Page 1
®
SynapSense
2.4GHz
Industrial Gateway
Model 1167
Installation & Use Manual
Page 2
SynapSense
®
2.4GHz Industrial
Gateway
Release 0v6
Issue 1
2
Page 3
SynapSense
®
2.4GHz Industrial
Gateway
Trademarks
SynapSense®, the SynapSense™ logo and SynapSoft™ are registered trademarks or trademarks of
SynapSense Corporation. Additional trademark applications are pending for SynapSense Active Control™,
P3 SmartPlug™, LiveImaging™, PowerImaging™, SmartLink™.
All third-party brand and product names are the trademarks of their respective owners and are used solely for
informational purposes.
Disclaimer
This documentation is provided “as is” without warranty of any kind, either expressed or implied, including but not
limited to, the implied warranties of merchantability or fitness for a particular purpose.
This documentation might include technical inaccuracies or other errors. Corrections and improvements might be
incorporated in new versions of the documentation.
Panduit does not assume any liability arising out of the application or use of any products or services and specifically
disclaims any and all liability, including without limitation consequential or incidental damages.
Panduit products are not designed for use in life support appliances, devices, or other systems where malfunction can
reasonably be expected to result in significant personal injury to the user, or as a critical component in any life support
device or system whose failure to perform can be reasonably expected to cause the failure of the life support device or
system, or to affect its safety or effectiveness. Panduit customers using or selling these products for use in such
applications do so at their own risk and agree to fully indemnify and hold Panduit and its officers, employees,
subsidiaries, affiliates, and distributors harmless against all claims, costs, damages, and expenses, and reasonable
attorney fees arising out of, directly or indirectly, any claim of personal injury or death associated with such unintended
or unauthorized use, even if such claim alleges that Panduit was negligent regarding the design or manufacture of its
products.
Panduit reserves the right to make corrections, modifications, enhancements, improvements, and other changes to its
products or services at any time and to discontinue any product or service without notice. Customers should obtain the
latest relevant information before placing orders and should verify that such information is current and complete. All
products are sold subject to Panduit’s terms and conditions of sale supplied at the time of order acknowledgment or sale.
Panduit does not warrant or represent that any license, either express or implied, is granted under any Panduit or
SynapSense patent right, copyright, mask work right, or other Panduit or SynapSense intellectual property right relating
to any combination, machine, or process in which Panduit products or services are used. Information published by
Panduit regarding third-party products or services does not constitute a license from Panduit to use such products or
services or a warranty or endorsement thereof. Use of such information may require a license from a third party under
the patents or other intellectual property of the third party, or a license from Panduit under the patents or other
intellectual property of Panduit.
3
Page 4
SynapSense
®
2.4GHz Industrial
Gateway
Regulatory Information
FCC Statements
Notice to Users:
This equipment has been tested and found to comply with the limits for Class B digital device, pursuant to Part 15 of the
FCC rules. These limits are designed to provide reasonable protection against harmful interference in a residential
installation. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in
accordance with the instructions, may cause harmful interference to radio communications. However, there is no
guarantee that interference will not occur in a particular installation. If the equipment does cause harmful interference to
radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to
try to correct the interference by one or more of the following measures:
• Reorient or relocate the receiving antenna.
• Increase the separation between the equipment and the receiver.
• Plug the equipment into an outlet on a circuit different from that which the receiver is plugged.
• Consult the dealer or an experienced radio/TC technician for help. This product works using a radio frequency, so use
on an airplane may be restricted due to interference.
This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device
may not cause harmful interference, and (2) this device must accept any interference received, including interference that
may cause undesired operation.
Changes or modifications not expressly approved by the Panduit could void the user's authority to operate the
equipment. The external antenna(s) used for this transmitter must not be co-located or operated in conjunction with any
other antenna or transmitter.
This equipment complies with the FCC RF Exposure requirements for uncontrolled environments. To maintain
compliance with these FCC requirements, this device should be installed to ensure that a minimum separation distance
of 20 cm is maintained from the antenna for the general population.
CE Statement:
This equipment has been tested and found to comply with the limits of the European Council Directive on the
approximation of the law of the member states relating to electromagnetic compatibility (2014/30/EU) according to EN
55022 Class B. This equipment has also been tested and found to comply with Radio Equipment Directive (2014/53/EU).
This equipment complies with the RoHS2 Directive (2011/65/EU) with Added Addendum (EU) 2015/863.
The full EU declaration of conformity is available at https://www.panduit.com/en/support/download-
center/certifications.html.
Industry Canada Equipment Notice:
The Industry Canada certification identifies certified equipment. This certification means that the equipment meets
certain telecommunications network protective, operational and safety requirements as prescribed in the appropriate
Terminal Equipment Technical Document(s). The Department does not guarantee the equipment will operate to the
user's satisfaction. Before installing this equipment, users should ensure that it is permissible to be connected to the
facilities of the local telecommunications company. The equipment must also be installed using an acceptable method of
connection. The customer should be aware that compliance with the above conditions may not prevent degradation of
service in some situations. Repairs to certified equipment should be coordinated by a representative designated by the
supplier. Any repairs or alterations made by the user to this equipment, or equipment malfunctions, may give the
telecommunications company cause to request the user to disconnect the equipment.
Users should ensure, for their own protection, that the electrical ground connectors of the power utility, telephone lines
and internal metallic water pipe system, if present, are connected together. This presentation may be particularly
important in rural areas.
Caution: Users should not attempt to make such connections themselves, but should contact the appropriate electric
inspection authority or electrician, as appropriate.
This device complies with Industry Canada license-exempt RSS standard(s). Operation is subject to the following two
conditions: (1) this device may not cause interference, and (2) this device must accept any interference, including
interference that may cause undesired operation of the device.
4
Page 5
SynapSense
®
2.4GHz Industrial
Gateway
Le présent appareil est conforme aux CNR d'Industrie Canada applicables aux appareils radio exempts de licence.
L'exploitation est autorisée aux deux conditions suivantes : (1) l'appareil ne doit pas produire de
brouillage, et (2) l'utilisateur de l'appareil doit accepter tout brouillage radioélectrique subi, même si le brouillage est
susceptible d'en compromettre le fonctionnement.
SynapSense
Warranty Information
Limited One Year Warranty
Our company warrants that for one year from the date of purchase, it will replace this product if found to be defective in
materials or workmanship. For a prompt, no charge replacement of equivalent product, contact technical support at
https://www.panduit.com/en/support/contact-us.html.
This replacement is the company's sole obligation under this warranty. Panduit will not be responsible for any incidental
or consequential damages or for any loss arising in connection with the use or inability to use this product. Some
states/provinces do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation
or exclusion may not apply to you. This warranty excludes defects or damage due to misuse, abuse, or neglect. This
warranty gives you specific legal rights, and you may also have other rights, which vary from state to state/province to
province.
Although every precaution has been taken in the preparation of this manual, Panduit assumes no responsibility for errors or
omissions. Neither is any liability assumed for damages resulting from the use of the information contained herein.
Copyright © 2016 Panduit Corp. All rights reserved. No part of this book shall be reproduced, stored in a retrieval system, or transmitted
by any means, electronic, mechanical, photocopying, recording or otherwise, without written permission from Panduit. No patent liability
is assumed with respect to the use of the information contained herein.
5
Page 6
SynapSense
®
2.4GHz Industrial
Gateway
6
Page 7
SynapSense
®
2.4GHz Industrial
Gateway
Table of Contents
Overview ......................................................................................................................................... 8
About This Installation Guide ........................................................................................................................ 8
Organization ................................................................................................................................................ 8
Document Conventions ................................................................................................................................ 9
Document References .................................................................................................................................. 9
Warnings and Precautions ............................................................................................................................ 9
Panduit Technical Support .......................................................................................................................... 11
Introduction .................................................................................................................................. 12
Scope ............................................................................................................................................................ 12
Overview ....................................................................................................................................................... 12
SynapSense® 2.4GHz Industrial Gateway Kit ................................................................................................... 13
Requirements ................................................................................................................................ 16
Hardware ...................................................................................................................................................... 16
Software.................................................................................................................................................... 16
Tools and Materials ................................................................................................................................... 16
Installation Procedures ................................................................................................................... 17
General Installation Guidelines .................................................................................................................... 17
Installation Preparations .............................................................................................................................. 19
Industrial Gateway Installation .................................................................................................................... 19
Configure Industrial Gateway ......................................................................................................................... 20
Mount Industrial Gateway .......................................................................................................................... 22
Final Installation Activities .......................................................................................................................... 26
Installation Inspection .................................................................................................................... 27
General Inspection ....................................................................................................................................... 27
Inspect Operation and Installation Appearance............................................................................................. 27
EtherNet/IP Configuration ......................................................................................................................... 27
Integration in PLC via EtherNet/IP ............................................................................................................. 28
Specifications .................................................................................................................................. 31
Appendix A – Industrial Gateway Status LED Definitions .................................................................... 34
SynapSense® 2.4GHz Industrial Gateway LEDs ........................................................................................... 34
Appendix B – Maintenance and Troubleshooting ............................................................................ 37
Troubleshooting......................................................................................................................................... 37
General Troubleshooting ............................................................................................................................ 39
Panduit Technical Support .......................................................................................................................... 40
7
Page 8
SynapSense
®
2.4GHz Industrial
Gateway
Overview
About This Installation Guide
The intended audience for this document consists of customers or partners of Panduit.
Customers, partners, or installers should receive training from Panduit prior to installing
the hardware detailed in this document.
Organization
This installation guide describes the tasks for installing the Model 1167 SynapSense
2.4GHz Industrial Gateway (also referred to as an Industrial Gateway for the remainder of
this manual). Table1 lists the chapters in this document with a short summary describing
each chapter’s content for easy reference.
Table 1 – Chapter Summary
Chapter Description
This chapter provides the scope, overview
Introduction
(application and block diagrams), and kit components
for installing and configuring an Industrial Gateways in
a plant or data center.
®
This chapter lists the hardware, software, tools, and
Requirements
additional material requirements for installing
Industrial Gateways.
This chapter describes general guidelines and
Installation Procedures
specific procedures for configuring and installing
Industrial Gateways.
This chapter describes the inspections needed to
Installation Inspection
ensure that the installation of the Industrial Gateway is
correct and functioning properly.
This chapter describes the technical specifications
Specifications
of the Industrial Gateway.
This appendix provides descriptions of the various
Appendix A
status LEDs of the Industrial Gateway.
This appendix describes any maintenance or
Appendix B
troubleshooting activities for the Industrial Gateway.
8
Page 9
SynapSense
®
2.4GHz Industrial
en
t
esc
h
t
o
xc
t
y
w
s
u
ft
on
r
au
m
po
a
c
Gateway
li
rm
t
r
a
u
on installing SynapSense
ft
r
m
na
ea
ope
Document Conventions
Table2 defines the style conv
Table 2 – Installation Guide S
Item D
Bold and Blue
NOTE:
This triangular
This triangular yello
Document References
The documents listed in this
the appropriate document for
Software.
•
SynapSense™ So
Warnings and Precauti
The following warnings and p
adhere to warnings and prec
equipment, which may void th
tions used throughout this document.
tyle Conventions
ription
T
is style is used for anything a user types, c
or
taps. The style also highlights SynapSense
F
r example, Click OK.
E
eptions to the rule and other important info
se
off with this note style prefix.
ellow exclamation mark icon denotes a wa
electrical icon denotes a safety warning of
electrical nature.
ection affect the overall activities in this doc
ser-specific information
ware Installation Guide
s
ecautions pertain to Gateway installations.
tions could result in physical injury or da
e warranty.
cks, presses,
products.
ation will be
ning.
physical or
ment. Refer to
Failure to
age to
®
Installation of this equip
electrical codes.
Industrial spaces may
prior to entry into high-noise
Do not touch any electri
(including loose cables, push
ent must be in accordance with local and
se a risk of hearing loss. Use appropriate
reas.
al equipment without approval from plant
carts, and terminals).
tional
r protection
rators
9
Page 10
SynapSense
®
2.4GHz Industrial
Avertissements et Precautions
Les avertissements et précautions suivants concernent les installations de passerelle. Le
respect des avertissements et des précautions peut entraîner des blessures
l'équipement, ce qui peut annuler la garantie.
L'installation de cet équipement doit être conforme aux codes électriques locaux et
Les espaces industriels peuvent présenter un risque de perte auditive. Utilisez
ropriée avant d'entrer dans des zones à fort bruit.
Ne touchez aucun équipement électrique sans l'approbation des opérateurs de
l'installation (y compris les câbles desserrés, les chariots de poussée et les bornes).
Gateway
noncorporelles ou endommager
nationaux.
une protection auditive app
10
Page 11
SynapSense
®
2.4GHz Industrial
Gateway
Panduit Technical Support
Severity 1 & 2 Issues:
Americas: 1-866-721-5302 x86810 during normal Central Standard
Time business hours
EMEA: 44-1291-674-661 x22761 during normal U.K. business
hours
APAC: 65-8200-3931 or 65-8200-3932 between 8 a.m. and 5
p.m. local time
Severity 3 & 4 Issues, Email - normal business hours:
systemsupport@panduit.com
11
Page 12
SynapSense
®
2.4GHz Industrial
Gateway
Introduction
This chapter provides the scope, overview and kit components for installing and
configuring a SyapSense® 2.4GHz Industrial Gateway.
Scope
This document provides guidelines and instructions for installing and configuring the
Industrial Gateway.
NOTE: Installation of SynapSoft™ software (such as MapSense™) occurs prior to
hardware installation. This installation order prevents redundancy of hardware
verification activities (for example, sensor-to-software communication validation).
See Document References section for document list.
Overview
The Model 1167, SynapSense® 2.4GHz Industrial Gateway, is a wireless, 2.4GHz,
802.15.4 to wired Ethernet gateway that collects data from any of the SynapSense
wireless sensors or meter hardware deployed throughout the plant or data center. For
example, using SynapSense® ThermaNode™ environmental sensors, data can be
acquired across the entire active area of the plant or data center. The Model 1167
Industrial Gateway is powered by either a dedicated 24VDC nominal power supply (1030Vdcmax) or an IEEE 802.3af Power over Ethernet (POE) compatible network source.
Both power supply connections are designed to provide the user with a worry free
installation; this allows the power supply wiring to be connected to the Model 1167
Industrial Gateway without worrying about the polarity of the power supply’s wiring. If both
supplies are connected, the Industrial Gateway will operate with redundant power
supplies, allowing one of the power supplies to fail without any noticeable data
interruption to the downstream server.
Figure 1 shows a block diagram of a typical installation with wireless data from
various sensors arriving at the Industrial Gateway(s), and the Ethernet data path
from the Industrial Gateway(s) to the server via wired IEEE 802.3 Ethernet.
12
Page 13
SynapSense
®
2.4GHz Industrial
Gateway
SynapSense
The Industrial Gateway Kit contains the following components:
1 ea. SynapSense® 2.4GHz Industrial Gateway (Part Number 100-1167-001)
®
2.4GHz Industrial Gateway Kit
13
Page 14
SynapSense
®
2.4GHz Industrial
Gateway
1 ea. 2.4GHz Dipole Antenna, IP-67Rated. (LSR, Part Number 001-0010)
1 ea. M12-4/5, Plug, Cable, 3meter, A Coded, To Connect 10-30Vdc Power to
Gateway
14
Page 15
SynapSense
®
2.4GHz Industrial
Gateway
The following components are available as additional options for the Industrial Gateway:
Industrial Gateway Mounting Plate (optional accessory
)
Allows Mounting of the Industrial Gateway to DIN rail using Std. Clip
Industrial Gateway T-Mount Feet (optional accessory
)
15
Page 16
SynapSense
®
2.4GHz Industrial
Gateway
Requirements
This chapter lists the hardware, software, tools, and additional material requirements for
installing the Industrial Gateway in a data center or plant.
Hardware
Industrial Gateway kit
Software
Current version of MapSense™ software.
Tools and Materials
The following list contains the minimum tool and material requirements installers need to
bring to the job site.
•
Proper dress and shoes for performing work in a data center or plant
(Including areas
•
Ladder or step stool sufficient to reach all Gateway installation locations
(typ
ically placed well above the height of all server cabinets in their service
radius)
•
Spare
•
Laptop
•
3M Command Strips
•
Adhesive Cable Clips
•
Alcohol wipes
•
Drill and Bits (for
only)
•
Flashlight
•
Utility Knife
•
Screwdrivers
•
Label Maker
•
M12 Threaded Plastic Caps for Unused Gateway Connectors
•
This document and MapSense™ user guides.
•
Printed MapSense™ layout of
sensor install
Required Personal identification (driver’s license or passport) to present to secur
personnel
Industrial Gateway (if desired)
inside the subfloor and in overhead plenums).
Industrial
ation locations
Gateway Mounting Plate installations
the plant or data
center showing cabinets and
ity
16
Page 17
SynapSense
®
2.4GHz Industrial
Gateway
Installation Procedures
This chapter describes general guidelines and specific procedures for configuring
and installing the Industrial Gateway.
General Installation Guidelines
•
Be consistent. All installations should match in appearance where possible
(includi
•
Be neat. Ensure installation is straight and vertical or horizontal as much as
pos
•
Install
cabinets.
•
Use adhesive cable clips to keep cable and Power wires neat and con
•
Each installation location should have the desired
the Industrial Gateway.
• Industrial
support pillars, large cable bundles, air ducting, or other metal enclosures
can block the wireless signal transmission to the sensors. If a wireless line of
sight obstruction is immovable, the external dipole Antenna of the Industrial
Gateway can be extended by up to 50 ft. by using coaxial extension cable rated
for 2.5GHz frequencies or higher. The recommended antenna extension cable
for the Industrial Gateway is rigid CNT-240 or equivalent which has less RF
loss at 2.4GHz than standard flexible coaxial cables. The extension cable must
be environmentally rated for the specific installation area.
•
Keep installation area clean during and after installation.
The following sections provide general information and specific installation instructions
for installing the Industrial Gateway. The diagram below shows the typical installation
process flow.
ng centering, location, method for securing extra wire, etc.)
sible.
Industrial
Gateway on flat smooth surfaces such as the tops of server
Ethernet port within 100m of
Gateway installations should not be in areas where concrete walls,
tained.
that
17
Page 18
SynapSense
®
2.4GHz Industrial
Gateway
18
Page 19
SynapSense
®
2.4GHz Industrial
Gateway
V
Installation Preparations
Follow the activities in Table 3 to prepare for the Industrial Gateway installation.
Table 3 – Installation Preparation Activities
Activity
Unpack Kits Unpack the Industrial Gateway and accessories from boxes.
Steps
Count and verify any other cables/accessories need for job.
erify that you have all necessary tools (in pocket or bag), small
garbage bag, headlight, heat shrink, alcohol wipes, gloves, etc.
Plan and
Verify Power
Source
Verify Static IP
Plan and
Verify
Ethernet
Connection
Verify that the planned source of Gateway power(one or both
potential sources) is available and check power supplies before
connecting Industrial Gateway to power source. Use a PoE camera
or other PoE device, to test PoE source power to be connected to
the Industrial Gateway.
Verify the plant or data center IT provided one static IP address per
Industrial Gateway.
Verify the plant or data center provided one Ethernet cable/connection
per Industrial Gateway near the planned installation location.
Industrial Gateway Installation
For each Industrial Gateway, the following installation procedures must be performed:
1. Configure the Industrial Gateway
2. Mount the Industrial Gateway & Connect Cables and External Dipole Antenna
NOTE: To save time, it is best to configure all Industrial
Gateway(s) first, and then mount the Industrial Gateway(s) in the
planned location in the plant or data center.
19
Page 20
SynapSense
®
2.4GHz Industrial
Gateway
If the Industrial Gateway configuration has been performed, proceed to
Mount the Industrial Gateway.
If the Industrial Gateway configuration has not been performed, or if an IP address
requires changing, you will need to perform all installation activities.
Configure Industrial Gateway
Perform the activities in Table4 to configure the Industrial Gateway.
Static IP addresses and open ports for each of the Industrial Gateways
should already be assigned by the plant or data center’s IT department and ready
for use.
Table 4 – Industrial Gateway Configuration Activities
Activity Steps
Connect
Industrial
Gateway to
Laptop
1. Power on Industrial Gateway and wait for Gateway to Boot.
2. Plug the M12 D-coded Ethernet cable into the configuration
port of the Industrial Gateway.
3. The other end of the Ethernet cable should be plugged into
the PC. By default, the configuration port of the Gateway will
be running DHCP.
4. Using the PC’s web browser, navigate to the Gateway’s
User Interface (UI), (i.e. the Gateway’s configuration web
page) located by typing 192.168.1.1 in the HTML browser.
5. Configure the data port to the planned static IP address
given by the plant or data center. Apply the change on web
page to save the change.
6. Disconnect the M12 cable from the configuration port.
7. Plug the data port of the Industrial Gateway into the planned
data network for the server or PLC.(Network switch of data
subnet provided by plant or data center)
8. Verify M12 IP67 Caps are installed in all unused connectors
of the Industrial Gateway and on the RESET M12 metal
shell.
20
Page 21
SynapSense
®
2.4GHz Industrial
Gateway
Additional
Industrial
Gateways
1. Remove M12 D-coded Ethernet cable from the Industrial
Gateway to configure another Gateway.
2. Plug the M12 D-coded Ethernet cable into the configuration
port of the next Industrial Gateway device to be configured.
3. Repeat the activities in the previous table for each Industrial
Gateway to be installed.
4. Once all Industrial gateways are configured and verified,
close the Remote Gateway Manager (logout option or exit
the browser window).
5. Verify all M12 IP67 Caps are installed in all unused
connectors of the Industrial Gateway and on the RESET
M12 metal shell.
21
Page 22
existing DIN rail or proposed new
Mount Industrial Gateway
Perform the activities in the table below to mount the Industrial Gateway in the data
center.
Table 5 – Mounting the Industrial Gateway Device
Activity Steps
Determine
Industrial
Gateway
Installation
Type
1. Before installing the Industrial Gateway, determine if the device will
be installed with 3M Command Strips, Direct Mount, T-Mounting
Feet, or with the optional DIN rail Mounting Plate. If you are installing
a Gateway Mounting Plate, consult the site Facilities Manager for
possible installation locations on an
DIN rail location.
Install
Gateway
(3M™
Command
Strip
Method)
2. Install the Industrial Gateway per one of the methods below.
1 Clean planned installation surface and Industrial Gateway back with
alcohol wipes. Allow both to dry thoroughly.
2 Attach four 3M™ Command Strips (double-sided adhesive strips) to
the back of the Industrial Gateway. Leave the protection adhesive
covers on the command strips on for now.
3. Connect the M12, A-coded, Male Plug cable to the Industrial
Gateway and the 10-30Vdc designated power supply if using the
local 10-30Vdc power option of the Gateway.
4. Connect the designated M12 D-coded Ethernet Cable (originating
from a PLC or server assigned by the plant or data center’s IT
department) to the Industrial Gateway.
5. Apply Power to Gateway either by PoE or 10-30Vdc Power Supply
Radio activity( )
LED will illuminate and blink OFF occasionally
indicating ongoing radio communication activity.
6.
The Status LED of the associated SynapSense™ sensor(i.e.
example ThermaNode™ EZ) will remain continuously ON
blinking
until the sensor
Industrial Gateway.
7. The ThemaNode™ EZ Status LED will eventually turn OFF after a
wireless connection is established between the ThermaNode EZ and
the Industrial Gateway.
22
establishes communication with the
or
Page 23
8. The Industrial Gateway’s
Radio Activity
( ) LED
will stay green
Install
ation Activities
section
.
Activity Steps
Install
Gateway
(3M
Command
Strip
Method)
(continued)
during wireless connection and after the connection is
established during normal operation.
9. Remove adhesive covers from the Command Strips on the back of
the Industrial Gateway.
10. Mount the Industrial Gateway onto an alcohol cleaned surface.
Press firmly for 30 seconds.
11. Secure and route power cable and Ethernet Cable using
adhesive Cable Clips.
Repeat previous steps for remaining Industrial Gateways to be
installed.
When all Industrial Gateways are installed, proceed to the Final
23
Page 24
Activity Steps
Install
Industrial
Gateway
(DIN Rail
Mounting
Plate)
The optional Industrial Gateway DIN Rail Mounting Plate allows the
Industrial Gateway to be attached to standard DIN rail with a
standard DIN rail clip. A standard DIN rail clip is included with the
Mounting Plate.
NOTE: The installation instructions of the DIN Rail Mounting Plate to
the Industrial Gateway are included with the optional DIN Rail
Industrial Gateway Mounting Plate..
24
Page 25
Mount Feet
Mount is attached to the corner of the Gateway using (1) of the included screws
Install
Industrial
Gateway
(T)
The optional T-Mount Feet allow the Industrial Gateway to be directly installed to a
customer supplied plate or wall.
Each Tat the T center hole of the T-Mount foot.
The foot screw is inserted from inside the lid of the Industrial Gateway at each corner
access hole of the Gateway.
The T-Mount holes can then be used to mark the hole locations on the wall or Plate if
the Industrial Gateway is temporarily held at the installation location
.
25
Page 26
Final Installation Activities
Perform the activities in Table 6 to complete the activities for the Industrial Gateway
installation.
Table 6 – Final Installation Activities
Activity
Clear Installation Area
Steps
Clean installation area of debris (pack- aging
etc.).
Dispose of trash appropriately.
Proceed to Installation Inspection.
26
Page 27
Installation Inspection
This chapter describes the inspections needed to ensure installations of Industrial WSN
Gateway devices are correct and functioning properly.
General Inspection
Inspections ensure installations are correct and Industrial Gateway devices communicate
with the PLC or SynapSoft™ server.
Inspect Operation and Installation Appearance
1. Verify all installed Industrial Gateway devices are connected properly and
receiving power by viewing the PoE and Power LEDs.
2. Verify Industrial Gateway devices are installed in areas in which there is a
clear line of sight for wireless sensor’s radio transmissions.
3. Verify Ethernet cables and power wires (if needed) are secured.
EtherNet/IP Configuration
The Industrial WSN Gateway can act as an EtherNet/IP adapter and provide the data
of connected nodes via EtherNet/IP. To do this, the Industrial WSN Gateway can
establish up to 10 data transfer connections with 10 sensor nodes per connection
(maximum 100 sensor nodes).
1. Setup the SynapSense
to all nodes on the wireless sensor network (WSN).
2. Define node number for all nodes using the SynapSoft™ application
3. Integrate the Industrial Gateway into your control system by installing the AddOn Profile (AOP) or EDS file.
™
Network. Use the SynapSoft™ application to connect
27
Page 28
Integration in PLC via EtherNet/IP
Rockwell Automation ControlLogix® Control System
Integration of the Industrial WSN Gateway in the Logix Controller is performed via an
Add-On Profile (AOP).
1. Create a new project in the Studio 5000 software which contains the Panduit AOP
(if the release being used does not have the Panduit AOP it can be imported
manually).
2. Add a new device by right-clicking under “Ethernet” in the design tree on the left
side of the screen.
3. Double-click on the Industrial Gateway in the design tree on the left side of the
screen to modify the properties of it
a. Create a unique name for the gateway (“NewGW” in example screen shown
below)
b. Enter the IP address of the Industrial Gateway in the Ethernet Address
area of the General tab.
4. Click on the Sensor Config tab to select the number of nodes connected to the
Industrial Gateway. Round up to the nearest number if you don’t see your choice
in the dropdown (for example if you have 15 sensors, select 20)
28
Page 29
Once the nodes are running, data can be viewed in the Device Map tab
.
29
Page 30
Force
Data
- Gateway:I1 ('Gateway' is
-
Gateway:I1.N1 (N1
Data in the Device Map tab will be structured as shown below:
Name Value
name given by user)
+ Gateway:I1.CommStatus Decimal INT
+ Gateway:I1.Diagnostics Decimal INT
represents Node 1)
Gateway:I1.N1.Shortened_MAC_ID Hex DINT
Gateway:I1.N1.SensorType Decimal SINT
Gateway:I1.N1.Status Decimal SINT
Gateway:I1.N1.TimeStamp
Gateway:I1.N1.BatteryLife Decimal SINT
Gateway:I1.N1.Value1 Float REAL EZH Temp
Gateway:I1.N1.Value2 Float REAL EZH Humidity
Gateway:I1.N1.Value3 Float REAL Or name from SS
Gateway:I1.N1.Value4 Float REAL
Gateway:I1.N1.Value5 Float REAL
Gateway:I1.N1.Value6 Float REAL
Gateway:I1.N1.Value7 Float REAL
+ Gateway:I1.N2
+ Gateway:I1.N3
+ Gateway:I1.N4
+ Gateway:I1.N5
+ Gateway:I1.N6
+ Gateway:I1.N7
+ Gateway:I1.N8
+ Gateway:I1.N9
Mask
Style
Type
Description
30
Page 31
Sensor type:
EZH Door
Industrial
Value
Door
Differential
Temp
Value
Temp
Value
Temp
Value
Temp
Value
Temp
Value
Temp
Value
Temp
Operating
temperature
temperature
-
20°C to 70°C
Thermal Shock
-
20°C to 70°C
, 3°C/ Min.
Dust, Water Ingress
IP67
Operating humidity
5% to 85% non
-
condensing
Operating altitude
0 - 6,562 ft. (0
- 2000m)
Vibration
2g
@ 57 to 500Hz
, Tested at
12milpp
Displacement
Operating shock
30g
Depending on the node type, values 1-7 correspond to the information shown in the table
below.
Logix
5000
Data
EZ Node
(0x82)
EZH Node
(0x94)
Contact
(0x96)
Node
(0x94)
Pressure
(0x13)
ThermaNode
(0x11)
Temperature Temperature
1
2
3
4
5
6
7
N/A Humidity N/A Humidity N/A
N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A
N/A N/A N/A N/A N/A
Status
Temperature
Pressure
Thermistor 1
Thermistor 2
Thermistor 3
Thermistor 4
Thermistor 5
Thermistor 6
Thermistor 7
Other Control Systems
The Industrial Gateway can also be integrated into a different control system by using an
Electronic Data Sheet (EDS). The EDS file is used by the network configuration tools to
help identify and commission a product on a network. The EDS file can be exported out
of the SynapSoft™ application.
For more information on how to install an EDS file and integrate a new device, see the
corresponding documentation of your control system vendor.
Specifications
This section describes the various technical specifications of the Industrial Gateway.
(Non-Operating)
(Operating)
Storage humidity
(Non-operating) Shock
-45°C to 85°C
5% to 95% non-condensing
50g
31
Page 32
Radiated
Emissions
IEC 61131
-
2:2007 Edition 3.0
EN55032
, IEC/CISPR 11(2015)
Conducted Emissions
IEC 61131
-
2:2007 Edition 3.0
ESD immunity
IEC 61131
-
2:2007 Edition 3.0
8kV air discharges
Radiated RF immunity
IEC 61000
-6-2-
1:2016
EFT/B immunity
IEC 61131
-
2:2007 Edition 3.0
±3kV at 5kHz on Power and Ethernet
ports
Surge transient immunity
IEC 61131
-2-
1:2007
Edition 3.0
Conducted RF immunity
IEC 61131
-
2:2007 Edition 3.0
10Vrms with 1kHz sine
-
wave 80% AM from 150kHz to 80MHz
Powe
r Ports M12
Local
Power
, A-Coded,
Port Pinout
:
CIP™
Networks Library
, Volume 1,
Maximum Load of Gateway:4Watt (using PoE supply only)
DATA and
CONFIG
IEEE 802.3,
10/100Mbps
, 100meter maximum length of cabling
Antenna Port
RP-
SMA
, Rated
IP67
;
FCC Approval
CFR 15.247
, FCC ID:U62
-
1167
EN55011 Class A, IEC/CISPR 32(2015)
IEC61000-6-4:2011 Edition 2.1
EN 55011 Class A, IEC/CISPR 32(2015)
EN55032, IEC/CISPR 11(2015)
IEC 61000-4-2:2008
6kV contact discharges
IEC 61000-4-3:2010
10V/m with 1kHz sine-wave 80% AM from 80MHz to 1000MHz
3V/m with 1KHz sine-wave 80% AM from 1.0GHz to 6.0GHz
IEC 6100-4-4:2012 Edition 3.0
IEC 61000-4-5:2014
±1kV line-earth (CM) on Ethernet ports
±1kV line-earth (CM) on Local Power port
Ethernet Ports
IEC 61000-4-6 Edition 4.0:2013
edition 3.13
Input voltage: 10-30VDC (maximum continuous Voltage at port)
“Worry Free Polarity Connection”
Current draw: 150mA@ 24VDC nominal (no PoE supply)
M12 Data Port, D-Coded, Power over Ethernet (PoE) M12-D Coded
PoE: IEEE 802.3.af:2003
Required Source voltage: per IEEE 802.3.af
M12 Connector Pinouts per Volume 2, EtherNet/IP Adaptation of CIP™.
Edition 1.14
Required External Antenna for FCC & IC Canada (ISED) Certification: LSR 0010010 or equiv.
Additional Extension Cable (if needed); Required to Maintain
FCC & IC Certification: Type CNT-240 or equiv.
ISED Approval
RSS-247, Issue 2, ISED Canada Id 7265A-1167
32
Page 33
UL Approval
UL 61010
-
1, UL61010
-2-
201
RED IEEE 802.15.4 Wireless Link
2405MHz-2480MHz, +10dBm conducted TX power maximum
33
Page 34
Appendix A – Industrial Gateway
Status LED Definitions
This appendix provides descriptions and the LED location for the Industrial
Gateway LED(s).
®
SynapSense
The Industrial Gateway communicates its current status via LEDs (Light Emitting Diodes);
the optical windows for the LEDs are located on the top lid of the Gateway as shown
below.
2.4GHz Industrial Gateway LEDs
Table7 shows the LED Status color definitions after the Industrial Gateway has booted and
has reached its steady state operating condition. (<60 seconds).
Table 7 – Industrial Gateway LED Definitions
Eth. Indicator
Status
Data Link, LED Off
34
Green Industrial WSN Gateway is functioning normally.
Red Industrial WSN Gateway has experienced a fault.
LED Off All Power is off to Gateway
Description
No Ethernet link on specific port. Port
administratively disabled or cable disconnected.
Page 35
Config
Link
Green
A 100Mbps link exists in network PHY
Indicator
PoE
Flashing
Green
Yellow
Flashing
yellow
Green
A 100Mbps link exists at PHY and there is IEEE
802.3 data activity.
Ethernet 10Mbps link established in network
PHY.
A 10Mbps link exists at PHY and there is IEEE
802.3 data activity.
Description
Gateway is receiving remote power via Ethernet
Data Port (i.e. via a remote PoE enabled Network
Switch).
Off Gateway is not receiving remote voltage via PoE.
Power
Green Local 24 VDC nominal power supply is ON
Off
Red Wireless sensor network or configuration error.
Green Wireless sensor network operating normally
Blue Flash IEEE 802.15.4 Wireless Packet Transmission Active
Local power source is not connected to M12 or is
powered OFF
NOTE: Any remaining LEDs not described are for the manufacturer’s use only,
specifically Network Status and RUN for the illustrated Industrial Gateway.
35
Page 36
36
Page 37
Appendix B – Maintenance and
Troubleshooting
This appendix describes any maintenance or troubleshooting activities for the
Industrial Gateway.
Troubleshooting
Ensure there are two open ports for each Industrial Gateway installation.
Installation and testing cannot begin without these address and ports open on the
configuration PC.
Network Subnet Mask
The network subnet mask is no longer in “dot notation” (for example 255.255.255.0). It is
now in “slash notation” (for example /24). The chart below shows both types of notation.
The CIDR Prefix is the new way the Subnet Mask is represented in the Industrial
Gateway. The most common notation value is /24.
Table 8 – Subnet Mask/CIDR
Subnet Mask
Port 80 = Configuration via the Industrial Gateway’s internal registers.
Port 10001 = Data received from SynapSense® wireless sensors.
CIDR Pre-
Total IPs
Usable IPs
Number of Class C Networks
255.255.255.255 /32 1 1 1/256
255.255.255.254 /31 2 0 1/128
255.255.255.252 /30 4 2 1/64
255.255.255.248 /29 8 6 1/32
255.255.255.240 /28 16 14 1/16
255.255.255.224 /27 32 30 1/8
255.255.255.192 /26 64 62 1/4
255.255.255.128 /25 128 126 1/2
255.255.255.0 /24 256 254 1
255.255.254.0 /23 512 510 2
255.255.252.0 /22 1024 1022 4
255.255.248.0 /21 2048 2046 8
255.255.240.0
/20 4096
4094
16
37
Page 38
Subnet Mask
CIDR Pre-
Total IPs
Usable IPs
255.255.224.0 /19 8192 8190 32
255.255.192.0 /18 16,384 16,382 64
255.255.128.0 /17 32,768 32,766 128
255.255.0.0 /16 65,536 65,534 256
255.254.0.0 /15 131,072 131,070 512
255.252.0.0 /14 262,144 262,142 1024
255.248.0.0 /13 524,288 524,286 2048
255.240.0.0 /12 1,048,576 1,048,574 4096
255.224.0.0 /11 2,097,152 2,097,150 8192
255.192.0.0 /10 4,194,304 4,194,302 16,384
255.128.0.0 /9 8,388,608 8,388,606 32,768
Number of Class C Networks
255.0.0.0 /8 16,777,216 16,777,214 65,536
254.0.0.0 /7 33,554,432 33,554,430 131,072
252.0.0.0 /6 67,108,864 67,108,862 262,144
248.0.0.0 /5 134,217,728 134,217,726 1,048,576
240.0.0.0 /4 268,435,456 268,435,454 2,097,152
224.0.0.0 /3 536,870,912 536,870,910 4,194,304
192.0.0.0 /2 1,073,741,824 1,073,741,822 8,388,608
128.0.0.0 /1 2,147,483,648 2,147,483,646 16,777,216
0.0.0.0 /0 4,294,967,296 4,294,967,294 33,554,432
Changing the Industrial Gateway IP Address
1. Perform the activities (configuration) in Table4 (Industrial Gateway Configuration).
2. Change the laptop Host IP Address to a value in the same subnet as the new
Industrial Gateway IP address.
3. Confirm that the Industrial Gateway responds with a login dialog box
when the newly configured IP address is entered into the browser
window on the laptop.
NOTE: For convenience, choose a unique address within the same subnet that will not
conflict with any of the new Industrial Gateway IP addresses, so the same laptop Host IP
Address can be used to test all of them.
38
Page 39
on Side of Enclosure and Press and Hold
4. If the Industrial Gateway does not respond, repeat the configuration activities,
reboot the Industrial Gateway, and recheck the response.
5. Upon successful login, the Device Status screen displays with the current
information. Click the Logout link to close the Remote Gateway Manager
application.
General Troubleshooting
If the Industrial Gateway is not responding use the following table to help resolve the
issue.
Table 9 – Common Troubleshooting Issues
Test Result Possible Solution
Power or PoE LEDs on Industrial
Gateway On or Off?
OFF
Check power to the Industrial WSN
Gateway (Link ACT LED will be
blinking also when powered).
“Setting Time Master Failed” message
in dm.log file
Issue Ping to Industrial Gateway.
Does Gateway respond?
Web Login successful to Industrial
Gateway; (home page at Port 80)
from server or PC?
Ethernet or wireless Communication
has Permanently Stopped with No
Automatic Recovery Possible?
Not an Industrial WSN Gateway issue
No
Server and Industrial WSN Gateway
are not on the same subnet.
IP network address or subnet mask not
configured correctly during
configuration.
No
Multiple ports (80 and 10001) may be
blocked on customer network or server
firewall.
Yes
Remove M12 Cap from RESET Access
the Reset Pushbutton for 1 or more
seconds. The time is not critical as the
RESET press is latched. Re-install the
M12 plug.
39
Page 40
e
Industrial Gateway by removing
Test Result Possible Solution
Tunnel is connected from correct
server IP address.
Access the Remote Gateway Manager
application to troubleshoot the issue
No
From the home page (Device Status
screen), select Tunnel 1 from the left
navigation pane and then select
Statistics.
Another SynapSense server or network
security vulnerability-scanning softwar
has connected to the Industrial
Gateway.
Telnet into the Industrial WSN
Gateway server (Port 10001). Does
No
Port 10001 is blocked on customer network or server firewall.
the server connect (regardless of the
validity of the data shown)?
Telnet into the Industrial WSN Gateway
server (Port 10001). Does the
Yes
Industrial Gateway may be in
Diagnostic Mode. See next test.
connection result in invalid data?
Is the Industrial Gateway radio in
Diagnostic Mode? (Both STATUS and
Ant.( ) LEDs are flashing)
Yes
Reset
M12 RESET Cap and pressing
RESET or Turn Off the Industrial
Gateway to reset Gateway. Recheck
LEDs for Diagnostic Mode. Re-install
M12 RESET cap.
Does Industrial WSN Gateway
intermittently disconnect from the
system (Link Status shows as yellow
and returns to green status)?
Yes
Check Industrial Gateway Ethernet
speed and duplex settings. Change
from "Auto" to match the customer's
network settings.
If the issue persists, the Industrial Gateway may be defective.
Panduit Technical Support
Severity 1 & 2 Issues:
Americas: 1-866-721-5302 x86810 during normal Central Standard
Time business hours
EMEA: 44-1291-674-661 x22761 during normal U.K. business
hours
APAC: 65-8200-3931 or 65-8200-3932 between 8 a.m. and 5
p.m. local time
Severity 3 & 4 Issues, Email - normal business hours:
systemsupport@panduit.com
40
Loading...