Panduit ADCC31-AT-C10, BEC38-A-L Installation Manual

Page 1
SELECTION AND USE OF ADHESIVE BACKED MOUNTS AND DEVICES
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2
PANDUIT
offers high performance adhesive backed mounts and devices for a quick, dependable method of securing, routing and protecting wires or cables. The adhesive backing provides easy installation and is an alternative to mechanical fasteners. When properly installed,
PANDUIT
®
Adhesive Backed Mounts and devices offer the advantage
Selection of Adhesive
Choose from three types of adhesive systems designed for specific application environments and temperatures: Rubber-based Adhesive Foam Tape, Acrylic-based Adhesive Foam Tape, or Two-part Epoxy Adhesive. Carefully choosing the correct adhesive and closely following the recommended installation steps will provide a reliable, long-term bond.
Rubber-Based Adhesive Foam Tape
Rubber-based Adhesive Foam Tape is the best choice for the vast majority of adhesive mount applications, including applications where powder coated surfaces are being used. This pressure sensitive tape develops its strength extremely fast and can be used in indoor environments with temperatures ranging from -20°F to 120°F (-29°C to 49°C). Rubber-based Adhesive Foam Tape is the most widely used and generally recommended foam tape for wire routing applications.
Acrylic-Based Adhesive Foam Tape
Acrylic-based Adhesive Foam Tape is a good choice in applications with prolonged exposure to UV rays or heavy moisture. It is designed to be used in indoor or outdoor environments where temperatures can vary from -20°F to 180°F (-29°C to 82°C). The acrylic-based adhesive develops its maximum strength over a longer period of time compared to the rubber-based adhesive. It is recommended that the mounts dwell eight (8) hours after installation and prior to loading.
Two-Part Epoxy Adhesive
Two-part Epoxy Adhesive is for use in applications where excessive loading is required or where the mounting surface is porous rather than smooth. This adhesive is formulated specifically for use on
PANDUIT
®
EMS and ASMS mounts in either indoor or outdoor
applications. It is packaged in convenient pre-measured cups to insure the proper ratio of resin and hardener, as well as eliminate waste.
PANDUIT®Adhesive Backed Mounts and Devices
Features and Benefits
Superior adhesive for long term reliability
2-up mount configuration speeds liner removal and installation
4-way cable tie entry makes part orientation fast and easy
Adhesive backing allows routing of wires and cables where mounting holes cannot be drilled
Mount sizes range from .50" x .50" to 2.00" x 2.00" for space limited or heavy load applications
UL Recognized
Used with
PANDUIT
®
cable ties for a complete wire routing solution
One piece solutions lower inventory costs and speed installation
Cable tie entry ramps guide the cable tie into the mount
Bevel entry on wire clips speeds installation
Releasable latches allow addition or removal of cables
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3
Guideline for Adhesive
The following chart should be used as a guideline for choosing the best adhesive for common surfaces and chemical resistance. Since each application has specific requirements,
PANDUIT
recommends that further testing be conducted to determine the suitability of the adhesive in a specific environment or application.
1. Not recommended for use on copper or brass.
2. Mounts manufactured from outdoor material only. For specific applications, individual testing prior to extensive use is suggested.
3. Depends on concentration, exposure time and chemical composition.
Surfaces
Plastics Good Good Good
Wood Good Good Good
Glass Fair Good Good
Painted Surfaces Good Good Fair
Powder Coating Good Fair Good
Metal Good
1
Good
1
Good
Paper Good Good Fair
Concrete, Stone, Masonry Not Recommended Not Recommended Good
Chemical Resistance
Water Good Poor Poor
Oil Poor Fair
3
Good
Gasoline Poor Fair
3
Fair
Dilute Acids Poor Fair
3
Fair
Dilute Alkalis Good Fair
3
Fair
Organic Solvents Poor Fair
3
Not Recommended
Outdoor Exposure Not Recommended Good
2
Good
2
Rubber Based Foam
Tape Mounts
Acrylic Based Foam
Tape Mounts
Epoxy Applied
Adhesive Mounts
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4
Proper Installation Steps
Surface Preparation
For best results, mounts should be applied to a clean, dry, and grease-free surface. It is recommended that for each individual application, a solvent or cleanser be used to thoroughly prepare the surface for mount installation. The following are recommended cleaning guidelines:
1. For Rubber and Acrylic-based Adhesive Foam Tape, a mixture of water and isopropyl alcohol may be used on most surfaces.
For Two-part Epoxy Adhesive, especially on masonry surfaces, be sure to clean all loose particles away before mount installation. Some surface abrasion is recommended on smooth surfaces to achieve maximum strength. A light rubbing with medium grit emery cloth or sandpaper is best. Wash the surface after abrading.
2. Allow the surface to dry completely before applying the mount.
1. For proper installation of adhesive backed mounts with foam tape, remove the release liner from the foam adhesive. Without touching the adhesive, place the mount in the desired location.
For Two-part Epoxy Adhesive Mounts, apply 1/3 of the mixed adhesive to the bottom of the
PANDUIT
®
EMS or
ASMS mount. Without touching the adhesive, place the mount in the desired location.
2. Apply firm pressure for five (5) seconds to the foam tape mounts to insure proper adhesion. Two-part Epoxy Adhesive Mounts should be twisted in place to ensure the adhesive is forced into the
porous surface.
3. Allow the mount to remain in place for the recommended dwell time for the specific adhesive being used. The dwell time for Rubber-based Adhesive Foam Tape is two (2) hours and for Acrylic-based Adhesive Foam Tape it is eight (8) hours.
Two-part Epoxy Adhesive Mounts can support about 5 lbs. after first fifteen (15) minutes. The adhesive fully cures after twenty-four (24) hours and bonding strength will exceed 50 lbs.
4. The mount is now ready to be used.
Installing the Mount
Alcohol
12
3
9
6
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5
Mount Spacing
To determine the number of mounts to use in a given application, the following formula can be used as a guideline:
For example, to determine the mount spacing using part number ABM2S-A-C for an application with a bundle of wires that weigh one pound per foot, the formula would be:
Proper Storage Conditions
Mounts and adhesives should be kept in the original packaging until they are ready to be applied. Store at room temperature 70°F (21°C) with 45% or less relative humidity. Avoid storing adhesive products near heating vents or other heating sources.
Using the guidelines above, the average shelf life of adhesive foam tape is three (3) years from the date of manufacture. The shelf life of Two-part Epoxy Adhesive is one (1) year from the date of manufacture. Failing to follow the recommended storage conditions may reduce the shelf life or adhesive strength of the foam tape and Two-part Epoxy Adhesive.
Adhesive Technical Information
Adhesive foam tape properties are developed with thorough laboratory research and testing. The double-coated adhesive foam tape used on
PANDUIT
®
Adhesive Backed Mounts is manufactured under strict quality requirements, which provide consistent, high quality performance for use on adhesive mounts. Each package of mounts has an expiration date and a Quality Control number printed on the label, which permit traceability.
Double Coated Foam Tape Properties
Polyethylene
(In.) Total
Less Liner
6
.040
.035
Polyethylene
6
.039
.034
Rubber Adhesive
Acrylic Adhesive
Cable bundle weight in lbs/foot
Minimum number of mounts per foot
=
Maximum static load rating of the mount*
1 pound per foot
0.5 lbs load rating
2 mounts per foot
=
* See pages 6-7 for static load ratings.
Backing Material
Nominal Backing Density (pcf)
Thickness (PSTC-33)
Static Shear MIL-T-60394A (Hours)
72°F/17.6 psi
72°F/8.8 psi
158°F/2.s psi
500+
1000+
100+
N/A N/A
200+
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ABM
ABMT
PLA
SMS
AJC
A2C
MACC
LWC
Adhesive Backed Mounts and Clips
Part Number Material
Length Width Max. Static Load
Adhesive Type
Std.
Pkg.
Qty.‡
In. mm In. mm Lbs. g
4-Way Adhesive Backed Mounts
ABM1M-A-C Nylon 6.6 .50 12.7 .50 12.7 .13 59 Rubber 100
ABMM-A-C ABS .75 19.1 .75 19.1 .30 136 Rubber 100
ABM2S-A-C ABS 1.00 25.4 1.00 25.4 .50 227 Rubber 100
ABM100-A-C Nylon 6.6 1.00 25.4 1.00 25.4 .50 227 Rubber 100
ABM112-A-C Nylon 6.6 1.12 28.6 1.12 28.6 .63 286 Rubber 100
ABM3H-A-L Nylon 6.6 1.50 38.1 1.50 38.1 1.12 508 Rubber 50
ABM4H-A-L Nylon 6.6 2.00 50.8 2.00 50.8 2.00 907 Rubber 50
T
AK-TY
®
Hook & Loop Cable Tie Mounts
ABMT-A-C Nylon 6.6 1.10 28.7 1.10 28.6 .38 174 Rubber 100
ABMT-A-C20 Nylon 6.6 1.10 28.7 1.10 28.6 .38 174 Rubber 100
Combination Adhesive Mount/Cable Ties
PLA2S-A-Q Nylon 6.6 1.00 25.4 .90 22.9 .45 204 Rubber 25
PRA2S-A-Q Nylon 6.6 1.00 25.4 .90 22.9 .45 204 Rubber 25
Snap-In Cable Tie Mount
SMS-A-C ABS 2.00 50.8 1.00 25.4 1.00 454 Rubber 100
C
LINCHER
Adjustable Releasable Clamp
ARC.68-A-Q Polypropylene 1.00 25.4 1.00 25.4 .50 227 Rubber 25
Adhesive Backed Cord Clips
ACC19-A-C Nylon 6.6 .63 16.0 .76 19.3 .20 91 Rubber 100
ACC38-A-C Nylon 6.6 1.00 25.4 1.00 25.4 .50 227 Rubber 100
ACC62-A-C Nylon 6.6 1.25 31.7 1.12 28.6 .70 318 Rubber 100
“J” Clips
AJC12-A-C PVC 1.00 25.4 .86 21.8 .40 182 Rubber 100
AJC19-A-C PVC 1.25 31.8 .89 22.6 .50 227 Rubber 100
AJC31-A-C PVC 1.75 44.5 1.23 31.2 .90 408 Rubber 100
AJC38-A-C PVC 2.00 50.8 1.28 32.5 1.00 454 Rubber 100
A1C Type Clips
A1C12-A-C8 PVC .77 19.6 .63 16.0 .14 64 Rubber 100
A1C25-A-C8 PVC .91 23.1 .63 16.0 .14 64 Rubber 100
A1C38-A-C8 PVC 1.04 26.4 .63 16.0 .14 64 Rubber 100
A1C50-A-C8 PVC 1.17 29.7 .63 16.0 .14 64 Rubber 100
A2C Type Clips
A2C12-A-C8 PVC 1.30 33.0 .63 16.0 .14 64 Rubber 100
A2C25-A-C8 PVC 1.43 36.3 .63 16.0 .14 64 Rubber 100
A2C38-A-C8 PVC 1.56 39.6 .63 16.0 .14 64 Rubber 100
A2C50-A-C8 PVC 1.68 42.7 .63 16.0 .14 64 Rubber 100
Metal Adhesive Backed Cord Clips
MACC25-A-C Zinc Plated Steel .79 20.0 .53 13.5 .21 95 Rubber 100
MACC62-A-C Zinc Plated Steel 1.18 30.0 .75 19.1 .44 200 Rubber 100
Latching Wire Clips
LWC19-A-C Nylon 6.6 .85 21.6 .61 15.5 .25 113 Rubber 100
LWC25-A-C Nylon 6.6 .88 22.2 1.00 25.4 .45 204 Rubber 100
LWC38-A-C Nylon 6.6 1.00 25.4 1.00 25.4 .50 227 Rubber 100
LWC50-A-L Nylon 6.6 1.26 32.0 1.00 25.4 .63 272 Rubber 50
LWC75-A-L Nylon 6.6 1.48 37.6 1.24 31.5 .93 417 Rubber 50
LWC100-A-L Nylon 6.6 2.21 56.1 1.97 50.0 2.25 1020 Rubber 50
ARC
ACC
A1C
Contact customer service (800-777-3300) for additional sizes, materials, and acrylic tape availability or visit www.panduit.com. ‡ Order the number of pieces required, in multiples of Standard Package Quantity.
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7
Part Number Color Environment
Used With
Cable Ties
Number of Cable Ties
Number of
EMS Mounts
Number of
Epoxy Cups
Number of
Mixer Sticks
Std.
Pkg.
Qty.‡
Epoxy Adhesive Only
EMA-X Gray Indoors/Outdoors –– 10 10 10
Epoxy Mounting Kit with EMS Mounts
EMSK3-1-X0 Black Indoors/Outdoors M, I, S 3 1 1 10
Epoxy Mounting Kit with EMS Mounts and Cable Ties
EMSK3-1-3-0 Black Indoors/Outdoors M, I, S 3 PLT2S-0 3 1 1 1
EMSK12-4-12-X0 Black Indoors/Outdoors M, I, S 3 PLT2S-0 12 4 4 10
Epoxy Applied Mount Kits
Epoxy Applied Mounts
Adhesive Backed Mounts and Clips (continued)
Contact customer service (800-777-3300) for additional sizes, materials, and acrylic tape availability or visit www.panduit.com. ‡ Order the number of pieces required, in multiples of Standard Package Quantity.
‡ Order the number of pieces required, in multiples of Standard Package Quantity.
gLbs.mmIn.mmIn.
Std.
Pkg.
Qty.‡
Adhesive Type
Max. Static Load Width Length
MaterialPart Number
Bevel Entry Clips
BEC38-A-L Nylon 6.6 1.46 37.1 1.24 31.5 .91 411 Rubber 50
BEC62-A-L Nylon 6.6 1.46 37.1 1.24 31.5 .91 411 Rubber 50
BEC75-A-L Nylon 6.6 1.46 37.1 1.49 37.8 1.09 493 Rubber 50
Vertical Cord Clip
VCC25-A-C Nylon 6.6 1.00 25.4 .50 12.7 .25 113 Rubber 100
Adhesive Backed Latching Clips
LC3-A-C8 PVC .75 19.0 .75 19.0 .28 127 Rubber 100
LC5-A-C8 PVC 1.01 25.7 1.00 25.4 .50 227 Rubber 100
LC10-A-L8 PVC 1.51 37.9 1.00 25.4 .60 272 Rubber 50
Low Profile Flat Cable Mounts
LPFCM14-A-C14 Nylon 6.6 2.56 65.0 .50 12.7 .25 113 Rubber 100
LPFCM22-A-C14 Nylon 6.6 3.31 84.0 .50 12.7 .25 113 Rubber 100
LPFCM34-A-C14 Nylon 6.6 4.56 115.8 .50 12.7 .25 113 Rubber 100
Latching Flat Cable Mounts
FCM1-A-C14 Nylon 6.6 1.21 30.7 1.00 25.4 .50 227 Rubber 100
FCM1.2-A-C14 Nylon 6.6 1.37 34.8 1.00 25.4 .62 281 Rubber 100
FCM2-A-C14 Nylon 6.6 2.22 56.3 1.00 25.4 1.00 454 Rubber 100
FCM3.25-A-L14 Nylon 6.6 3.38 85.9 1.00 25.4 1.50 681 Rubber 50
Cable Holder – Adhesive Backed
CH105-A-C14 Nylon 6.6 2.50 63.0 2.06 52.0 1.28 581 Rubber 100
Latching Flat Cable Holder
FCH2-A-C14 Nylon 6.6 2.50 63.5 1.03 26.2 1.00 454 Rubber 100
Flat Cable Clips
FCC-A-C8 PVC 1.00 25.4 1.09 27.7 .50 227 Rubber 100
FCC5-A-C8 PVC 1.00 25.4 .56 14.1 .25 113 Rubber 100
BEC
VCC
LC
LPFCM
FCM
CH
FCH2
FCC
EMS
EMS KITS
ASMS
Part Number Material
Length Width Max. Static Load
Adhesive Type
Std. Pkg.
Qty.‡
In. mm In. mm Lbs. g
ASMS-A-X Aluminum Base/Nylon Mount 1.13 28.6 1.13 28.6 10.00 4540 EMA Epoxy 10
EMS-A-C Nylon 6.6 1.00 25.4 1.00 25.4 10.00 4540 EMA Epoxy 100
‡ Order the number of pieces required, in multiples of Standard Package Quantity.
Page 8
PANDUIT
®
Europe Ltd.
London, UK
Phone: 44.208.601.7200
PANDUIT
®
Australia Pty. Ltd.
Victoria, Australia
Phone: 61.3.9794.9020
PANDUIT
®
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Republic of Singapore
Phone: 65.6379.6700
PANDUIT
®
Japan
Tokyo, Japan
Phone: 81.3.3767.7011
PANDUIT
®
Latin America
Jalisco, Mexico
Phone: 52.333.666.2501
PANDUIT
®
Canada
Markham, Ontario
Phone: 800.777.3300
PANDUIT
®
Corp.
Tinley Park, Illinois 60477-
3091
For more information or to request a catalog
800-777-3300
cs@panduit.com
wwwwww..ppaanndduuiitt..ccoomm
WORLDWIDE SUBSIDIARIES AND SALES OFFICES
©
PANDUIT
®
Corp.
ALL RIGHTS RESERVED
Printed in the U.S.A.
SA-WACB06
04/2004
For a copy of
PANDUIT
®
product warranties, log on to www.panduit.com/warranty.
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