Panasonic NA-F78B2, NA-F80B2, NA-F80H2, NA-F90B2, NA-F90H2 Service Manual

...
Order No. PHAT100601CE
(Revision : Oct. 2011)
Service Manual
Fully Automatic Washing Machine
NA-F78B2 NA-F80B2 NA-F80H2 NA-F90B2 NA-F90H2 NA-F1002B
© Panasonic Home Appliances (Thailand) Co., Ltd. 2010. All rights reserved. Unauthorized copying and distribution is a violation of law.
There are special components used in this equipment which are important for safety. These parts are marked by in the Schematic Diagrams, Circuit Board Diagrams, Exploded Views and Replacement Parts List. It is essential that these critical parts should be replaced with manufacturer’s specified parts to prevent shock, fire or other hazards. Do not modify the original design without permission of manufacturer.
IMPORTANT SAFETY NOTICE
WARNING
The service information is designed for experienced repair technicians only and is not designed for use by the general public. It does not contain warnings or cautions to advise non-technical individuals of potential dangers in attempting to service a product. Products powered by electricity should be serviced or repaired only by experienced professional technicians. Any attempt to service or repair the product or products dealt within this service information by anyone else could result in serious injury or death.
Product Colour
Silver (A)
White (D)
Grey (J)
Destination
Thailand, Indonesia, Vietnam, Malaysia, India
Singapore (Local), Singapore (Export)
Philippines, UAE (Local), Kuwait
Qatar, Oman, Bahrain, Lebanon
UAE (PGF), Libya
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CONTENT
Page
3 4 5 6 7
8 9 9 9
10
11
12
12 13
14
15 - 16
17 17
18 19 20 21 22 23 24 25 26 27 28 29 30
1. Attention in the Repair Work Security
2. Specifications
3. Features and Technical Information
3.1 Function Control with Fuzzy sensor
3.2 Power input and current
4. Installation
4.1 Checking of placement
4.2 Connect the water supply hose
4.3 Install Washing Machine to steady
4.4 Child Lock program
5. Operations Panel
5.1 NA-F78B2 / NA-F80B2 / NA-F90B2 / NA-F1002B
5.2 NA-F80H2 / NA-F90H2
6. Wiring Diagram
6.1 NA-F78B2 / NA-F80B2 / NA-F90B2 / NA-F1002B
6.2 NA-F80H2 / NA-F90H2
7. Table of Errors
8. Troubleshooting
8.1 Table of Troubleshooting
8.2 The following symptoms are not trouble
9. Disassembly Instruction
9.1 Remove screws of back panel out
9.2 Remove back panel out
10. Parts Exploded View and Replacement Parts List
10.1 Parts Exploded View : Part A
10.2.1 Replacement Parts List : Part A of NA-F78B2 / NA-F80B2 / NA-F90B2 / NA-F1002B
10.2.2 Replacement Parts List : Part A of NA-F80H2 / NA-F90H2
10.3 Parts Exploded View : Part B
10.4.1 Replacement Parts List : Part B of NA-F78B2 / NA-F80B2 / NA-F90B2 / NA-F1002B
10.4.2 Replacement Parts List : Part B of NA-F80H2 / NA-F90H2
10.5 Parts Exploded View : Part C
10.6.1 Replacement Parts List : Part C of NA-F78B2 / NA-F80B2 / NA-F90B2 / NA-F1002B
10.6.2 Replacement Parts List : Part C of NA-F80H2 / NA-F90H2
10.7 Parts Exploded View : Packing Part
10.8.1 Replacement Parts List : Packing of NA-F78B2 / NA-F80B2 / NA-F90B2 / NA-F1002B
10.8.2 Replacement Parts List : Packing of NA-F80H2 / NA-F90H2 Detail Change Notice
NA-F78B2 / F80B2 / F80H2 / F90B2 / F90H2 / F1002B
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1. ATTENTION IN THE REPAIR WORK SECURITY
In order to prevent any accident during repair work and ensure security of the product after repair work, somethings surely followed are explained below.
Connectionof cables should be done according to regular work.
• Connection of cables should be tightened reliably with strength using solderless terminal. (specified parts always using regular bonding plier)
• Install a fire protection cover (fireproof) covering connectin area completely, and close opening areas by tape. (Please reuse the fire protection cover which came with the products).
• When drawing cables around, fixing those cables with cable suppression part. Do not touch rotating part, high temperature part and surface of metal.
• Be sure to replace with cable unit when any cable was snapped. When a part of the cable unit was cut, you must not do the connection repair. It may be the cause of smoke, ignition or receiving an electric shock.
Please wear gloves when disassembling, replacing and assembling.
Always wear gloves to prevent an injury by the metal end face or an electric shock at the time of the electricity service
Please be careful to the edges of the metal end face.
Wear the working clothes of long sleeves to prevent an injury by the metal end face or please work after covering the end face with tape or towel.
Be careful about receiving an electric shock.
When doing electric connection service such as voltage measurement, please be careful enough about receiving an electric shock at electric charging parts and cable terminal parts.
The level of the arised damages or dangers, when indicated contents are ignored, are classified by
following indications and explained.
WARNING
ATTENTION
The content in the column of this indication is “ Be assumed that possibly die or get seriously injured ”.
This figured symbol means caution “ ATTENTION
This figured symbol means must not do “ PROHIBITION
This figured symbol means surely execute “ INSTRUCTIONS
The content in the column of this indication is “ Be assumed that possibly get damages or possibly only damage object occured ”.
Types of the contents being followed are classified by following figured symbols and explained.
(The following is an example of expression in pictures)
WARNING
Pull out electric plug when doing repair work.
Disassembling, assembling and replacing parts should be done after pulling out electric plug. Receiving an electric shock or getting an injury may occur.
Rebuilding is prohibited.
Do not rebuild machine parts and components when repairing service. It may be the cause of damage or ignition.
Straightly pull out or insert in huasuton terminal.
Do not twist it. It may be the cause of damage or ignition.
Slow rotation may also roll in your hands and cause injury.
Be sure to use specified parts.
Always use specified parts for the parts with mark in the electric circuit diagrams and parts list. It may be the cause of smoke, ignition or damage.
Do not touch any rotating object with hand unless it stops completely.
ATTENTION
NA-F78B2 / F80B2 / F80H2 / F90B2 / F90H2 / F1002B
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2. SPECIFICATIONS
NA-F78B2 / F80B2 / F80H2 / F90B2 / F90H2 / F1002B
Model NA-F78B2 NA-F80B2 NA-F80H2 NA-F1002B NA-F90B2 NA-F90H2
Rate voltage 220V/50Hz Vietnam
IndonesiaVietnam
Thailand, Vietnam,
Sin-RBD, UAE-PGF,
Libya
Thailand, Vietnam,
Sin-RBD, UAE-PGF,
Libya
India
Thailand, Vietnam,
Sin-RBD
Sin-DBDSin-DBDSin-DBD, India
Philippines
Malaysia, UAE (AFP),
Kuwait, Oman, Qatar,
Bahrain, Lebanon
Malaysia
GreyGreyGrey
470W/260W 450W/230W
490W/300W 470W/260W
510W/330W 510W/330W
490W/300W 470W/260W
150 Wh 140 Wh
170 Wh 150 Wh
170 Wh 160 Wh
170 Wh 150 Wh
150 Liter 154 Liter
8.0 Kg 9.0 Kg
8.0 Kg
110 r / min
740 r / min
554 mm. x 598 mm. x 998 mm.
597 mm. x 619.5 mm. x 1031 mm.
41 Kg
45 Kg
0.03 to 1 MPa (0.3 to 10 Kgf / cm2) / 8 ~ 25 liter / min.
Thermal Protector
Input : 320 Watts / Output : 180 Watts
Checking Unbalance / Tub Lid
Rings when finishing washing or unusual
Have
Have
Have
Have
9.0 Kg
Grey Silver Silver
Philippines
Malaysia, UAE (AFP),
Kuwait, Qatar, Oman,
Bahrain, Lebanon
and Frequency
230V/60Hz
230V/50Hz
240V/50Hz
230V/60Hz
230V/50Hz
220V/50Hz
240V/50Hz
230V/60Hz
230V/50Hz
220V/50Hz
240V/50Hz
Wash
Spin
Body
Installation
Accessories
Packing
Colour
Rate Power
Consumption
(Wash / Spin)
Power
Consumption
(NA-F80 / F90)
Standard Water Consumption
Standard Capacity
Pulsator with rated load (r.p.m.)
Spin Tub with rated load (r.p.m.)
Outer Dimension
Product Weight
Water Supply Pressure
Motor
Motor Power
Safety Switch
Alarm
Fabric Softener Dispenser
Filter
Automatic Power - Cut Switch
Bleach Dispenser
Standard Water Consumption
Model : NA-F78B2 / NA-F80B2 / NA-F80H2 / NA-F1002B Model : NA-F90B2 / NA-F90H2
Standard Water Consumption
High
<High Lower>
Medium
<Medium Lower>
Low 1
<Lower 1 Lower>
Low 2
<Lower 2 Lower>
Low 3
<Lower 3 Lower>
High
<High Lower>
Medium
<Medium Lower>
Low 1
<Lower 1 Lower>
Low 2
<Lower 2 Lower>
Low 3
<Lower 3 Lower>
Wash Level Water Only Clothes Weight
Wash Level
Clothes WeightWater Only
77 Liters 72 Liters 65 Liters 61 Liters 55 Liters 51 Liters 45 Liters 41 Liters 35 Liters 18 Liters
8.0 Kgs
6.0 Kgs
5.0 Kgs
4.2 Kgs
3.5 Kgs
2.5 Kgs
1.5 Kgs
1.1 Kgs
0.8 Kgs
0.3 Kgs
69 Liters 65 Liters 60 Liters 56 Liters 52 Liters 48 Liters 43 Liters 38 Liters 33 Liters 18 Liters
77 Liters 72 Liters 65 Liters 61 Liters 55 Liters 51 Liters 45 Liters 41 Liters 35 Liters 18 Liters
9.0 Kgs
6.0 Kgs
5.0 Kgs
4.2 Kgs
3.5 Kgs
2.5 Kgs
1.5 Kgs
1.1 Kgs
0.8 Kgs
0.3 Kgs
71 Liters 65 Liters 60 Liters 56 Liters 52 Liters 48 Liters 43 Liters 38 Liters 33 Liters 18 Liters
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3. FEATURES AND TECHNICAL INFORMATION
NA-F78B2 / F80B2 / F80H2 / F90B2 / F90H2 / F1002B
Product special features
• Dial indicating detergent level after sensing wash level
• Pre-set timer
• Fabric softener dispenser
• Detergent dispenser
• Automatic power-off when finish
• Dial indicating unusual sign (LED will blink)
• Alarm ON-OFF
• Overflow sensing device
• Ag Shower (NA-F80H1 / NA-F90H1 only)
- This has the disinfection effect with Ag+
- This can be used for the course marked with
High Medium Low
Low Pulse Number High
Weight Sensor
The weight is sensed by the moving force of the Pulsator, which changes a capacitor pole and releases a signal wave. The wave is changed into a pulse number from which the clothes weight is sensed. Prior to weight sensing for Normal and Strong program, the machine runs without water by spinning the Pulsator to left and right for 4.2 seconds (ON 0.3 second- OFF 0.4 second). The motor stops (OFF), a water system counts the pulse number, then calculates the accumulated pulse numbers for drawing water into the tub over a defined level. The dial will indicate High wash level.
Program Time
Normal
Mini
Soak
High Speedy
Blanket
Delicate
Tub Hygiene
Soak 1 hour
Soak 8 hour
Approx. 47 - 56 min
Approx. 20 min
Approx. 107 min
Approx. 21 - 27 min
Approx. 55 min
Approx. 29 - 32 min
Approx. 150 min
Approx. 107 min
Approx. 527 min
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NA-F78B2 / F80B2 / F80H2 / F90B2 / F90H2 / F1002B
3.1 Function Control with Fuzzy sensor
Clothes quantity checking, wash level indication and detergent consumption indication with Fuzzy Logic System.
1. Check clothes quantity and specify the amount of detergent
1. Wash timer and spin timer with checked clothes quantity
2. Additional wash timer and spin timer as temperature increases
<Motor status>
Turn Switch “ON”
Press “Start” button
1. Check clothes quantity
2. Check ambient temperature
A. Check clothes quantity B. Control wash time C. Control spin time
Supply water to a proper level
WASH
RINSE
SPIN
Switch will automatically cut the power current “OFF”
Spin Timer +0 min. +1 min. +2 min. +0 min.
Wash Timer +0 min. +2 min. +3 min. -1 min.
External temp. 25°C 15°C 5°C 30°C
High
3.0 Kg and more
Medium
1.2 Kg~3.0 Kg
Low
0 Kg~1.2 Kg
Wash Timer 12 min. 12 min. 9 min.
Spin Timer 6 min. 6 min. 5 min.
2. Temperature checking
Check temperature in the atmosphere when the machine starts. In case of low temperature, wash timer and spin timer are extended automatically so that washed clothes are as clean as washing in high temperature.
<Checking Method> Check cross pressure at the capacitor while the Pulsator operates without water.
Rotate clockwise
stop
Rotate anti-clockwize
stop
Rotate clockwise
stop
Rotate anti-clockwize
stop
Rotate clockwise
stop
Rotate anti-clockwize
stop
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NA-F78B2 / F80B2 / F80H2 / F90B2 / F90H2 / F1002B
This clause of SA60335-2-4 and SA60335-2-7 is applicable except as follows.
3.2
Power input and current
Note: To determine the value, integrate the data for 2min after 5min from starting motor and convert based on duty ratio of water flow for that period.
Water load Water loadRated load Rated load
1.6 - 2.4 1.6 - 2.41.8 - 2.6 1.8 - 2.8
306 - 374
Current (A)
Power consumption (W) 324 - 396405 - 495 423 - 517
220V 50Hz
1.6 - 2.4 1.6 - 2.41.8 - 2.6 1.8 - 2.8
342 - 418
Current (A)
Power consumption (W) 360 - 440423 - 517 441 - 539
220 - 240V 50Hz
2.1 - 2.9 2.1 2.92.2 - 3.0 2.2 - 3.0
387 - 473
Current (A)
Power consumption (W) 414 - 506459 - 561 486 - 594
230V 60Hz
(1) Washing
NA-F90H2
Power source
NA-F80H2
Water load Water loadRated load Rated load
0.7 - 1.3 0.7 - 1.30.8 - 1.4 0.9 - 1.5
193 - 237
Current (A)
Power consumption (W) 216 - 264207 - 253 234 - 286
220V 50Hz
0.7 - 1.3 0.9 - 1.50.8 - 1.4 0.9 - 1.5
221 - 269
Current (A)
Power consumption (W) 252 - 308234 - 286 270 - 330
220 - 240V 50Hz
1.1 - 1.9 1.1 - 1.91.2 - 2.0 1.2 - 2.0
270 - 330
Current (A)
Power consumption (W) 279 - 341297 - 363 297 - 363
230V 60Hz
NA-F90H2
Power source
NA-F80H2
Note: To determine the value, integrate the data for 2.5min after 3.5min from starting motor and convert based on duty ratio of water flow for that period.
(2) Spinning
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4. INSTALLATION
NA-F78B2 / F80B2 / F80H2 / F90B2 / F90H2 / F1002B
4.1 Checking of placement
Hose extension
If extended external part is necessary when connecting the drain hose, the length of the drain hose should be less than 3 m and the height should be below 10 cm.
Nut
3 m max.
Do not put hose tip under the water
Over 10 cm
Install the machine 10 cm or more away from the wall.
Good Example
Below 10 cm
Connect the water supply hose to the water supply valve screw.
1. Push the water supply hose nut straights onto the water supply valve screw.
2. Hold the elbow by lifting it up, screw the nut onto the water supply valve screw, and fi rmly tighten the nut.
3. After the nut is tightened, check whether or not the elbow is unsteady or loose.
4. After tightening, open the faucet to confi rm that there is no water leakage.
[Cautions]
Firmly tighten the nut, otherwise water leakage will result.
Water Pressure Rating :
2.9 x 104 ~ 9.8 x 105 Pa
Elbow
Water supply valve screw
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NA-F78B2 / F80B2 / F80H2 / F90B2 / F90H2 / F1002B
4.2 Connect the water supply hose
[Note]
- Firmly tighten part B of the water tap adaptor, otherwise water leakage will result.
- If a water tap adaptor is already connected, replace with the attached new one.
- When the hose must be reinstalled (after you remove, for example), turn B to the lelt until about 4 mm of the thread becomes visible, then carry out the procedure described above.
4.4 Child Lock program
Press the [POWER OFF/ON] button for at least 5 seconds. The buzzer sounds (two time for setting) and the [CHILD LOCK] indication turns on.
Open lid
Close lid
Buzzer on
Buzzer off
Water drain
Buzzer on and abnormal alarm
Unplug the power cord from the outlet and re-plug it again after 5 seconds
Less than 10 sec.
More than 10 sec.
Water faucet
Water supply hose cover
A
B
Screw (4)
Water tap adaptor
Lever
Approx. 4 mm
B
4.3 Install Washing Machine to steady
1. Turn the adjustable leg knob towards (Loosen) direction to loose it.
2. Turn the adjustable leg to adjust the levelness.
2.1 When increasing height, turn adjustable leg towards (Loosen) direction.
2.2 When decreasing height, turn adjustable leg towards (Tighten) direction.
3. Turn the adjustable leg knob towards (Tighten) direction to tighten it.
If the floor is largely inclined
Use board or a like for prop up under leg of washing machine
Adjust Height of leg
Adjustable leg knob
Adjustable leg
Loosen
To raise
To lower
Tighten
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