1. When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or
damaged by the short circuit.
2. After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are properly
installed.
3.After servicing, make the followingleakagecurrent checks to prevent the customerfrom being exposedto shock hazards.
4.When conducting repairs and servicing, donot attempt to modify the equipment, its parts or its materials.
5.When wiring units(withcables, flexiblecables or leadwires) are supplied as repair parts andonly onewireorsome of the wires havebeenbroken or disconnected, do not attempt torepair or re-wire the units. Replace the entire wiring unit instead.
6.When conducting repairs and servicing, donot twist the Fasten connectors but plug them straight inor unplugthem straightout.
1.2.Touch-Current Check
1.Plug the AC cord directly into the AC outlet. Donot use an isolation transformer for this check.
2.Connect a measuring network for touch currents betweeneach exposed metallic part on theset anda good earth groundsuch as a water pipe, as shownin Figure 1.
3.Use Leakage Current Tester (Simpson 228orequivalent) to measure the potential across the measuring network.
4.Check each exposedmetallic part, andmeasure the voltage at each point.
5.Reservethe AC plug in the AC outlet and repeat each ofthe above measure.
6.The potential at any point (TOUCH CURRENT) shallnot exceed 0.5 MIU.
7.In case a measurement is out of the limits specified, there is a possibility of a shock hazard, and the equipment should berepaired andrechecked beforeit is returnedto the customer.
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TC-65DX900U
2Warning
2.1.Prevention of Electrostatic Discharge (ESD) to Electrostatically
Sensitive (ES) Devices
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called
Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and
semiconductor [chip] components. Thefollowing techniques should be usedto help reducethe incidence of component damage caused by electrostatic discharge(ESD).
1.Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any ESD on your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging ESD wrist strap, which should be removedfor potential shock reasons prior to applying power to the unit under test.
2.After removing an electrical assembly equipped with ES devices, place the assembly ona conductive surface such as aluminum foil, toprevent electrostatic charge builduporexposure of theassembly.
3.Useonly a grounded-tip solderingiron tosolder or unsolder ES devices.
4.Use only an anti-staticsolder removal device.Some solder removal devices not classified as [anti-static (ESD protected)]can generate electrical chargesufficient to damage ES devices.
5.Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ES devices.
6.Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Mostreplacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or comparable conductive material).
7.Immediately before removing the protective material fromthe leads of a replacement ES device, touch the protective material to the chassis or circuit assembly into which the device will beinstalled.
Caution
Besurenopower is appliedto the chassis or circuit, and observe all other safety precautions.
8.Minimize bodily motions whenhandling unpackaged replacement ES devices. (Otherwise ham less motion such as the brushingtogether of your clothes fabricor the lifting of your foot from acarpeted floor can generate static electricity (ESD) sufficient to damage an ES device).
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2.2.About lead free solder (PbF)
Note: Lead is listed as (Pb) in the periodic table of elements.
In the information below, Pb will refer to Lead solder, and PbF will refer to Lead Free Solder.
The Lead Free Solder used in our manufacturing process and discussed below is (Sn+Ag+Cu).
That is Tin (Sn), Silver (Ag) and Copper (Cu) although other types are available.
TC-65DX900U
This model uses Pb Free solder initsuggest the use of Pb freesolder as well, althoughPb solder may beused.
PCBs manufactured using leadfree solder will have the PbF within a leaf Symbol PbFstamped on the back of PCB.
Caution
•Pb freesolder has a higher meltingpoint than standardsolder. Typically the melting point is 50 ~ 70 °F(30~40°C) higher. Please use a high temperature solderingiron and set it to 700 ± 20°F(370 ± 10 °C).
•Pb free solder will tend tosplash when heatedtoo high (about 1100 °F or 600 °C).If you must usePbsolder, please completely remove all of the Pbfree solder on the pins or solder area beforeapplying Pb solder. If this is not practical, besureto heat the Pb free solder until it melts, beforeapplying Pb solder.
•After applying PbF solder to double layered boards, please check the component side for excess solder which may flow onto the opposite side. (see figure below)
Suggested Pb free solder
There areseveral kinds of Pbfree solder availablefor purchase. This product uses Sn+Ag+Cu(tin, silver, copper) solder. However,Sn+Cu (tin, copper), Sn+Zn+Bi(tin, zinc, bismuth) solder can also beused.
's manufacturedue to environmental conservation issues. For service andrepair work, we'd
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TC-65DX900U
3Service Navigation
Board NameMain DeviceRemarks
A BOARDMain(MTK IC)Repairable
P BOARDPower SupplyRepairable
K BOARDLED/ RM/ CATSRepairable
GK BOARDFunction SWRepairable
PB BOARDPower Supply / LED DriveRepairable
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4Specifications
Display Panel
Panel SystemLCD panel with LED backlight
Refresh Rate120Hz
Screen size65 inch class (64.5 inches measured diagonally)
W x H x Diagonal56.2 inch x 31.6 inch x 54.6 inch (1,428 mm x 804 mm x 1,639 mm)Number of pixels3,840 x 2160
Standard ComplianceBluetooth 3.0Frequency Range2.402 GHz - 2.480 GHz
1*2
*1 Thefrequency andchannel differ depending on the country.
2
*
802.11b/g/nCH1 ~ CH11only use for United States andCanada.
Note
•Design andSpecifications are subject to change without notice. Mass and Dimensions shown are approximate.
•Forthe information about the power source andpower consumption, refer to the nameplate onthe rear enclosure.
•3D Eyewear and Touch Pad Controller use Bluetooth wireless technology.
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TC-65DX900U
5CS Maintenance Menu
5.1.How to enter into CS Maintenance Menu
5.1.1.Purpose
After exchange parts, check and adjust the contents of adjustment mode.
Whilepressing [VOLUME ( - )] buttonof the main unit, press [ RED ] button of the remotecontrol three times within 2 seconds.
Note:
CSMaintenanceMenu can not be enteredwhen 3Dsignal input.Input 2Dsignalto enter CS Maintenance Menu.
5.1.2.Key command
Press the Cursor key [Up/Down] ontheremote controlto select the functions.
5.1.3.How to exit
Press the [EXIT] button on the remote control.
5.2.Repack
1.Select [OPT] inCS Maintenance Menu.
2.Press [OK] buttonor Cursor key [Right] on theremotecontrol.
Exit:
Press the [Exit] button orthe [Return] button on the remote control.
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5.3.EDID Clock
1. Select [EDID CLK] in CS Maintenance Menu.
2. Press [OK] button or Cursor key [Right] on the remote control.
Exit:
Press the [Exit] buttonor the [Return] button on the remote control.
5.4.USB HDD Drive Check
1.Select [DRV CHECK] inCS MaintenanceMenu.
2.Press [OK] button or Cursor key [Right] onthe remote control.
TC-65DX900U
Exit:
Press the [Return] button ontheremote control.
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TC-65DX900U
5.5.White Balance Adjustment
After LCD PANEL or A-Board is replaced and repaired, perform [White balance adjustment] in case of necessity for test / check
([White balance adjustment] is not required basically).
1. Select [W/B ADJ] in CS Maintenance Menu.
2. Press [OK] button on the remote control.
Note for performing [White balance adjustment]
Make a note for the setting values before changing if the settings of [R-GAIN], [B-GAIN] and [G-GAIN] in [WB-ADJ] will be
changed.
3.Press the cursor key [Up/Down] on the remote control to change the data value, and press [OK] button on the remote control to store the value for thismodel.
•COLOR TEMP : Press the [Option] button of the remote control to change the color temperature. (COOL/NORMAL/WARM/TUNNIG)
Exit:
Press the [Return] button onthe remote control.
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5.6.Version
5.6.1.How to access
1. Display the [Main Menu] with [MENU] on the remote control.
2. Select [Help] with Cursor Key [Up] or [Down] on the remote control and press [OK] to access.
3. Select [Version] with cursor Key [Up] or [Down] on the remote control and press [OK] to access.
TC-65DX900U
The next window will appear.
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TC-65DX900U
5.7.Hotel mode
5.7.1.Purpose
Restrict a function for hotels.
5.7.2.Access command to the Hotel
mode setup menu
In order to display the Hotelmode setup menu, please enterthe followingcommand (within 2 seconds).[TV]: Vol [Down] + [REMOTE]: AV (3 times)
Then, the Hotel modesetupmenu is displayed.
5.7.3.To exit the Hotel mode setup menu
Switch off thepower with the[POWER] button onthe main unitor the [POWER] button on the remote control.
5.7.4.Explain the Hotel mode setup menu
ItemFunction
ModeSelect hotel mode On/Off
InputSelect input signal modes.
Set the input, when each time power is
switched on.
Selection:
-RF, HDMI1, HDMI2, HDMI3, HDMI4, AV
•Off: give priority to a last memory.
ChannelSelect channel when input signal is RF.
Set the channel, each time power is switchedon.Selection: Any channel number or [-]. [-] means the channel when turns off.
VolumeAdjust the volume when each time power is
switched on.Range: 0 to 100
Vol. MaxAdjust maximum volume.
Range: 0 to 100
OSD CtrlRestrict the OSD.
Selection:Off/Pattern1
•Off: No restriction
•Pattern1: restriction
FP CtrlSelect front key conditions.
Selection: Off/Pattern1/All
•Off: altogether valid.
•Pattern1: only input key is valid.
•All: altogether invalid.
Pow CtrlSelect POWER-On/Off condition when AC
power cord is disconnected and then con-nected. Off: Thesame condition whenAC powercord is disconnected. On: Forced power ON condition.
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TC-65DX900U
5.8.Data Copy by USB Memory
Note:
SD card can not be used for Data Copy.
5.8.1.Purpose
(a) Board replacement (Copy the data when exchanging A-board):
When exchanging A-board, the data in original A-board can be copied to USB Memory and then copy to new A-board.
(b) Hotel (Copy the data when installing a number of unitsin hotelor anyfacility):
When installing a number of units in hotel or any facility, the data in master TV can be copied to USB Memory and then copy toother TVs.
5.8.2.Preparation
Make pwdfile as startup file for (a) or (b) in a empty USB Memory.
1.Insert a empty USB Memory to your PC.
2.Right-click a blank area in a USB Memory window, point to New, and then click text document. A new file is created by default(New Text Document.txt).
3.Right-click the new text document that you just created and select rename, and then change the name andextension of the file to thefollowing file name for (a) or (b) andpress ENTER.
File name:
(a) For Board replacement : boardreplace.pwd(b) For Hotel : hotel.pwd
Note:
Please make only one file toprevent theoperationerror.
No any other file should not be inUSB Memory.
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TC-65DX900U
5.8.3.Data copy from TV set to USB Memory
1. Turn on the TV set.
2. Insert USB Memory with a startup file (pwd file) to USB terminal.
On-screen Display will be appeared according to the startup file automatically.
3. Input a following password for (a) or (b) by using remote control.
(a) For Board replacement : 2770
(b) For Hotel : 4850
Data will be copied from TV set toUSB Memory.It takes around 2 to 6 minutes maximum for copying.
4.After the completion of copyingto USB Memory, remove USB Memory from TVset.
5.Turn off the TV set.
Note:
Following new folder will be createdin USB Memory for datafrom TV set.
(a) For Board replacement : user_setup(b) For Hotel: hotel
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5.8.4.Data copy from USB Memory to TV set
1. Turn on the TV set.
2. Insert USB Memory with Data to USB terminal.
On-screen Display will be appeared according to the Data folder automatically.
3. Input a following password for (a) or (b) by using remote control.
(a) For Board replacement : 2771
(b) For Hotel : 4851
Data willbe copied from USB Memory to TV set.
4.After the completion of copying to USB Memory, removeUSB Memory from TV set.
(a) For Board replacement : Data willbedeleted after copying (Limited one copy).(b) For Hotel : Data will not be deleted and canbeused for other TVs.
5.Turn off theTVset.
Note:
1.Depending onthe failure of boards, function ofData copy for boardreplacement does not work.
2.This function can be effective among thesamemodel numbers.
TC-65DX900U
15
TC-65DX900U
6Troubleshooting Guide
Use the self-check function to test the unit.
1. Checking the IIC bus lines
2. Power LED Blinking timing
6.1.Check of the IIC bus lines
6.1.1.How to access
6.1.1.1.Self-check indication only:
Produce TV reception screen, and while pressing[VOLUME ( - )] button on the main unit, press [BLUE] button on the remote control for more than 3 seconds.
6.1.1.2.Self-check indication and forced to factory shipment setting:
Produce TV reception screen, and while pressing[VOLUME ( - )] button on the main unit, press [MENU] button on the remote control for more than 3 seconds.
Disconnect the AC cordfrom walloutlet or press the [POWER] button on the main unit for 3 seconds to turnoff andthen turnon
automatically.
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6.2.Power LED Blinking timing chart
1. Subject
Information of LED Flashing timing chart.
2. Contents
When an abnormality has occurred the unit, the protection circuit operates and reset to the stand by mode. At this time, the
defective block can be identified by the number of blinks of the Power LED on the front panel of the unit.
To find the possible failure point where in LCD Panel or Printed Circuit Board when the abnormal picture is displayed.
How to Enter:
Whilepressing [VOLUME ( - )] buttonof the main unit, press [YELLOW] button of theremote control three times within2 seconds.
How to Exit:
Switch off thepower with the [POWER] button on the main unit or the [POWER] button on the remote control.
How to confirm:
If the abnormal picture is displayed, gointoLCD Panel test mode to display the several test patterns.Andthen, judge by the followingmethod.Still abnormal picture is displayed: The cause must bein LCD Panel.Normal picture is displayed: The cause must be in A board.
Remarks:
The test pattern is created by the circuit in LCD Panel.In LCD Panel test mode, this test patternisdisplayed unaffected by signal processing for RForinput signal.If the normalpicture is displayed, LCD Panelmust be okay andthe cause of failure must be inA board.
The module should be handle by two people and hold on that top and bottom long side by both hands without module
warping. Never handle the module with keeping horizontal position when moving the module in order to avoid internal
damage anddeformation. Never drop or hit the module.
■About the work table
When tightening a screw, retention structures are required not to deform theLCD module.
■Moving theTV (Case with a stand)
Holdthe specified parts as shown tostandthe TV upand move it withtwo people.
TC-65DX900U
27
TC-65DX900U
8Measurements and Adjustments
8.1.Voltage chart of A-board
Set A-Board to a dummy set and check the satisfaction with the specified voltage as following table.