Panduit C2CAC07F08WPB1 Installation Manual

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Roong Version

4 Foot/ 1200mm Aisle Width Net-Contain

Aisle Containment for N-Type and S-Type Cabinets

INSTALLATION INSTRUCTIONS

V00029KL

Vertical Wall Version

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Page 1 of 71

Component Guide for Doors

INSTALLATION INSTRUCTIONS

Dual Sliding Containment Door

(8) 1/4-14 x 1 Self Drilling Screw

V00029KL

CUD1SD**

(1) ProGlide Dual Door

Dual Sliding Containment Doors

CUD2SD**

(2) ProGlide Dual Door

(16) 1/4-14 x 1 Self Drilling Screw

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Page 2 of 71

INSTALLATION INSTRUCTIONS

Component Guide for Door Adapters

V00029KL

Net-Contain 1200 HAC/CAC Door Adapter 42/45

C2SDT8W04DA**

(1) 1200 Aisle Beam Assembly

(1) Cabinet Bracket Assembly RH

(1) Cabinet Bracket Assembly LH

(1) 1200 Transom 42/45

(1) 3RU Extender 1200

(1) RH Door Mounting Rail 1200mm Aisle

(1) LH Door Mounting Rail 1200mm Aisle

(1) Foot, Floor Mount 900/1200 RH

(1) Foot, Floor Mount 900/1200 LH

(2) Underoor Plate

(1) Hardware Kit

Net-Contain 1200 HAC/CAC Door Adapter 48/51

C2SDT9W04DA**

(1) 1200 Aisle Beam Assembly

(1) Cabinet Bracket Assembly RH

(1) Cabinet Bracket Assembly LH

(1) 1200 Transom 48/51

(1) 3RU Extender 1200

(1) RH Door Mounting Rail 1200mm Aisle

(1) LH Door Mounting Rail 1200mm Aisle

(1) Foot, Floor Mount 900/1200 RH

(1) Foot, Floor Mount 900/1200 LH

(2) Underoor Plate

(1) Hardware Kit

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Page 3 of 71

INSTALLATION INSTRUCTIONS

Component Guide for Wall Panels

V00029KL

C2CAC06F08WP**

(1) 600mm Wall Panel

(1) Wall Panel Cover

(1) Hardware Kit

C2CAC07F08WP**

(1) 700mm Wall Panel

(1) Wall Panel Cover

(1) Hardware Kit

C2CAC08F08WP**

(1) 800mm Wall Panel

(1) Wall Panel Cover

(1) Hardware Kit

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Page 4 of 71

INSTALLATION INSTRUCTIONS

Component Guide for Ceiling Structure

V00029KL

C2CAC06F04IR**

(2) Ceiling Panels 600mm Wide

(1) Aisle Beam

(2) Ceiling Panel Stops

(1) Center Beam Assembly

(1) Hardware Kit

C2CAC07F04IR**

(2) Ceiling Panels 700mm Wide

(1) Aisle Beam

(2) Ceiling Panel Stops

(1) Center Beam Assembly

(1) Hardware Kit

C2CAC08F04IR**

(2) Ceiling Panels 800mm Wide

(1) Aisle Beam

(2) Ceiling Panel Stops

(1) Center Beam Assembly

(1) Hardware Kit

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Page 5 of 71

INSTALLATION INSTRUCTIONS

Component Guide for End of Row Vertical Walls

V00029KL

C2HACERI1626**

(2) Center Frames

(2) Center Cross Beams

(1) Upper Right Cross Beam

(1) Upper Left Cross Beam

(1) Lower Right Cross Beam

(1) Lower Left Cross Beam

(4) 200mm Panel Clamps

(6) 40mm Panel Clamps

(1) 1626 Clear Panel

(1) Hardware Kit

C2HACERI2638**

(2) Center Frames

(2) Center Cross Beams

(1) Upper Right Cross Beam

(1) Upper Left Cross Beam

(1) Lower Right Cross Beam

(1) Lower Left Cross Beam

(6) 200mm Panel Clamps

(4) 40mm Panel Clamps

(1) 2638 Clear Panel

(1) Hardware Kit

C2HACERI3866**

(2) Center Frames

(2) Center Cross Beams

(1) Upper Right Cross Beam

(1) Upper Left Cross Beam

(1) Lower Right Cross Beam

(1) Lower Left Cross Beam

(8) 200mm Panel Clamps (6) 100mm Panel Clamps

(2) Side Clamps

(2) 3866 Clear Panels

(1) H Channel

(1) Hardware Kit

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Page 6 of 71

INSTALLATION INSTRUCTIONS

Component Guide for Cabinet Vertical Walls

V00029KL

C2HAC06I1626**

(1) Wall Assembly (600mm Wide)

(2) Diagonal Braces

(1) Brace Bar (1) Lower Seal (1) Upper Seal

(1) Hardware Kit

C2HAC06I2638**

(1) Wall Assembly (600mm Wide)

(2) Diagonal Braces

(1) Brace Bar (1) Lower Seal (1) Upper Seal

(1) Hardware Kit

C2HAC07I1626**

(1) Wall Assembly (700mm wide)

(2) Diagonal Braces

(1) Brace Bar (1) Lower Seal (1) Upper Seal

(1) Hardware Kit

C2HAC07I2638**

(1) Wall Assembly (700mm wide)

(2) Diagonal Braces

(1) Brace Bar (1) Lower Seal (1) Upper Seal

(1) Hardware Kit

C2HAC08I1626**

(1) Wall Assembly (800mm wide)

(2) Diagonal Braces

(1) Lower Seal (1) Upper Seal

(1) Hardware Kit

C2HAC08I2638**

(1) Wall Assembly (800mm wide)

(2) Diagonal Braces

(1) Lower Seal (1) Upper Seal

(1) Hardware Kit

C2HAC06I3866**

(1) Wall Assembly (600mm Wide)

(2) Diagonal Braces

(1) Brace Bar (1) Lower Seal (1) Upper Seal

(1) Hardware Kit

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C2HAC07I3866**

(1) Wall Assembly (700mm wide)

(2) Diagonal Braces

(1) Brace Bar (1) Lower Seal (1) Upper Seal

(1) Hardware Kit

Page 7 of 71

C2HAC08I3866**

(1) Wall Assembly (800mm wide)

(2) Diagonal Braces

(1) Lower Seal (1) Upper Seal

(1) Hardware Kit

INSTALLATION INSTRUCTIONS

V00029KL

Table of Contents

SECTION 1 ........................................................................................................................................................10

Floor Layouts for 4 Foot/ 1200mm Aisle Width Congurations

Alignment of Cabinet on Raised Floor......................................................................................................................................11

Leveling Cabinet..........................................................................................................................................................................12

Aligning Rows of Cabinets.........................................................................................................................................................13

Spacing of 4 Foot/ 1200mm Aisle Width for Vertical Wall Applications ............................................................................... 14

Spacing of 4 Foot/ 1200mm Aisle Width for Roong application .......................................................................................... 15

Floor Layout for Installing Door Adapters ...............................................................................................................................16

SECTION 2 ........................................................................................................................................................17

Installation of Cabinet Vertical Wall

Attaching Diagonal Brace to Wall Panel ...................................................................................................................................18

Apply Foam Seal to Wall Panel .................................................................................................................................................. 19

Attaching Brace Bar to Cabinet (Only for 600mm and 700mm Wide Cabinets) ...................................................................20

Attaching Wall Panel to Cabinet (For 600mm and 700mm Cabinets) ....................................................................................21

Attaching Wall Panel to Cabinet (For 800mm Cabinets) .........................................................................................................22

Setting Wall Panel Height ...........................................................................................................................................................23

Aligning Rows of Cabinets.........................................................................................................................................................24

Sizing Upper Seal ........................................................................................................................................................................25

Attaching Upper Seal ..................................................................................................................................................................26

Attaching Foam to Lower Seal...................................................................................................................................................27

Attaching Lower Seal..................................................................................................................................................................28

Ganging Cabinets .......................................................................................................................................................................29

SECTION 3 ....................................................................................................................................................... 30

Installation of End of Row Vertical Wall

Attaching Lower Side Frame .....................................................................................................................................................31

Attaching Lower Cross Beams ..................................................................................................................................................32

Attaching Upper Cross Beams .................................................................................................................................................. 33

Attach Foam Seal to Upper Side Frame ....................................................................................................................................34

Attaching Upper Side Frame ......................................................................................................................................................35

Attach Center Cross Beams ......................................................................................................................................................36

Attach Center Frames .................................................................................................................................................................37

Assemble H Channel (For C2HACERI3866 Only).....................................................................................................................38

Attach H Channel to Center Frame (For C2HACERI3866 Only) ..............................................................................................39

Mark and Cut H Channel (For C2HACERI3866 Only) ...............................................................................................................40

Measure and Cut Wall Panel ...................................................................................................................................................... 41

Attaching H Channel to Clear Panels (For C2HACERI3866 Only) ..........................................................................................42

Attach Bottom and Side Wall Panel Clamps ............................................................................................................................43

Insert Wall Panel .........................................................................................................................................................................44

Attach Top and Remaining Side Wall Panel Clamps ...............................................................................................................45

Foam Seal Installation ................................................................................................................................................................46

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Page 8 of 71

INSTALLATION INSTRUCTIONS

V00029KL

SECTION 4 ........................................................................................................................................................47

Installation of Wall Panels (Installed on Roong Version only)

Wall Panel Installation ................................................................................................................................................................48

Attaching Seals to Wall Panels ..................................................................................................................................................49

Wall Panel Seal Installation / Ganging and Securing Cabinets to Floor ...............................................................................50

Wall Panel Covers to be Installed at end of next Section 6 ....................................................................................................51

SECTION 5 ....................................................................................................................................................... 52

Installation of HAC/CAC Door Adapters and Doors

Inserting Cage Nut into S-Type Cabinets ................................................................................................................................. 53

Attaching Feet to the Floor ........................................................................................................................................................54

Attaching Aisle Beam (for Roof Version only) .........................................................................................................................55

Attaching Cabinet Brackets (Roof Version) .............................................................................................................................56

Attaching Cabinet Brackets (Vertical Wall Version - No Aisle Beam) ...................................................................................57

Attaching Foam Seal ...................................................................................................................................................................58

Attach Transom on 42RU or 48RU ............................................................................................................................................59

Attach Transom on 45RU or 51RU .............................................................................................................................................60

Attach Door Rails ........................................................................................................................................................................62

Install Dual Door onto the Door Adapter Frame ...................................................................................................................... 63

SECTION 6 ....................................................................................................................................................... 64

Installation of Ceiling Structure

Initial Aisle Beam Installation ....................................................................................................................................................65

Aisle Beam Alignment ................................................................................................................................................................66

Additional Aisle Beam Installation ............................................................................................................................................67

Ceiling Panel Stop Installation ..................................................................................................................................................68

Ceiling Support Bracket Installation .........................................................................................................................................69

Ceiling Panel Installation ...........................................................................................................................................................70

Attaching Wall Panel Cover (Wall Panel Covers from Section 4) ..........................................................................................71

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Page 9 of 71

INSTALLATION INSTRUCTIONS

SECTION 1

Floor Layouts for 4 Foot/ 1200mm Aisle Width Congurations

V00029KL

Top View

Typical 4 Foot/ 1200mm Aisle Width

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Page 10 of 71

INSTALLATION INSTRUCTIONS

Alignment of Cabinet on Raised Floor

• Position the rst cabinet in the desired location.

• Align the front of the cabinet along the oor tile of the cold aisle. (or desired location)

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Door Shoe

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Page 11 of 71

INSTALLATION INSTRUCTIONS

Leveling Cabinet

• Use a bubble level placed on the vertical rails in the locations shown. Adjust Legs until the cabinet is level

• Ensure that adjacent cabinets are adjusted to the same height, parallel with each other.

Front-to-Back Cabinet Leveling

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Side-to-Side Cabinet Leveling

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Page 12 of 71

INSTALLATION INSTRUCTIONS

Aligning Rows of Cabinets

• Alignment will be important for overall install of Net-Contain.

• Place next cabinet in the row 1-2” from the rst cabinet.

• Level cabinet front and back while keeping top and bottom in line with the previous cabinet.

• Once cabinet is leveled move cabinet over until ush with the rst cabinet.

• Repeat process until all cabinets in the row are aligned.

Note: Make sure top of cabinets are

aligned after leveling and placement.

V00029KL

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Page 13 of 71

INSTALLATION INSTRUCTIONS

Spacing of 4 Foot/ 1200mm Aisle Width for Vertical Wall Applications

• Place opposing row of cabinet’s 47.6” - 49.8” ± .5” or 1208mm - 1266mm ± 13mm across from the rst row.

• Align edge A and edge B within ± .5” (13mm).

• Note: When aligning and leveling cabinets make sure to keep cabinets the same height within ± 6mm (.25”).

Edge ‘A’

Top View

47.6” - 49.8” ±.5”

Align Edge ‘A’ to Edge ‘B’

within ±.5” (13mm)

(1208mm - 1266mm ±13mm)

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When leveling make sure to keep cabinets

the same height with in ±.25” (6mm)

47.6” - 49.8” ±.5”

(1208mm - 1266mm

±13mm)

Cabinets to be

Level and Plumb

Edge ‘B’

Measure from this front edge making sure to use the cabinet frame plate and not the door

Side View

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Page 14 of 71

INSTALLATION INSTRUCTIONS

Spacing of 4 Foot/ 1200mm Aisle Width for Roong application

• Place opposing row of cabinet’s 48.0” ± .5” or 1200mm ± 13mm across from the rst row.

• Align edge A and edge B within ± .5” (13mm).

• Note: When aligning and leveling cabinets make sure to keep cabinets the same height within ± 6mm (.25”).

Edge ‘A’

Top View

48.0” ±.5”

Align Edge ‘A’ to Edge ‘B’

within ±.5” (13mm)

(1200mm ±13mm)

V00029KL

When leveling make sure to keep cabi-

nets the same height with in ±.25” (6mm)

48.0” ±.5”

(1200mm ±13mm)

Cabinets to be

Level and Plumb

Edge ‘B’

Measure from this front edge making sure to use the cabinet frame plate and not the door

Side View

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Page 15 of 71

INSTALLATION INSTRUCTIONS

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Floor Layout for Installing Door Adapters

• Drill up to ten 8mm (5/16”) Clearance holes thru oor tiles in locations shown for attaching the feet of the Door Adapter.

• Need to use a minimum of two screws per foot when securing the feet to the oor.

Typical layout between Door Adapter Feet

Drill layout for Floor

Up to (5) 8mm (5/16”)

CLEARANCE HOLES

Use a minimum of (2) per side

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Page 16 of 71

INSTALLATION OF CABINET VERTICAL WALL

INSTALLATION INSTRUCTIONS

SECTION 2

Part Number(s)

C2HAC06I**** C2HAC07I**** C2HAC08I****

V00029KL

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Page 17 of 71

INSTALLATION INSTRUCTIONS

Attaching Diagonal Brace to Wall Panel

• Attach (2) wall panel braces to the back of the wall panel with (2) M5 screws.

V00029KL

Wall Panel

(2) M5 Screws

(2) Diagonal Brace

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Page 18 of 71

INSTALLATION INSTRUCTIONS

Apply Foam Seal to Wall Panel

• Cut (1) strip of foam seal to the width of the top of the wall panel.

• Apply foam seal to the top ange of the wall panel.

V00029KL

.75W x .5H Foam Seal

Wall Panel

Top Flange

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Page 19 of 71

INSTALLATION INSTRUCTIONS

Attaching Brace Bar to Cabinet (Only for 600mm and 700mm Wide Cabinets)

• Attach the brace bar to the top of the cabinet using (2) M5 screws.

NOTE:

For 1070mm Deep Cabinet Flange on Brace Bar Should be Facing Rear of Cabinet. For 1200mm Deep Cabinet Flange on Brace Bar Should be Facing Front of Cabinet.

NOTE:

Keep Brace Bar Centered the on Top of Cabinet.

(2) M5 Screws

Brace Bar

For 1070mm Deep Cabinet Flange on Brace Bar

Should be Facing Rear of Cabinet.

For 1200mm Deep Cabinet Flange on Brace Bar

Should be Facing Front of Cabinet.

NOTE:

Keep Brace Bar

Centered the on Top

of Cabinet.

NOTE:

V00029KL

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Page 20 of 71

INSTALLATION INSTRUCTIONS

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Attaching Wall Panel to Cabinet (For 600mm and 700mm Cabinets)

• Remove (2) existing M5 screws in the top cap.

• With the wall panel facing the rear of the cabinet (Hot Aisle) secure to the top of the cabinet with the (2) M5 screws that were

removed.

• Level wall panel by placing a level on the section of the wall panel facing the rear of the cabinet (Hot Aisle) and making sure

that the wall panel is not leaning forward or backwards.

• Secure (2) diagonal braces to the wall panel support with (2) M5 nuts.

(2) M5 Nuts

Wall Panel

(2) M5 Nuts

Remove Existing

Screws in the Top Cap

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Rear of Cabinet

Front of Cabinet

Page 21 of 71

INSTALLATION INSTRUCTIONS

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Attaching Wall Panel to Cabinet (For 800mm Cabinets)

• Remove (2) existing M5 screws in the top cap.

• With the wall panel facing the rear of the cabinet (Hot Aisle) secure to the top of the cabinet with the (2) M5 screws that were

removed to the front of the wall panel and an additional (2) M5 screws to fasten the wall panel braces to the cabinet.

• Note: See detail view for which set of holes in diagonal brace to use when attaching to the cabinet.

Wall Panel

Remove Existing

Screws in the Top Cap

Wall Panel

Rear of Cabinet

Detail View

Use this Set of Holes

for 1200mm Deep

(4) M5 Screws

Cabinet

Front of Cabinet

Use this Set of Holes

for 1070mm Deep

Cabinet

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Page 22 of 71

INSTALLATION INSTRUCTIONS

Setting Wall Panel Height

• Once wall panel is secured to cabinet, raise wall panel to desired height.

• Loosely, install the (2) adjustment screws on the front of the wall panel.

• Level relative to lower wall.

• Tighten adjustment screws to secure wall panel to desired height.

V00029KL

(2) Adjustable Panel

Locking Screw

Raise Wall Panel to

Desired Height

(Retighten adjustment screws)

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Page 23 of 71

INSTALLATION INSTRUCTIONS

Aligning Rows of Cabinets

• Alignment will be important for overall install of Net-Contain.

• Place next cabinet in the row 1-2” from the rst cabinet.

• Level cabinet front and back while keeping top and bottom in line with the previous cabinet and vertical wall.

• Once cabinet is leveled move cabinet over until ush with the rst cabinet and vertical wall.

• Repeat process until all cabinets in the row are aligned.

NOTE: Align cabinets so

that there is no gap

between wall panels.

V00029KL

Note: Make sure top of cabinets are

aligned after leveling and placement.

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Page 24 of 71

INSTALLATION INSTRUCTIONS

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Sizing Upper Seal

• With wall panel in raised position, attach the upper seal to the wall panel with (4) M5 nuts and mark 1/8 inch above the cut

out as shown in Step 1.

• Cut top seal along mark as shown in Step 2.

Step 1 Step 2

(4) M5 Nuts

Upper Seal

Mark the Upper Seal

1/8 inch Above the

Cut Out.

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Page 25 of 71

Cut Upper Seal Along

Mark from Step One.

INSTALLATION INSTRUCTIONS

Attaching Upper Seal

• Attach the top seal in between (2) wall panels with (4) M5 nuts.

Upper Seal

(4) M5 Nuts

V00029KL

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Page 26 of 71

INSTALLATION INSTRUCTIONS

Attaching Foam to Lower Seal

• Attach the provided strip of .75W x .5H foam seal to the width of the bottom seal.

.75W x .5H Foam

Lower Seal

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Apply Foam to this

Side of the Lower

Seal.

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Page 27 of 71

INSTALLATION INSTRUCTIONS

Attaching Lower Seal

• Using (4) M5 nuts, attach bottom seal with foam strip in between (2) wall panels.

(4) M5 Nuts

V00029KL

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Page 28 of 71

INSTALLATION INSTRUCTIONS

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Ganging Cabinets

• Using (2) M5 screws attach a ganging bracket to the top of the rear of the cabinet.

• Using (2) M5 screws attach a ganging bracket to the bottom of the rear of the cabinet.

• Repeat process for the front of the cabinet.

• Once all cabinets have been ganged Panduit recommends attaching oor seal kits (C2FAB**A1200B1) to each cabinet.

Ganging Bracket

(2) M5 Screws

Ganging Bracket

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Page 29 of 71

INSTALLATION OF END OF ROW VERTICAL WALL

INSTALLATION INSTRUCTIONS

SECTION 3

Part Number(s)

C2HACERI1626** C2HACERI2638** C2HACERI3866**

V00029KL

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Page 30 of 71

INSTALLATION INSTRUCTIONS

Attaching Lower Side Frame

• Attach lower side frame to the right wall panel with (1) M5 nut.

• Repeat process for left side.

Wall Panel

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Lower Side Frame

M5 Nut

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Page 31 of 71

INSTALLATION INSTRUCTIONS

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Attaching Lower Cross Beams

• Attach lower right cross beam to the bottom of the right wall panel with (1) M5 nut.

• Secure Lower Right Cross Beam to the top of the cabinet by removing the existing M5 button head screw, then installing

(1) M5 x 16mm hex head screw thru the Lower Right Cross Beam.

• Repeat process for left side.

NOTE: Lower Right Cross

Beam has a 1 Imprinted on it.

(Left Side has a 2)

M5 Nut

NOTE: Push Lower Cross Beams to

Full Outer Position.

M5 X 16mm Hex

Head Screw

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Page 32 of 71

INSTALLATION INSTRUCTIONS

Attaching Upper Cross Beams

• Secure the upper right cross beam to the top of the right wall panel with (2) M5 Nuts.

• Repeat process for upper left cross beam.

NOTE: Upper Right Cross Beam

has a 1 Imprinted on it.

(Left Side has a 2)

V00029KL

Upper Right

Cross Beam

Wall Panel

(2) M5 Nut

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Page 33 of 71

INSTALLATION INSTRUCTIONS

Attach Foam Seal to Upper Side Frame

• Attach (1) strip of .5x.25 inch foam next to the inside ange of each of the upper side brackets.

Upper Side Frame

.5”x.25” Foam Seal

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Upper Side Frame

.5”x.25” Foam Seal

Top View

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Page 34 of 71

INSTALLATION INSTRUCTIONS

Attaching Upper Side Frame

• Attach (1) upper side frame to the upper right cross beam with (3) M5 12mm screws

• Secure upper side frame to lower side frame with (3) M5 12mm screws

• Repeat process for left side.

Upper Right Cross Beam

(3) M5x12mm Button

Head Screws

V00029KL

Lower Side Frame

Upper Side Frame

(3) M5x12mm Button

Head Screws

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Page 35 of 71

INSTALLATION INSTRUCTIONS

Attach Center Cross Beams

• Attach (1) center cross beam to upper right cross beam with (2) M5 nuts (do not tighten).

• Attach same center cross beam to upper left cross beam with (2) M5 nuts (do not tighten).

• Make sure the center cross beam is centered between the upper left cross beam and the upper right cross beam.

• Tighten nuts.

• Repeat process for lower right and lower left cross beams.

Upper Right

Cross Beam

Upper Left

Cross Beam

Center Cross Beam

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(2) M5 Nuts

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Page 36 of 71

INSTALLATION INSTRUCTIONS

Attach Center Frames

• Attach (1) center frame to the upper center cross beam with (2) M5 nuts.

• Repeat process for lower center cross beam.

Center Frame

Center Cross

Beam

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(2) M5 Nuts

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Page 37 of 71

INSTALLATION INSTRUCTIONS

Assemble H Channel (For C2HACERI3866 Only)

• Using (1) M5x12mm button head torx screws, attach the inside H Channel to the outside H channel.

(1) M5x12mm Button

Head Torx Screws

Inside

H Channel

V00029KL

Outside

H Channel

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Page 38 of 71

INSTALLATION INSTRUCTIONS

Attach H Channel to Center Frame (For C2HACERI3866 Only)

• Attach H channel to the center frame with (2) M5 hex nuts.

Center Frame

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(2) M5 Hex Nuts

H Channel

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Page 39 of 71

INSTALLATION INSTRUCTIONS

V00029KL

Mark and Cut H Channel (For C2HACERI3866 Only)

• Make a mark on the inside and outside H Channels above the threaded studs on the lower center frame and below the edge

of the lower center frame.

• Detach H Channel assembly from top center frame.

• Separate the inside H Channel from the outside H Channel.

• Cut inside H Channel and outside H Channel along mark made in Step 1.

Step 1 Step 2

Mark the H Channel

Above Studs on Lower

Center Frame and

Below the Edge of the

Lower Center Frame.

Edge of Lower Center

Frame

Inside

H Channel

Outside

H Channel

H Channel Threaded Studs on

Lower Center Frame

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Page 40 of 71

Cut H Channel

Sections Along

Mark from Step 1

INSTALLATION INSTRUCTIONS

V00029KL

Measure and Cut Wall Panel

• Measure distance between top and bottom studs in frame. (Shown as distance ‘Y’)

• Measure distance between left and right studs in frame. (Shown as distance ‘X’)

• Cut wall panel to match lengths ‘X’ and ‘Y’ using a sharp knife and a straight edge.

• Note: For C2HACERI3866 the combined width of wall panels and H Channel should total length ‘X’. When trimming length

‘X’, trim the sides equally to keep the H Channel centered.

‘X’

H Channel Only Used with

Part # C2HACERI3866

Cut Wall Panels to

Match Lengths “X” and

“Y” Using a Sharp Knife

and a Straight Edge.

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‘Y’

NOTE: When Using H

Channel, Trim Equal

Amounts from Both

Clear Panels to Keep H

Channel Centered.

Page 41 of 71

INSTALLATION INSTRUCTIONS

V00029KL

Attaching H Channel to Clear Panels (For C2HACERI3866 Only)

• Attach the inside H Channel to the outside H Channel with M5x12mm button head torx screws and M5 hex nuts securing

(2) clear panel in between the inside and outside H Channels. The number of screws and nuts depends on the height of the wall.

NOTE: When placing the clear panels, make sure that they are under the slots in the top of the H Channel.

NOTE: Cut a Notch in the Corners of

the Clear Panels for the Nuts that will

Attach H Channel to Center Frame.

NOTE: Make Sure that Clear Panels

Below the Slots in the H Channel.

NOTE: Clear Panels Should be Below the

Slots in the H Channel.

Inside

H Channel

(2) Clear

Panels

M5x12mm Button Head Torx Screws

M5 Hex

Nuts

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Page 42 of 71

Outside

H Channel

INSTALLATION INSTRUCTIONS

V00029KL

Attach Bottom and Side Wall Panel Clamps

• Attach required number of panel clamps across the bottom of the wall and along one side with M5 nuts and M5 16mm hex

head screws. (Do not tighten fasteners.)

Note: Required number of panel clamps and fasteners will vary depending on wall size and height.

M5x16mm Hex Head Screws

Panel Clamps

M5 Nuts

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Page 43 of 71

INSTALLATION INSTRUCTIONS

Insert Wall Panel

• Slide previously cut panel(s) into installed panel clamps to hold them in place.

Note: For C2HACERI3866 the H Channel will have to be secured to the center frame with (2) M5 hex nuts.

Panel Clamps

Wall Panel

(2) M5 Hex Nuts

(Only Used with

C2HACERI3866)

Panel Clamps

V00029KL

NOTE: H Channel

Only Used with

C2HACERI3866

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Page 44 of 71

INSTALLATION INSTRUCTIONS

V00029KL

Attach Top and Remaining Side Wall Panel Clamps

• Attach remaining panel clamps across the top of the wall and along the side of wall with M5 nuts and M5x16mm hex head

screws to secure wall panel(s) in place.

• Tighten all fasteners.

NOTE: Center panel clamps are not used when using the H-Channel.

Panel Clamps

M5 Nuts

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Page 45 of 71

INSTALLATION INSTRUCTIONS

V00029KL

Foam Seal Installation

• Compress and insert (1) strip of foam seal in between the top of the end of row vertical wall and the ceiling closing any gaps.

Ceiling

Top of End of Row

Vertical Wall

Foam

Seal

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Page 46 of 71

INSTALLATION INSTRUCTIONS

SECTION 4

Installation of Wall Panels

Installed on Roong Version only

Part Number(s)

CAC06F08WP** CAC07F08WP** CAC08F08WP**

V00029KL

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Page 47 of 71

INSTALLATION INSTRUCTIONS

Wall Panel Installation

• Start installation of Wall Panels with cabinet on your far right end of the row (when facing front of cabinet.)

• Install (1) Wall Panel by aligning Wall Panel with threaded holes on top of Cabinet.

• Secure Wall Panel to cabinet with (2) M5x0.8 12mm button head torx screws.

Wall Panel

(2) M5x0.8 12mm

Button Head Torx

Screws

V00029KL

Front

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Page 48 of 71

INSTALLATION INSTRUCTIONS

Attaching Seals to Wall Panels

• Trim (2) pieces of Foam Seal to Fit Wall Panel.

• Add a (1) piece of 25mm x 25mm Foam Seal to the end of each Wall Panel.

V00029KL

(2) Foam Seals

trim to t

Wall Panel

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Page 49 of 71

INSTALLATION INSTRUCTIONS

V00029KL

Wall Panel Seal Installation / Ganging and Securing Cabinets to Floor

• After installing the rst Wall Panel of the row, apply (1) Foam Seal Strip along the edge of the Wall Panel to seal the gap

between adjacent Wall Panel.

• Slide next Wall Panel over until Wall Panel is centered and foam is compressed.

• Repeat Process for all cabinets in row.

• Once all cabinets have Wall Panels installed, gang cabinets. (Reference CM598*)

• Panduit recommends securing cabinets to the oor. (Reference CM598*)

Wall Panel

Foam Seal Strip

Direction of Install

Foam Seal Strip

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Page 50 of 71

Top View

INSTALLATION INSTRUCTIONS

Wall Panel Covers to be Installed at end of next Section 6

• Set aside Wall Panel Covers and Screws. They will be installed at end of Section 6, Page 71.

V00029KL

Wall Panel Cover

(2) M5 Pan Head Screws

per Wall Panel

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Page 51 of 71

INSTALLATION INSTRUCTIONS

SECTION 5

INSTALLATION OF HAC/CAC DOOR ADAPTERS AND DOORS

V00029KL

Part Number(s)

C2SDT8W04DA** C2SDT9W04DA**

Part Number(s)

CUD1SD** CUD2SD**

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Page 52 of 71

INSTALLATION INSTRUCTIONS

Inserting Cage Nut into S-Type Cabinets

• This step does not apply to N-Type cabinets. If using N-Type cabinets skip ahead to next page.

• Knock out square hole in cabinet with screwdriver. Make sure the knock-out tab is removed fully from the opening.

• Insert cage nut into the opening and rotate 45 degrees with a screwdriver to secure.

V00029KL

Knock-out

1/4

Turn

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Page 53 of 71

INSTALLATION INSTRUCTIONS

V00029KL

Attaching Feet to the Floor

• For access to the Underoor Plates, remove a Floor Tile that is next to the Floor Tile that the Foot is being installed to.

• Need to use a minimum of two screws per foot when securing the feet to the oor.

M6 x 1 x 70mm

Hex Head Bolt

Up to 5X per side

Foot

Underoor Plate

M6 Flange Hex Nut

Up to 5X per side

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Page 54 of 71

INSTALLATION INSTRUCTIONS

Attaching Aisle Beam (for Roof Version only)

• The Aisle Beam only gets attached if a Roong version is being installed.

• Skip this step if a Vertical Wall system is being installed.

Important: Center Aisle Beam

between the Wall Beams

Outside of Containment

Aisle Beam

V00029KL

Wall Beam

M6 Flange Hex Nut

1 per side

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Page 55 of 71

INSTALLATION INSTRUCTIONS

Attaching Cabinet Brackets (Roof Version)

V00029KL

Shown on N-Type Cabinets

See image below right if

Installing on S-Type cabinets

M5 x 0.8 x 10 Hex Head Screw

1 per side on N-Type Cabinet

M6 x 1 x 10 Hex Head Screw

1 per side

Cabinet Brackets

1 per side

M6 Flange Hex Nut

1 per side

For S-Type Cabinets

Attach Cabinet brackets through

lower slot shown using a

M6 x 1 x 10 Hex Head Screw

Lower slot

M6 x 1 x 10 Hex Head Screw

into previously installed cage nut

1 per side on S-Type Cabinet

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Page 56 of 71

INSTALLATION INSTRUCTIONS

Attaching Cabinet Brackets (Vertical Wall Version - No Aisle Beam)

Shown on N-Type Cabinets

See image below if

Installing on S-Type cabinets

M5 x 0.8 x 10 Hex Head Screw

1 per side on N-Type Cabinet

M6 x 1 x 10 Hex Head Screw

1 per side

V00029KL

For S-Type Cabinets

Attach Cabinet brackets through

lower slot shown using a

M6 x 1 x 10 Hex Head Screw

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Lower slot

M6 x 1 x 10 Hex Head Screw

into previously installed cage nut

1 per side on S-Type Cabinet

Page 57 of 71

INSTALLATION INSTRUCTIONS

Attaching Foam Seal

• Attach Foam Seals in approximate locations shown below.

• The Aisle Beam only gets attached if a Roong version is being installed.

• For a Vertical Wall system attach foam on cabinets only.

V00029KL

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Page 58 of 71

INSTALLATION INSTRUCTIONS

Attach Transom on 42RU or 48RU

• Attach Transom directly to lower RU heights of 42RU or 48RU without the Transom Extender.

V00029KL

M6 Flange Hex Nut

1 per side

Transom

Important: Center Transom

between the Wall Beams

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Wall Beam

Page 59 of 71

INSTALLATION INSTRUCTIONS

V00029KL

Attach Transom on 45RU or 51RU

• Attaching Transom to higher RU heights of 45RU or 51RU requires the assembly of the Transom to the Transom Extender.

• For the 45RU, the ange on the Transom must hook around the underside of the Transom Extender as shown in Figure 2.

Transom

Extender

M6 Flange Hex Nut

2 per side

Threaded studs should be at

top of slot before tightening.

For 45RU, the Transom Extender

must be fully seated in

Transom ange.

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Page 60 of 71

M6 Flange Hex Nut

1 per side

INSTALLATION INSTRUCTIONS

V00029KL

Important: Center Transom and

Transom Extender

between the Wall Beams

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Page 61 of 71

Attach Door Rails

Upper part of Door Rail

INSTALLATION INSTRUCTIONS

Lower part of Door Rail

V00029KL

M6 Flange Hex Nut

2 per side

DO NOT TIGHTEN YET

M6 Flange Hex Nut

1 per side

DO NOT TIGHTEN YET

Door Rail

1 per side

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Page 62 of 71

INSTALLATION INSTRUCTIONS

Install Dual Door onto the Door Adapter Frame

V00029KL

(8) 1/4-14 Self Drilling Screw

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Page 63 of 71

INSTALLATION INSTRUCTIONS

SECTION 6

INSTALLATION OF CEILING STRUCTURE

Part Number(s)

C2CAC06F04IR** C2CAC07F04IR** C2CAC08F04IR**

V00029KL

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Page 64 of 71

INSTALLATION INSTRUCTIONS

V00029KL

Initial Aisle Beam Installation

• Install (1) Aisle Beam into adjacent Wall Panels (1) cabinet in from the end of each POD.

• Center Aisle Beam across the aisle. Using the cut out located in the center of the Aisle Beam, position the beam equidistant

from the Wall Panels. Example, 24” (609mm) from each Wall Panel.

• Secure Aisle Beam with (4) M6x12mm hex head bolts and (4) M6 nuts, as shown below.

• Repeat process at other end of row.

(4) M6x12mm

Hex Head Bolts

Aisle Beam

(4) M6 Nuts

Wall Panel

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Page 65 of 71

INSTALLATION INSTRUCTIONS

Aisle Beam Alignment

• Use a laser (or string if laser is not available) to set a base line from one end of the POD to the other.

• Use the in the middle of the Aisle Beam to set your base line.

Cut-out

V00029KL

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Page 66 of 71

INSTALLATION INSTRUCTIONS

Additional Aisle Beam Installation

• Ensure Wall Panels are level

• Align the Aisle Beam Cut-outs to the laser or string set in previous step

• Secure Aisle Beam with (4) M6x12mm hex head bolts and (4) M6 nuts. (Space Aisle Beam appropriately apart.

Example: For a 700mm ceiling width, leave 700mm between Aisle Beams.

• Repeat process for all Aisle Beams in the row.

NOTE: Last Aisle Beam is supplied with End of Row Door Adapters.

Aisle Beam

(4) M6x12mm

Hex Head Bolts

V00029KL

(4) M6 Nuts

Wall Panel

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Page 67 of 71

INSTALLATION INSTRUCTIONS

Ceiling Panel Stop Installation

• Attach (1) ceiling panel stop in between each set of aisle beams with (2) M6x12mm hex head bolts and (2) M6 nuts. (Leave loose)

• Slide each ceiling panel stop to the full back position.

(2) M6x12mm

Hex Head Bolts

Ceiling Panel Stop

(2) M6 Nuts

V00029KL

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Page 68 of 71

INSTALLATION INSTRUCTIONS

Ceiling Support Bracket Installation

• Place Ceiling Support Bracket in Alignment with holes in the Aisle Beams.

• Adjust width if needed using (2) adjustment nuts.

• Secure (2) Ceiling Support Brackets with (2) M6 x 12mm hex head bolts and (2) M6 nuts, as shown below.

• Repeat process for all Ceiling Support Brackets in the row.

• Secure the Support Bracket to the Door Adapters at each end with (1) M6 Nut.

M6 Nut

V00029KL

(2) M6x12mm

Hex Head Bolts

(2) M6 Nuts

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Page 69 of 71

Adjustment

Nuts

INSTALLATION INSTRUCTIONS

Ceiling Panel Installation

• Step 1: With Ceiling Panel on an angle, slide Ceiling Panel under hold down on Aisle Beam.

• Step 2: Slide Ceiling Panel Stop under Ceiling Panel and tighten hardware for Ceiling Panel Stop.

• Step 3: Loosen screws under the bottom of the Ceiling Support Bracket.

• Step 4: Slide hold down on Ceiling Support Bracket over top of Ceiling Panel.

• Step 5: Tighten screws under Ceiling Support Bracket.

Steps 1 & 2

Ceiling Panel

Hold Down

V00029KL

Step 4

Hold Down on Ceiling

Support Bracket

Steps 3 & 5

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Page 70 of 71

Screws from under

Ceiling Support

Bracket 4x

INSTALLATION INSTRUCTIONS

Attaching Wall Panel Cover (Wall Panel Covers from Section 4)

• Using (2) M5 pan head screws, attach (1) Wall Panel Cover to each Wall Panel.

• NOTE: Ceiling and Door components missing from view for clarity purposes.

V00029KL

(2) M5 Pan Head Screws

Wall Panel Cover

Side View

For Instructions in Local Languages

and Technical Support:

www.panduit.com/resources/install_maintain.asp

www.panduit.com

Page 71 of 71

E-mail:

techsupport@panduit.com

Phone:

866-405-6654

Panduit C2CAC07F08WPB1 Installation Manual

Specifications and Main Features

Frequently Asked Questions

User Manual