9 Gear Cover Fig. D9 1) Remove a screw and slide Gear Cover to take out.
10 Pinch Beetle & Release Beetle Fig. D10 1) Remove a washer and take Pinch Beetle and Release Beetle out together.
11 Tension Lever & Eject Arm. Fig. D11 1) Remove a screw and take Tension Lever out.
Fig. D2-1 1) Remove a screw from Shield case.
Fig. D2-2 2) Take Cylinder Flex. From connector.
Fig. D2-3 3) Remove a screw from H Amp Angle.
Fig. D3-1 1) Remove a screw from RT Flex. Flame.
Fig. D3-2 2) Remove 3 screws and then take Cylinder Spring out.
Fig. D3-3 3) Remove a screw and take RT Flex. Flame out.
Fig. D4-1 1) Pull up and remove LED Holder.
Fig. D4-2 2) Move LED Flat Cable out of position and unhook 2 springs.
Fig. D4-3 3) Remove 5 screws and remove Cover Plate & Idler U.
Fig. D5-1 1) Remove 4 screws. 5 Sub Chassis Unit
Fig. D5-2 2) Remove a screw and unhook a spring from Pinch Arm.
Fig. D6-1 1) Remove Cut Washer and take Pinch Arm out.
Fig. D6-2 3) Take Center Gear Spacer out.
Fig. D7-1 1) Make half loading until
Fig. D7-2 2) Disconnect Connection Arms.
Fig. D7-3 3) Remove 4 screws.
Fig. D171
Fig. D172
Fig. D181
Fig. D182
Fig. D19 1) Take Mode Sw out.
2) Take Center Gear out.
Connection Arm comes out.
a) Hold Loading Gear side.
b) Disconnect connection arms.
2) Remove Cut Washer on S-Loading Gear and take S-Loading Gear out.
* Removed Cut Washer can not be used again.
2) Remove a washer and take Eject Arm out.
1) Remove 2 screws and take Capstan Holder out.
* It is not necessary to remove 2 screws for New Capstan Holder. Because it
shapes screw.
2) Remove 3 screws and take Capstan Motor out downword.
1) Remove 2 screws and take Loading Motor Unit out. 18 Loading Motor unit & Mechanism Interface
2) Remove 4 screws and dissolder at Mode Sw.
2) Remove a washer and take Deceleration Gear (A) out.
Page 8
4) Remove 2 washers and take Tension Plate.
*20 T4 Guide , Eject Lever , Pulley Cover &
Pulley.
*21 S3 Base U. Fig. D21 1) Remove a screw for S3 adjustment and take S3 Base U.
Fig. D201
Fig. D202
Fig. D203
1) Remove a screw and take T4 Guide out.
2) Remove a washer and take Eject Lever out.
3) Remove 2 screw and take Pulley Cover out.
4) Take Pulley out.
* 1) Procedure 2 for H.Amp Unit is applied only Q1 & Q2
mechanism.
2) Procedure 19 - 21 can be changed in order.
Fig. D1-1
Fig. D1-2
Page 9
Fig. D2-1
Fig. D2-2
Fig. D2-3
Page 10
Fig. D3-1
Fig. D3-2
Fig. D3-3
Page 11
Fig. D4-1
Fig. D4-2
Fig. D4-3
Page 12
Fig. D5-1
Fig. D5-2
Fig. D6-1
Page 13
Fig. D6-2
Fig. D7-1
Fig. D7-2
Page 14
Fig. D7-3
Fig. D8
Page 15
Fig. D9
Fig. D10
Fig. D11
Fig. D12
Fig. D13
Page 16
Fig. D14
Fig. D15
Fig. D16
Fig. D17-1
Page 17
Fig. D17-2
Fig. D18-1
Fig. D18-2
Page 18
Fig. D19
Fig. D20-1
Fig. D20-2
Page 19
Fig. D20-3
Fig. D21
Page 20
4 ASSEMBLY PROCEDURE
4.1 ASSEMBLY PROCEDURE
No. Item Fig. GreaseProcedure
*1 S3 Base U. Fig. A1-- 1) Put S3 Base U on and tighten a screw.
*2 T4 Guide , Eject Lever, Pulley Cover
& Pulley.
*3 Mode Switch , Deceleration Gears &
Tension Plate.
Interface Flex.
5 Capstan Holder & Capstan Motor
6 Drive Gear Fig. A6-- 1) Put a washer to shaft and install Drive Gear.
7 Boat Radon Fig. A7• 1) Put hole of Boat radon to shaft of chassis.
8 Chassis Radon Fig. A8• 1) Put Chassis Radon and a washer on.
9 Cam Gear Fig. A9• 1) Put Cam Gear on. Phase Mark should be in the same line with chassis of
10 Interface Gears
11 Tension Lever & Eject Arm. Fig.
12 Pinch Beetle & Release Beetle Fig.
15 Rail Unit
Fig.
A2-1
Fig.
A2-2
Fig.
A2-3
Fig.
A2-4
Fig. A3
Fig. A4
Fig.
A5-1
Fig.
A5-2
Fig.
A10-1
Fig.
A10-2
A11
A12
A13
A14
Fig.
A15-1
Fig.
A15-2
Fig.
A15-3
• 1) Put hole of T4 Guide to hole of chassis and tighten a screw.
• 2) Put Eject Lever on and a washer.
-- 3) Put boss of Pulley to hole of chassis on. Hole of chassis under pulley should
be visible through slit of Pulley.
-- 4) Put Pulley Cover on Pulley and tighten 2 screws.
• 1) Put Mode Sw on.
• 2) Put Deceleration Gear (B) on
• 3) Put Deceleration Gear (A) on and a washer.
• 4) Put Tension Plate on and 2 washers.
-- 1) Put Loading Motor Unit on and tighten 2 screws. 4 Loading Motor unit & Mechanism
-- 2) Put Mechanism Interface Flex on and tighten 4 screws. After that, solder at
terminal of Mode Sw.
-- 1) Put Capstan Motor on and tighten 3 screws.
Timing Belt should be between Pulley and boss.
-- 2) Put Capstan Holder on and tighten 2 screws.
Timing Belt should be wound around Drive Gear. After that, confirm Timing
Belt and Gear are rotated together.
shaft..
• 1) Put Interface Gear(C) & (D).
Each phase mark should be in the same line.
• 2) Put Interface Gear(A) & (B) on.
1) Put boss of Tension Lever into slit of Cam Gear and Tension Plate, then
--
tighten a screw.
2) Put boss of Eject Arm into slit of Cam Gear.
Put a washer on shaft of chassis.
1) Put boss of Pinch Beetle into slit of Mode Sw.
•
2) Put boss of Release Beetle into slit of Mode Sw.
3) Put a washer on.
1) Keep sliding Gear Cover and put it on. 13 Gear Cover Fig.
--
2) Tighten a screw.
1) Put S-Loading Gear on. 14 T-Loading Gear & S-Loading Gear Fig.
•
2) Put T-Loading Gear on.
Each phase mark should be in the same line.
1) Make half loading until Connection Arm comes out.
--
2) Connect Arm of S & T Loading Gear and Connection Arms.
-a) Hold Loading Gear side.
b) Push Arm of S & Tloading Gear into slit of connection arms.
--
3) Tighten 4 screws.
Page 21
16 Pinch Arm & Center Gear
17 Sub Chassis Unit
18 LED Holder, Cover plate & Idler U.
19 Confirmation of Mechanism
movement , Cylinder Unit & RT Flex.
Flame.
*20 H Amp Unit.
(Only Q1 & Q2)
Fig.
A16-1
Fig.
A16-2
Fig.
A17-1
Fig.
A17-2
Fig.
A17-3
Fig.
A17-4
Fig.
A18-1
Fig.
A18-2
Fig.
A18-3
Fig.
A19-1
Fig.
A19-2
FIg.
A19-3
Fig.
A20-1
Fig.
A20-2
Fig.
A20-3
Fig.
A21-1
Fig.
A21-2
--
1) Put Center Gear Spacer on shaft of chassis.
2) Put Center Gear on.
• 3) Make full loading position and put Pinch arm on, then put a washer on.
1) Make unloading position until moving Release Beetle
-Confirm spring is exist.
2) Put Sub Chassis Unit on as pre-installation.
3) Tighten 3 screws.
Make Loading position until 1 screw position appears, then tighten a screw.
4) Tighten a screws at Flex Holder portion and Hook spring back to Pinch Arm.
-- 1) Put Idler U into shaft of Drive Gear.
2) Put Cover Plate on and tighten 5 screws, then hook 2 springs to 2hooking
-portion of Sub chassis.
And also put LED Flat Cable back.
3) Put LED Holder back.
-- 1) Confirm loading and unloading is smooth.
-- 2) Put Cylinder Unit & Spring on and tighten 3 screws.
-- 3) Put RT Flex. Flame on and tighten 2 screws.
1) Put H Amp Unit on and tighten a screw at bottom of chassis.
--
2) Connect Cylinder Flex to connector.
3) Put Shield case on and tighten a screw.
1) Put both S &T sides to coupling portion on. 21 Cassette Up Unit.
--
2) Tighten 3 screws. (Q1 &2 have 4 screws)* 1)
Procedure 20 for H.Amp Unit is applied only Q1 & Q2
mechanism.
2) Procedure 1 - 3 can be changed in order.
The following parts should be applied Molyton Grease (VFK1024).
Page 22
How to use washer jigs.
No. Item Fig. Procedure
1 Fig. W1-1 1) Each Washers.
2 Fig. W1-2 1) Put a washer on tip of Jig.
3 Fig. W1-3 1) Put Jig on shaft.
4
1) Confirm each post position in playback mode. 1 Confirmation of Tape
2) Confirm condition of tape regulation in playback & review
mode.
1) Set up Tatsujin System.
2) Connect Envelope Detector Board between Measuring Board &
Oscilloscope.
* Location for Adjustment Cover depends on Models.
4) Playback the Alignment Tape and adjust S2 & T3 posts by
Screw Driver until wavefom becomes flat.
After adjustment, B.E.R. should be confirmed by Electrial
adjustment on the "Tatsujin".
1) Refer to Electrical Adjustment on the "Tatsujin".
1) Slide sensor pin to Capstan shaft.
After touching,if OK, LED should be lit.
* Do not touch when you confirm LED lit or not.
2) If Ng, Capstan tilt should be adjusted.
a) Tighten screw (A) until LED is lit.
b) Loose screw (B) until LED is not lit.
c)Tightenscrew (A) unti-clockwise until LED is lit .
1) Adjust S3 screw as Evvelope becomes flat. 5 S3 Base adjustment 1. Post Adjustment
2) Tighten a screw 180 degree as "ENV 1".
3) Loosen a screw as ENV 2.
4) Tighten a screw until ENV becomes flat as ENV 3 and tighten
a screw 180 degree again.
1) Make Review Position.
* Set Loading mode and then,stop Pinch Roller & Capstan shaft is
touched.
2) Loosen a screw.
After fixing a shaky Sub Chassis,then tighten a screw.
616VHD1430 CAPSTAN HOLDER NV-EX3
617VMC1443 CYLINDER SPRING
618L6DA8DKC0001 LOADING MOTOR U. NV-EX1,NV-DS77
619VEM0679 LOADING MOTOR U. NV-DS99/990,NV-DS33,NV-EX3
620VWJ1297 MECHANISM INTERFACE FLEX. NV-DS99/990,NV-DS33,NV-EX3
622K0ZZ00000453 MODE SWITCH
623VXA6124 S LOAD GEAR U.
624VXA6125 T LOAD GEAR U.
625VXA6133 PULLEY COVER
626VXA6134 CHASSIS RADON U.
627VXA6135 CAM GEAR U.
628VXA6136 PINCH BEETLE
629VXA6137 RELEASE BEETLE
630VXA6138 RAIL U.
631VXA6169 BOAT RADON U.
632VXA6184 S3 BASE U.
Page 47
633VXL2814 EJECT LEVER U.
634VXL2815 TENSION LEVER U.
635VXL2816 EJECT ARM U.
636VXL2897 PINCH ARM U.
637VXL2818 IDLER U.
638VYK8485 HEAD AMP U. NV-EX1
638 VYK8244 HEAD AMP U. NV-DS77
638 VYK8886 HEAD AMP U. NV-DS99/990,NV-DS33
638 VYK9102 HEAD AMP U. NV-EX3
621VSC4802 SHIELD CASE NV-EX1
621 VSC4758 SHIELD CASE NV-DS77,NV-DS99/990,NV-DS33