Panduit C2CAC08F08WPB1 Installation Manual

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6 Foot/ 1800mm Aisle Width Net-Contain

Aisle Containment for N-Type and S-Type Cabinets

INSTALLATION INSTRUCTIONS

V00029KM

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Page 1 of 36

Component Guide for Doors

INSTALLATION INSTRUCTIONS

Dual Sliding Containment Door

(8) 1/4-14 x 1 Self Drilling Screw

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CUD1SD**

(1) ProGlide Dual Door

Dual Sliding Containment Doors

CUD2SD**

(2) ProGlide Dual Door

(16) 1/4-14 x 1 Self Drilling Screw

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INSTALLATION INSTRUCTIONS

Component Guide for Door Adapters

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Net-Contain 1800 CAC Door Adapter 42/45

C2SDT8W06DA**

(1) 1800 Aisle Beam Assembly

(1) Cabinet Bracket Assembly RH

(1) Cabinet Bracket Assembly LH

(1) 1800 Transom 42/45

(1) 3RU Extender 1800

(1) Vertical Blanking Panel - Rail RH 1800mm

(1) Vertical Blanking Panel - Rail LH 1800mm

(2) Foot, Floor Mount 1800

(2) Underoor Plate

(1) Hardware Kit

Net-Contain 1800 CAC Door Adapter 48/51

C2SDT9W06DA**

(1) 1800 Aisle Beam Assembly

(1) Cabinet Bracket Assembly RH

(1) Cabinet Bracket Assembly LH

(1) 1800 Transom 48/51

(1) 3RU Extender 1800

(1) Vertical Blanking Panel - Rail RH 1800mm

(1) Vertical Blanking Panel - Rail LH 1800mm

(2) Foot, Floor Mount 1800

(2) Underoor Plate

(1) Hardware Kit

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Page 3 of 36

INSTALLATION INSTRUCTIONS

Component Guide for Wall Panels

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C2CAC06F08WP**

(1) 600mm Wall Panel

(1) Wall Panel Cover

(1) Hardware Kit

C2CAC07F08WP**

(1) 700mm Wall Panel

(1) Wall Panel Cover

(1) Hardware Kit

C2CAC08F08WP**

(1) 800mm Wall Panel

(1) Wall Panel Cover

(1) Hardware Kit

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Page 4 of 36

INSTALLATION INSTRUCTIONS

Component Guide for Ceiling Structure

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C2CAC06F06IR**

(2) Ceiling Panels 600mm Wide

(1) Aisle Beam

(2) Ceiling Panel Stops

(1) Center Beam Assembly

(1) Hardware Kit

C2CAC07F06IR**

(2) Ceiling Panels 700mm Wide

(1) Aisle Beam

(2) Ceiling Panel Stops

(1) Center Beam Assembly

(1) Hardware Kit

C2CAC08F06IR**

(2) Ceiling Panels 800mm Wide

(1) Aisle Beam

(2) Ceiling Panel Stops

(1) Center Beam Assembly

(1) Hardware Kit

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Page 5 of 36

INSTALLATION INSTRUCTIONS

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Table of Contents

SECTION 1 .......................................................................................................................................................... 7

Floor Layouts for 6 Foot/ 1800mm Aisle Width Congurations

Alignment of Cabinet on Raised Floor.........................................................................................................................................8

Leveling Cabinet.............................................................................................................................................................................9

Aligning Rows of Cabinets.......................................................................................................................................................... 10

Spacing of 6 Foot/ 1800mm Aisle Width .................................................................................................................................... 11

Floor Layout for Installing Door Adapters ................................................................................................................................ 12

SECTION 2 ........................................................................................................................................................ 13

Installation of Wall Panels

Wall Panel Installation ................................................................................................................................................................. 14

Attaching Seals to Wall Panels ................................................................................................................................................... 15

Wall Panel Seal Installation / Ganging and Securing Cabinets to Floor ................................................................................ 16

Wall Panel Covers to be Installed at end of next Section 6 ..................................................................................................... 17

SECTION 3 ........................................................................................................................................................18

Installation of CAC Door Adapters and Doors

Inserting Cage Nut into S-Type Cabinets .................................................................................................................................. 19

Attaching Feet to the Floor .........................................................................................................................................................20

Attaching Aisle Beam .................................................................................................................................................................. 21

Attaching Cabinet Brackets ........................................................................................................................................................ 22

Attach Foam Seals ....................................................................................................................................................................... 23

Attach Transom on 42RU or 48RU .............................................................................................................................................24

Attach Transom on 45RU or 51RU .............................................................................................................................................. 25

Attach Blanking Panels ............................................................................................................................................................... 27

Install Dual Door onto the Door Adapter Frame ....................................................................................................................... 28

SECTION 4 ........................................................................................................................................................29

Installation of Ceiling Structure

Initial Aisle Beam Installation ..................................................................................................................................................... 30

Aisle Beam Alignment ................................................................................................................................................................. 31

Additional Aisle Beam Installation .............................................................................................................................................32

Ceiling Panel Stop Installation ...................................................................................................................................................33

Ceiling Support Bracket Installation .......................................................................................................................................... 34

Ceiling Panel Installation ............................................................................................................................................................35

Attaching Wall Panel Cover (Wall Panel Covers from Section 4) ...........................................................................................36

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Page 6 of 36

INSTALLATION INSTRUCTIONS

SECTION 1

Floor Layouts for 6 Foot/ 1800mm Aisle Width Congurations

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Top View

Typical 6 Foot/ 1800mm Aisle Width

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Page 7 of 36

INSTALLATION INSTRUCTIONS

Alignment of Cabinet on Raised Floor

• Position the rst cabinet in the desired location.

• Align the front of the cabinet along the oor tile of the cold aisle. (or desired location)

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Door Shoe

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Page 8 of 36

INSTALLATION INSTRUCTIONS

Leveling Cabinet

• Use a bubble level placed on the vertical rails in the locations shown. Adjust Legs until the cabinet is level

• Ensure that adjacent cabinets are adjusted to the same height, parallel with each other.

Front-to-Back Cabinet Leveling

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Side-to-Side Cabinet Leveling

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Page 9 of 36

INSTALLATION INSTRUCTIONS

Aligning Rows of Cabinets

• Alignment will be important for overall install of Net-Contain.

• Place next cabinet in the row 1-2” from the rst cabinet.

• Level cabinet front and back while keeping top and bottom in line with the previous cabinet.

• Once cabinet is leveled move cabinet over until ush with the rst cabinet.

• Repeat process until all cabinets in the row are aligned.

Note: Make sure top of cabinets are

aligned after leveling and placement.

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Page 10 of 36

INSTALLATION INSTRUCTIONS

Spacing of 6 Foot/ 1800mm Aisle Width

• Place opposing row of cabinet’s 72.0” ± .5” or 1800mm ± 13mm across from the rst row.

• Align edge A and edge B within ± .5” (13mm).

• Note: When aligning and leveling cabinets make sure to keep cabinets the same height within ± 6mm (.25”).

Edge ‘A’

Top View

72.0” ±.5”

Align Edge ‘A’ to Edge ‘B’

within ±.5” (13mm)

(1800mm ±13mm)

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When leveling make sure to keep cabinets

the same height with in ±.25” (6mm)

72.0” ±.5”

(1800mm ±13mm)

Cabinets to be

Level and Plumb

Edge ‘B’

Measure from this front edge making sure to use the cabinet frame plate and not the door

Side View

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Page 11 of 36

INSTALLATION INSTRUCTIONS

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Floor Layout for Installing Door Adapters

• Drill up to twelve 8mm (5/16”) Clearance holes thru oor tiles in locations shown for attaching the feet of the Door Adapter.

• Need to use a minimum of two screws per foot when securing the feet to the oor.

Typical layout between Door Adapter Feet

Drill layout for Floor

Up to (12) 8mm (5/16”)

CLEARANCE HOLES

Use a minimum of (2) per side

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Page 12 of 36

INSTALLATION INSTRUCTIONS

SECTION 2

Installation of Wall Panels

Part Number(s)

CAC06F08WP** CAC07F08WP** CAC08F08WP**

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Page 13 of 36

INSTALLATION INSTRUCTIONS

Wall Panel Installation

• Start installation of Wall Panels with cabinet on your far right end of the row (when facing front of cabinet.)

• Install (1) Wall Panel by aligning Wall Panel with threaded holes on top of Cabinet.

• Secure Wall Panel to cabinet with (2) M5x0.8 12mm button head torx screws.

Wall Panel

(2) M5x0.8 12mm

Button Head Torx

Screws

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Front

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Page 14 of 36

INSTALLATION INSTRUCTIONS

Attaching Seals to Wall Panels

• Trim (2) pieces of Foam Seal to Fit Wall Panel.

• Add a (1) piece of 25mm x 25mm Foam Seal to the end of each Wall Panel.

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(2) Foam Seals

trim to t

Wall Panel

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Page 15 of 36

INSTALLATION INSTRUCTIONS

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Wall Panel Seal Installation / Ganging and Securing Cabinets to Floor

• After installing the rst Wall Panel of the row, apply (1) Foam Seal Strip along the edge of the Wall Panel to seal the gap

between adjacent Wall Panel.

• Slide next Wall Panel over until Wall Panel is centered and foam is compressed.

• Repeat Process for all cabinets in row.

• Once all cabinets have Wall Panels installed, gang cabinets. (Reference CM598*)

• Panduit recommends securing cabinets to the oor. (Reference CM598*)

Wall Panel

Foam Seal Strip

Direction of Install

Foam Seal Strip

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Page 16 of 36

Top View

INSTALLATION INSTRUCTIONS

Wall Panel Covers to be Installed at end of Section 4

• Set aside Wall Panel Covers and Screws. They will be installed at end of Section 4, Page 36.

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Wall Panel Cover

(2) M5 Pan Head Screws

per Wall Panel

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Page 17 of 36

INSTALLATION OF CAC DOOR ADAPTERS AND DOORS

INSTALLATION INSTRUCTIONS

SECTION 3

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Part Number(s)

C2SDT8W06DA** C2SDT9W06DA**

Part Number(s)

CUD1SD** CUD2SD**

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Page 18 of 36

INSTALLATION INSTRUCTIONS

Inserting Cage Nut into S-Type Cabinets

• This step does not apply to N-Type cabinets. If using N-Type cabinets skip ahead to next page.

• Knock out square hole in cabinet with screwdriver. Make sure the knock-out tab is removed fully from the opening.

• Insert cage nut into the opening and rotate 45 degrees with a screwdriver to secure.

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Knock-out

1/4

Turn

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Page 19 of 36

INSTALLATION INSTRUCTIONS

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Attaching Feet to the Floor

• For access to the Underoor Plates, remove a Floor Tile that is next to the Floor Tile that the Foot is being installed to.

• Need to use a minimum of two screws per foot when securing the feet to the oor.

M6 x 1 x 70mm

Hex Head Bolt

Up to 2X per side

Foot

Underoor Plate

M6 Flange Hex Nut

Up to 6X per side

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Page 20 of 36

Attaching Aisle Beam

Outside of Containment

INSTALLATION INSTRUCTIONS

Important: Center Aisle Beam

between the Wall Beams

Aisle Beam

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Wall Beam

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Page 21 of 36

M6 Flange Hex Nut

1 per side

Attaching Cabinet Brackets

INSTALLATION INSTRUCTIONS

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Shown on N-Type Cabinets

See image below right if

Installing on S-Type cabinets

M5 x 0.8 x 10 Hex Head Screw

1 per side on N-Type Cabinet

M6 x 1 x 10 Hex Head Screw

1 per side

Cabinet Brackets

1 per side

For S-Type Cabinets

Attach Cabinet brackets through

lower slot shown using a

M6 x 1 x 10 Hex Head Screw

M6 Flange Hex Nut

1 per side

Lower slot

M6 x 1 x 10 Hex Head Screw

into previously installed cage nut

1 per side on S-Type Cabinet

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Page 22 of 36

INSTALLATION INSTRUCTIONS

Attach Foam Seals

• Attach Foam Seals in approximate locations shown below.

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Page 23 of 36

INSTALLATION INSTRUCTIONS

Attach Transom on 42RU or 48RU

• Attach Transom directly to lower RU heights of 42RU or 48RU without the Transom Extender.

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M6 Flange Hex Nut

1 per side

Transom

Important: Center Transom

between the Wall Beams

Wall Beam

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Page 24 of 36

INSTALLATION INSTRUCTIONS

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Attach Transom on 45RU or 51RU

• Attaching Transom to higher RU heights of 45RU or 51RU requires the assembly of the Transom to the Transom Extender.

• For the 45RU, the ange on the Transom must hook around the underside of the Transom Extender as shown in Figure 2.

Transom Extender

Transom

M6 Flange Hex Nut

2 per side

For 45RU, the Transom Extender

must be fully seated in

Transom ange.

Threaded studs should be at

top of slot before tightening.

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Page 25 of 36

INSTALLATION INSTRUCTIONS

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M6 Flange Hex Nut

1 per side

Important: Center Transom and

Transom Extender

between the Wall Beams

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Page 26 of 36

Attach Blanking Panels

Upper part of Blanking Panel

INSTALLATION INSTRUCTIONS

M6 Flange Hex Nut

4 per side

DO NOT TIGHTEN YET

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Lower part of Blanking Panel

M6 Flange Hex Nut

2 per side

DO NOT TIGHTEN YET

Blanking Panel

1 per side

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Page 27 of 36

INSTALLATION INSTRUCTIONS

Install Dual Door onto the Door Adapter Frame

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(8) 1/4-14 Self Drilling Screw

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Page 28 of 36

INSTALLATION INSTRUCTIONS

SECTION 4

INSTALLATION OF CEILING STRUCTURE

Part Number(s)

C2CAC06F06IR** C2CAC07F06IR** C2CAC08F06IR**

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Page 29 of 36

INSTALLATION INSTRUCTIONS

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Initial Aisle Beam Installation

• Install (1) Aisle Beam into adjacent Wall Panels (1) cabinet in from the end of each POD.

• Center Aisle Beam across the aisle. Using the cut out located in the center of the Aisle Beam, position the beam equidistant

from the Wall Panels. Example, 24” (609mm) from each Wall Panel.

• Secure Aisle Beam with (4) M6x12mm hex head bolts and (4) M6 nuts, as shown below.

• Repeat process at other end of row.

(4) M6x12mm

Hex Head Bolts

Aisle Beam

(4) M6 Nuts

Wall Panel

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Page 30 of 36

INSTALLATION INSTRUCTIONS

Aisle Beam Alignment

• Use a laser (or string if laser is not available) to set a base line from one end of the POD to the other.

• Use the in the middle of the Aisle Beam to set your base line.

Cut-out

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Page 31 of 36

INSTALLATION INSTRUCTIONS

Additional Aisle Beam Installation

• Ensure Wall Panels are level

• Align the Aisle Beam Cut-outs to the laser or string set in previous step.

• Secure Aisle Beam with (4) M6x12mm hex head bolts and (4) M6 nuts. (Space Aisle Beam appropriately apart.

Example: For a 700mm ceiling width, leave 700mm between Aisle Beams.

• Repeat process for all Aisle Beams in the row.

NOTE: Last Aisle Beam is supplied with End of Row Door Adapters.

Aisle Beam

(4) M6x12mm

Hex Head Bolts

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(4) M6 Nuts

Wall Panel

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Page 32 of 36

INSTALLATION INSTRUCTIONS

Ceiling Panel Stop Installation

• Attach (1) ceiling panel stop in between each set of aisle beams with (2) M6x12mm hex head bolts and (2) M6 nuts. (Leave loose)

• Slide each ceiling panel stop to the full back position.

(2) M6x12mm

Hex Head Bolts

Ceiling Panel Stop

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(2) M6 Nuts

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Page 33 of 36

INSTALLATION INSTRUCTIONS

Ceiling Support Bracket Installation

• Place Ceiling Support Bracket in Alignment with holes in the Aisle Beams.

• Adjust width if needed using (2) adjustment nuts.

• Secure (2) Ceiling Support Brackets with (2) M6 x 12mm hex head bolts and (2) M6 nuts, as shown below.

• Repeat process for all Ceiling Support Brackets in the row.

• Secure the Support Bracket to the Door Adapters at each end with (1) M6 Nut.

M6 Nut

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(2) M6x12mm

Hex Head Bolts

(2) M6 Nuts

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Page 34 of 36

Adjustment

Nuts

INSTALLATION INSTRUCTIONS

Ceiling Panel Installation

• Step 1: With Ceiling Panel on an angle, slide Ceiling Panel under hold down on Aisle Beam.

• Step 2: Slide Ceiling Panel Stop under Ceiling Panel and tighten hardware for Ceiling Panel Stop.

• Step 3: Loosen screws under the bottom of the Ceiling Support Bracket.

• Step 4: Slide hold down on Ceiling Support Bracket over top of Ceiling Panel.

• Step 5: Tighten screws under Ceiling Support Bracket.

Steps 1 & 2

Ceiling Panel

Hold Down

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Step 4

Hold Down on Ceiling

Support Bracket

Steps 3 & 5

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Page 35 of 36

Screws from under

Ceiling Support

Bracket 4x

INSTALLATION INSTRUCTIONS

Attaching Wall Panel Cover (Wall Panel Covers from Section 2)

• Using (2) M5 pan head screws, attach (1) Wall Panel Cover to each Wall Panel.

• NOTE: Ceiling and Door components missing from view for clarity purposes.

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(2) M5 Pan Head Screws

Wall Panel Cover

Side View

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and Technical Support:

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Page 36 of 36

E-mail:

techsupport@panduit.com

Phone:

866-405-6654

Panduit C2CAC08F08WPB1 Installation Manual

Specifications and Main Features

Frequently Asked Questions

User Manual