 700mm LONG, 1 PIECE

CUWBSS07ST01**

(1) 700mm Wall Beam

(1) 700mm Wall Beam Clamp

(1) Connector

(1) Wall Beam Ganging Bracket

(Included in Hardware Kit)

(1) Flap Seal

(Included in Hardware Kit)

(1) Hardware Kit

NET-CONTAIN UAC WALL BEAM 700mm LONG, 2 PIECES

CUWBPS07ST02**

(2) 700mm Wall Beams

(2) 700mm Wall Beam Clamps

(2) Connectors

(2) Wall Beam Ganging Brackets

(Included in Hardware Kit)

(2) Flap Seals

(Included in Hardware Kit)

(2) Hardware Kits

For Technical Support: www.panduit.com/resources/install_maintain.asp

Page 5 of 114

© Panduit Corp. 2016

INSTALLATION INSTRUCTIONS

COMPONENT GUIDE WALL BEAM

NET-CONTAIN UAC WALL BEAM 800mm LONG, 1 PIECE

CUWBSS08ST01**

(1) 800mm Wall Beam

(1) 800mm Wall Beam Clamp

(1) Connector

(1) Wall Beam Ganging Bracket

(Included in Hardware Kit)

(1) Flap Seal

(Included in Hardware Kit)

(1) Hardware Kit

NET-CONTAIN UAC WALL BEAM 800mm LONG, 2 PIECES

CUWBPS08ST02**

(2) 800mm Wall Beams

(2) 800mm Wall Beam Clamps

(2) Connectors

(2) Wall Beam Ganging Brackets

(Included in Hardware Kit)

(2) Flap Seals

(Included in Hardware Kit)

(2) Hardware Kits

V00029JB

NET-CONTAIN UAC WALL BEAM 2400mm LONG, 1 PIECE

CUWBSS24ST01**

(1) 2400mm Wall Beam

(1) 2400mm Wall Beam Clamp

(1) Connector

(1) Wall Beam Ganging Bracket

(Included in Hardware Kit)

(1) Flap Seal

(Included in Hardware Kit)

(1) Hardware Kit

NET-CONTAIN UAC WALL BEAM 2400mm LONG, 2 PIECES

CUWBPS24ST02**

(2) 2400mm Wall Beams

(2) 2400mm Wall Beam Clamps

(2) Connectors

(2) Wall Beam Ganging Brackets

(Included in Hardware Kit)

(2) Flap Seals

(Included in Hardware Kit)

(2) Hardware Kits

For Technical Support: www.panduit.com/resources/install_maintain.asp

Page 6 of 114

© Panduit Corp. 2016

INSTALLATION INSTRUCTIONS

COMPONENT GUIDE FOR CEILING STRUCTURE

V00029JB

NET-CONTAIN UAC 600mm

ROOFING SECTION, 6ft

(1800mm) AISLE

CURFS06F06HB**

(1) Aisle Beam
(1) Roof Panel

(1) Hardware Kit

NET-CONTAIN UAC 700mm

ROOFING SECTION, 6ft

(1800mm) AISLE

NET-CONTAIN UAC 600mm

ROOFING SECTION, 4ft

(1200mm) AISLE

CURFS06F04HB**

(1) Aisle Beam
(1) Roof Panel

(1) Hardware Kit

NET-CONTAIN UAC 700mm

ROOFING SECTION, 4ft

(1200mm) AISLE

CURFS07F06HB**

(1) Aisle Beam
(1) Roof Panel

(1) Hardware Kit

NET-CONTAIN UAC 800mm

ROOFING SECTION, 6ft

(1800mm) AISLE

CURFS08F06HB**

(1) Aisle Beam
(1) Roof Panel

(1) Hardware Kit

CURFS07F04HB**

(1) Aisle Beam
(1) Roof Panel

(1) Hardware Kit

NET-CONTAIN UAC 800mm

ROOFING SECTION, 4ft

(1200mm) AISLE

CURFS08F04HB**

(1) Aisle Beam
(1) Roof Panel

(1) Hardware Kit

For Technical Support: www.panduit.com/resources/install_maintain.asp

Page 7 of 114

© Panduit Corp. 2016

INSTALLATION INSTRUCTIONS

COMPONENT GUIDE FOR VERTICAL WALL CONTAINMENT

V00029JB

NET-CONTAIN HAC

ADJUSTABLE VERTICAL

C2HAC06I1626**

(1) Wall Assembly (600mm Wide)

(2) Diagonal Braces

(1) Brace Bar
(1) Lower Seal
(1) Upper Seal

(1) Hardware Kit

NET-CONTAIN HAC

ADJUSTABLE VERTICAL

NET-CONTAIN HAC

ADJUSTABLE VERTICAL

C2HAC07I1626**

(1) Wall Assembly (700mm wide)

(2) Diagonal Braces

(1) Brace Bar
(1) Lower Seal
(1) Upper Seal

(1) Hardware Kit

NET-CONTAIN HAC

ADJUSTABLE VERTICAL

NET-CONTAIN HAC

ADJUSTABLE VERTICAL

C2HAC08I1626**

(1) Wall Assembly (800mm wide)

(2) Diagonal Braces

(1) Lower Seal
(1) Upper Seal

(1) Hardware Kit

NET-CONTAIN HAC

ADJUSTABLE VERTICAL

C2HAC06I2638**

(1) Wall Assembly (600mm Wide)

(2) Diagonal Braces

(1) Brace Bar
(1) Lower Seal
(1) Upper Seal

(1) Hardware Kit

NET-CONTAIN HAC

ADJUSTABLE VERTICAL

C2HAC06I3866**

(1) Wall Assembly (600mm Wide)

(2) Diagonal Braces

(1) Brace Bar
(1) Lower Seal
(1) Upper Seal

(1) Hardware Kit

C2HAC07I2638**

(1) Wall Assembly (700mm wide)

(2) Diagonal Braces

(1) Brace Bar
(1) Lower Seal
(1) Upper Seal

(1) Hardware Kit

NET-CONTAIN HAC

ADJUSTABLE VERTICAL

C2HAC07I3866**

(1) Wall Assembly (700mm wide)

(2) Diagonal Braces

(1) Brace Bar
(1) Lower Seal
(1) Upper Seal

(1) Hardware Kit

C2HAC08I2638**

(1) Wall Assembly (800mm wide)

(2) Diagonal Braces

(1) Lower Seal
(1) Upper Seal

(1) Hardware Kit

NET-CONTAIN HAC

ADJUSTABLE VERTICAL

C2HAC08I3866**

(1) Wall Assembly (800mm wide)

(2) Diagonal Braces

(1) Lower Seal
(1) Upper Seal

(1) Hardware Kit

For Technical Support: www.panduit.com/resources/install_maintain.asp

Page 8 of 114

© Panduit Corp. 2016

COMPONENT GUIDE FOR WALL ADAPTERS AND VERTICAL WALL BRACES

NET-CONTAIN UAC VERTICAL WALL

NET-CONTAIN UAC VERTICAL WALL

ADAPTER, 600mm WIDE

CUVWA06S06ST**

(2) HAC Diagonal Braces

(1) 600mm HAC Adapter

(1) Hardware Kit

ADAPTER, 700mm WIDE

INSTALLATION INSTRUCTIONS

NET-CONTAIN UAC VERTICAL WALL BRACE,

V00029JB

4FT (1200mm) AISLE

CUVWA07S07ST**

(2) HAC Diagonal Braces

(1) 700mm HAC Adapter

(1) Hardware Kit

NET-CONTAIN UAC VERTICAL WALL

ADAPTER, 800mm WIDE

CUVWA08S08ST**

(2) HAC Diagonal Braces

(1) 800mm HAC Adapter

(1) Hardware Kit

CUVWB12S12ST**

(1) 1200mm Vertical Wall Brace

(1) Hardware Kit

For Technical Support: www.panduit.com/resources/install_maintain.asp

Page 9 of 114

© Panduit Corp. 2016

NET-CONTAIN HAC

ADJUSTABLE END OF ROW

VERTICAL WALL (16"- 26")

NET-CONTAIN HAC

ADJUSTABLE END OF ROW

VERTICAL WALL (26"- 38")

INSTALLATION INSTRUCTIONS

COMPONENT GUIDE FOR END OF ROW WALL

V00029JB

C2HACERI1626**

(2) Center Frames

(2) Center Cross Beams

(1) Upper Right Cross Beam

(1) Upper Left Cross Beam

(1) Lower Right Cross Beam

(1) Lower Left Cross Beam

(4) 200mm Panel Clamps

(6) 40mm Panel Clamps

(1) 1626 Clear Panel

(1) Hardware Kit

C2HACERI2638**

(2) Center Frames

(2) Center Cross Beams

(1) Upper Right Cross Beam

(1) Upper Left Cross Beam

(1) Lower Right Cross Beam

(1) Lower Left Cross Beam

(6) 200mm Panel Clamps

(4) 40mm Panel Clamps

(1) 2638 Clear Panel

(1) Hardware Kit

NET-CONTAIN HAC

ADJUSTABLE END OF ROW

VERTICAL WALL (38"- 66")

For Technical Support: www.panduit.com/resources/install_maintain.asp

C2HACERI3866**

(2) Center Frames

(2) Center Cross Beams

(1) Upper Right Cross Beam

(1) Upper Left Cross Beam

(1) Lower Right Cross Beam

(1) Lower Left Cross Beam

(8) 200mm Panel Clamps
(6) 100mm Panel Clamps

(2) Side Clamps

(2) 3866 Clear Panels

(1) H Channel

(1) Hardware Kit

Page 10 of 114

© Panduit Corp. 2016

INSTALLATION INSTRUCTIONS

COMPONENT GUIDE FOR BLANKING PANELS

V00029JB

NET-CONTAIN UAC FULL

BLANKING PANEL 42RU X

600mm WIDE

CUFBPR4206HB**

(1) 42RU Blanking Panel

(1) Wiring Duct

(1) Hardware Kit

NET-CONTAIN UAC FULL

BLANKING PANEL 45RU X

600mm WIDE

CUFBPR4506HB**

(1) 45RU Blanking Panel

(1) Wiring Duct

(1) Hardware Kit

NET-CONTAIN UAC FULL

BLANKING PANEL 48RU X

600mm WIDE

CUFBPR4806HB**

(1) 48RU Blanking Panel

(1) Wiring Duct

(1) Hardware Kit

NET-CONTAIN UAC FULL BLANKING

PANEL 52RU X 600mm WIDE

CUFBPR5206HB**

(1) 52RU Blanking Panel

(1) Wiring Duct

(1) Hardware Kit

NET-CONTAIN UAC TOP OF CABINET

BLANKING PANEL 600mm HIGH X

1000mm WIDE

CUTBPR0610HB**

(1) 600mm Blanking Panel

(1) Wiring Duct

(1) Hardware Kit

For Technical Support: www.panduit.com/resources/install_maintain.asp

Page 11 of 114

© Panduit Corp. 2016

COMPONENT GUIDE FOR MID ROW SUPPORT

NET-CONTAIN UAC MID-SPAN POST

42RU to 52RU HIGH

INSTALLATION INSTRUCTIONS

V00029JB

CUSMPR52ST01**

(1) Support Bracket

(1) Support Post

(2) Plates

(1) Hardware Kit

NET -CONT AIN UAC MID-SP AN CABINET

SUPPORT, 300mm HIGH

CUCMSS03ST01NC

(1) 300mm Long Threaded Rod

(1) Swivel Leveling Mount

(1) Hardware Kit

NET -CONT AIN UAC MID-SP AN CABINET

SUPPORT, 600mm HIGH

CUCMSS06ST01NC

(1) 600mm Long Threaded Rod

(1) Swivel Leveling Mount

(1) Hardware Kit

For Technical Support: www.panduit.com/resources/install_maintain.asp

Page 12 of 114

© Panduit Corp. 2016

INSTALLATION INSTRUCTIONS

Table of Contents

Section 1 - Installation Universal End of Row Frame

Attaching Post Extensions and Supports to Post (42RU Set-Up Only)..................................................................

Attaching Post Extensions and Supports with Spacers to Post (45RU Set-Up Only)............................................

Attaching Post Extensions and Supports to Post (48RU Set-Up Only)..................................................................

Attaching Post Extensions and Supports with Spacers to Post (52RU Set-Up Only)............................................

Containment System Layout.................................................................................................................................

Attaching Post to Floor..........................................................................................................................................

Install Post Foot Cover..........................................................................................................................................

Attaching End of Row Beam (42RU, 45RU, and 48RU Set-Ups Only)..................................................................

Attaching Transom with Panel and End of Row Beam (52RU Set-Up Only)..........................................................

Attaching Transom with Panel (48RU Set-Up Only)..............................................................................................

Attaching Transom (42RU - 45RU Set-Ups Only).................................................................................................

Attaching Vertical Wall Panels (For 1800 wide Only).............................................................................................

Components from the End of Row Frame to be installed in later sections.............................................................

V00029JB

17
19
21
23
25
27
28
29
30
31
32
33

34

Section 2 - Installation of W all Beams, Mid-Span Support
Post and Mid-Span Cabinet Support Rod

Aligning Wall Beams..............................................................................................................................................

Attaching Wall Beam Connector............................................................................................................................

Attaching Wall Beam Ganging Bracket..................................................................................................................

Mid-Span Support for Wall Beams........................................................................................................................

Supporting Wall Beams using Mid-Span Cabinet Support....................................................................................

Supporting Wall Beams using Threaded Rod....................................................................................... .................

Locating Mid-Span Support Post...........................................................................................................................

Attaching Support Bracket to Support Post...........................................................................................................

Attaching Support Post to Floor.............................................................................................................................

Attaching Wall Beam Assembly to End of Row Frames........................................................................................

Attaching Vertical Wall End of Row Beam with 1200 Brackets and Foam Seal

(Vertical Wall 1200 wide Set-up only)....................................................................................................................

Securing Wall Beam (For 1200mm Vertical Wall Containment Set-Up Only)........................................................

Securing Wall Beam (For 1200/1800mm Roofing Containment Set-Up Only)......................................................

Attaching Roofing Beam (For Roofing Containment Set-Up Only)........................................................................

Installing Wall Beam Clamp...................................................................................................................................

Attaching Flap Seal to Wall Beam Clamp..............................................................................................................

36
37
38
39
39
39
40
41
42
43

44
46
47
48
49
50

For Technical Support: www.panduit.com/resources/install_maintain.asp

Page 13 of 114

© Panduit Corp. 2016

INSTALLATION INSTRUCTIONS

Table of Contents

Section 3 - Installation of Roofing

Installing Aisle Containment Roofing Aisle Beam................................................................................................

Placing Ceiling Panel...........................................................................................................................................

Securing Aisle Containment Roofing Aisle Beam................................................................................................

Securing Ceiling Panel.........................................................................................................................................

Section 4 - Installation of Vertical Walls, Vertical Wall
Adapter and Vertical Wall Brace

Installing Vertical Wall Brace...............................................................................................................................

Installing Vertical Wall Adapter............................................................................................................................

Attaching Wall Brace to Vertical Wall..................................................................................................................

Applying Foam Seal to Vertical Wall...................................................................................................................

Installing Vertical Wall.........................................................................................................................................

Setting Wall Panel Height....................................................................................................................................

Sizing Upper Seal...............................................................................................................................................

Attaching Upper Seal..........................................................................................................................................

Attaching Foam to Lower Seal............................................................................................................................

Attaching Lower Seal..........................................................................................................................................

V00029JB

52
53
54
55

57
58
59
60
61
62
63
64
65
66

Section 5 - Installation of End of Row Vertical Wall

Attaching Lower Side Frame................................................................................................................................

Attaching Lower Cross Beams.............................................................................................................................

Attaching Upper Cross Beams.............................................................................................................................

Attach Foam Seal to Upper Side Frame..............................................................................................................

Attaching Upper Side Frame................................................................................................................................

Attach Center Cross Beams.................................................................................................................................

Attach Center Frames..........................................................................................................................................

Assemble H Channel [For End of Row Adjustable Vertical Wall, 38"- 66" (C2HACERI3866 Only)]....................

Attach H Channel to Center Frame
[For End of Row Adjustable Vertical Wall, 38" - 66" (C2HACERI3866 Only)]

Mark and Cut H Channel [For End of Row Adjustable Vertical Wall, 38" - 66" (C2HACERI3866 Only)]..............

Measure and Cut Wall Panel................................................................................................................................

Attaching H Channel to Clear Panels

[For End of Row Adjustable Vertical Wall, 38" - 66" (C2HACERI3866 Only)]......................................................

Attach Bottom and Side Wall Panel Clamps........................................................................................................

Insert Wall Panel..................................................................................................................................................

Attach Top and Remaining Side Wall Panel Clamps...........................................................................................

Foam Seal Installation..........................................................................................................................................

68
69
70
71
72
73
74
75

76
77
78

79
80
81
82
83

For Technical Support: www.panduit.com/resources/install_maintain.asp

Page 14 of 114

© Panduit Corp. 2016

INSTALLATION INSTRUCTIONS

Table of Contents

Section 6 and Alternate Section 6 - Installation of
Net-Contain Sliding Doors

Foam Seal Installation..........................................................................................................................................

Install Door Brackets onto Doors..........................................................................................................................

Install Doors to End of Row Frame.......................................................................................................................

Level Doors...........................................................................................................................................................

Alternate Section 6

Attaching Transom................................................................................................................................................

Flap Seal Installation.............................................................................................................................................

Attaching Vertical Panel (for 900mm/1200mm Aisles)..........................................................................................

Attaching Vertical Panel (for 1800mm Aisles Only)...............................................................................................

Panel Cover Installation (for 900mm/1200mm Aisles)...........................................................................................

Panel Cover Installation (for 1800mm Aisles).......................................................................................................

Attaching Door Guides..........................................................................................................................................

Header Installation................................................................................................................................................

Right Hand Sliding Door Set-Up............................................................................................................................

Left Hand Sliding Door Set-Up..............................................................................................................................

Sliding Door Installation.........................................................................................................................................

Adjusting Sliding Door Height................................................................................................................................

Adjusting Door Seals.............................................................................................................................................

Adjusting Door Damper.........................................................................................................................................

Attaching Cover Caps...........................................................................................................................................

Header Cover Installation......................................................................................................................................

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85
86
87
88

90
91
92
93
94
95
96
97
98

99
100
101
102
103
104
105

Section 7 - Installation of Blanking Panels

Cutting Blanking Panels........................................................................................................................................

Placing First Lower Guide.....................................................................................................................................

Additional Lower Guides.......................................................................................................................................

Blanking Panel Installation....................................................................................................................................

Over Lapping Blanking Panels..............................................................................................................................

Sizing Above Cabinet Blanking Panel...................................................................................................................

Placing Lower Guide (For Above Cabinet Blanking Panel Only)..........................................................................

Blanking Panel Installation (For Above Cabinet Blanking Panel Only).................................................................

For Technical Support: www.panduit.com/resources/install_maintain.asp

Page 15 of 114

107
108
109

110
111
112
113
114

© Panduit Corp. 2016

INSTALLATION INSTRUCTIONS

SECTION 1

INSTALLATION OF UNIVERSAL

END OF ROW FRAMES

CUEFRT8W04
CUEFRT9W04
CUEFRT8W06
CUEFRT9W06

V00029JB

1200mm (4 Ft) WIDE

For Technical Support: www.panduit.com/resources/install_maintain.asp

1800mm (6 Ft) WIDE

Page 16 of 114

© Panduit Corp. 2016

INSTALLATION INSTRUCTIONS

Attaching Post Extensions and Supports to Post (42RU)

Note: Shown on 1200mm wide post

1800mm wide post

These steps apply for both the

1200mm wide and the 1800mm

wide post set-ups.

Right Post

V00029JB

Post Extension RH

1a

I

n

s

i

de

o

f

Co

nta

in

m

ent

Left Post

M6 x 12mm Bolts

Post Extension LH

(6 places per post)

1b

For Technical Support: www.panduit.com/resources/install_maintain.asp

Page 17 of 114

© Panduit Corp. 2016

INSTALLATION INSTRUCTIONS

V00029JB

2a

(2) Support

2b

M6 Nut

(2 per support)

3a

3b

For Technical Support: www.panduit.com/resources/install_maintain.asp

Page 18 of 114

© Panduit Corp. 2016

INSTALLATION INSTRUCTIONS

Attaching Post Extensions and Supports with Spacers to Post (45RU)

Note: Shown on 1200mm wide post

1800mm wide post

These steps apply for both the

1200mm wide and the 1800mm

wide post set-ups.

V00029JB

Right Post

Post Extension RH

1a

I

nside

o

f

Con

ta

i

nment

Left Post

Post Extension LH

1b

M6 x 12mm Bolts

(8 places per post)

Right Post

For Technical Support: www.panduit.com/resources/install_maintain.asp

Page 19 of 114

© Panduit Corp. 2016

INSTALLATION INSTRUCTIONS

V00029JB

2a

(2) Support

(2) 45 Spacer

2b

M6 Nut

(2 per support)

3a

3b

For Technical Support: www.panduit.com/resources/install_maintain.asp

Page 20 of 114

© Panduit Corp. 2016

INSTALLATION INSTRUCTIONS

Attaching Post Extensions and Supports to Post (48RU)

Note: Shown on 1200mm wide post

1800mm wide post

These steps apply for both the

1200mm wide and the 1800mm

wide post set-ups.

V00029JB

Right Post

Post Extension RH

1a

I

n

s

i

de

o

f

C

onta

inmen

t

Left Post

Post Extension LH

M6 x 12mm Bolts

(6 places per post)

1b

Right Post

For Technical Support: www.panduit.com/resources/install_maintain.asp

Page 21 of 114

© Panduit Corp. 2016

INSTALLATION INSTRUCTIONS

V00029JB

2a

2b

(2) Support

M6 Nut

(2 per support)

3a 3b

For Technical Support: www.panduit.com/resources/install_maintain.asp

Page 22 of 114

© Panduit Corp. 2016

INSTALLATION INSTRUCTIONS

Attaching Post Extensions and Supports with Spacers to Post (52RU)

Note: Shown on 1200mm wide post

1800mm wide post

These steps apply for both the

1200mm wide and the 1800mm

wide post set-ups.

V00029JB

Right Post

I

n

s

i

d

e

o

f

C

o

n

t

a

in

m

ent

Left Post

Post Extension RH

1a 1b

Post Extension LH

M6 x 12mm Bolts

(8 places per post)

For Technical Support: www.panduit.com/resources/install_maintain.asp

Page 23 of 114

© Panduit Corp. 2016

INSTALLATION INSTRUCTIONS

V00029JB

2a

2b

(2) Support

M6 Nut

(2 per support)

(2) 52 Spacer

3a

3b

For Technical Support: www.panduit.com/resources/install_maintain.asp

Page 24 of 114

© Panduit Corp. 2016

INSTALLATION INSTRUCTIONS

Containment System Layout

• The containment system length is measured from inside of posts, as shown below.

• The drill layout shown below applies to both aisle widths (1200mm and 1800mm).

V00029JB

Drill (9) 8mm (5/16")
Clearance Holes

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Detail A

Page 25 of 114

© Panduit Corp. 2016

Containment System Layout

INSTALLATION INSTRUCTIONS

V00029JB

1200mm (4ft) Aisle

1800mm (6ft) Aisle

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Page 26 of 114

© Panduit Corp. 2016

INSTALLATION INSTRUCTIONS

V00029JB

Attaching Post to Floor

• From the floor, remove a tile that is directly next to the tile that you will be attaching the post to.

• Have (1) person hold the post in place aligning the holes in the foot with the pilot holes in the tile.

• Have another person insert (6) M6 x 1 x 50mm hex head bolts through post feet on the top of the foot of the post.

• From underneath the tile slide (1) Support Plate over the (6) M6 x 1 x 50mm hex head bolts and secure into place
with (6) M6 nuts.

• Repeat process for second post.

1200mm Aisle Posts

M6 x 1 x 70mm

Hex Head Bolt

(6 per Support Plate)

Support Plate

1800mm Aisle Posts

M6 Nut

(6 per Support Plate)

M6 x 1 x 70mm

Hex Head Bolt

(6 per Support Plate)

Support Plate

M6 Nut

(6 per Support Plate)

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Page 27 of 114

© Panduit Corp. 2016

INSTALLATION INSTRUCTIONS

Install Post Foot Cover

• Slide the foot covers onto the post foot.

• Secure foot covers in place with (2) M5x10mm hex head screws.
Optional: Grounding studs and routing access holes are located in post feet. Complete any grounding prior to

installing Post Foot Covers.

V00029JB

1200mm Aisle Posts

M5 x 10mm Hex Head Bolt

(2 per Post Foot Cover)

Post Foot Cover

M5 x 10mm Hex Head Bolt

(2 per Post Foot Cover)

Optional Grounding studs

1800mm Aisle Posts

Post Foot Cover

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Page 28 of 114

© Panduit Corp. 2016

INSTALLATION INSTRUCTIONS

Attaching End of Row Beam (For 52RU Only, DO NOT Install the End Beam at this point)

Note: Shown on 1200mm wide post

M6 Nut

42RU

(4 per End Beam)

End Beam 42 - 45

45RU

M6 Nut

(4 per End Beam)

End Beam 42 - 45

V00029JB

48RU

M6 Nut

(4 per End Beam)

End Beam 48 - 52

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Page 29 of 114

© Panduit Corp. 2016

INSTALLATION INSTRUCTIONS

Attaching Transom with Panel and End of Row Beam (52RU Only)

V00029JB

52RU Transom Setup

Side View

Hook of Transom

Panel must be oriented

as shown.

1

48 - 52 Transom Panel

(2) M6 Nut

48 - 52 Transom

32

End Beam 48 - 52

48 - 52 Transom with Panel

(4) M6 Nut

(4) M6 Nut

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Page 30 of 114

© Panduit Corp. 2016

INSTALLATION INSTRUCTIONS

Attaching Transom with Panel (48RU Only)

48RU Transom Setup

Side View

Hook of Transom

Panel must be oriented

as shown.

1

48 - 52 Transom Panel

(2) M6 Nut

V00029JB

48 - 52 Transom

2

(4) M6 Nut

48 - 52 Transom with Panel

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Page 31 of 114

© Panduit Corp. 2016

INSTALLATION INSTRUCTIONS

Attaching Transom (42RU - 45RU Only)

Shown on 1200mm wide x 45RU

V00029JB

(4) M6 Nut

42 - 45 Transom

Shown on 1800mm wide x 42RU

(4) M6 Nut

42 - 45 Transom

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Page 32 of 114

© Panduit Corp. 2016

INSTALLATION INSTRUCTIONS

Attaching Vertical Panels (1800mm Wide Only)

M6 Nut

(2 per upper portion

of Vertical Panel)

M6 x 12mm Hex Head Bolt

(1 per upper portion

of Vertical Panel)

Vertical Panels

V00029JB

M6 Nut

1 per lower portion

of Vertical Panel

Upper portion of Vertical Panel

M6 x 12mm Hex Head Bolt

(2 per lower portion

of Vertical Panel)

Lower portion of Vertical Panel

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Page 33 of 114

© Panduit Corp. 2016

INSTALLATION INSTRUCTIONS

Components from End of Row Frame to be assembled in later steps

Roofing Beam Qty. 1

Installed in Section 2

V00029JB

Vertical Wall Beam Qty. 1

Installed in Section 2

Door Brackets Qty. 4

Installed in Section 6

1200 Brackets Qty. 2

Installed in Section 2

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Page 34 of 114

© Panduit Corp. 2016

INSTALLATION INSTRUCTIONS

SECTION 2

INSTALLATION OF WALL BEAM,

MID-SPAN SUPPORT POST

AND

MID-SPAN CABINET SUPPORT

V00029JB

Mid-Span Support Post

CUSMPR52ST01**

Wall Beam
CUWBSS06ST01**, CUWBPS06ST02**
CUWBSS07ST01**, CUWBPS07ST02**
CUWBSS08ST01**, CUWBPS08ST02**
CUWBSS24ST01**, CUWBPS24ST02**

Mid-Span Cabinet Support

CUCMSS03ST01NC**
CUCMSS06ST01NC**

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Page 35 of 114

© Panduit Corp. 2016

X

INSTALLATION INSTRUCTIONS

Aligning Wall Beams

• Place the required number of wall beams next to each other, end to end.

• Ensure that wall beams are matching lengths on both sides of the aisle.

• i.e. 600mm wall beam across from 600mm beam; 2400mm wall beam across from 2400mm beam, etc.

Wall Beams

V00029JB

Matching
lengths on
both sides

of aisle

CORRECT

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Page 36 of 114

NOT CORRECT

Wall beams are NOT matching

lengths on both sides of aisle

© Panduit Corp. 2016

INSTALLATION INSTRUCTIONS

V00029JB

Attaching Wall Beam Connector

• Place the wall beam connector in between (2) wall beams so that the (8) studs pass through the wall beam connector.

• Fasten the wall beam connector to the (2) wall beams with (8) M6x12mm bolts.

• Secure the wall beam connector in place with (8) M6 hex nuts.

Wall Beam

Connector

(8) M6 x 12mm

Bolts

Wall Beams

VIEW SHOWS BACK

OF WALL BEAMS

Wall Beam

Connector

(8) M6 Hex Nuts

PORTIONS OF WALL BEAMS HAVE

BEEN CUT AWAY TO ENHANCE VIEW

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Page 37 of 114

© Panduit Corp. 2016

INSTALLATION INSTRUCTIONS

Attaching Wall Beam Ganging Bracket

• Attach (1) wall beam ganging bracket in between every pair of wall beams with (2) M5x12mm button head screws.

Wall Beam

Ganging

Bracket

V00029JB

(2) M5 x 12mm

Button Head

Screws

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Page 38 of 114

© Panduit Corp. 2016

INSTALLATION INSTRUCTIONS

V00029JB

Mid-Span Support for Wall Beams

• Panduit recommends a mid-span support every 3,600mm (11.8’). The maximum distance without a mid-span support
is 4,800mm (16’).

• Wall beams can be supported using any of the following:

--Mid-span cabinet support

--Threaded rod suspended from the ceiling

--Mid-span support post

Supporting Wall Beams using Mid-Span Cabinet Support

• Thread the mid-span cabinet support rod through a M12 hex nut, a 1/2" washer, the wall beam, then through another
1/2" washer, M12 hex nut and finally into the swiveling level mount.

View From Top

(2) 1/2"

Washers

Rod

(2) M12 Hex

Nuts

Swiveling Level

Mount

View From Side

Supporting Wall Beams using Threaded Rod

• Wall beams can be supported using threaded rod suspended from the ceiling. Threaded rod can be attached using the
same holes as the Mid-Span cabinet support shown above.

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Page 39 of 114

© Panduit Corp. 2016

INSTALLATION INSTRUCTIONS

Locating Mid-Span Support Post

• See detail view shown below for dimensions for drilling pilot holes for Mid-Span support posts.

BOTTOM VIEW

(looking up from floor)

Center of Contained Aisle

V00029JB

59mm

676.9mm (26.65") 1200mm Aisles

976.9mm (38.46") 1800mm Aisles

30mm

(4) 8.0mm (5/16")

Detail View

Clearance Holes.

NOTE: Views are not shown to scale to help

illustrate dimensional requirements

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Page 40 of 114

© Panduit Corp. 2016

INSTALLATION INSTRUCTIONS

Attaching Support Bracket to Support Post

• Attach support bracket to support post using (4) M6 X 12mm Hex Bolts.

• See chart below for orientation of holes for 42RU, 45RU, 48RU, and 52RU setups.

• Repeat process for every support post required.

(4) M6 X 12mm
Hex Bolts

(4) M6 X 12mm
Hex Bolts

V00029JB

42RU Setup

(4) M6 X 12mm
Hex Bolts

45RU Setup

(4) M6 X 12mm
Hex Bolts

48RU Setup

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Page 41 of 114

52RU Setup

© Panduit Corp. 2016

INSTALLATION INSTRUCTIONS

V00029JB

Attaching Support Post to Floor

• From the floor, remove a tile that is directly next to the tile that you will be attaching the support post to.

• Have (1) person hold the support post in place aligning the holes in the foot with the pilot holes in the tile.

• Have another person insert (4) M6x70 hex head bolts through the foot of the support post.

• From underneath the tile slide (2) tile plates over the (4) M6x70 hex head bolts and secure into place with (6) M6 nuts.

• Repeat process for every support post required.

(4) M6 x 70

Hex Head Bolts

Toward Center of Aisle

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(4) M6 Nuts

(2) Tile Plate

Page 42 of 114

© Panduit Corp. 2016

INSTALLATION INSTRUCTIONS

Attaching Wall Beam Assembly to End of Row Frames

(A Minimum of 2 People are Required for this Step.)

• Lift (1) wall beam assembly above the end of row frames.

• Lower the wall beam assembly onto the hanger bracket.

• Secure wall beam assembly in to each hanger bracket with a total of (6) M6 hex nuts.

• If required fasten wall beam assembly to mid-span support post with (2) M6 hex nuts.

(6) M6 hex nuts

V00029JB

(2) M6 hex nuts

Wall Beam

Assembly

Hanger Bracket

Wall Beam

Assembly

Mid-Span

Support Post

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Page 43 of 114

© Panduit Corp. 2016

INSTALLATION INSTRUCTIONS

Attaching Vertical Wall End of Row Beam with 1200 Brackets and Foam Seal

(For Vertical Wall Set-up - 1200mm wide Only. Included with End of Row Beam)

1

(5) M5 x 10mm Hex Head Bolt

Vertical End of Row Beam

V00029JB

2

(2) 1200 Bracket

M5 x 10mm Hex Head Bolt

(2 per 1200 Bracket)

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Page 44 of 114

© Panduit Corp. 2016

3

INSTALLATION INSTRUCTIONS

V00029JB

1" x 1" Foam Seal

Attach along entire length and at the

top of Vertical Wall End Beam

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Page 45 of 114

© Panduit Corp. 2016

INSTALLATION INSTRUCTIONS

Securing Wall Beam
(For 1200mm Vertical Wall Containment Set-Up Only)

• Fasten (1) M5 x 10mm screw through the wall beam bracket into the wall beam from the inside of the aisle.

• Fasten (3) M6 x 12mm bolts and (3) M6 nuts to the hanger and wall beam.

• Repeat process for every hanger.
M6 Nut

(3 per Hanger)

V00029JB

1200 Bracket

M5 x 10mm Screw

(1 per Hanger)

Hanger

M6 x 12mm Bolt

(3 per Hanger)

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Page 46 of 114

© Panduit Corp. 2016

INSTALLATION INSTRUCTIONS

Securing Wall Beam
(For 1200/1800mm Roofing Containment Set-Up Only)

• Fasten (3) M6 x 12mm bolts and (3) M6 nuts to the hanger and wall beam.

• Repeat process for every hanger.

V00029JB

M6 x 12mm Bolt

(3 per Hanger)

M6 Nut

(3 per Hanger)

Hanger

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Page 47 of 114

© Panduit Corp. 2016

INSTALLATION INSTRUCTIONS

Attaching Roofing Beam (Included with the End of Row Frame)

(For Roofing Containment Set-Up Only)

• Attach the roofing beam to the end of row beam with M5x10mm screws.

• Secure the roofing beam to each wall beam with (2) M5x10mm screws.

• Repeat process for opposite side of POD.

(7) M5x10mm Hex Head Screws (1200mm aisle)
(8) M5x10mm Hex Head Screws (1800mm aisle)

V00029JB

Roofing End
Beam

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Page 48 of 114

© Panduit Corp. 2016

INSTALLATION INSTRUCTIONS

Installing Wall Beam Clamp

• Attach the required number of beam clamps to span the length of the aisle with M5x12mm button head screws.

Wall Beam

M5 x 12mm

Button Head Screws

Clamp

V00029JB

Ensure that

flange of Wall

Beam Clamp

faces into aisle

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Page 49 of 114

© Panduit Corp. 2016

INSTALLATION INSTRUCTIONS

Attaching Flap Seal to Wall Beam Clamp

• Install the flap seal onto the wall beam clamp for each wall beam as shown.

Wall Beam

Clamp

V00029JB

Flap Seal

Note Flap Seal

Orientation

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Page 50 of 114

Wall Beam

Clamp

© Panduit Corp. 2016

INSTALLATION INSTRUCTIONS

SECTION 3

INSTALLATION OF

AISLE CONTAINMENT ROOFING
CURFS06F04HB** CURFS06F06HB**
CURFS07F04HB** CURFS07F06HB**
CURFS08F04HB** CURFS08F06HB**

V00029JB

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Page 51 of 114

© Panduit Corp. 2016

INSTALLATION INSTRUCTIONS

Installing Aisle Containment Roofing Aisle Beam

• Position the roofing aisle beam on the (2) wall beams at approximate location(s).

V00029JB

Roofing Aisle
Beam

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Page 52 of 114

© Panduit Corp. 2016

INSTALLATION INSTRUCTIONS

Placing Ceiling Panel

• Lower (1) ceiling panel between the roofing end beam and the roofing aisle beam.

• Adjust the position of the roofing aisle beam using the ceiling panel as a guide.

V00029JB

Ceiling Panel

Roofing End
Beam

Roofing Aisle
Beam

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Page 53 of 114

© Panduit Corp. 2016

INSTALLATION INSTRUCTIONS

Securing Aisle Containment Roofing Aisle Beam

• Attach the roofing aisle beam to the (2) wall beams with (4) M5x10mm hex head screws.

• Repeat process for each roofing aisle beam.

(4) M5 x 10mm
Hex Head
Screws

V00029JB

Roofing Aisle
Beam

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Page 54 of 114

© Panduit Corp. 2016

INSTALLATION INSTRUCTIONS

Securing Ceiling Panel

• From underneath the roofing aisle beam, loosen the (4) M5 button head screws.

• Slide the (4) M5 button head screws out causing the ceiling panel hold down to slide over the ceiling panel
securing it in place.

• Re-tighten the (4) M5 button head screws in the roofing aisle beam.

• Repeat process for every roofing aisle beam in pod.

V00029JB

View From Above Aisle

View From Under

Aisle Beam

Beam

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Page 55 of 114

© Panduit Corp. 2016

C2HAC06I1626**
C2HAC07I1626**
C2HAC08I1626**
C2HAC06I2638**
C2HAC07I2638**
C2HAC08I2638**
C2HAC06I3866**
C2HAC07I3866**
C2HAC08I3866**

INSTALLATION INSTRUCTIONS

SECTION 4

INSTALLATION OF

AISLE CONTAINMENT VERTICAL WALLS,

VERTICAL WALL ADAPTERS,

AND

VERTICAL WALL BRACE

CUSRVWA06**
CUSRVWA07**
CUSRVWA08**

V00029JB

CUSRVWB12S12ST**

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Page 56 of 114

© Panduit Corp. 2016

INSTALLATION INSTRUCTIONS

V00029JB

Installing Vertical Wall Brace

• NOTE: The max distance without a vertical wall brace is 2,400mm (8’).

• Install bracket for vertical wall brace to each wall beam using (2) M5 X 12mm Button Head Screws each as shown.

• Install vertical wall brace to both vertical wall brace brackets using (2) M5 X 12mm Button Head Screws on each side as shown.

Wall Beam

1

Vertical Wall Aisle Brace

Bracket

(1 on each Wall Beam)

(2) M5x12mm Button
Head Screws

2

Maximum Distance 2400 mm (8’)

Vertical Wall
Aisle Brace

(2) M5x12mm Button
Head Screws

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Page 57 of 114

© Panduit Corp. 2016

INSTALLATION INSTRUCTIONS

Installing Vertical Wall Adapter

• Using (2) M5x10mm hex head screws, attach the vertical wall adapter to the wall beam.

• Repeat process for all of vertical wall adapters required.

V00029JB

Wall Beam

(2) M5x10mm
Hex Head
Screws

Vertical Wall
Adapter

Vertical Wall
Adapters

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Page 58 of 114

© Panduit Corp. 2016

INSTALLATION INSTRUCTIONS

Attaching Wall Brace to Vertical Wall

• Using (2) M5x10mm button head screws, attach (2) wall braces to the vertical wall.

• Discard the diagonal braces that come with the vertical walls.

• Repeat process for all vertical walls required.

V00029JB

(2) Wall Braces

(2) M5x10mm
Button Head
Screws

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Page 59 of 114

© Panduit Corp. 2016

INSTALLATION INSTRUCTIONS

Applying Foam Seal to Vertical Wall

• Apply (1) strip of .5" x .75" foam seal across the top flange of the vertical wall.

• Repeat process for all vertical walls required.

V00029JB

.5" x .75"
Foam Seal

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Page 60 of 114

© Panduit Corp. 2016

INSTALLATION INSTRUCTIONS

Installing Vertical Wall

• Place the vertical wall on top of the vertical wall adapter passing the studs on the adapter through the slots in the
feet of the wall.

• Secure the vertical wall to the vertical wall adapter with (4) M5 hex nuts.

• Fasten the (2) wall braces to the wall beam with (2) M5 x 10mm hex head screws.

• Repeat process for each vertical wall required.

(4) M5 Hex
Nuts

Vertical Wall Adapter

V00029JB

(2) Wall Braces

(2) M5 x 10mm Hex
Head Screws

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Page 61 of 114

© Panduit Corp. 2016

INSTALLATION INSTRUCTIONS

Setting Wall Panel Height

• Once wall panel is secured to cabinet, raise wall panel to desired height.

• Loosely, install the (2) adjustment screws on the front of the wall panel.

• Level relative to lower wall.

• Tighten adjustment screws to secure wall panel to desired height.

V00029JB

(2) Adjustable
Panel Locking

Screw

Raise Wall Panel to Desired Height

(Re-tighten adjustment screws)

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Page 62 of 114

© Panduit Corp. 2016

INSTALLATION INSTRUCTIONS

V00029JB

Sizing Upper Seal

• With wall panel in raised position, attach the upper seal to the wall panel with (4) M5 nuts and mark 1/8 inch above the cut
out as shown in Step 1.

• Cut top seal along mark as shown in Step 2.

(4) M5 Nuts

Step 1

Upper Seal

Step 2

Mark the Upper
Seal 1/8 inch

Above the Cut Out.

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Page 63 of 114

Cut Upper Seal
Along Mark from
Step One.

© Panduit Corp. 2016

INSTALLATION INSTRUCTIONS

Attaching Upper Seal

• Attach the top seal in between (2) wall panels with (4) M5 nuts.

(4) M5 Nuts

V00029JB

Upper Seal

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Page 64 of 114

© Panduit Corp. 2016

INSTALLATION INSTRUCTIONS

Attaching Foam to Lower Seal

• Attach the provided strip of .75W x .5H foam seal to the width of the bottom seal.

.75W x .5H Foam

Lower Seal

V00029JB

Apply Foam to this
Side of the Lower
Seal.

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Page 65 of 114

© Panduit Corp. 2016

INSTALLATION INSTRUCTIONS

Attaching Lower Seal

• Using (4) M5 nuts, attach bottom seal with foam strip in between (2) wall panels.

V00029JB

(4) M5 Nuts

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Page 66 of 114

© Panduit Corp. 2016

INSTALLATION INSTRUCTIONS

SECTION 5

INSTALLATION OF

END OF ROW VERTICAL WALL

C2HACERI1626**
C2HACERI2638**
C2HACERI3866**

V00029JB

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Page 67 of 114

© Panduit Corp. 2016

INSTALLATION INSTRUCTIONS

Attaching Lower Side Frame

• Attach lower side frame to the right wall panel with (1) M5 nut.

• Repeat process for left side.

Lower Side Frame

Wall Panel

V00029JB

M5 Nut

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Page 68 of 114

© Panduit Corp. 2016

INSTALLATION INSTRUCTIONS

Attaching Lower Cross Beams

• Attach lower right cross beam to the bottom of the right wall panel with (2) M5 nuts.

• Secure lower right cross beam to the top of the vertical wall adapter.

• Repeat process for left side.

NOTE: Lower Right Cross

Beam has a 1 Imprinted on it.

(Left Side has a 2)

V00029JB

(2) M5 Nuts

NOTE: Push Lower Cross Beams to Full

Outer Position.

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Page 69 of 114

© Panduit Corp. 2016

INSTALLATION INSTRUCTIONS

Attaching Upper Cross Beams

• Secure the upper right cross beam to the top of the right wall panel with (2) M5 Nuts.

• Repeat process for upper left cross beam.

V00029JB

Upper Right

Cross Beam

NOTE: Upper Right

Cross Beam has a 1

Imprinted on it.

(Left Side has a 2)

Wall Panel

(2) M5 Nuts

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Page 70 of 114

© Panduit Corp. 2016

INSTALLATION INSTRUCTIONS

Attach Foam Seal to Upper Side Frame

• Attach (1) strip of .5x.25 inch foam next to the inside flange of each of the upper side brackets.

Upper Side Frame

.5" x .25" Foam Seal

V00029JB

Upper Side Frame

.5" x .25" Foam Seal

Top View

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Page 71 of 114

© Panduit Corp. 2016

INSTALLATION INSTRUCTIONS

Attaching Upper Side Frame

• Attach (1) upper side frame to the upper right cross beam with (3) M5 12mm screws

• Secure upper side frame to lower side frame with (3) M5 12mm screws

• Repeat process for left side.

Upper Right
Cross Beam

(3) M5 12mm

Button Head

Screws

V00029JB

(3) M5 12mm

Button Head

Screws

Lower Side

Frame

Upper Side

Frame

Upper Side

Frame

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Page 72 of 114

© Panduit Corp. 2016

INSTALLATION INSTRUCTIONS

Attach Center Cross Beams

• Attach (1) center cross beam to upper right cross beam with (2) M5 nuts (do not tighten).

• Attach same center cross beam to upper left cross beam with (2) M5 nuts (do not tighten).

• Make sure the center cross beam is centered between the upper left cross beam and the upper right cross beam.

• Tighten nuts.

• Repeat process for lower right and lower left cross beams.

V00029JB

Upper Right

Cross Beam

Center Cross

(2) M5 Nuts

Upper Left

Cross Beam

Beam

(2) M5 Nuts

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Page 73 of 114

© Panduit Corp. 2016

INSTALLATION INSTRUCTIONS

Attach Center Frames

• Attach (1) center frame to the upper center cross beam with (2) M5 nuts.

• Repeat process for lower center cross beam.

Center Cross

Beam

V00029JB

Center Frame

(2) M5 Nuts

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Page 74 of 114

© Panduit Corp. 2016

INSTALLATION INSTRUCTIONS

Assemble H Channel

[For End of Row Adjustable Vertical Wall, 38"- 66" (C2HACERI3866) Only]

Using (1) M5 x 12mm button head torx screws, attach the inside H Channel to the outside H channel.

(1) M5 x 12mm

Button Head Torx

Inside

H Channel

Screws

V00029JB

Outside

H Channel

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Page 75 of 114

© Panduit Corp. 2016

INSTALLATION INSTRUCTIONS

Attach H Channel to Center Frame

[For End of Row Adjustable Vertical Wall, 38"- 66" (C2HACERI3866) Only]

• Attach H channel to the center frame with (2) M5 hex nuts.

Center Frame

V00029JB

(2) M5 Hex Nuts

H Channel

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Page 76 of 114

© Panduit Corp. 2016

INSTALLATION INSTRUCTIONS

V00029JB

Mark and Cut H Channel
[For End of Row Adjustable Vertical Wall, 38"- 66" (C2HACERI3866) Only]

• Make a mark on the inside and outside H Channels above the threaded studs on the lower center frame and below the
edge of the lower center frame.

• Detach H Channel assembly from top center frame.

• Separate the inside H Channel from the outside H Channel.

• Cut inside H Channel and outside H Channel along mark made in Step 1.

Step 1

Mark the H Channel Above

Studs on Lower Center

Frame and Below the Edge

of the Lower Center

Frame.

Step 2

Outside

H Channel

Inside

H Channel

Edge of

Lower

Center

Frame

H Channel

Threaded

Studs on Lower

Center Frame

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Page 77 of 114

Cut H Channel

Sections Along Mark

from Step 1

© Panduit Corp. 2016

INSTALLATION INSTRUCTIONS

Measure and Cut Wall Panel

• Measure distance between top and bottom studs in frame. (Shown as distance "Y")

• Measure distance between left and right studs in frame. (Shown as distance "X")

• Cut wall panel to match lengths "X" and "Y" using a sharp knife and a straight edge.

• Note: For End of Row Adjustable Vertical Wall, 38"- 66" (C2HACERI3866) the combined width of wall panels and H
Channel should total length "X". When trimming length "X", trim the sides equally to keep the H Channel centered.

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"Y"

H Channel Only Used with End of Row

Adjustable Vertical Wall, 38"- 66"

(Part # C2HACERI3866)

Cut Wall Panels to

Match Lengths "X"

and "Y" Using a Sharp

Knife and a

Straight Edge.

"X"

NOTE: When Using H

Channel, Trim Equal

Amounts from Both Clear

Panels to Keep H Channel

Centered.

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Page 78 of 114

© Panduit Corp. 2016

INSTALLATION INSTRUCTIONS

Attaching H Channel to Clear Panels [For End of Row Adjustable Vertical Wall,
38"- 66" (C2HACERI3866) Only]

• Attach the inside H Channel to the outside H Channel with M5x12mm button head torx screws and M5 hex nuts
securing (2) clear panel in between the inside and outside H Channels. The number of screws and nuts depends
on the height of the wall.

• NOTE: When placing the clear panels, make sure that they are under the slots in the top of the H Channel.

NOTE: Cut a Notch in the
Corners of the Clear Panels
for the Nuts that will Attach
H Channel to Center Frame.

Inside

H Channel

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NOTE: Make Sure that

Clear Panels

Below the Slots in the

H Channel.

NOTE: Clear

Panels Should

be Below the

Slots in the H

Channel.

(2) Clear

Panels

M5 x 12mm Button

Head Torx Screws

Outside

H Channel

M5 Hex Nuts

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Page 79 of 114

© Panduit Corp. 2016

INSTALLATION INSTRUCTIONS

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Attach Bottom and Side Wall Panel Clamps

• Attach required number of panel clamps across the bottom of the wall and along one side with M5 nuts and M5 16mm
hex head screws. (Do not tighten fasteners.)

Note: Required number of panel clamps and fasteners will vary depending on wall size and height.

M5 x 16mm Hex

Head Screws

Panel Clamps

M5 Nuts

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Page 80 of 114

© Panduit Corp. 2016

INSTALLATION INSTRUCTIONS

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Insert Wall Panel

• Slide previously cut panel(s) into installed panel clamps to hold them in place.

• Note: For End of Row Adjustable Vertical Wall, 38"- 66" (C2HACERI3866) the H Channel will have to be secured to the
center frame with (2) M5 hex nuts.

NOTE: H Channel Only Used with End of Row

Adjustable Vertical Wall, 38"- 66"

(C2HACERI3866)

Panel Clamps

Panel Clamps

Wall Panel

(2) M5 Hex

Nuts

(Only Used with

C2HACERI3866)

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Page 81 of 114

© Panduit Corp. 2016

INSTALLATION INSTRUCTIONS

V00029JB

Attach Top and Remaining Side Wall Panel Clamps

• Attach remaining panel clamps across the top of the wall and along the side of wall with M5 nuts and M5 16mm hex
head screws to secure wall panel(s) in place.

• Tighten all fasteners.

• NOTE: Center panel clamps are not used when using the H-Channel [End of Row Adjustable Vertical Wall, 38"- 66"
(C2HACERI3866) only].

Panel Clamps

M5 Nuts

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Page 82 of 114

© Panduit Corp. 2016

INSTALLATION INSTRUCTIONS

V00029JB

Foam Seal Installation

• Compress and insert (1) strip of foam seal in between the top of the end of row vertical wall and the ceiling closing any
gaps.

Ceiling

Top of End of Row

Vertical Wall

Foam

Seal

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Page 83 of 114

© Panduit Corp. 2016

INSTALLATION INSTRUCTIONS

SECTION 6

INSTALLATION OF DUAL SLIDING DOORS

CUD*SD****

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Page 84 of 114

© Panduit Corp. 2016

Foam Seal Installation

INSTALLATION INSTRUCTIONS

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1" x 1" Foam Seal

Apply across top

and 2 sides of door

Apply Foam Seal

on 2 sides of door

flush with Door jamb

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Page 85 of 114

© Panduit Corp. 2016

INSTALLATION INSTRUCTIONS

Install Door Brackets onto Door (Included with End of Row Frame)

(4) Door Bracket

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1/4-14 x .75

Self-tapping screw

(4 per Door Bracket)

DO NOT TIGHTEN

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Page 86 of 114

© Panduit Corp. 2016

INSTALLATION INSTRUCTIONS

Install Doors to End of Row Frame

M6 Nuts

(2 per upper Door Bracket)

DO NOT TIGHTEN

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M6 x 12mm Hex Head Bolt

(2 per lower Door Bracket)

DO NOT TIGHTEN

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Page 87 of 114

© Panduit Corp. 2016

INSTALLATION INSTRUCTIONS

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Level Doors

• Level the Doors from the Side and finish tightening (4) upper M6 Nuts and (4) lower M6 x 12mm Hex Head Bolts.

• Level the Doors from the Front and finish tightening (8) 1/4-14 x .75 self-tapping screws.

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Page 88 of 114

© Panduit Corp. 2016

INSTALLATION INSTRUCTIONS

ALTERNATE

SECTION 6

INSTALLATION OF SLIDING DOORS

C2CACT5F04SD** AND C2CACT5F06SD**

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NOT ALL PARTS PROVIDED WITH

SLIDING DOORS WILL BE USED

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Page 89 of 114

© Panduit Corp. 2016

INSTALLATION INSTRUCTIONS

Attaching Transom

• Slide the transom onto the studs on the front of the left and right posts.

• Secure in place with (4) M6 Nuts.

Transom

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Transom-900mm/1200mm Aisles

Transom

(4) M6 Nuts

(4) M6 Nuts

Post

Post

Transom-1800mm Aisle

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Page 90 of 114

© Panduit Corp. 2016

INSTALLATION INSTRUCTIONS

V00029JB

Flap Seal Installation

• Attach a strip of Flap Seal to inner flange of each Vertical Panel so that the bottom is just above the notch on the panel.

• Note: For the 900mm aisle, the flap seal needs to be installed after the vertical panels are put up.

"Notch" on

Vertical Panel

Place This Seal

Just Above "Notch"

on the Panel

Top View of Left Hand Vertical Panel

900mm/1200mm Aisle

Top View of Left Hand Vertical Panel

1800mm Aisle

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Top View of Right Hand Vertical Panel

900mm/1200mm Aisle

Top View of Right Hand Vertical Panel

1800mm Aisle

Page 91 of 114

© Panduit Corp. 2016

INSTALLATION INSTRUCTIONS

Attaching Vertical Panel (for 900mm/1200mm Aisles)

• Slide the vertical panel over the (2) studs on the transom and the (1) stud on the bottom of the vertical post.

• Fasten in place with (3) M6 nuts.

• Repeat process for right side.

Transom

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Vertical Panel

(2) M6 Nuts

(1) M6 Nut

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Page 92 of 114

© Panduit Corp. 2016

INSTALLATION INSTRUCTIONS

Attaching Vertical Panel (for 1800mm Aisles Only)

• Slide the vertical panel over the (2) studs on the transom and the (2) studs on the bottom of the vertical post.

• Fasten in place with (4) M6 nuts.

• Repeat process for right side.

Transom

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Vertical Panel

(2) M6 Nuts

(2) M6 Nuts

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Page 93 of 114

© Panduit Corp. 2016

INSTALLATION INSTRUCTIONS

V00029JB

Panel Cover Installation (for 900mm/1200mm Aisles)

• Attach (1) Panel Cover to each Vertical Panel with (2) M5 button head screws each.

• Note: For the 900mm aisle, these screws also go through the clearance holes in the side panels that were installed
with the end-of-row frame.

(2) Panel Covers

(4) M5 Button Head

Screws

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Page 94 of 114

© Panduit Corp. 2016

INSTALLATION INSTRUCTIONS

Panel Cover Installation (for 1800mm Aisles)

• First, place (2) tabs on each panel cover through (2) slots in each vertical panel as shown in Step 1.

• Attach (1) Panel Cover to each Vertical Panel with (2) M5 button head screws each as shown in Step 2.

Slots

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(2) M5 Button Head

Screws

(each cover)

Tabs

Step 1

Step 2

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Page 95 of 114

© Panduit Corp. 2016

INSTALLATION INSTRUCTIONS

Attaching Door Guides

• Attach right hand Door Guide to right hand Vertical Panels with (2) M5 button head screws. (Leave Screws Loose)

• Repeat process for left hand side.

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(2) M5 Button Head

Screws

Door Guide

Slots Used to

Adjust Door

Position

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Page 96 of 114

© Panduit Corp. 2016

INSTALLATION INSTRUCTIONS

Header Installation

• Slide Header onto (7) studs on Transom Assembly.

• Slide Header down until it rests on top of the Vertical Panels. (Ex.1)

• Secure Header to Transom Assembly with (7) M6 flange hex nuts.

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Header

Vertical

Panel

Transom

Vertical

Panel

Header

Ex.1

(7) M6 Flange

Hex Nuts

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Page 97 of 114

© Panduit Corp. 2016

INSTALLATION INSTRUCTIONS

Right Hand Sliding Door Set-Up

• Attach Hook and Bracket to right hand door using (2) M5 hex head screws.

• Attach Floor Brush and Floor Brush Clamp to right hand door with (5) M5 button head screws.

Hook

and

Bracket

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Floor Brush Clamp

(2) M5 Hex

Head Screws

(5) M5 Button Head

Screws

Floor Brush

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Page 98 of 114

© Panduit Corp. 2016

INSTALLATION INSTRUCTIONS

Left Hand Sliding Door Set-Up

• Attach Damper to left hand door with (2) M6 hex head screws.

• Attach Floor Brush and Floor Brush Clamp to left hand door with (5) M5 button head screws.

Damper

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(2) M6 Hex

Head Screws

(5) M5 Button Head

Screws

Floor Brush Clamp

Floor Brush

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Page 99 of 114

© Panduit Corp. 2016

INSTALLATION INSTRUCTIONS

Sliding Door Installation

• Open Cam Latches on top of doors.

• Lift door and place over the Lower Guide Pin.

• Slide Pendant Bolts on Header into Cam Latches on door.

• Close Cam Latches.

• Repeat for other door.

(2) Pendant Bolts

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Door

(2) Cam Latches

Door

Lower Guide Pin

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Page 100 of 114