Panasonic TC-17LA1, TC-20LA1 Service manual

TC-17LA1
A
V
TC-20LA1
LH14 Chassis
ORDER NO. ITD0304003C1
B05 Canada:B07
LCD TV
Specifications
Power Source AC 120V, 60Hz Power Consumption Average use: 60W (TC-17LA1)
Stand-by condition: 0.8 W (TC-17LA1) Stand-by condition: 0.8 W (TC-20LA1) TV set DC 15 V, 3.6 A max. (TC-17LA1) TV set DC 15 V, 3.8 A max. (TC-20LA1)
LCD 17-inch (432 mm) (TC-17LA1), 20-inch (510 mm) (TC-20LA1),
4 : 3 aspect ratio LCD panel 4 : 3 aspect ratio LCD panel
Screen Size 13.53" (343.7 mm) (W) × 10.30" (261.9 mm) (H)
(TC-17LA1) Channel Capability VHF-12: UHF-56: Cable-125 Sound
Speaker 4 cm, 2pcs, 16 9 Headphones M3 (3.5 mm) Jack × 1
FEATURES 3D Y/C Digital Comb Filter
CLOSED CAPTION Operating Conditions Temperature: 41 °F - 95 °F(5 °C - 35 °C)
Humidity: 5% - 90% RH (non-condensing) Connection Terminals
INPUT VIDEO (RCA PIN Type × 1) × 2 1.0 Vp-p (75 9)
S-VIDEO (MINI DIN 4 pin × 1) × 2 Y: 1 Vp-p (75 9), C: 0.286 Vp-p (75 9)
AUDIO L-R (RCA PIN Type × 2) × 2 0.5 Vrms
COMPONENT VIDEO INPUT Y 1.0 Vp-p (including synchronization)
PB/P
R
AUDIO L-R (RCA PIN Type × 2) 0.5Vrms Dimensions (W x H x D)
Including TV Stand 16.69" (424 mm) × 16.35" (415.2 mm) × 8.46" (215
mm) (TC-17LA1)
verage use: 67W (TC-20LA1)
16.06" (408.0 mm) (W) × 12.05" (306.0 mm) (H) (TC-20LA1)
-Chip
±0.35Vp-p
19.45" (494 mm) ×18.17" (461.4 mm) × 10.04" (255 mm) (TC-20LA1)
© 2003 Matsushita Electric Industrial Co., Ltd. All rights reserved. Unauthorized copying and distribution is a violation of law.
TC-17LA1 / TC-20LA1
TV Set Only 16.69" (424 mm) × 15.02" (381.5 mm) × 2.52" (64.1
mm) (TC-17LA1)
Mass (Weight) 11.46 lb. (5.2 kg) Net (TC-17LA1) 15.87 lb. (7.2 kg) Net (TC-20LA1)
Note: Design and Specifications are subject to change without notice. Weight and Dimensions shown are approximate.
19.45" (494 mm) × 16.63" (422.3 mm) × 3.21" (81.5 mm) (TC-20LA1)
CONTENTS
Page Page
1 Safety Precautions 3
1.1. General Guidelines
2 Prevention of Electro Static Discharge (ESD) to
Electrostatically Sensitive (ES) Devices 3 About lead free solder (PbF) 4 Self-check function
4.1. How to access
4.2. Screen display
4.3. Display phenomenon and treatment method
5 Chassis Board Layout 6 Before servicing
6.1. Kind and location of the flexible cable
6.2. How to remove the connector
7 Disassembly for Service
7.1. Rear cover
7.2. AP-BOARD
7.3. DG-Board
7.4. V-Board
7.5. Speaker (L, R)
7.6. B-Board
7.7. K-Board
7.8. BL-Board
7.9. LCD panel
8 Adjustment method
8.1. How to enter into adjustment mode
8.2. Cancellation
8.3. Contents of adjustment mode
8.4. Video level adjustment
10 11 13 13 14 14 15 16
19
19 19 19 20
3
3 4 5
5 5 5
6 7
7 8
9
9
8.5. Flicker Adjustment
8.6. MTS Adjustment
9 Conductor Views
9.1. AP-Board
9.2. DG-Board (TC-17LA1)
9.3. DG-Board (TC-20LA1)
9.4. B, BL, K and V-Board
10 Block and Schematic Diagram
10.1. Schematic Diagram Notes
10.2. Power Block Diagram
10.3. Signal Block Diagram
10.4. AP-Board (1 of 3) Schematic Diagram
10.5. AP-Board (2 of 3) Schematic Diagram
10.6. AP-Board (3 of 3) Schematic Diagram
10.7. DG-Board (1 of 3) (For TC-17LA1) Schematic Diagram
10.8. DG-Board (2 of 3) (For TC-17LA1) Schematic Diagram
10.9. DG-Board (3 of 3) (For TC-17LA1) Schematic Diagram
10.10. DG-Board (1 of 3) (For TC-20LA1) Schematic Diagram
10.11. DG-Board (2 of 3) (For TC-20LA1) Schematic Diagram
10.12. DG-Board (3 of 3) (For TC-20LA1) Schematic Diagram
10.13. B, BL, K, and V-Board Schematic Diagram
11 Parts Location & Mechanical Replacement Parts List
11.1. Parts Location
11.2. Packing Exploded View
11.3. Mechanical Replacement Parts List
12 Replacement Parts List
12.1. Replacement Parts List Notes
12.2. Electrical Replacement Parts List
23 24
25
25 27 28 29
31
31 32 34 36 37 38 39 40 41 42 43 44 45
47
47 48 49
50
50 51
2
TC-17LA1 / TC-20LA1
1 Safety Precautions
1.1. General Guidelines
1.When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or damaged by the short circuit.
2.After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are properly installed.
3.After servicing, make the following leakage current checks to prevent the customer from being exposed to shock hazards.
1.1.1. Leakage Current Cold Check
1.Unplug the AC cord and connect a jumper between the two prongs on the plug.
2.Measure the resistance value, with an ohmmeter, between the jumpered AC plug and each exposed metallic cabinet part on the equipment such as screwheads, connectors, control shafts, etc. When the exposed metallic part has a return path to the chassis, the reading should be between 1M9 and 5.2M9.
When the exposed metal does not have a return path to the chassis, the reading must be
Figure 1
.
1.1.2. Leakage Current Hot Check (See Figure 1.)
1.Plug the AC cord directly into the AC outlet. Do not use an isolation transformer for this check.
2.Connect a 1.5k9, 10 watts resistor, in parallel with a 0.15µF capacitors, between each exposed metallic part on the set and a good earth ground such as a water pipe, as shown in Figure 1.
3.Use an AC voltmeter, with 1000 ohms/volt or more sensitivity, to measure the potential across the resistor.
4.Check each exposed metallic part, and measure the voltage at each point.
5.Reverse the AC plug in the AC outlet and repeat each of the above measurements.
6.The potential at any point should not exceed 0.75 volts RMS. A leakage current tester (Simpson Model 229 or equivalent) may be used to make the hot checks, leakage current must not exceed 1/2 milliamp. In case a measurement is outside of the limits specified, there is a possibility of a shock hazard, and the equipment should be repaired and rechecked before it is returned to the customer.
2 Prevention of Electro Static Discharge (ESD) to
Electrostatically Sensitive (ES) Devices
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and semiconductor "chip" components. The following techniques should be used to help reduce the incidence of component damage caused by electro static discharge (ESD).
1.Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any ESD on your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging ESD wrist strap, which should be removed for potential shock reasons prior to applying power to the unit under test.
2.After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as alminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3.Use only a grounded-tip soldering iron to solder or unsolder ES devices.
4.Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static (ESD protected)" can generate electrical charge sufficient to damage ES devices.
5.Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ES devices.
6.Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most replacement ES devices are packaged with leads electrically shorted together by conductive foam, alminum foil or comparable conductive material).
7.Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material to the chassis or circuit assembly into which the device will be installed.
3
TC-17LA1 / TC-20LA1
Caution
Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.
8.Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise hamless motion such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity (ESD) sufficient to damage an ES device).
3 About lead free solder (PbF)
Note: Lead is listed as (Pb) in the periodic table of elements. In the information below, Pb will refer to Lead solder, and PbF will refer to Lead Free Solder. The Lead Free Solder used in our manufacturing process and discussed below is (Sn+Ag+Cu). That is Tin (Sn), Silver (Ag) and (Cu) although other types are available.
This model uses Pb Free solder in it’s manufacture due to environmental conservation issues. For service and repair work, we’d suggest the use of Pb free solder as well, although Pb solder may be used.
PCBs manufactured using lead free solder will have the PbF within a leaf Symbol
Caution
·
· Pb free solder has a higher melting point than standard solder. Typically the melting point is 50 ~ 70 °F (30~40°C) higher.
· ·
Please use a high temperature soldering iron and set it to 700 ± 20 °F (370 ± 10 °C).
·
· Pb free solder will tend to splash when heated too high (about 1100 °F or 600 °C).
· ·
If you must use Pb solder, please completely remove all of the Pb free solder on the pins or solder area before applying Pb solder. If this is not practical, be sure to heat the Pb free solder until it melts, before applying Pb solder.
·
· After applying PbF solder to double layered boards, please check the component side for excess solder which may flow onto
· ·
the opposite side. (see figure below)
Suggested Pb free solder
There are several kinds of Pb free solder available for purchase. This product uses Sn+Ag+Cu (tin, silver, copper) solder. However, Sn+Cu (tin, copper), Sn+Zn+Bi (tin, zinc, bismuth) solder can also be used.
stamped on the back of PCB.
4
TC-17LA1 / TC-20LA1
4 Self-check function
When phenomena like "the power fails from time to time" or "the video/audio fails from time to time" can not be confirmed at the time of servicing, the self-check function can be used to confirm the occurrence and to limit the scope for the defective circuits.Also, when "the power fails from time to time", display on the screen can be used to confirm the occurrence and to limit the scope for the defective circuits.
Any programmed channels, channels caption data and some other user defined settings will be erased and return to factory setting.
4.1. How to access
4.1.1. Access
Produce TV reception screen and, while pressing [VOLUME-] button on the main unit, press [SLEEP] button on the remote controller unit simultaneously.
4.1.2. Exit
When one of the buttons for channel selection etc. is pressed, the display returns to the normal screen.
4.2. Screen display
4.3. Display phenomenon and treatment method
Display symbol Phenomenon/condition Treatment method H10 No output of video and audio. Replace tuner (TNR001A (B-BOARD)). H21 No audio output. Surround function not effective. Replace IC2300 (AP-BOARD). F30 No video and audio output. Input switching disabled. Replace IC3000 (AP-BOARD). H34 Black and white stripes pattern. Enhanced back light. Replace IC4003 (DG-BOARD). H35 No video Replace IC6400 (DG-BOARD). H36 No video Replace IC6300 (DG-BOARD). H90 Power interrupted with self-check. Replace IC1002 (DG-BOARD).
* Any button operation or switching off the power will reset the self-check data.
5
TC-17LA1 / TC-20LA1
5 Chassis Board Layout
Board Name Function AP-Board Audio, Power, Inverter, AV SW B-Board Tuner BL-Board Inverter DG-Board GC2, PCN, MICOM, EEPROM K-Board Switch V-Board Remote sensor, LED
6
6 Before servicing
6.1. Kind and location of the flexible cable
Ref No. Flexible cable Connector type Pins Location Opposite Ref No.
AP1 l type1 50 pin AP-BOARD DG1 AP2 - - 15 pin AP-BOARD B2 AP3 - - 9pin AP-BOARD B3 AP4 - - 2pin AP-BOARD Back Light (U) AP6 - - 2 AP-BOARD Back Light (U) AP8 - - 4pin AP-BOARD K8 AP9 l type2 12 pin AP-BOARD V9
AP10 - - 11 pin AP-BOARD BL1
B2 - - 15 pin B-BOARD AP2
B3 - - 9pin B-BOARD AP3 BL1 - - 11 pin BL-BOARD AP10 BL4 - - 2pin BL-BOARD Back Light (D) BL6 - - 2pin BL-BOARD Back Light (D) DG1 l type3 50 pin DG-BOARD AP10 DG3 l type3 50 pin DG-BOARD (TC-20LA1 only) P101 DG4 l type5 40 pin DG-BOARD (TC-17LA1 only) LCD Panel DG5 l type5 40 pin DG-BOARD (TC-17LA1 only) LCD Panel
K8 - - 4pin K-BOARD AP8
P101 l type5 50 pin LCD Panel DG3
V2 - - 2pin V-BOARD Speaker (R)
V3 - - 2pin V-BOARD Speaker (L)
V9 l type4 12 pin V-BOARD AP9
TC-17LA1 / TC-20LA1
<TC-17LA1> <TC-20LA1>
7
TC-17LA1 / TC-20LA1
6.2. How to remove the connector
Connector type1
Connector type2
Connector type4
Connector type5
Connector type3
8
7 Disassembly for Service
7.1. Rear cover
1.Thick cloth and so on is down not to damage a LCD screen, and the unit is pushed down.
TC-17LA1 / TC-20LA1
3.Remove the screws (9 pcs) (TC-20LA1) / (7 pcs) (TC­17LA1), the screws (2 pcs), and the screws (4 pcs), and detach the rear cover and top cover.
2.Remove the screw (1 pcs), and detach the hinge cover and the AV cable cover.
9
TC-17LA1 / TC-20LA1
7.2. AP-BOARD
1.Remove the rear cover.
2.Remove the screws (6 pcs) and the screws (2 pcs) (TC­20LA1) / (1 pcs) (TC-17LA1) and detach the shield plate and Inverter plate (U, D).
3.Disengage the shaft holder hook and detach the power button shaft.
4.<TC-20LA1 only> Remove the screw (1 pcs) and the screws (4 pcs) and
detach the lock hinge plate.
Caution:
PCB Fixing screws driving torque: 0.2-0.3 N·m (2­3kg·mm)
Do not tighten screws so hard.
10
5.Remove the screw (1 pcs) and disconnect the couplers (B2 (AP2) and B3 (AP3)) between B-Board and the AP-Board.
6.Disconnect the couplers (AP4, AP6, AP8 and AP10) the flexible cable (AP1 and AP9) and remove the screws (3 pcs) and detach the AP-Board.
TC-17LA1 / TC-20LA1
7.3. DG-Board
1.Remove the rear cover.
2.Remove the screws (6 pcs) and the screws (2 pcs) (TC­20LA1) / (1 pcs) (TC-17LA1) and detach the shield plate and Inverter plate (U, D).
11
TC-17LA1 / TC-20LA1
3.<TC-20LA1 only> Remove the screw (1 pcs) and the screws (4 pcs) and
detach the lock hinge plate.
4.Disconnect the flexible cable (DG1 and DG3 (TC-20LA1)/ DG4, DG5 (TC-17LA1) ) and remove the screws (2 pcs) and detach the DG-Board.
Caution:
PCB Fixing screws driving torque: 0.2-0.3 N·m (2­3kg·mm)
Do not tighten screws so hard.
12
7.4. V-Board
TC-17LA1 / TC-20LA1
7.5. Speaker (L, R)
1.Remove the rear cover.
2.<TC-20LA1 only> Remove the screw (1 pcs) and the screws (4 pcs) and
detach the lock hinge plate.
1.Remove the rear cover.
2.<TC-20LA1 only> Remove the screw (1 pcs) and the screws (4 pcs) and
detach the lock hinge plate.
3.Remove the screw (1 pcs) and disconnect the couplers (V2 and V3) and the flexible cable (V9) and detach the V-Board.
Caution:
PCB Fixing screws driving torque: 0.2-0.3 N·m (2-3kg·mm) Do not tighten screws so hard.
3.Remove the screw (1 pcs) and the screws (6 pcs) and disconnect the couplers (V2 and V3) and the Speakers (L, R).
Caution:
PCB Fixing screws driving torque: 0.2-0.3 N·m (2-3kg·mm) Do not tighten screws so hard.
13
TC-17LA1 / TC-20LA1
7.6. B-Board
1.Remove the rear cover.
2.Remove the screw (1 pcs) and the screws (4 pcs) and detach the lock hinge plate.
3.Remove the screw (1 pcs) and disconnect the couplers (B2 (AP2) and B3 (AP3)) between B-Board and the AP-Board.
Caution:
PCB Fixing screws driving torque: 0.2-0.3 N·m (2-3kg·mm) Do not tighten screws so hard.
7.7. K-Board
1.Remove the rear cover.
2.Remove the screws (6 pcs) and the screws (2 pcs) (TC­20LA1) / (1 pcs) (TC-17LA1) and detach the shield plate and Inverter plate (U, D).
14
3.Disconnect the coupler (AP8) and disengage the hook (2 pcs) and detach the K-Board.
TC-17LA1 / TC-20LA1
7.8. BL-Board
1.Remove the rear cover.
2.Remove the screws (6 pcs) and the screws (2 pcs) (TC­20LA1) / (1 pcs) (TC-17LA1) and detach the shield plate and Inverter plate (U, D).
Caution:
PCB Fixing screws driving torque: 0.2-0.3 N·m (2-3kg·mm) Do not tighten screws so hard.
15
TC-17LA1 / TC-20LA1
3.Disconnect the couplers (AP10, BL4 and BL6) and remove the screws (2 pcs) and detach the BL-Board.
7.9. LCD panel
1.Remove the rear cover.
2.Remove the screws (6 pcs) and the screws (2 pcs) (TC­20LA1) / (1 pcs) (TC-17LA1) and detach the shield plate and Inverter plate (U, D).
Caution:
PCB Fixing screws driving torque: 0.2-0.3 N·m (2-3kg·mm) Do not tighten screws so hard.
16
TC-17LA1 / TC-20LA1
3.Disengage the shaft holder hook and detach the power button shaft.
5.<TC-20LA1 only> Remove the screw (1 pcs) and the screws (4 pcs) and
detach the lock hinge plate.
4.Disconnect the coupler (AP8) and detach the circuit board K bracket with K-Board.
6.Remove the screw (1 pcs) and disconnect the couplers (B2 (AP2) and B3 (AP3)) between B-Board and the AP-Board.
17
TC-17LA1 / TC-20LA1
7.Disconnect the couplers (AP4, AP6, BL4 and BL6) and the flexible cable (AP9 and DG3 (TC-20LA1)/ DG4, DG5 (TC­17LA1)) and remove the screws (7 pcs) and detach the AP­Board, DG-Board and BL-Board.
Caution:
PCB Fixing screws driving torque: 0.2-0.3 N·m (2-3kg·mm) Do not tighten screws so hard.
8.Remove the screws (2 pcs), detach the LCD panel.
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