Panasonic TN Relay User Manual

TN
RoHS Directive compatibility information http://www.mew.co.jp/ac/e/environment/
SLIM POLARIZED RELAY
FEATURES
1. 2 Form C Slim type
.354(W) × .197(H)
Small header area makes higher density mounting possible
2. Nominal operating power: High sensitivity of 140mW (Single side stable type)
By using the highly efficient polar magnetic circuit “seesaw balance mechanism”, a nominal operating power of 140 mW (minimum operating power of 79 mW) has been achieved.
3. Surge breakdown voltage: 1500 V FCC Part 68
4. Outstanding vibration and shock resistance.
Functional shock resistance: 490 m/s Destructive shock resistance: 980 m/s Functional vibration resistance: 10 to 55 Hz (at double amplitude of 3 mm .118 inch) Destructive vibration resistance: 10 to 55 Hz (at double amplitude of 5 mm .197 inch)
5. High density mounting possible
High-efficiency magnetic circuits ensure low magnetic flux leakage. Because characteristics are little changed by proximity mounting, high­density mounting is possible.
TN RELAYS
6. The use of gold-clad twin crossbar contacts ensures high contact reliability. *We also offer a range of products with AgPd contacts suitable for use in low level load analog circuits (Max. 10V DC 10 mA). *SX relays designed for low level loads are also available.
7. Low thermal electromotive force
As well as low power consumption of 140 mW, use of a structure with separate coil and contact sections has reduced thermal electromotive force to the low level of approximately 5 µV.
8. Latching types also available
9. Self-clinching terminal also
2
2
available
10. Sealed construction allows automatic washing.
TYPICAL APPLICATIONS
• Communications
• Measurement equipment
• OA equipment
• Industrial machines
ORDERING INFORMATION
TN 2
Contact arrangement 2: 2 Form C
Operating function Nil:
Single side stable
L:
1 coil latching
L2:
2 coil latching
Terminal shape Nil:H:Standard PC board terminal
Self-clinching terminal
Coil voltage (DC)* 3, 4.5, 5, 6, 9, 12, 24, 48V
Notes: 1. *48 V coil type: Single side stable only
2. In case of 5 V drive circuit, it is recommended to use 4.5 V type relay.
All Rights Reserved © COPYRIGHT Matsushita Electric Works, Ltd.
TYPES
1. Standard PC board terminal
Contact
arrangement
2 Form C
Standard packing: Tube: 50 pcs.; Case: 1,000 pcs.
Nominal coil
voltage
3V DC TN2-3V TN2-L-3V TN2-L2-3V
4.5V DC TN2-4.5V TN2-L-4.5V TN2-L2-4.5V
5V DC TN2-5V TN2-L-5V TN2-L2-5V
6V DC TN2-6V TN2-L-6V TN2-L2-6V
9V DC TN2-9V TN2-L-9V TN2-L2-9V
12V DC TN2-12V TN2-L-12V TN2-L2-12V
24V DC TN2-24V TN2-L-24V TN2-L2-24V
48V DC TN2-48V
2. Self-clinching terminal
Contact
arrangement
2 Form C
Standard packing: Tube: 50 pcs.; Case: 1,000 pcs. Note: Types (“-3” to the end of part No.) designed to withstand strong vibration caused, for example, by the use of terminal cutters, can also be ordered.
However, please contact us if you need parts for use in low level load and low thermal power.
Nominal coil
voltage
3V DC TN2-H-3V TN2-L-H-3V TN2-L2-H-3V
4.5V DC TN2-H-4.5V TN2-L-H-4.5V TN2-L2-H-4.5V
5V DC TN2-H-5V TN2-L-H-5V TN2-L2-H-5V
6V DC TN2-H-6V TN2-L-H-6V TN2-L2-H-6V
9V DC TN2-H-9V TN2-L-H-9V TN2-L2-H-9V
12V DC TN2-H-12V TN2-L-H-12V TN2-L2-H-12V
24V DC TN2-H-24V TN2-L-H-24V TN2-L2-H-24V
48V DC TN2-H-48V
Single side stable 1 coil latching 2 coil latching
Par t No. Part No. Part No.
Single side stable 1 coil latching 2 coil latching
Par t No. Part No. Part No.
TN
RATING
1. Coil data
1) Single side stable
Nominal coil
voltage
3V DC
4.5V DC 31.1mA 145
5V DC 28.1mA 178
6V DC 23.3mA 257
9V DC 15.5mA 579
12V DC 11.7mA 1,028
24V DC 8.3mA 2,880 200mW
48V DC 6.25mA 7,680 300mW
Pick-up voltage
(at 20°C 68°F)
75%V or less of
nominal voltage*
(Initial)
Drop-out voltage
(at 20°C 68°F)
10%V or more of nominal voltage*
(Initial)
2) 1 coil latching
Nominal coil
voltage
3V DC
4.5V DC 22.2mA 202.5
5V DC 20mA 250
6V DC 16.7mA 360
9V DC 11.1mA 810
12V DC 8.3mA 1,440
24V DC 6.3mA 3,840 150mW
Set voltage
(at 20°C 68°F)
75%V or less of
nominal voltage*
(Initial)
Reset voltage
(at 20°C 68°F)
75%V or less of
nominal voltage*
(Initial)
Nominal operating
current
[±10%] (at 20°C 68°F)
46.7mA 64.3
Nominal operating
current
[±10%] (at 20°C 68°F)
33.3mA 90
Coil resistance
[±10%] (at 20°C 68°F)
Coil resistance
[±10%] (at 20°C 68°F)
Nominal operating
Nominal operating
power
140mW
power
100mW
Max. allowable voltage
(at 20°C 68°F)
150%V of
nominal voltage
120%V of
nominal voltage
Max. allowable voltage
(at 20°C 68°F)
150%V of
nominal voltage
All Rights Reserved © COPYRIGHT Matsushita Electric Works, Ltd.
TN
10
100
1,000 10,000
0
10
20
30
40
50
60
70
80
90
100
Ratio against the rated voltage, %V
No. of operations, ×10
4
Max.
Max.
Min.
Min.
Pick-up voltage
Drop-out voltage
3) 2 coil latching
Nominal operating
Nominal coil
voltage
Set voltage
(at 20°C 68°F)
Reset voltage
(at 20°C 68°F)
current
[±10%] (at 20°C 68°F)
Set coil Reset coil Set coil Reset coil Set coil Reset coil
3V DC
66.7mA 66.7mA 45 45
4.5V DC 44.4mA 44.4mA 101.2 101.2
5V DC 40mA 40mA 125 125
6V DC 33.3mA 33.3mA 180 180
9V DC 22.2mA 22.2mA 405 405
75%V or less of
nominal voltage*
(Initial)
75%V or less of
nominal voltage*
(Initial)
12V DC 16.7mA 16.7mA 720 720
24V DC 12.5mA 12.5mA 1,920 1,920 300mW 300mW
*Pulse drive (JIS C 5442-1986)
2. Specifications
Characteristics Item Specifications
Arrangement 2 Form C
Contact
Rating
Electrical characteristics
Mechanical characteristics
Expected life
Conditions
Unit weight Approx. 1.5 g .053 oz
Notes: *1 This value can change due to the switching frequency, environmental conditions, and desired reliability level, therefore it is recommended to check this with the
actual load. (SX relays are available for low level load switching [10V DC, 10mA max. level])
*2 Refer to 6. Conditions for operation, transport and storage mentioned in AMBIENT ENVIRONMENT.
Initial contact resistance, max. Max. 60 m (By voltage drop 6 V DC 1A)
Contact material Ag+Au clad
Nominal switching capacity (resistive load) 1 A 30 V DC, 0.5 A 125 V AC
Max. switching power (resistive load) 30 W (DC), 62.5 VA (AC)
Max. switching voltage 110 V DC,125 V AC
Max. switching current 1 A
Min. switching capacity (Reference value)*
Nominal operating power
Single side stable 140 mW (3 to 12 V DC), 200 mW (24 V DC), 300 mW (48 V DC)
1 coil latching 100 mW (3 to 12 V DC), 150 mW (24 V DC)
2 coil latching 200 mW (3 to 12 V DC), 300 mW (24 V DC)
Insulation resistance (Initial)
Breakdown voltage (Initial)
Surge breakdown voltage (Initial)
Between open contacts 750 Vrms for 1 min. (Detection current: 10 mA)
Between contact and coil 1,000 Vrms for 1 min. (Detection current: 10 mA)
Between contact sets 1,000 Vrms for 1 min. (Detection current: 10 mA)
Between open contacts 1,500 V (10×160µs) (FCC Part 68)
Temperature rise (at 20°C 68°F)
1
10µA 10mV DC
Min. 1,000M(at 500V DC) Measurement at same location as “Initial breakdown voltage” section.
Max. 50°C (By resistive method, nominal voltage applied to the coil; contact carrying current: 1A.)
Operate time [Set time] (at 20°C 68°F) Max. 3 ms [Max. 3 ms] (Nominal voltage applied to the coil, excluding contact bounce time.)
Release time [Reset time] (at 20°C 68°F)
Shock resistance
Vibration resistance
Functional Min. 490 m/s
Destructive Min. 980 m/s2 (Half-wave pulse of sine wave: 6 ms.)
Functional 10 to 55 Hz at double amplitude of 3 mm (Detection time: 10µs.)
Destructive 10 to 55 Hz at double amplitude of 5 mm
Max. 3 ms [Max. 3 ms] (Nominal voltage applied to the coil, excluding contact bounce time.) (without diode)
Mechanical Min. 108 (at 180 cpm)
Electrical Min. 2×105 (1 A 30 V DC resistive), Min. 105 (0.5 A 125 V AC resistive) (at 20 cpm)
Ambient temperature: –40°C to 70°C –40°F to 158°F;
Conditions for operation, transport and storage*
2
Humidity: 5 to 85% R.H. (Not freezing and condensing at low temperature)
Max. operating speed (at rated load) 20 cpm
Coil resistance
[±10%] (at 20°C 68°F)
Nominal operating
power
Max. allowable voltage
200mW 200mW
2
(Half-wave pulse of sine wave: 11 ms; detection time: 10µs.)
(at 20°C 68°F)
150%V of
nominal voltage
120%V of
nominal voltage
REFERENCE DATA
1. Maximum switching capacity 2. Life curve 3. Mechanical life
1.0
0.5
0.4
Switching current, A
0.3
0.2
30
Switching voltage,V
DC load (cosϕ=1) AC load (cosϕ=1)
100
200
4
100
10
No. of operations, ×10
0
30 V DC resistive load
125 V AC resistive load
0.5 Switching current, A
1.0
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Tested sample: TN2-12V, 10 pcs.
4. Electrical life (DC load)
0
Coil applied voltage, %V
Temperature rise, °C
80 90 100 110 120 130 140 150
10
20
30
40
50
60
70
Carrying current 0 A (Room temp.) 1 A (Room temp.) 0 A (70°C) 1 A (70°C)
Y
Z
,
Z
X
,
X
,
X
X
Z
Z
,
Y
Y
,
980m/s
2
980m/s
2
980m/s
2
980m/s
2
980m/s
2
980m/s
2
Y
,
Deenergized condition Energized condition
Tested sample: TN2-12V, 10 pcs. Condition: 1 A 30 V DC resistive load, 20 cpm
Change of pick-up and drop-out voltage Change of contact resistance
100
90
80
Pick-up voltage
70
60
50
40
30
Ratio against the rated voltage %V
Drop-out voltage
20
10
0
5101520
No. of operations, ×10
Max.
Min.
Max.
Min.
4
Contact resistance,m
100
90
80
70
60
50
40
30
20
10
0
Terminal No.2–3–4
Terminal No.7–8–9
5101520
No.of operations, ×10
TN
5. Coil temperature rise
Tested sample: TN2-12V Point measured: Inside the coil Ambient temperature: Room temperature (25° to 26°C), 70°C (77° to 79°F), 158°F
4
6. Set/reset time characteristics
Tested sample: TN2-L2-12V, 5 pcs.
6
5
4
3
Set and reset time, ms
2
1
0
80 90 100 110 120
Coil applied voltage, %V
Set time
Reset time
8-(2). Malfunctional shock (latching)
Tested sample: TN2-L2-12V, 6 pcs.
Y
,
,
Y
Z
X
,
X
980m/s
980m/s
Z
980m/s
X
2
,
Z
2
Y
2
980m/s
,
Y
2
Deenergized condition Energized condition
Max. Min.
Z
980m/s
,
X
980m/s
7. Ambient temperature characteristics
Tested sample: TN2-12V, 5 pcs.
Drop-out
40
voltage
30
Variation
ratio, %
20
10
Pick-up voltage
0
Ambient
temperature, °C
–10–20–40
20
40 60 80
–10
x
x
8-(1). Malfunctional shock (single side stable)
Tested sample: TN2-12V, 6 pcs.
–20
–30
–40
9-(1). Influence of adjacent mounting 9-(2). Influence of adjacent mounting
10
Pick-up voltage
ONONON
0
2
2
–10
10
Drop-out voltage
0
Rate of change, % Rate of change, %
–10
05
.197
Inter-relay distance , mm inch
OFF
OFF
OFF
10
Pick-up voltage
0
–10
20
Drop-out voltage
10
Rate of change, % Rate of change, %
0
05
.197
Inter-relay distance , mm inch
ONONON
OFF
OFF
OFF
10. Actual load test (35 mA 48 V DC wire spring relay load)
Tested sample: TN2-12V, 5 pcs.
Change of pick-up and drop-out voltage Change of contact resistance
100
90
80
70
60
50
40
30
Ratio against the rated voltage, %V
20
10
010
Pick-up voltage
Drop-out voltage
20 30 40 50
No. of operations,×10
100
90
80
Max.
Min.
70
60
50
40
Contact resistance, m
Max.
Min.
30
20
Terminal No. 2–3
Max. Min.
10
4
All Rights Reserved © COPYRIGHT Matsushita Electric Works, Ltd.
010
20 30 40 50
No. of operations, ×10
4
TN
DIMENSIONS (Unit: mm inch)
External dimensions
Standard PC board terminal
14
551
9.5
9.8
.374
.386
3.5
.138
2.54 0.5
.100 .020
Self-clinching terminal
14
551
9.5
9.8
.374
.386
3.5
.138
2.54 0.5
.100 .020
General tolerance: ±0.3 ±.012
NOTES
1. Coil operating power
Pure DC current should be applied to the coil. The wave form should be rectangular. If it includes ripple, the ripple factor should be less than 5%. However, check it with the actual circuit since the characteristics may be slightly different. The nominal operating voltage should be applied to the coil for more than 10 ms to set/reset the latching type relay.
2. Coil connection
When connecting coils, refer to the wiring diagram to prevent mis-operation or malfunction.
3. External magnetic field
Since T series relays are highly sensitive polarized relays, their characteristics will be affected by a strong external magnetic field. Avoid using the relay under that condition.
4. Packing style
The relay is packed in a tube with the relay orientation mark on the left side, as shown in the figure below.
Orientation (indicates PIN No.1) stripe
PC board pattern (Bottom view)
5.6
.220
0.25
5.6
.220
.010
2.54
.100
0.25
.010
2.54
.100
Single side stable
1 2 3 4 5
10 9 8 7 6
Direction indication
(Deenergized condition)
1.385
.055
1.385
.055
5. Automatic insertion
To maintain the internal function of the relay, the chucking pressure should not exceed the values below. Chucking pressure in the direction A:
9.8 N {1 kgf} or less Chucking pressure in the direction B:
9.8 N {1 kgf} or less Chucking pressure in the direction C:
4.9 N {500gf} or less
B
C
A
Please chuck the portion. Avoid chucking the center of the relay. In addition, excessive chucking pressure to the pinpoint of the relay should be avoided.
6. Soldering
Preheat according to the following conditions.
Temperature 120°C 248°F or less
Time Within 120 sec
Soldering should be done at 260±5°C
500±41°F within 6 sec.
10.16
.400
2.54
.100
2.54
.100
10-1.0 dia. hole
10-.039 dia. hole
Schematic (Bottom view)
1-coil latching
1 2 3 4 5
10 9 8 7 6
Direction indication
(Reset condition)
Tolerance: ±0.1 ±.004
2-coil latching
1 2 3 4 5
10 9 8 7 6
Direction indication
(Reset condition)
Stopper
(gray)
Stopper (green)
For Cautions for Use, see Relay Technical Information.
All Rights Reserved © COPYRIGHT Matsushita Electric Works, Ltd.
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