Panasonic MADDT1207, MBDDT2210, MDDDT5540, MBDDT2110, MADDT1107 Technical Reference

...
Page 1
Technical referenc
e
AC Servo Motor & Drive
r
MINAS A4-series
If you are the first user of this product, please be sure to purchase and read the optional Engineering Material (DV0P4210), or downloaded Instruction Manual from our Web Site.
[Web address of Motor Company, Matsushita Electric Industrial Co., Ltd.] http://industrial.panasonic.com/ww/i_e/25000/motor_fa_e/motor_fa_e.html
Thank you very much for your purchase of Panasonic AC Servo Motor & Driver, MINAS A4-series. Before use, refer this technical reference and safety instructions to ensure proper use. Keep this technical reference and read when necessary. Make sure to forward this technical reference for safety to the final user.
IMC54D
Z0404-6066
1. Introduction................................. B2
On Opening the Package ............................... B2
Check of the Driver Model .............................. B2
Check of the Motor Model .............................. B3
2. Installation .................................. B4
Driver .............................................................. B4
Motor .............................................................. B6
Console .......................................................... B8
3. System Configuration and
Wiring ........................................B10
Overall Wiring
(Connecting Example of C-frame, 3-
phase) ..............................................................
B10
Overall Wiring
(Connecting Example of E-frame) ....
B12 Driver and List of Applicable Peripheral
Equipments .................................................. B14
Wiring of the Main Circuit (A to D-frame) ..... B16
Wiring of the Main Circuit (E and F-frame) ... B17 Wiring method to connector (A to D-frame).. B18 Wiring to the Connector, CN X6
(Connection to Encoder) .............................. B22
Wiring for Typical Control Modes
to the Connector CN X5 ............................... B24
4. Parameter.................................. B27
Outline of Parameter .................................... B27
How to Set .................................................... B27
Setup with the Front Panel ........................... B27
Outline of PANATERM
®
.......................................................
B28
Setup with the Console ................................ B28
How to Connect ............................................ B29
Composition and List of Parameters ............ B30
5. Protective Functions................ B36
Protective Function (What Is Error Code ?) .....
B36
6. Maintenance and Inspections . B38
7. Conformity to EC Directives
and UL Standards ..................... B40
Composition of Peripheral Equipments ........ B41
Conformity to UL Standards ......................... B44
8. Built-in Holding Brake ............. B45
9. Dynamic Brake ......................... B47
10.
Check of the Combination of
the Driver and the Motor ............
B48
After-Sale Service (Repair) .......... B51
page page
<Contents>
Page 2
R
ated input voltage/current
r)
Check of the Motor Model
Contents of Name Plate
Model Designation
s
s)
MAMA
MQMA
MSMD
MSMA
MDMA
MHMA
MFMA
MGMA
Symbol
Motor structure MSMD, MQMA MAMA
*
1 The product with oil seal is a special order
product.
*
2 Key way with center tap
A B S T
Symbol
Products are standard stock items or build to order items. For details, inquire of the dealer.
1. Introduction
On Opening the Product Package
• Make sure that the model is what you have ordered.
• Check if the product is damaged or not during transportation.
• Check if the instruction manual is attached or not.
• Check if the power connector and motor connecters (CN X1 and CN X2 connectors) are attached or not (A to D-frame).
Contact to a dealer if you find any failures.
Check of the Driver Model
Contents of Name Plate
Model Designation
M A D D T 1 2 0 5
Special specification
s
(letters and numbers
)
Current detector ratin
g
Power supply
Max. current rating of power device
F
rame-size symbol
MADD MBDD MCDD MDDD MEDD MFDD
Frame
Symbol
A4-series, A-frame A4-series, B-frame A4-series, C-frame A4-series, D-frame A4-series, E-frame A4-series, F-frame
T1 T2 T3 T5 T7 TA TB
Current
rating
Symbol
Specifications
10A 15A 30A 50A
70A 100A 150A
Symbol
1 2 3
5
Single phase, 100V Single phase, 200V 3-phase, 200V Single/3-phase,
200V
05 07 10 15 20 30 40 64 90 A2
Current rating
Symbol
5A
7.5A 10A 15A 20A 30A 40A 64A 90A
120A
1 to 4 75 to 6 10 to 128 to 9
Model number
R
ated input/output voltage
Rated output of applicable motor
Rated input/output current
Serial Number
MADDT1205
e.g.) :
P04 11 0001Z
Lot number
Month of productio
n
Year of production (Lower 2 digits of AD yea
r)
50/60Hz
100W
1.3A
200-240V
Freq.
Model No.
AC SERVO
Serial No.P04110001Z
INPUT
Voltage
Phase F.L.C
Power
OUTPUT
69V 3ø
1.2A 0~333.3Hz
Page 3
– B3 –B2
AC SERVO MOTOR
RATING S1
MODEL No.
MSMD5AZS1S
INS. CLASS B (TÜV) A (UL)
CONT. TORQUE
0.64
Nm
A1.6
CONNECTION RATED OUTPUT RATED FREQ.
kW
0.2
SER No.
04110001
Hz
200
RATED REV.
r/min
3000
INPUT 3ØAC
92
IP65
V
Model
Rated output
R
ated input voltage/current
Rated rotational speed
Serial Number
e.g.) :
0411 0001
Lot number
Month of production
Year of production (Lower 2 digits of AD yea
r)
Check of the Motor Model
Contents of Name Plate
Model Designation
M S M D 5 A Z S 1 S
1 to 4
5 to 6
11 to 12
7
8 9 10
Special specification
s
(letters and number
s)
Motor structure Design order 1: Standard
Rotary encoder specifications
Voltage specifications
MAMA
MQMA
MSMD
MSMA
MDMA
MHMA
MFMA
MGMA
Type
Symbol
Ultra low inertia (100W to 750W)
Low inertia (100W to 400W)
Low inertia (50W to 750W)
Low inertia (1.0kW to 5.0kW)
Middle inertia (1.0kW to 5.0kW)
High inertia (500W to 5.0kW)
Middle inertia (400W to 4.5kW)
Middle inertia (900W to 4.5kW)
P S
Incremental
Absolute/Incremental common
Specifications
Symbol
Format
2500P/r
17bit
Pulse count
5A 01 02 04 05 08 09 10
Output
Motor rated output
Symbol
50W 100W 200W 400W 500W 750W 900W
1.0kW
15 20 25 30 40 45 50
Output
Symbol
1.5kW
2.0kW
2.5kW
3.0kW
4.0kW
4.5kW
5.0kW
1 2
Z
Specifications
Symbol
100 V 200 V 100/200 common
(50W only)
10,000
131,072
Resolution
5-wire 7-wire
Wire count
Motor structure MSMD, MQMA MAMA
*
1 The product with oil seal is a special order
product.
*
2 Key way with center tap
A B E F
Shaft
Holding brake
Oil seal
Without
With
Round
Key way
Without
With
Symbol
A B S T
Shaft
Holding brake
Oil seal
Without
With
Round
Key way
Without
With
Symbol
MSMA, MDMA, MFMA, MGMA, MHMA
C D G H
Shaft
Holding brake
Oil seal
Without
With
Round
Key way
Without
With
Symbol
*
1
*
2
*
2
Products are standard stock items or build to order items. For details, inquire of the dealer.
Page 4
Install the driver and the motor properly to avoid a breakdown or an accident.
Driver
Installation Place
1) Indoors, where the products are not subjected to rain or direct sun beams. The prod­ucts are not waterproof.
2) Where the products are not subjected to corrosive atmospheres such as hydrogen sulfide, sulfurous acid, chlorine, ammonia, chloric gas, sulfuric gas, acid, alkaline and salt and so on, and are free from splash of inflammable gas, grinding oil, oil mist, iron powder or chips and etc.
3) Well-ventilated and low humidity and dust-free place.
4) Vibration-free place.
Environmental Conditions
Ambient temperature Ambient humidity Storage temperature Storage humidity Vibration Altitude
ConditionsItem
0˚C to 55˚C (free from freezing) Less than 90% RH (free from condensation) –20˚C to 80˚C (free from freezing) Less than 90% RH (free from condensation) Lower than 5.9m/s
2
(0.6G), 10 to 60Hz
Lower than 1000m
Fan Fan
100mm or more
100mm or more
40mm
or
more
40mm
or
more
10mm
or
more
10mm
or
more
10mm
or
more
A
to D-frame e.g.) In case of C-frame
Fastening torque of earth screws (M4) to be 0.39 to 0.59N
m.
Mounting brack
et
(optional parts)
MADD MBDD MCDD MDDD
E
et
2. Installation
How to Install
1) Rack-mount type. Install in vertical position, and reserve enough space around the servo driver for ventilation. Base mount type (rear mount) is standard (A to D-frame)
2) Use the optional mounting bracket when you want to change the mounting face.
Mounting Direction and Spacing
Reserve enough surround- ing space for effective cool- ing.
Install fans to provide uni- form distribution of tem- perature in the control panel.
Observe the environmental conditions of the control panel described in the next page.
<Note>
It is recommended to use the conductive paint when you make your own mounting bracket, or repaint after peeling off the paint on the machine for installing the products, in order to make noise countermeasure.
Caution on Installation
We have been making the best effort to ensure the highest quality, however, application of exceptionally large external noise disturbance and static electricity, or failure in input power, wiring and components may result in unexpected action. It is highly recommended that you make a fail-safe design and secure the safety in the operative range. There might be a chance of smoke generation due to the failure of these products. Pay an extra attention when you apply these products in a clean room environment.
Page 5
– B5 –B4
Fan Fan
100mm or more
100mm or more
40mm
or
more
40mm
or
more
10mm
or
more
10mm
or
more
10mm
or
more
E
and F-frame
Mounting brack
et
Mounting Direction and Spacing
• Reserve enough surround­ing space for effective cool­ing.
• Install fans to provide uni­form distribution of tem­perature in the control panel.
• Observe the environmental conditions of the control panel described in the next page.
<Note>
It is recommended to use the conductive paint when you make your own mounting bracket, or repaint after peeling off the paint on the machine for installing the products, in order to make noise countermeasure.
Caution on Installation
We have been making the best effort to ensure the highest quality, however, application of exceptionally large external noise disturbance and static electricity, or failure in input power, wiring and components may result in unexpected action. It is highly recommended that you make a fail-safe design and secure the safety in the operative range. There might be a chance of smoke generation due to the failure of these products. Pay an extra attention when you apply these products in a clean room environment.
Page 6
Ambient temperature
Ambient humidity
Storage temperature
Storage humidity
Vibration
Impact
Enclosure
rating
ConditionItem
0˚C to 40˚C (free from freezing)
*1
Less than 85% RH (free from condensation) –20˚C to 80˚C (free from freezing)
*2
Less than 85% RH (free from condensation) Lower than 49m/s
2
(5G) at running, 24.5m/s2 (2.5G) at stall
Lower than 98m/s
2
(10G)
IP65 (except rotating portion of output shaft and lead wire end)
These motors conform to the test conditions specified in EN standard
s
(EN60529, EN60034-5). Do not use these motors in application wher
e
water proof performance is required such as continuous wash-dow
n
operation.
Motor only Motor only
Motor only
2. Installation
Motor
Installation Place
Since the conditions of location affect a lot to the motor life, select a place which meets the conditions below.
1) Indoors, where the products are not subjected to rain or direct sun beam. The prod­ucts are not waterproof.
2) Where the products are not subjected to corrosive atmospheres such as hydrogen sulfide, sulfurous acid, chlorine, ammonia, chloric gas, sulfuric gas, acid, alkaline and salt and so on, and are free from splash of inflammable gas, grinding oil, oil mist, iron powder or chips and etc.
3) Where the motor is free from grinding oil, oil mist, iron powder or chips.
4) Well-ventilated and humid and dust-free place, far apart from the heat source such as a furnace.
5) Easy-to-access place for inspection and cleaning
6) Vibration-free place.
7) Avoid enclosed place. Motor may gets hot in those enclosure and shorten the motor life.
Environmental Conditions
*1 Ambient temperature to be measured at 5cm away from the motor. *2 Permissible temperature for short duration such as transportation.
How to Install
You can mount the motor either horizontally or vertically as long as you observe the followings.
1) Horizontal mounting
• Mount the motor with cable outlet facing downward for water/oil countermeasure.
2) Vertical mounting
• Use the motor with oil seal (non-standard) when mounting the motor with gear reducer to prevent the reducer oil/grease from entering to the motor.
3) For mounting dimensions, refer to the technical reference. (DV0P4210)
Oil/Water Protection
1) Don't submerge the motor cable to water or oil.
2) Install the motor with the cable outlet facing downward.
3) Avoid a place where the motor is subjected to oil or water.
4) Use the motor with an oil seal when used with the gear re- ducer, so that the oil may not enter to the motor through shaft.
Stress to Cables
1) Avoid a stress application to the cable outlet and connecting portion by bending or self-weight.
2) Especially in an application where the motor itself travels, fix the attached cable and contain the extension junction cable into the bearer so that the stress by bending can be minimized.
3) Take the cable bending radius as large as possible. (Minimum R20mm)
Permissible Load to Output Shaft
1) Design the mechanical system so that the applied radial load and/or thrust load to the motor shaft at installation and at normal operation can meet the permissible value specified to each model.
2) Pay an extra attention when you use a rigid coupling. (Excess bending load may damage the shaft or deteriorate the bearing life.
3) Use a flexible coupling with high stiffness designed exclusively for servo application in order to make a radial thrust caused by micro misalignment smaller than the permis- sible value.
4) For permissible load of each model, refer to the technical reference. (DV0P4210)
Notes on Installation
1) Do not apply direct impact to the shaft by hammer while attaching/detaching a cou- pling to and from the motor shaft. (Or it may damage the encoder mounted on the other side of the shaft.)
2) Make a full alignment. (incomplete alignment may cause vibration and damage the bearing.)
3) If the motor shaft is not electrically grounded, it may cause electrolytic corrosion to the bearing depending on the condi- tion of the machine and its mounting environment, and may result in the bearing noise. Check and verification by customer is required.
Page 7
– B7 –B6
Motor
Oil / Water
Cable
Motor
Oil/Water Protection
1) Don't submerge the motor cable to water or oil.
2) Install the motor with the cable outlet facing downward.
3) Avoid a place where the motor is subjected to oil or water.
4) Use the motor with an oil seal when used with the gear re­ducer, so that the oil may not enter to the motor through shaft.
Stress to Cables
1) Avoid a stress application to the cable outlet and connecting portion by bending or self-weight.
2) Especially in an application where the motor itself travels, fix the attached cable and contain the extension junction cable into the bearer so that the stress by bending can be minimized.
3) Take the cable bending radius as large as possible. (Minimum R20mm)
Permissible Load to Output Shaft
1) Design the mechanical system so that the applied radial load and/or thrust load to the motor shaft at installation and at normal operation can meet the permissible value specified to each model.
2) Pay an extra attention when you use a rigid coupling. (Excess bending load may damage the shaft or deteriorate the bearing life.
3) Use a flexible coupling with high stiffness designed exclusively for servo application in order to make a radial thrust caused by micro misalignment smaller than the permis­sible value.
4) For permissible load of each model, refer to the technical reference. (DV0P4210)
Notes on Installation
1) Do not apply direct impact to the shaft by hammer while attaching/detaching a cou­pling to and from the motor shaft. (Or it may damage the encoder mounted on the other side of the shaft.)
2) Make a full alignment. (incomplete alignment may cause vibration and damage the bearing.)
3) If the motor shaft is not electrically grounded, it may cause electrolytic corrosion to the bearing depending on the condi­tion of the machine and its mounting environment, and may result in the bearing noise. Check and verification by customer is required.
Page 8
How to Connect
<Remarks>
Connect the console connector securely to CN X4 connector of the driver.
Never pull the cable to plug in or plug out.
Ambient temperature Ambient humidity Storage temperature Storage humidity Vibration
Impact
Altitude
ConditionItem
0˚C to 55˚C (free from freezing) Less than 90% RH (free from condensation) –20˚C to 80˚C (free from freezing) Less than 90% RH (free from condensation) Lower than 5.9m/s
2
(0.6G), 10 to 60Hz Conform to JISC0044 (Free fall test, 1m for 2 directions, 2 cycles) Lower than 1000m
2. Installation
Console
Installation Place
1) Indoors, where the products are not subjected to rain or direct sun beam. The prod­ucts are not waterproof.
2) Where the products are not subjected to corrosive atmospheres such as hydrogen sulfide, sulfurous acid, chlorine, ammonia, chloric gas, sulfuric gas, acid, alkaline and salt and so on, and are free from splash of inflammable gas, grinding oil, oil mist, iron powder or chips and etc.
3) Well-ventilated and low humidity and dust-free place.
4) Easy-to-access place for inspection and cleaning
Environmental Conditions
<Cautions>
• Do not give strong impact to the products.
• Do not drop the products.
• Do not pull the cables with excess force.
• Avoid the place near to the heat source such as a heater or a large winding resistor.
Page 9
– B9 –B8
How to Connect
<Remarks>
• Connect the console connector securely to CN X4 connector of the driver.
• Never pull the cable to plug in or plug out.
MODE
SHIFT
SET
S
M
Connect to CN X4.
Page 10
C
ircuit Breaker (NFB)
U
se the circuit breaker matching
c
apacity of the power source to
p
rotect the power lines.
N
oise Filter (NF)
P
revents external noise from the pow-
e
r lines. And reduces an effect of the
n
oise generated by the servo driver.
M
agnetic Contactor (MC)
T
urns on/off the main power of the
s
ervo driver.
U
se a surge absorber together
w
ith this.
Never start nor stop the servo mo-
tor with this Magnetic Contactor.
R
eactor (L)
R
educes harmonic current of the
m
ain power.
F
or specifications, refer to the
d
ownloaded Instruction Manual
f
rom our Web Site.
Wiring of the Main Circuit
Ground
(earth)
• Connection to the Connector, CN X1
(connection to input power)
• Connection to the Connector, CN X2
(connection to external components)
Short bar
Junction cable for motor
Junction cable for brake
RB1 (Pin-6)
RB2 (Pin-4)
• Wiring to Connector, CN X2
(Connection to motor driving phase and ground)
L1 (Pin-5) L2 (Pin-4) L3 (Pin-3) L1C (Pin-2) L2C (Pin-1)
P
in RB1 (6-pin), RB2 (4-pin), and
R
B3 (5-pin)
RB2 and RB3 to be kept shorted for normal operation.
When the capacity shortage of the regenerative resister is found, disconnect a shorting bar be­tween RB2 and RB3, then connect the external regenerative resister
between RB1 and RB2. (Note that no regenerative resister is equipped in Frame A and B type.
Install an external regenerative resister on incombustible materi­al, such as metal. Follow the same
wiring connection as the above.) When you connect an external re­generative resister, set up Parame­ter No. 6C to 1 or 2.
Handle lever Use this for connector connection. Store this after connection for other occasions. (see page for connection.)
Regenerative resistor (optional) <Remarks>
When you use an external
regenerative resister, install an external protective apparatus, such as thermal fuse without fail. For resistor value and capacity, refer to the downloaded Instruction Manual from our Web Site. Thermal fuse and thermostat are built in to the regenerative resistor (Option). If the thermal fuse is activated, it will not resume.
U-phase (red) V-phase (white) W-phase (black)
3. System Configuration and Wiring
Overall Wiring (Connecting Example of C-frame, 3-phase)
Page 11
– B11 –– B10 –
X3
X4
X5
X6
X7
Wiring to Connector, CN X3/X4 (option) (Connection to PC or host controller)
• Wiring to Connector, CN X5
(Connection to host controller)
• Wiring to Connector, CN X6
(Connection to encoder)
• Wiring to Connector, CN X7
(Connection to external scale)
Junction cable for encoder
Junction cable for motor
Junction cable for brake
DC Power supply for brake DC24V (to be supplied by customer)
• Wiring to Connector, CN X2
(Connection to motor driving phase and ground)
: High voltage
X1
X2
U-phase (red) V-phase (white) W-phase (black)
PC (to be supplied by customer)
Setup support software "PANATERM
®
"
DV0P4460
Console (option) DV0P4420
Page 12
3. System Configuration and Wiring
Overall Wiring (Connecting Example of E-frame)
Ground
(earth)
• Connection with input power supply
• Connection to external components
Short bar
P
B2
L1
L2
L3
r
t
P
in P, B1 and B2...
B1 and B2 to be kept shorted for normal operation.
When the capacity shortage of the regenerative resister is found, disconnect a short bar between B1 and B2, then con- nect the external regenerative resister between P and B2. Install an external regenera­tive resister on incombustible material, such as metal. Follow
the same wiring connection as the above. When you connect an external regenerative resister, set up Parameter No. 6C to 1 or 2.
Regenerative resistor (optional) <Remarks>
When you use an external
regenerative resister, install an external protective apparatus, such as thermal fuse without fail. For resistor value and capacity, refer to the downloaded Instruction Manual from our Web Site. Thermal fuse and thermostat are built in to the regenerative resistor (Option). If the thermal fuse is activated, it will not resume.
C
ircuit Breaker (NFB)
U
se the circuit breaker matching
c
apacity of the power source to
p
rotect the power lines.
N
oise Filter (NF)
P
revents external noise from the pow-
e
r lines. And reduces an effect of the
n
oise generated by the servo driver.
M
agnetic Contactor (MC)
T
urns on/off the main power of the
s
ervo driver.
U
se a surge absorber together
w
ith this.
Never start nor stop the servo mo-
tor with this Magnetic Contactor.
R
eactor (L)
R
educes harmonic current of the
m
ain power.
F
or specifications, refer to the
d
ownloaded Instruction Manual
f
rom our Web Site.
Wiring of the Main Circuit
Page 13
– B13 –– B12 –
: High voltage
X3
X4
X5
X7
X6
Wiring to Connector, CN X3/X4 (option) (Connection to PC or host controller)
• Wiring to Connector, CN X5
(Connection to host controller)
Junction cable for motor
Junction cable for brake
DC Power supply for brake DC24V (to be supplied by customer)
U-phase V-phase W-phase
X1
• Wiring to Connector, CN X6
(Connection to encoder)
Junction cable for encoder
From a top
• Wiring to Connector, CN X7
(Connection to external scale)
• Connection to motor driving phase and ground
PC (to be supplied by customer)
Setup support software "PANATERM
®
"
DV0P4460
Console (option) DV0P4420
Page 14
3. System Configuration and Wiring
Connection
Driver
Applicable
motor
Voltage
Rated
output
Required
Power (at the rated load)
Noise
filter for
signal
Noise
filter
Surge
absorber
Magnetic
contactor
Cable
diameter
(main circuit)
Cable
diameter
(control circuit)
MADD
MBDD
MCDD
MDDD
MEDD
MSMD
MQMA
MSMD
MQMA
MAMA
MSMD
MQMA
MSMD
MQMA
MAMA
MQMA
MSMD
MAMA
MFMA
MHMA
MAMA
MDMA
MHMA
MGMA
MSMA
MHMA
MDMA
MSMA
MFMA
MDMA
MSMA
MHMA
MFMA
Single phase,
100V
Single phase,
200V
Single phase,
100V
Single
phase,
200V
Single phase,
100V
Single/ 3- phase,
200V
Single/ 3- phase,
200V
3- phase,
200V
50W
to 100W
100W
50W
to 200W
100W
200W
100W
200W
400W
200W
400W
750W
400W
500W
750W
1.0kW
900W
1.0kW
1.5kW
2.0kW
2.5kW
approx.
0.4kVA
approx.
0.4kVA
approx.
0.5kVA
approx.
0.3kVA
approx.
0.5kVA
approx.
0.3kVA
approx.
0.5kVA
approx.
0.9kVA
approx.
0.5kVA
approx.
0.9kVA
approx.
1.3kVA
approx.
0.9kVA
approx.
1.1kVA
approx.
1.6kVA
approx.
1.8kVA
approx.
1.8kVA
approx.
1.8kVA
approx.
2.3kVA
approx.
3.3kVA
approx.
3.8kVA
Circuit breaker (rated
current)
10A
15A
20A
30A
DV0P4170
DV0P4180
DV0P4220
Connection to exclusive connector
DV0P4190
DV0P1450
DV0P1460
BMFT61041N
(3P+1a)
BMFT61542N
(3P+1a)
BMFT61041N
(3P+1a)
BMFT61542N
(3P+1a)
BMFT61541N
(3P+1a)
BMFT61542N
(3P+1a)
BMFT61842N
(3P+1a)
BMF6352N
(3P+2 a 2b)
0.75 to
2.0mm
2
AWG
14 to 18
2.0mm
2
AWG14
2.0mm
2
AWG14
3.5mm
2
AWG12
0.75mm
2
AWG18
Termina
l
block
M5
11.0 or smaller
ø5.3
Driver
MFDD
l
Driver and List of Applicable Peripheral Equipments
• Select a single and 3-phase common specifications according to the power source.
Manufacturer of circuit breaker and magnetic contactor : Matsushita Electric Works. To comply to EC Directives, install a circuit breaker between the power and the noise filter without fail, and the circuit breaker should conform to IEC Standards and UL recognized (Listed and marked). 5000Arms, 240V is the maximum capacity to be delivered to the circuit of 750W or larger model when the maximum current value of the circuit breaker is limited to 20A.
For details of noise filters, refer to P.B42, "Noise Filter".
<Remarks>
Select and use the circuit breaker and noise filter with matching capacity to those of the power source, considering the load conditions as well.
Terminal block and protective earth terminal Use a copper conductor cable with temperature rating of 60˚C or higher. Protective earth terminal is M4 for A to D-frame, and M5 for E and F-frame. Larger tightening torque of the screw than the max. value (M4 : 1.2 N may damage the terminal block.
Earth cable diameter should be 2.0mm and 3.5mm for 4.5kW to 5kW model.
Use the attached exclusive connectors for A to D-frame, and maintain the peeled off length of 8 to 9mm.
Tightening torque of the screws for connector (CN X5) for the connection to the host to be 0.3 to 0.35 N at the driver side.
Page 15
– B15 –– B14 –
Connection
Driver
Applicable
motor
Voltage
Rated
output
Required
Power (at the rated load)
Noise
filter for
signal
Noise
filter
Surge
absorber
Magnetic
contactor
Cable
diameter
(main circuit)
Cable
diameter
(control circuit)
Circuit
breaker (rated current)
MFDD
MGMA
MDMA
MHMA
MSMA
MGMA
MDMA
MHMA
MSMA
MFMA
MGMA
MDMA
MHMA
MSMA
3- phase,
200V
2.0kW
3.0kW
4.0kW
4.5kW
5.0kW
approx.
3.8kVA
approx.
4.5kVA
approx.
6kVA
approx.
6.8kVA approx.
7.5kVA
approx.
7.5kVA
50A
DV0P3410 DV0P1450 DV0P1460
BMF6352N
(3P+2a2b)
BMF6652N
(3P+2a2b)
3.5mm
2
AWG12
5.3mm
2
AWG10
0.75mm
2
AWG18
Termina
l
block
M5
11.0 or
smaller
ø5.3
• Select a single and 3-phase common specifications according to the power source.
• Manufacturer of circuit breaker and magnetic contactor : Matsushita Electric Works. To comply to EC Directives, install a circuit breaker between the power and the noise filter without fail, and the circuit breaker should conform to IEC Standards and UL recognized (Listed and marked). 5000Arms, 240V is the maximum capacity to be delivered to the circuit of 750W or larger model when the maximum current value of the circuit breaker is limited to 20A.
• For details of noise filters, refer to P.B42, "Noise Filter".
<Remarks>
• Select and use the circuit breaker and noise filter with matching capacity to those of the power source, considering the load conditions as well.
• Terminal block and protective earth terminal Use a copper conductor cable with temperature rating of 60˚C or higher. Protective earth terminal is M4 for A to D-frame, and M5 for E and F-frame. Larger tightening torque of the screw than the max. value (M4 : 1.2 N
m, M5 : 2.0 N•m)
may damage the terminal block.
• Earth cable diameter should be 2.0mm
2
(AWG14) or larger for 50W to 2.0kW model,
and 3.5mm
2
(AWG12) or larger for 2.5kW to 4.0kW, and 5.3mm2(AWG10) or larger
for 4.5kW to 5kW model.
• Use the attached exclusive connectors for A to D-frame, and maintain the peeled off length of 8 to 9mm.
• Tightening torque of the screws for connector (CN X5) for the connection to the host to be 0.3 to 0.35 N
m. Larger tightening torque than these may damage the connector
at the driver side.
Page 16
Red
Black
Green yellow
Motor
Surge absorber
DC
24V
White
NFB
Power supply
DC power supply for brake
NF MC
1 2 3 4
U V
W
E
L1C
L3
L2
L1
L2C
RB1 RB3 RB2
U V
W
2
3
4
5
1
6 5 4 3 2 1
CN X1
CN X2
L
Yellow
(X2)
Fuse (5A)
Ground resistance : 100 max. For applicable wire, refer to P.B14 and B15.
• Check the name plate of the driver for power specifications.
• Provide a circuit breaker, or a leakage breaker. The leakage breaker to be the one designed for "Inverter" and is equipped with countermeasures for harmonics.
• Provide a noise filter without fail.
• Provide a surge absorber to a coil of the Magneti
c
Contactor. Never start/stop the motor with this
Magnetic Contactor.
Connect a fuse in series with the surge absorber
.
Ask the manufacturer of the Magnetic Contactor for the fuse rating.
• Provide an AC Reactor.
Connect L1 and L1C, and L3 and L2C at singl
e
phase use (100V and 200V), and don't use L2.
Match the colors of the motor lead wires to those of the corresponding motor output terminals (U,V,W).
Don't disconnect the shorting cable between RB2 and RB3 (C and D frame type). Disconnect this only when the external regenerative register is used.
Avoid shorting and ground fault. Don't
connect the main power.
*
Connect pin 3 of the connector on the amplifier
side with pin 1 of the connector on the motor side.
Earth-ground this.
Connect the protective earth terminal ( ) of the driver and the protective earth (earth plate) of the control panel without fail to prevent electrical shock.
• Don't co-clamp the earth wires to the protective earth terminal ( ) . Two terminals are provided.
Don't connect the earth cable to other
inserting slot, nor make them touch.
• Compose a duplex Brake Control Circuit so that the brake can also be activated by an external emergency stop signal.
• The Electromagnetic Brake has no polarity.
• For the capacity of the electromagnetic brake and how to use it, refer to P.B45, "Specifications of Built-in Holding Brake".
• Provide a surge absorber.
Connect a 5A fuse in series with the surge absorber
.
3. System Configuration and Wiring
Wiring of the Main Circuit (A to D-frame)
• Wiring should be performed by a specialist or an authorized personnel.
• Do not turn on the power until the wiring is completed.
Tips on Wiring
1) Peel off the insulation cover of the cable. (Observe the dimension as the right fig. shows.)
2) Insert the cable to the connector detached from the driver.(See P.B18 for details.)
3) Connect the wired connector to the driver.
8~9mm
Power supply
r
.
.
d
.
Wiring of the Main Circuit (E and F-frame)
Wiring should be performed by a specialist or an authorized personnel.
• Do not turn on the power until the wiring is completed.
Tips on Wiring
1) Take off the cover fixing screws, and detach the terminal cover.
2) Make wiring Use clamp type terminals of round shape with insulation cover for wiring to the termi- nal block. For cable diameter and size, rater to "Driver and List of Applicable Periph- eral Equipments" (P.B14 and B15).
3) Attach the terminal cover, and fix with screws. Fastening torque of cover fixed screw in less than 0.2 N
Page 17
– B17 –– B16 –
Surge absorber
Motor
DC
24V
Power supply
DC power supply for brake
NFB
NF MC
L1
U V
W
E
L2 L3
r t
P B1 B2
U
V
W
L
Ground resistance : 100 max. For applicable wire, refer to P.B14 and B15.
Red
Black
Green yellow
Yellow
(X2)
• Check the name plate of the driver for power specifications.
• Provide a circuit breaker, or a leakage breaker. The leakage breaker to be the one designed for "Inverter" and is equipped with countermeasures for harmonics.
• Provide a noise filter without fail.
• Provide a surge absorber to a coil of the Magnetic Contactor. Never start/stop the moto
r
with this Magnetic Contactor.
Connect a fuse in series with the surge absorber
.
Ask the manufacturer of the Magnetic Contactor for the fuse rating.
• Provide an AC Reactor.
• Don't disconnect the short bar between B1 and B2. Disconnect this only when an external regenerative register is used.
• Match the colors of the motor lead wires to those of the corresponding motor output terminals (U,V,W).
Avoid shorting and ground fault.
Don't connect the main power.
Earth-ground this.
• Connect the protective earth terminal ( ) of the driver and the protective earth (earth plate) of the control panel without fail to prevent electrical shock.
• Don't co-clamp the earth wires to the protective earth terminal ( ) . Two terminals are provided
.
Don't connect the earth cable to other
inserting slot, nor make them touch.
• Compose a duplex Brake Control Circuit so that the brake can also be activated by an external emergency stop signal.
• The Electromagnetic Brake has no polarity.
• For the capacity of the electromagnetic brake an
d
how to use it, refer to P.B47, "Specifications of Built-in Holding Brake".
• Provide a surge absorber.
Connect a 5A fuse in series with the surge absorber
.
White
Fuse (5A)
Wiring of the Main Circuit (E and F-frame)
• Wiring should be performed by a specialist or an authorized personnel.
• Do not turn on the power until the wiring is completed.
Tips on Wiring
1) Take off the cover fixing screws, and detach the terminal cover.
2) Make wiring Use clamp type terminals of round shape with insulation cover for wiring to the termi­nal block. For cable diameter and size, rater to "Driver and List of Applicable Periph­eral Equipments" (P.B14 and B15).
3) Attach the terminal cover, and fix with screws. Fastening torque of cover fixed screw in less than 0.2 N
m.
Page 18
3. System Configuration and Wiring
Follow the procedures below for the wiring connection to the Connector CN X1 and X2
.
How to connect
1
. Peel off the insulation cover of the cable.
(see the right fig for exact length for peeling.)
2
. Insert the cable to the connecter in the following 2 methods. (a) Using the attached Handle Lever (b) Using a screw driver (blade width of 3.0 to 3.5 mm)
(a) Using handle lever
* You can pull out the cable by pushing down the spring as the above.
* You can pull out the cable by pushing down the spring as the above.
8 to 9mm
Attach the handle lever to the handling slot on the upper portion. Press down the lever to push down the spring.
Insert the peeled cable while pressing down the lever, until it hits the insertion slot (round hole).
Release the lever.
(b) Using screw driver
<CAUTION>
Peel off the cable with exact length (8 to 9 mm).
Take off the connector from the Servo Driver before making connection.
Insert one cable into each one of cable insertion slot.
Pay attention to injury by screw driver.
Press the screw driver to the handling slot on the upper portion to push down the spring.
Insert the peeled cable while pressing down the screw driver, until it hits the insertion slot (round hole).
Release the screw driver.
Wiring method to connector (A to D-frame)
Wiring Diagram
Compose the circuit so that the main circuit power will be shut off when an error occurs.
In Case of Single Phase, 100V (A and B-frame)
In Case of Single Phase, 200V (A and B-frame)
Power supply Single phase, 100V to 115V
Power supply Single phase, 200V to 240V
1 2
3
1 2 3
Page 19
– B19 –– B18 –
Wiring Diagram
Compose the circuit so that the main circuit power will be shut off when an error occurs.
Noise
filter
Main power supply
Control power supply
Motor
ALM
37
ALM+
L3
L1C L2C
RB1
MC
NFB
RB3 RB2
U V W
L1
CN X2
Surge absorber
External regenerative resistor
ALM–
36
DC12 to 24V
(±5%)
Red
White
Black
Green
1 2 3 4
1 2 3 4
Motor connection
CN X5
CN X1
172167-1
Tyco Electronics AMP
172159-1
Tyco Electronics AMP
L
MC
ALMON OFF
Noise
filter
Main power supply
Control power supply
Motor
ALM
37
ALM+
L3
L1C L2C
RB1
MC
NFB
RB3 RB2
U V
W
L1
CN X2
External regenerative resistor
ALM–
36
DC12 to 24V
(±5%)
Red
White
Black
Green
1 2 3 4
1 2 3 4
Motor connection
CN X5
CN X1
172167-1
Tyco Electronics AMP
172159-1
Tyco Electronics AMP
L
MC
ALMON OFF
In Case of Single Phase, 100V (A and B-frame)
In Case of Single Phase, 200V (A and B-frame)
Power supply Single phase, 100V to 115V
+10% –15%
+10% –15%
Power supply Single phase, 200V to 240V
+10% –15%
+10% –15%
Use a reactor for 3-phase
Built-in thermostat of an external regenerative resistor (light yellow)
MC
Surge absorber
Built-in thermostat of an external regenerative resistor (light yellow)
MC
Page 20
3. System Configuration and Wiring
PIN No. Application
PIN No. Application
External regenerative resistor
<
Remarks>
W
hen you use single
p
hase, connect the main
p
ower between L1 and
L
3 terminals.
Motor
L2
L3 L1C L2C
RB1
MC
NFB
RB3 RB2
U V W
L1
1 2 3 4
1 2 3 4
(Remove the short wire when you connect
the external regenerative resistor.)
172167-1
Tyco Electronics AMP
172159-1
Tyco Electronics AMP
L
<
Remarks>
W
hen you use single
p
hase, connect the main
p
ower between L1 and L3
t
erminals.
Motor
L2
L3 L1C L2C
RB1
MC
NFB
RB3 RB2
U V
W
L1
1 2 3 4
1 2 3 4
(Remove the short wire when you connect
the external regenerative resistor.)
*
172167-1
Tyco Electronics AMP
172159-1
Tyco Electronics AMP
L
A
B
D
C
AHG
CDE
BIF
CBA
IHG
FED
A
JL04V-2E20-4PE-B-R
JL04HV-2E22-22PE-B-R
JL04V-2E20-18PE-B-R
JL04V-2E24-11PE-B-R
U-phase V-phase
W-phase
Ground
PIN No.
B C D
Application
G
H A F
I B E D C
Brake Brake
NC U-phase V-phase
W-phase
Ground Ground
NC
A Brake
Brake
NC U-phase V-phase
W-phase
Ground Ground
NC
B C D E F
G
H
I
<Remark>
Do not connect anything to NC.
* When you use motor model of
MSMA, MDMA, MFMA, MHMA and MGMA, use the connections as the below table shows.
[Motor portion] Connector : by Japan Aviation Electronics In
d.
In Case of Single Phase, 200V (C and D-frame)
In Case of 3-Phase, 200V (C and D-frame)
CN X2
CN X1
ALM
37
ALM+
ALM–
36
DC12 to 24V
(±5%)
CN X5
CN X2
CN X1
CN X5
ALM
37
ALM+
ALM–
36
DC12 to 24V
(±5%)
MC
ALMON OFF
MC
ALMON OFF
Use a reactor for 3-phase
Noise
filter
Noise
filter
Main power supply
Control power supply
Motor connection
Main power supply
Control power supply
Motor connection
Power supply Single phase, 200V to 240V
+10% –15%
+10% –15%
Power supply 3-phase, 200V to 240V
+10% –15%
+10% –15%
Red
White
Black
Green
External regenerative resistor
Red
White
Black
Green
*
Surge absorber
Built-in thermostat of an external regenerative resistor (light yellow)
MC
Surge absorber
Built-in thermostat of an external regenerative resistor (light yellow)
MC
.
In Case of 3-Phase, 200V (E and F-frame)
(Remove the short bar when you connect
Power supply 3-phase, 200V to 230V
Page 21
– B21 –– B20 –
Red
White
Black
Green
PIN No. Application
PIN No. Application
[Motor portion] Connector : by Japan Aviation Electronics Ind
.
In Case of 3-Phase, 200V (E and F-frame)
A
B
D
C
AHG
CDE
BIF
CBA
IHG
FED
A
JL04V-2E20-4PE-B-R
JL04HV-2E22-22PE-B-R
JL04V-2E20-18PE-B-R
JL04V-2E24-11PE-B-R
U-phase V-phase
W-phase
Ground
PIN No.
B C D
Application
G H
A F
I B E
D C
Brake Brake
NC U-phase V-phase
W-phase
Ground Ground
NC
A Brake
Brake
NC U-phase V-phase
W-phase
Ground Ground
NC
B C D E F
G
H
I
Motor
ALM
37
ALM+
L2 L3
r t
P
MC
MC
NFB
ALM
ON
OFF
B1 B2
U
V
W
L1
ALM–
DC12 to 24V
(±5%)
(Remove the short bar when you connect
the external regenerative resistor.)
36
L
<Remark>
Do not connect anything to NC.
Power supply 3-phase, 200V to 230V
+10% –15%
+10% –15%
Noise
filter
Main power supply
Control power supply
Motor connection
External regenerative resistor
Surge absorber
Built-in thermostat of an external regenerative resistor (light yellow)
MC
Page 22
Wiring Diagram In case of 17-bit absolute/incremental encoder
Regulator
MSMD 50W to 750W MAMA 100W to 750W MQMA 100W to 400W
motor
1
+5V
0V
2 3 4 5
6
4 5
2 3
6
Twisted pair
Junction cable
(by Tyco Electronics, AMP)
172160-1172168-1
(by Tyco Electronics, AMP)
Motor side Driver side
Case
Case
CN X6
CN X6
Black
Purple
White
Light Blue
Regulator
E5V
E0V
E5V E0V
PS
PS
PS
FG
PS
+5V
0V
motor
(by Japan Aviation Electronics Ind.)
1 2 3 4 5 6
H G
K L
Twisted pair
Pin No. of connector
Junction cable
Straight plug Cable clamp
N/MS3106B20-29S N/MS3057-12A
Motor side Driver side
E5V E0V
PS PS
J
PS PS
FG
E5V
E0V
MSMA 1kW to 5kW MDMA 1kW to 5kW MHMA 500W to 5kW
MFMA 400W to 4.5kW MGMA 900W to 4.5kW
3. System Configuration and Wiring
MSMD 50W to 750W MAMA 100W to 750W MQMA 100W to 400W
MSMA 1kW to 5kW MDMA 1kW to 5kW MHMA 500W to 5kW
Wiring to the Connector, CN X6 (Connection to Encoder)
Wiring Diagram In case of 2500P/r incremental encoder
Page 23
– B23 –– B22 –
Wiring Diagram In case of 17-bit absolute/incremental encoder
MSMD 50W to 750W MAMA 100W to 750W MQMA 100W to 400W
motor
1
+5V
0V
+5V
0V
2 3 4 5 6
1
battery
battery
2
7 8
4 5
3
Twisted pair
Junction cable
(by Tyco Electronics, AMP)
172161-1172169-1
(by Tyco Electronics, AMP)
Motor side Driver side
Black
Purple Yellow/Green
White
Light Blue
Pink
Red
E5V E0V
E5V E0V
BAT+ BAT
PS
PS
motor
(Japan Aviation Electronics Industry, Ltd.)
1
2 3 4 5
6
H G
K L
J
T S
Twisted pair
Pin No. of connector
Junction cable
Straight plug Cable clamp
N/MS3106B20-29S N/MS3057-12A
Motor side Driver side
E5V E0V
PS PS
PS PS
FG
E5V E0V
PS PS
Case
Case
BAT+
BAT
FG
Regulator
Regulator
CN X6
CN X6
MSMA 1kW to 5kW MDMA 1kW to 5kW MHMA 500W to 5kW
MFMA 400W to 4.5kW MGMA 900W to 4.5kW
Page 24
Wiring Example of Velocity Control Mode
7
4.7k
COM+
OA+
OA
- OB+
OB
- OZ+
OZ
- GND
CZ
SPR/TRQR
GND
CCWTL/TRQR
GND
CWTL
SP
IM
21
22
48
24
25
19
49
23
3.83k
3.83k
20k
10k
10k
1k
1k
INTSPD1
INTSPD2
SRV-ON
GAIN
INTSPD3
ZEROSPD
C-MODE
A-CLR
CCWL
CWL
S-RDY+
S-RDY
-
ALM+
AT
-SPEED
+
BRKOFF
+
BRKOFF
-
TLC
V
DC
12 to 24V
ZSP
COM
- FG
AT
-SPEED
-
ALM
-
33
30
29
27
32
31
9
8
35
34
37
36
39
38
11
10
40
12
41
50
Servo-ON input
Gain switching input
28
Divider
Alarm clear input
A-phase output
B-phase output
Z-phase output
Z-phase output (open collector)
Servo-Ready output
Servo alarm output
Positioning complete
output
Brake release output
T
orque in-limit output
(Select with Pr09)
(Select with Pr0A)
14
15
16
17
18
43
42
26
Speed zero clamp input
V
elocity command
input
(0 to
±
10V)
CCW torque limit
input
(0 to
±
10V)
CW torque limit
input
(-10 to 0V)
V
elocity monitor output
T
orque monitor output
330
330
330
CN X5
Selection 1 input of
internal command speed
Selection 2 input of
internal command speed
Slection 3 input of
internal command speed
Control mode switching
input
CCW over-travel inhibition
input
CW over-travel inhibition
input
Zero speed detection output
( represents twisted pair.)
Wiring for Typical Control Modes to the Connector CN X5
Wiring Example of Position Control Mode
3. System Configuration and Wiring
14
15
16
43
18
42
In case of open collector I/F
(1) When you use the external
resistor with 12V and 24V
power supply
(2) When you do not use the
external resistor with 24V
power supply
CCW torque limit input
(0 to +10V)
CW torque limit input
(
-
10 to +10V)
V
elocity monitor output
T
orque monitor output
( represents twisted pair.)
Command
pulse
input A
(Use with 500kpps
or less.)
7
4.7k
COM+
PULS2
SIGN1
SIGN2
GND
OA+
OA
­OB+
OB
­OZ+
OZ
­GND
CZ
SPR/TRQR
GND
CCWTL/TRQR
GND
CWTL
SP
IM
3
2
1
4
5
6
13
21
22
48
24
25
19
49
23
3.83k
3.83k
43k
2k
2k
43k
220
20k
220
330
330
330
220
2.2k
2.2k
10k
10k
1k
1k
PULS1
OPC2
OPC1
INH
CL
SRV-ON
GAIN
DIV
VS-SEL
C-MODE
A-CLR
CCWL
CWL
S-RD Y
+
S-RDY
-
ALM+
COIN+
BRKOFF
+
BRKOFF
-
TLC
V
DC
12 to 24V
ZSP
COM
-
SIGNH1
SIGNH2
GND
PULSH1
PULS
PULSH2
FG
COIN
-
ALM
-
33
30
29
27
28
32
31
9
8
35
34
37
36
39
38
11
10
40
12
41
44
45
13
50
Servo-ON input
Gain switching input
Electronic gear
switching input
Control mode
switching input
26
Damping control
switching input
Divider
Alarm clear input
CCW over-travel
inhibition input
A-phase
output
B-phase
output
Z-phase
output
Z-phase output (open collector)
CW over-travel
inhibition input
Servo-Ready output
Servo-Alarm output
Positioning complete output
Brake release output
T
orque in-limit output
(Select with Pr09)
Zero speed detection output
(Select with Pr0A)
Deviation counter
clear input
Command pulse
inhibition input
Command pulse input B
(Use with 2Mpps or less.)
PULS1
PULS2
SIGN1
GND
V
DC
12V
24V
pecifications
of R
1k
1/2W
2k
1/2W
SIGN2
220
220
V
DC
R
R
3
4
5
6
13
PULS2
GND
SIGN2
OPC1
OPC2
220
220
24V
DC
1
4
2
6
13
2.2k
2.2k
V
DC
-
1.5
R
+
220
=10mA
.
.
CN X5
SIGN
46
47
43k
2k
2k
43k
220
Page 25
– B25 –– B24 –
Wiring Example of Velocity Control Mode
7
4.7k
COM+
OA+
OA
­OB+
OB
­OZ+
OZ
­GND
CZ
SPR/TRQR
GND
CCWTL/TRQR
GND
CWTL
SP
IM
21
22
48
24
25
19
49
23
3.83k
3.83k
20k
10k
10k
1k
1k
INTSPD1
INTSPD2
SRV-ON
GAIN
INTSPD3
ZEROSPD
C-MODE
A-CLR
CCWL
CWL
S-RDY+
S-RDY
-
ALM+
AT
-SPEED
+
BRKOFF
+
BRKOFF
-
TLC
V
DC
12 to 24V
ZSP
COM
­FG
AT
-SPEED
-
ALM
-
33
30
29
27
32
31
9
8
35
34
37
36
39
38
11
10
40
12
41
50
Servo-ON input
Gain switching input
28
Divider
Alarm clear input
A-phase output
B-phase output
Z-phase output
Z-phase output (open collector)
Servo-Ready output
Servo alarm output
Positioning complete
output
Brake release output
T
orque in-limit output
(Select with Pr09)
(Select with Pr0A)
14
15
16
17
18
43
42
26
Speed zero clamp input
V
elocity command
input
(0 to
±
10V)
CCW torque limit
input
(0 to
±
10V)
CW torque limit
input
(-10 to 0V)
V
elocity monitor output
T
orque monitor output
330
330
330
CN X5
Selection 1 input of
internal command speed
Selection 2 input of
internal command speed
Slection 3 input of
internal command speed
Control mode switching
input
CCW over-travel inhibition
input
CW over-travel inhibition
input
Zero speed detection output
( represents twisted pair.)
Page 26
3. System Configuration and Wiring
7
4.7k
COM+
OA+
OA
­OB+
OB
­OZ+
OZ
­GND
CZ
SPR/TRQR
GND
CCWTL/TRQR
GND
CWTL
SP
IM
21
22
48
24
25
19
14
15
16
17
43
18
42
49
23
3.83k
3.83k
20k
10k
10k
1k
1k
INH
CL
SRV-ON
GAIN
DIV
ZEROSPD
C-MODE
A-CLR
CCWL
CWL
S-RDY+
S-RDY
-
ALM+
AT
-SPEED
+
BRKOFF
+
BRKOFF
-
TLC
ZSP
COM
­FG
AT
-SPEED
-
ALM
-
33
30
29
27
28
26
32
31
9
8
35
34
37
36
39
38
11
10
40
12
41
50
Servo-ON input
Gain switching input
Divider
Alarm clear input
T
orque command input or
velocity limit input (0 to
±
10V)
V
elocity monitor output
T
orque monitor output
Z-phase output (open collector)
Servo-Ready output
Servo-Alarm output
At-speed signal output
Brake release output
T
orque in-limit output
(Select with Pr09)
Zero speed detection output
(Select with Pr0A)
Wiring example when control mode Pr02=0 or Pr5B=1,
CCWTL/TRQR
GND
16
17
CW torque limit input
(0 to
±
10V)
330
330
330
Speed zero clamp
input
CN X5
<Remarks>
In case Pr5B=0,
enter a speed limit value to
4th speed of speed setup (Pr56).
Control mode
switching input
CCW over-travel
inhibition input
CW over-travel
inhibition input
V
DC
12
to
24V
A-phase
output
B-phase
output
Z-phase
output
( represents twisted pair.)
Select with Pr5B.
Wiring Example of Torque Control Mode
4. Parameter
Outline of Parameter
This driver is equipped with various parameters to set up its characteristics and func- tions. This section describes the function and purpose of each parameter. Read and comprehend very well so that you can adjust this diver in optimum condition for your running requirements.
How to Set
You can refer and set up the parameter with either one of the following.
1) front panel of the driver
2) combination of the setup support software, "PANATERM glish/Japanese version) and PC.
3) console (DV0P4420, option)
<Note>
For setup of the parameters on PC screen, refer to the instruction manual of the "PANATERM
Setup with the Front Panel
.
t
it
Page 27
– B27 –– B26 –
4. Parameter
Outline of Parameter
This driver is equipped with various parameters to set up its characteristics and func­tions. This section describes the function and purpose of each parameter. Read and comprehend very well so that you can adjust this diver in optimum condition for your running requirements.
How to Set
• You can refer and set up the parameter with either one of the following.
1) front panel of the driver
2) combination of the setup support software, "PANATERM
®
" (Option, DV0P4460: En-
glish/Japanese version) and PC.
3) console (DV0P4420, option)
<Note>
For setup of the parameters on PC screen, refer to the instruction manual of the "PANATERM
®
".
Setup with the Front Panel
Mode switching button (valid at SELECTION display) Press this to switch 5 kinds of mode.
1) Monitor Mode
2) Parameter Set up Mode
3) EEPROM Write Mode
4) Auto-Gain Tuning Mode
5) Auxiliary Function Mode
Display LED (6-digit)
All of LED will flash when error occurs, and switch to error display screen. All of LED will flash slowly when warning occurs.
Shifting of the digit for data changing to higher digit
.
(Valid to the digit whose decimal point flashes.) Press these to change display and data, selec
t
parameters and execute actions. (Change/Selection/Execution is valid to the dig
it
which decimal point flashes.) Numerical value increases by pressing , , decreases by pressing .
SET Button (valid at any time) Press this to switch SELECTION and EXECUTTION display.
Page 28
4. Parameter
Display LED (6-digit)
All of LED will flash when error occurs, and switch t
o
error display screen.
Displays ID No. (address) of selected driver (in 2 digits).
The value set in Pr00(address) is ID No. Parameter No
.
is displayed (2 digits) at parameter setup mode.
Press this to shift the digit for data change.
Press these to change data or execute selected actio
n
of parameter. Numerical value increases by pressing , , decreases by pressing .
SET Button Press this to shift each mode which is selected b
y
mode switching button to EXECUTION display.
M
ode Switching Button Press this to switch 6 kinds of mode.
1) Monitor mode 4) Normal auto-gain tuning mode
2) Parameter setup mode 5) Auxiliary function mode
3) EEPROM write mode 6) Copy mode
Outline of PANATERM
®
With the PANATERM®, you can execute the followings.
1) Setup and storage of parameters, and writing to the memory (EEPROM).
2) Monitoring of I/O and pulse input and load factor.
3) Display of the present alarm and reference of the error history.
4) Data measurement of the wave-form graphic and bringing of the stored data.
5) Normal auto-gain tuning
6) Frequency characteristic measurement of the machine system.
Setup with the Console
How to Connect
e,
<Remarks>
Connect the console connector to the connector, CN X4 of the driver securely.
Do not pull the cable to insert/unplug.
Page 29
– B29 –– B28 –
How to Connect
Connect to CN X4
Connect to CN X4
RS232 connection cable (option) DV0P1960 (for DOS/V machines)
Console DV0P4420 (option)
Setup disc of setup support softwar
e,
PANATERM
®
• DV0P4460 : English/Japanese version (option)
<Remarks>
• Connect the console connector to the connector, CN X4 of the driver securely.
• Do not pull the cable to insert/unplug.
Page 30
4. Parameter
Parameters for Functional Selection
<Notes>
For parameters with suffix of "*1", change will be validated after the reset of the control power.
For parameters which default values are parenthesized by "< >", default value varies automatically by the real-time auto-gain tuning function. Set up Pr21 (Setup of Real- time auto-gain tuning mode) to 0 (invalid) when you want to adjust manually.
* In this documentation, each mode is represented by the following symbols
P : Position control, S : Velocity control, T : Torque control, F : Full-closed control, P/S : Position (1st),/Velocity (2nd) control, P/T : Position (1st)/Torque (2nd) control, S/T : Velocity (1st)/Torque (2nd) control.
l
Parameter
(Pr )
00 01 02 03 04 05 06 07 08 09 0A 0B 0C 0D 0E 0F
Parameters for Adjustment of Time Constant for Gains and Filters
l
Parameter
(Pr )
10 11 12 13 14 15 16 17
Composition and List of Parameters
Group Outline
Parameter No.
(Pr )
Functional selection
Adjustment
Position (Step) Control
Velocity Control, Torque Control
Sequence
Full-Closed Control
00 to 0F
10 to 1F, 27 to 2E
20 to 26, 2F
30 to 3F
40 to 4F
50 to 5A, 74 to 77
5B to 5F
60 to 6F
70 to 73 78 to 7F
You can select a control mode, designate I/O signals and set up a baud rate. You can set up servo gains (1st and 2nd) o
f
position, velocity, integration, etc, and time constants of various filters. Parameters related to Real Time Auto-Gain Tuning. You can set up a mode and select a mechanical stiffness. You can set up parameters related to gain switching(1st 2nd) You can set up an input form, directional selection of command pulses, dividing of encoder outpu
t
pulse and set up a division multiplier ratio o
f
command pulse. You can set up an input gain of command pulse
,
reverse polarity and adjust offset. You can also se
t
up internal speeds (1 to 8th speed), acceleration
/
deceleration time. You can set an input gain, reverse polarity and se
t
up a torque limit of torque command. You can set up detecting conditions of output signals
,
such as positioning-complete and zero-speed. You can also set up a deceleration/stop action a
t
main power-off, at alarm output and at servo-off
,
and clear condition of the deviation counter. You can set up actions of protective functions. You can set up dividing of external scale.
• In this document, following symbols represent each mode.
* When you select the combination mode of 3, 4 or 5, you can select either 1st or 2nd
with control mode switching input (C-MODE).
when C-MODE is open : 1st mode selection when C-Mode is closed: 2nd mode selection Do not enter the command 10ms before/after the switching.
P S T F
Symbol
0 1 2 6
Position control Velocity control Torque control Full-Closed control
Control mode
P/S P/T S/T
Symbol
3* 4* 5*
Setup valu
e
of
Pr02
Position (1st)/Velocity (2nd) control Position (1st)/Torque (2nd) control Velocity (1st)/Torque (2nd) control
Control mode
Setup value
of
Pr02
Page 31
– B31 –– B30 –
Parameters for Functional Selection
<Notes>
For parameters with suffix of "*1", change will be validated after the reset of the control power.
• For parameters which default values are parenthesized by "< >", default value varies automatically by the real-time auto-gain tuning function. Set up Pr21 (Setup of Real­time auto-gain tuning mode) to 0 (invalid) when you want to adjust manually.
* In this documentation, each mode is represented by the following symbols
P : Position control, S : Velocity control, T : Torque control, F : Full-closed control, P/S : Position (1st),/Velocity (2nd) control, P/T : Position (1st)/Torque (2nd) control, S/T : Velocity (1st)/Torque (2nd) control.
Set up of parameter Range Unit
Related contro
l
mode
Parameter
No.
(Pr )
Default
00*1 01
*
1
02
*
1 03 04
*
1 05 06 07 08 09 0A 0B
*
1
0C
*
1
0D
*
1
0E
*
1
0F
0 to 15 0 to 17
0 to 6 0 to 3 0 to 2 0 to 3 0 to 2 0 to 9
0 to 12
0 to 8 0 to 8 0 to 2 0 to 5 0 to 5 0 to 1
1 1 1 1 1 0 0 3 0 0 1 1 2 2 0 –
– – – – – – – – – – – – – – – –
all all all
P, S, F
all
S
S, T
all all all all all all all all
Address of axis Initial display of LED Setup of control mode Selection of torque limit Setup of over-travel inhibit input Switching of Internal/External speed setup Selection of ZEROSPD input Selection of speed monitor (SP) Selection of torque monitor (IM) Selection of TLO output Selection of ZSP output Setup of absolute encoder Baud rate setup of RS232 Baud rate setup of RS485 Setup of front panel lock (For manufacturer's use)
Parameters for Adjustment of Time Constant for Gains and Filters
Set up of parameter Range Unit
Related contro
l
mode
Parameter
No.
(Pr )
Default
10 11 12 13 14 15 16 17
0 to 3000 1 to 3500 1 to 1000
0 to 5
0 to 2500
–2000 to 2000
0 to 6400
<63> <32> <35> <18> <16> <31>
<0>
<65>
<126>
<300>
<50>
1/s
Hz
ms
0.01ms
0.1%
0.01ms –
P, F
all all all
all P, F P, F
1st gain of position loop 1st gain of velocity loop 1st time constant of velocity loop integration 1st filter of velocity detection 1st time constant of torque filter Velocity feed forward Time constant of feed forward filter (For manufacturer's use)
A to
C-frame
D to
F-frame
Page 32
Parameters for Adjustment (2nd Gain Switching Function)
<Notes>
For parameters with suffix of "*1", change will be validated after the reset of the con- trol power.
For parameters which default values are parenthesized by "< >", default value varies automatically by the real-time auto-gain tuning function. Set up Pr21 (Setup of Real- time auto-gain tuning mode) to 0 (invalid) when you want to adjust manually.
4. Parameter
Parameters for Adjustment of Time Constant for Gains and Filters
Parameters for Auto-Gain Tuning
Set up of parameter Range Unit
Related contro
l
mode
Parameter
No.
(Pr )
Default
18 19 1A 1B 1C 1D 1E 1F 27 28 29 2A 2B 2C 2D 2E
0 to 3000 1 to 3500 1 to 1000
0 to 5
0 to 2500
100 to 1500
0 to 4
0 to 1
100 to 1500
0 to 4
0 to 99
0 to 2000
–200 to 2000
0 to 2000
–200 to 2000
<73> <38> <35> <18>
<1000>
<0>
<65>
<126>
1500
2 –
<0>
1500
2 0 0 0 0 0
1/s
Hz
ms
0.01ms Hz
– – –
Hz
– –
0.1Hz –
0.1Hz –
P, F
all all all all all all
P, S
all all
all P, F P, F P, F P, F
2nd gain of position loop 2nd gain of velocity loop 2nd Time constant of velocity loop integration 2nd filter of velocity detection 2nd torque filter time constant 1st notch frequency Selection of 1st notch width (For manufacturer's use) Setup of instantaneous velocity observer 2nd notch frequency Selection of 2nd notch width Selection of 2nd notch depth 1st damping frequency Setup of 1st damping filter 2nd damping frequency Setup of 2nd damping filter
A to
C-frame
D to
F-frame
Set up of parameter Range Unit
Related contro
l
mode
Parameter
No.
(Pr )
20 21 22 23 24 25 26 2F*2
0 to 10000
0 to 7
0 to 15
0 to 2 0 to 2 0 to 7
0 to 1000
0 to 64
<250>
1
4 1
1 0 0
10
0
%
– – – – –
0.1rev –
all all all
P, S, F
P, F
all
P, F
P, S, F
Inertia ratio Setup of real-time auto-gain tuning mode Mechanical stiffness at real-time auto-gain tuning Setup of adaptive filter mode Selection of damping filter switching Setup of action at normal mode auto-gain tuning Setup of software limit Adaptive filter frequency
Default
A to
C-frame
D to
F-frame
l
Parameter
(Pr )
30 31 32 33 34 35 36 37 38 39 3A 3B 3C 3D 3E 3F
Parameters for Position Control
l
Parameter
(Pr )
40 41 42 43 44 45 46 47
*2 this parameter will be automatically set up when the adaptive filter is validated (Pr23,
“Setup of adaptive filter mode” is “1”, and you cannot set this up at your discretion. Set up Pr23, “Setup of adaptive filter mode” to “0” (invalid) to clear this parameter.
* In this documentation, each mode is represented by the following symbols
P : Position control, S : Velocity control, T : Torque control, F : Full-closed control, P/S : Position (1st),/Velocity (2nd) control, P/T : Position (1st)/Torque (2nd) control, S/T : Velocity (1st)/Torque (2nd) control.
Page 33
– B33 –– B32 –
Parameters for Adjustment (2nd Gain Switching Function)
<Notes>
• For parameters with suffix of "*1", change will be validated after the reset of the con­trol power.
• For parameters which default values are parenthesized by "< >", default value varies automatically by the real-time auto-gain tuning function. Set up Pr21 (Setup of Real­time auto-gain tuning mode) to 0 (invalid) when you want to adjust manually.
Set up of parameter Range Unit
Related contro
l
mode
Parameter
No.
(Pr )
Default
30 31 32 33 34 35 36 37 38 39 3A 3B 3C 3D 3E 3F
0 to 1
0 to 10 0 to 10000 0 to 20000 0 to 20000 0 to 10000
0 to 5 0 to 10000 0 to 20000 0 to 20000
– – –
0 to 500
– –
<1>
<0> <30> <50> <33> <20>
<0>
0 0 0 – – –
300
– –
– –
166µs
– –
166µs
– – – – –
r/min
– –
all all all all
all P, F S, T S, T S, T S, T
– – –
all
– –
Setup of 2nd gain 1st mode of control switching 1st delay time of control switching 1st level of control switching 1st hysteresis of control switching Time for position gain switching 2nd mode of control switching 2nd delay time of control switching 2nd level of control switching 2nd hysteresis 0f control switching (For manufacturer's use) (For manufacturer's use) (For manufacturer's use) Setup of JOG speed (For manufacturer's use) (For manufacturer's use)
(1+Setup value)
x 166µs
Parameters for Position Control
Set up of parameter Range Unit
Related contro
l
mode
Parameter
No.
(Pr )
Default
40*1 41
*
1
42
*
1 43 44
*
1 45
*
1 46
*
1 47
*
1
0 to 1 0 to 1 0 to 3
0 to 1 1 to 32767 0 to 32767
0 to 3 0 to 32767
0 0 1 1
2500
0 0 0
– – – – – – – –
P, F P, F P, F P, F
all all all
F
Selection of command pulse input setup of rotational direction of command pulse setup of command pulse input mode Canceling of command pulse prohibition input Numerator of pulse output division Denominator of pulse output division Logic reversal of pulse output Setup of Z-phase of external scale
Page 34
Parameters for Sequence
4. Parameter
Parameters for Velocity/Torque control
Set up of parameter Range Unit
Related contro
l
mode
Parameter
No.
(Pr )
Default
50 51 52 53 54 55 56 74 75 76 77 57 58 59 5A 5B 5C 5D 5E 5F
10 to 2000
0 to 1
–2047 to 2047
–20000 to 20000
–20000 to 20000 –20000 to 20000 –20000 to 20000 –20000 to 20000 –20000 to 20000 –20000 to 20000 –20000 to 20000
0 to 6400 0 to 5000 0 to 5000
0 to 500
0 to 1
10 to 100
0 to 1
0 to 500 0 to 500
500
1 0 0 0 0 0 0 0 0 0 0 0 0 0 0
30
0
<500>
*
3
<500>
*
3
(r/min)/V
0.3mV r/min r/min r/min r/min r/min r/min r/min r/min
0.01ms
2ms
– % %
S, T
S
S, T
S S S
S, T
S S S S
S, T
S S S T T T
all
P, S, F
Input gain of speed command Input reversal of speed command Offset of speed command 1st speed of speed setup 2nd speed of speed setup 3rd speed of speed setup 4th speed of speed setup 5th speed of speed setup 6th speed of speed setup 7th speed of speed setup 8th speed of speed setup Setup of speed command filter Setup of acceleration time Setup of deceleration time Setup of sigmoid acceleration/deceleration time Selection of torque command Input gain of torque command Input reversal of torque command Setup of 1st torque limit Setup of 2nd torque limit
2ms/
(1000r/min)
2ms/
(1000r/min)
0.1V /
rated torque
l
Parameter
(Pr )
60 61 62 63 64 65 66 67 68 69 6A 6B 6C 6D 6E 6F 70 71 72 73
<Notes>
For parameters with suffix of "*1", change will be validated after the reset of the con- trol power.
*3 Defaults of Pr5E and Pr5F vary depending on the combination of the driver and the motor.
Set up of parameter Range Unit
Related contro
l
mode
Parameter
No.
(Pr )
Default
48 49 4A 4B 4C 4D
*
1 4E 4F
0 to 10000 0 to 10000
0 to 17
1 to 10000
0 to 7
0 to 31
0 to 2
0 0 0
10000
1 0 1 –
– – – – – – – –
P, F P, F P, F P, F P, F P, F P, F
1st numerator of electronic gear 2nd numerator of electronic gear Multiplier for numerator of electronic gear Denominator of electronic gear Setup of smoothing filter for primary delay Setup of FIR smoothing Counter clear input mode (For manufacturer's use)
* In this documentation, each mode is represented by the following symbols
P : Position control, S : Velocity control, T : Torque control, F : Full-closed control, P/S : Position (1st),/Velocity (2nd) control, P/T : Position (1st)/Torque (2nd) control, S/T : Velocity (1st)/Torque (2nd) control.
Parameters for Full-Closed Control
l
Parameter
(Pr )
78 79 7A 7B 7C 7D 7E 7F
Page 35
– B35 –– B34 –
Parameters for Sequence
Set up of parameter Range Unit
Related contro
l
mode
Parameter
No.
(Pr )
Default
60 61 62 63 64 65 66
*
1 67 68 69 6A 6B 6C
*
1
6D
*
1 6E 6F 70 71 72 73
0 to 32767 10 to 20000 10 to 20000
0 to 3
– 0 to 1 0 to 2 0 to 9 0 to 3 0 to 9
0 to 100 0 to 100
0 to 3
35 to 1000
0 to 500
0 to 32767
0 to 100 0 to 500
0 to 20000
131
50
1000
0 – 1 0 0 0 0 0 0
35
0
25000
0 0 0
Pulse
r/min r/min
– – – – – –
– 2ms 2ms
– 2ms
256Pulse
0.1V %
r/min
P, F
all S, T P, F
– all all all all all all all all all all
P, F S, T
all all
In-position (positioning complete) range Zero speed At-speed (arrived speed) Setup of in-position output (For manufacturer's use) Selection of LV-trip at main power off Sequence at run-prohibition Sequence at main power off Sequence at alarm Sequence at servo-off Setup of mechanical brake action at stall Setup of mechanical brake action in motion Selection of external regenerative resister Detection time of main power shut-off Setup to torque at emergency stop (For manufacturer's use) Excess setup of positional deviation Excess setup of analog input Setup of over-load level Setup of over-speed level
A, B-frame : 3, C,D,E-frame : 0
<Notes>
• For parameters with suffix of "*1", change will be validated after the reset of the con­trol power.
*3 Defaults of Pr5E and Pr5F vary depending on the combination of the driver and the motor.
Parameters for Full-Closed Control
Set up of parameter Range Unit
Related contro
l
mode
Parameter
No.
(Pr )
Default
78*1 79*1 7A*1 7B*1 7C*1 7D 7E 7F
0 to 32767
0 to 17 1 to 32767 1 to 10000
0 to 1
– – –
0 0
10000
100
0 – – –
– – –
– – – –
F F F F F – – –
Numerator of external scale division Numerator multiplier of external scale division Denominator of external scale division Excess setup of hybrid deviation Reversal of direction of external scale (For manufacturer's use) (For manufacturer's use) (For manufacturer's use)
16 X external
scale pulses
Page 36
5. Protective Functions
Protective Function (What Is Error Code ?)
• Various protective functions are equipped in the driver. When these are triggered, the motor will stall due to error, the driver will turn the Servo-Alarm output (ALM) to off (open).
• Error status ands their measures
• During the error status, the error code No. will be displayed on the front panel LED,
and you cannot turn Servo-ON.
• You can clear the error status by turning on the alarm clear input (A-CLR) for 120ms
or longer.
• When overload protection is triggered, you can clear it by turning on the alarm clear
signal (A-CLR) 10 sec or longer after the error occurs. You can clear the time charac­teristics by turning off the connection between L1C and L2C or r and t of the control power supply of the driver.
• You can clear the above error by operating the front panel keys.
• You can also clear the above error by operating the "PANATERM
®
".
<Remarks>
• When the protective function with a prefix of "*" in the protective function table is triggered, you cannot clear with alarm clear input (A-CLR). For resumption, shut off the power to remove the cause of the error and re-enter the power.
• Following errors will not be stored in the error history. Control power supply under-voltage protection (Error code No. 11) Main power supply under-voltage protection (Error code No. 13) EEPROM parameter error protection (Error code No. 36) EEPROM check code error protection (Error code No. 37) Over-travel prohibition input protection (Error code No. 38) Motor self-recognition error protection (Error code No. 95)
11
12
13
14
15
16
18
21
23
24
25
26
27
28
29
34
35
36
37
38
Error code
No.
Page 37
– B37 –– B36 –
11
12
13
14
15
16
18
21
23
24
25
26
27
28
29
34
35
36
37
38
Protective function
Error code
No.
39
40
41
42
44
45
47
48
49
50
51
52
53
54
55
65
66
95
Other
No.
Protective function
Error
code
No.
Control power supply under- voltage protection
Analog input excess protection
Absolute system down error protection
*
Absolute counter over error
protection
Absolute over-speed error protection
*
Absolute single turn counter error
protection
*
Absolute multi-turn counter error
protection
Absolute status error protection
*
Encoder Z-phase error protection
*
Encoder CS signal error protection
*
External scale status 0 error
protection
*
External scale status 1 error
protection
*
External scale status 2 error
protection
*
External scale status 3 error
protection
*
External scale status 4 error
protection
*
External scale status 5 error
protection
CCWTL input excess protection
CWTL input excess protection
*
Motor automatic recognition error
protection
*
Other error
Over-voltage protection
Main power supply under-voltage protection
*
Over-current protection
*
Over-heat protection
Over-load protection
*
Over-regeneration load protection
*
Encoder communication error protection
*
Encoder communication data error protection
Position deviation excess protection
*
Hybrid deviation excess error protection
Over-speed protection
Electronic gear error protection
*
External scale communication data error protection
Deviation counter overflow protection
Software limit protection
*
External scale communication error protection
*
EEPROM parameter error protection
*
EEPROM check code error
protection
Over-travel inhibit input protection
Page 38
Daily
Annual
• Ambient temperature, humidity, speck, dust or foreign object
• Abnormal vibration and noise
• Main circuit voltage
• Odor
• Lint or other particles at air holes
• Cleanness at front portion of the driver and connecter
• Damage of the cables
• Loose connection or misalignment between the motor and machine or equipment
• Pinching of foreign object at the load
• Loose tightening
• Trace of overheat
• Damage of the terminals
Type Cycles Items to be inspected
Daily inspection
Periodical inspection
Motor with
gear reducer
Product Component
6. Maintenance and Inspections
• Routine maintenance and inspection of the driver and motor are essential for the proper and safe operation.
Notes on Maintenance and Inspection
1) Turn on and turn off should be done by operators or inspectors themselves.
2) Internal circuit of the driver is kept charged with high voltage for a while even after power-off. Turn off the power and allow 15 minutes or longer after LED display of the front panel has gone off, before performing maintenance and inspection.
3) Disconnect all of the connection to the driver when performing megger test (Insulation resistance measurement) to the driver, otherwise it could result in breakdown of the driver.
Inspection Items and Cycles
General and normal running condition
Ambient conditions : 30˚C (annual average), load factor of 80% or lower, operating hours of 20 hours or less per day.
Perform the daily and periodical inspection as per the items below.
<Notes>
Inspection cycle may change when the running conditions of the above change.
Guideline for Parts Replacement
Use the table below for a reference. Parts replacement cycle varies depending on the actual operating conditions. Defective parts should be replaced or repaired when any error have occurred.
Page 39
– B39 –– B38 –
Prohibited
Disassembling for inspection and repair should be carried out only by authorized dealers or ser­vice company.
Driver
Motor
Motor with
gear reducer
Smoothing condenser
Cooling fan
Aluminum electrolytic capacitor (on PCB)
Rush current preventive relay
Rush current preventive resistor
Bearing
Oil seal
Encoder
Battery for absolute encoder
Gear reducer
Approx. 5 years
2 to 3 years
(10,000 to 30,000 hours)
Approx. 5 years
Approx. 100,000 times
(depending on working
condition)
Approx. 20,000 times
(depending on working
condition)
3 to 5 years
(20,000 to 30,000 hours)
5000 hours
3 to 5 years (20,000 to 30,000 hours) Life time varies depending on working conditions. Refer to the instruction manual attached to the battery for absolute encoder.
10,000 hours
Product Component
Standard replacement
cycles (hour)
Note
These hours or cycles are reference. When you experience any error, replacement is re­quired even before this standard replacement cy­cle.
Guideline for Parts Replacement
Use the table below for a reference. Parts replacement cycle varies depending on the actual operating conditions. Defective parts should be replaced or repaired when any error have occurred.
Page 40
Composition of Peripheral Equipments
Installation Environment
Use the servo driver in the environment of Pollution Degree 1 or 2 prescribed in IEC- 60664-1 (e.g. Install the driver in control panel with IP54 protection structure.)
P
or
Power Supply
100V type : Single phase, 100V (A, B and C-frame) 200V type : Single phase, 200V (B, C-frame) 200V type : Single/3-phase, 200V (C, D-frame) 200V type : 3-phase, 200V
(E, F-frame) (1) This product is designed to be used at over-voltage category (Installation category) II
(2) Use an insulated power supply of DC12 to 24V which has CE marking or complies
Circuit Breaker
Install a circuit breaker which complies with IEC Standards and UL recognizes (Listed and marked) between power supply and noise filter.
7.
Conformity to EC Directives and UL Standards
EC Directives
The EC Directives apply to all such electronic products as those having specific func­tions and have been exported to EU and directly sold to general consumers. Those products are required to conform to the EU unified standards and to furnish the CE marking on the products. However, our AC servos meet the relevant EC Directives for Low Voltage Equipment so
that the machine or equipment comprising our AC servos can meet EC Directives.
EMC Directives
MINAS Servo System conforms to relevant standard under EMC Directives setting up certain model (condition) with certain locating distance and wiring of the servo motor and the driver. And actual working condition often differs from this model condition espe­cially in wiring and grounding. Therefore, in order for the machine to conform to the EMC Directives, especially for noise emission and noise terminal voltage, it is necessary to examine the machine incorporating our servos.
Conformed Standards
IEC : International Electrotechnical commission E N : Europaischen Normen EMC : Electromagnetic Compatibility UL : Underwriters Laboratories
CSA : Canadian Standards Association
<Precautions in using options>
Use options correctly after reading operation manuals of the options to better under­stand the precautions. Take care not to apply excessive stress to each optional part.
Conforms to Low-Voltage Directives
Standards referenced by EMC Directive
s
Subject
Motor
Motor/ Motor
and
driver
Conformed Standard
IEC60034-1 IEC60034-5 UL1004 CSA22.2 No.100 EN50178 UL508C
EN55011
EN61000-6-2 IEC61000-4-2 IEC61000-4-3 IEC61000-4-4 IEC61000-4-5 IEC61000-4-6 IEC61000-4-11
Radio Disturbance Characteristics of Industrial, Scien­tific and Medical (ISM) Radio-Frequency Equipment Immunity for Industrial Environments Electrostatic Discharge Immunity Test Radio Frequency Electromagnetic Field Immunity Test Electric High-Speed Transition Phenomenon/Burst Immunity Test Lightening Surge Immunity Test High Frequency Conduction Immunity Test Instantaneous Outage Immunity Test
Page 41
– B41 –– B40 –
Composition of Peripheral Equipments
Installation Environment
Use the servo driver in the environment of Pollution Degree 1 or 2 prescribed in IEC­60664-1 (e.g. Install the driver in control panel with IP54 protection structure.)
Control box
Controller
Insulated
power supply
for interface
P
ower
supply
Circuit
breaker
Ground-fault
breaker
(RCD)
Surge
absorber
Noise filter
Noise filter for signal lines
Protective earth (PE)
L1
U
CN X5
CN X1
CN X2
CN X6
M
RE
V W
L2 L3
L1C L2C
Noise filter for signal lines
Driver
Mot
or
Power Supply
100V type : Single phase, 100V
+10%
to 115V
+10%
50/60Hz
(A, B and C-frame)
–15% –15%
200V type : Single phase, 200V
+10%
to 240V
+10%
50/60Hz
(B, C-frame)
–15% –15%
200V type : Single/3-phase, 200V
+10%
to 240V
+10%
50/60Hz
(C, D-frame)
–15% –15%
200V type : 3-phase, 200V
+10%
to 230V
+10%
50/60Hz
(E, F-frame)
–15% –15%
(1) This product is designed to be used at over-voltage category (Installation category) II
of EN 50178:1997. If you want to use this product un over-voltage category (Installa­tion category) III, install a surge absorber which complies with EN61634-11:2002 or other relevant standards at the power input portion.
(2) Use an insulated power supply of DC12 to 24V which has CE marking or complies
with EN60950
Circuit Breaker
Install a circuit breaker which complies with IEC Standards and UL recognizes (Listed and marked) between power supply and noise filter.
Page 42
Surge Absorber
Provide a surge absorber for the primary side of noise filter.
<Remarks>
Take off the surge absorber when you execute a dielectric test to the machine or equip- ment, or it may damage the surge absorber.
ø4.2±0.2
ø4.2±0.2
Option part No.
Option part No.
7.
Conformity to EC Directives and UL Standards
Noise Filter
When you install one noise filter at the power supply for multi-axes application, contact to a manufacture of the noise filter.
Option part No.
DV0P4170
Single phase 100V/200V
Applicable driver (frame)
A and B-frame
Manufacturer’s part No.
SUP-EK5-ER-6
Manufacturer
Okaya Electric Ind
.
Option part No.
DV0P3410 Three-phase 200V
Applicable driver (frame)
F-frame
Manufacturer’s part No.
3SUP-HL50-ER-6B
Manufacturer
Okaya Electric Ind
.
LABEL
LABEL
A B C
H
10
F
E
D
G
Earth terminal
M4
Screw for cover
M3
M4
Cover
Body
Terminal cover (transparent)
2–ø4.5
R
Cx Cx
Cy
L L
Cy
2–ø4.5 x 6.75
53.1±1.0
100.0±2.0
88.0
75.0
5.0
12.0
10.0
50.0
60.0
7.0
2.0
(11.6) (13.0)
6-M4
2
1
3
4
Circuit diagram
4
5
1
2
63
Circuit diagram
Circuit diagram
L1
Cx1
IN
IN
OUT
OU
T
IN OU
T
R Cx1
Cy1
Option part No.
DV0P4180 DV0P4220
3-phase 200V
Applicable driver (frame)
C-frame
D and E-frame
Manufacturer’s part No.
3SUP-HQ10-ER-6
3SUP-HU30-ER-6
Manufacturer
Okaya Electric Ind
.
A B C D E F G H
115
DV0P4180
105 95 70 43 10 52 5.5
145
DV0P4220
135 125 70 50 10 52 5.5
K M4 M4
L M4 M4
286±3.0
150
2-ø5.5 x 7
2-ø5.5
6-6M
270
255±1.0
240
120
90±1.0
(18)(13)
L A B E L
1
2
3
4
5
6
Voltage specifications
for driver
Voltage specifications
for driver
Voltage specifications
for driver
Page 43
– B43 –– B42 –
Surge Absorber
Provide a surge absorber for the primary side of noise filter.
<Remarks>
Take off the surge absorber when you execute a dielectric test to the machine or equip­ment, or it may damage the surge absorber.
Circuit diagram
Circuit diagram
1
ø4.2±0.2
41±1
UL-1015 AWG16
281
5.5±1
11±128.5±1
4.5±0.5
200
+30
-
0
2 3
ø4.2±0.2
41±1
UL-1015 AWG16
281
5.5±1
11±128.5±1
4.5±0.5
200
+30
-
0
1 2
2
1
2
1
3
Option part No.
DV0P1450
3-phase 200V
Manufacturer's part No.
R . A .V-781BXZ-4
Manufacturer
Okaya Electric Ind.
Option part No.
DV0P4190
Single phase 100/200V
Manufacturer's part No.
R . A .V-781BWZ-4
Manufacturer
Okaya Electric Ind.
Voltage specifications
for driver
Voltage specifications
for driver
Page 44
<Caution>
Fix the signal line noise filter in place to eliminate excessive stress to the cables.
Ground-Fault Breaker
Install a type B ground fault breaker (RCD) at primary side of the power supply.
Grounding
(1) Connect the protective earth terminal ( ) of the driver and the protective earth
terminal (PE) of the control box without fail to prevent electrical shocks.
(2) Do not make a joint connection to the protective earth terminals ( ). 2 terminals are
provided for protective earth.
<Note>
For driver and applicable peripheral equipments, refer to P.B14 "Driver and List of Ap­plicable Peripheral Equipments" .
Conformity to UL Standards
Observe the following conditions of (1) and (2) to make the system conform to UL508C (File No. E164620). (1) Use the driver in an environment of Pollution Degree 2 or 1 prescribed in IEC60664-
1. (e.g. Install in the control box with IP54 enclosure.)
(2) Install a circuit breaker or fuse which are UL recognized (Listed marked) between
the power supply and the noise filter without fail. For the rated current of the circuit breaker or fuse, refer to P.32, "Driver and List of Applicable Peripheral Equipments" of Preparation. Use a copper cable with temperature rating of 60˚C or higher. Tightening torque of more than the max. values (M4:1.2N
m, M5: 2.0N•m) may break
the terminal block.
(3) Over-load protection level
Over-load protective function will be activated when the effective current exceeds 115% or more than the rated current based on the time characteristics. Confirm that the effec­tive current of the driver does not exceed the rated current. Set up the peak permissible current with Pr5E (Setup of 1st torque limit) and Pr5F (Setup 2nd torque limit).
7.
Conformity to EC Directives and UL Standards
Noise Filter for Signal Lines *
Install noise filters for signal lines to all cables (power cable, motor cable, encoder cable and interface cable) * In case of D-frame, install 3 noise
filters at power line.
39±1 34±1
30±1
13
±
1
Mass: 62.8g
Option part No. Manufacturer's part No. Manufacturer
DV0P1460 ZCAT3035-1330 TDK Corp.
8. Built-in Holding Brake
In the applications where the motor drives the vertical axis, this brake would be used to hold and prevent the work (moving load) from falling by gravity while the power to the servo is shut off.
Use this built-in brake for "Holding" purpose only, that is to hold the stalling status. Never use this for "Brake" purpose to stop the load in motion.
Output Timing of BRK-OFF Signal
For the brake release timing at power-on, or braking timing at Servo-OFF/Servo-Alarm while the motor is in motion, refer to the technical reference. (DV0P4210)
With the parameter, Pr6B (Setup of mechanical brake action while the motor is in motion), you can set up a time between when the motor enters to a free-run from energized status and when BRK-OFF signal turns off (brake will be engaged), when the Servo-OFF or alarm occurs while the motor is in motion.
<Notes>
1. The lining sound of the brake (chattering and etc.) might be generated while running the motor with built-in brake, however this does not affect any functionality.
2. Magnetic flux might be generated through the motor shaft while the brake coil is ener- gized (brake is open). Pay an extra attention when magnetic sensors are used nearby the motor.
Specifications of Built-in Holding Brake
MSMD MAMA
MQMA
MSMA
e
Motor series
(Continues to next page)
Page 45
– B45 –– B44 –
8. Built-in Holding Brake
In the applications where the motor drives the vertical axis, this brake would be used to hold and prevent the work (moving load) from falling by gravity while the power to the servo is shut off.
Use this built-in brake for "Holding" purpose only, that is to hold the stalling status. Never use this for "Brake" purpose to stop the load in motion.
Output Timing of BRK-OFF Signal
• For the brake release timing at power-on, or braking timing at Servo-OFF/Servo-Alarm while the motor is in motion, refer to the technical reference. (DV0P4210)
• With the parameter, Pr6B (Setup of mechanical brake action while the motor is in motion), you can set up a time between when the motor enters to a free-run from energized status and when BRK-OFF signal turns off (brake will be engaged), when the Servo-OFF or alarm occurs while the motor is in motion.
<Notes>
1. The lining sound of the brake (chattering and etc.) might be generated while running the motor with built-in brake, however this does not affect any functionality.
2. Magnetic flux might be generated through the motor shaft while the brake coil is ener­gized (brake is open). Pay an extra attention when magnetic sensors are used nearby the motor.
Specifications of Built-in Holding Brake
4.9
44.1 147
44.1 147 196
490
2156
39.2 137 196 137 196
392
1470
DC2V
or more
DC1V
or more
DC2V
or more
0.25
0.30
0.35
0.29
0.41
0.74
0.81
0.90
10 or less
20 or less
15 or less
15 (100)
or less
50 (130)
or less
MSMD MAMA
MQMA
MSMA
50W, 100W
200W, 400W
750W 100W
200W, 400W
1.0kW
1.5kW, 2.0kW
3.0kW
4.0kW, 5.0kW
0.29 or more
1.27 or more
2.45 or more
0.29 or more
1.27 or more
4.9 or more
7.8 or more
11.8 or more
16.1 or more
0.002
0.018
0.075
0.03
0.09
0.25
0.33
1.35
35 or less 50 or less 70 or less 50 or less 60 or less
50 or less
80 or less
110 or less
Permissibl
e
total work
x 103J
Permissible work (J) per one braking
Releasing
voltage
Exciting
current
DC A
(at cool-off)
Releasing
time
ms*
Engaging
time
ms
Rotor
inertia
x 10
–4
kg•m
2
Static
friction
torque
N•m
Motor
output
Motor series
(Continues to next page)
Page 46
8. Built-in Holding Brake 9. Dynamic Brake
Permissibl
e
total work
x 103J
Permissible work (J) per one braking
Releasing
voltage
Exciting
current
DC A
(at cool-off)
Releasing
time
ms*
Engaging
time
ms
Rotor
inertia
x 10
–4
kg•m
2
Static
friction
torque
N•m
Motor
output
Motor series
780
1470 2156
2450
2940
784
1470
2940
784
2940
1470 2156
1470
2940
588
1176 1470
1078
1372
588
1176
1372
588
1372
1470
1176
1372
DC2V
or more
0.59
0.79
0.90
1.10
1.30
0.59
0.79
1.30
0.59
0.83
0.75
0.79
1.3
1.4
70 (200)
or less
50 (130)
or less
35 (150)
or less
25 (200)
or less
70 (200)
or less
50 (130)
or less
25 (200)
or less
70 (200)
or less
35 (150)
or less
100 (450)
or less
50 (130)
or less
25 (200)
or less
50 (130)
or less
MDMA
MHMA
MFMA
MGMA
1.0kW
1.5kW, 2.0kW
3.0kW
4.0kW
5.0kW
500W, 1.0kW
1.5kW
2.0kW to 5.0kW
400W
1.5kW
2.5kW
4.5kW
900W
2.0kW
3.0kW, 4.5kW
4.9 or more
13.7 or more
16.1 or more
21.5 or more
24.5 or more
4.9 or more
13.7 or more
24.5 or more
4.9 or more
7.8 or more
21.6 or more
31.4 or more
13.7 or more
24.5 or more
58.8 or more
1.35
4.25
4.7
1.35
4.7
1.35
4.7
8.75
1.35
4.7
80 or less
100 or less 110 or less
90 or less
80 or less
100 or less
80 or less
150 or less
100 or less
80 or less
150 or less
• Excitation voltage is DC24V±10%.
• Values represent the ones with DC-cutoff using a surge absorber for holding brake. Values in ( ) represent those measured by using a diode (V03C by Renesas Technol­ogy Corp.).
• Above values (except static friction torque, releasing voltage and excitation current) represent typical values.
• Backlash of the built-in holding brake is kept ±1˚o r smaller at ex-factory point.
• Permissible angular acceleration : 30000rad/s
2
for MAMA series
10000rad/s
2
for MSMD, MQMA, MSMA MDMA,MHMA MFMA and MGMA series
• Service life of the number of acceleration/deceleration with the above permissible angular acceleration is more than 10 million times.
(Life end is defined as when the brake backlash drastically changes.)
This driver is equipped with a dynamic brake for emergency stop. Pay a special attention to the followings.
<Caution>
1.Dynamic brake is only for emergency stop.
2. Dynamic brake is a short-duration rating, and designed for only emergency stop. Al- low approx. 3 minutes pause when the dynamic brake is activated during high-speed running.
You can activate the dynamic brake in the following cases.
1) when the main power is turned off
2) at Servo-OFF
3) when one of the protective function is activated.
4) when over-travel inhibit input (CWL, CCWL) of CN X5 is activated
Page 47
– B47 –– B46 –
This driver is equipped with a dynamic brake for emergency stop. Pay a special attention to the followings.
<Caution>
1.Dynamic brake is only for emergency stop.
Do not start/stop the motor by turning on/off the Servo-ON signal (SRV-ON). Or it may damage the dynamic brake circuit of the driver.
The motor becomes a dynamo when driven externally, and shorting current runs while this dynamic brake is activated and might cause smoking or fire.
2. Dynamic brake is a short-duration rating, and designed for only emergency stop. Al­low approx. 3 minutes pause when the dynamic brake is activated during high-speed running.
• You can activate the dynamic brake in the following cases.
1) when the main power is turned off
2) at Servo-OFF
3) when one of the protective function is activated.
4) when over-travel inhibit input (CWL, CCWL) of CN X5 is activated
In the above cases from 1) to 4), you can select either activation of the dynamic brake or making the motor free-run during deceleration or after the stop, with pa­rameter. Note that when the control power is off, the dynamic brake will be kept activated.
Page 48
10.
Check of the Combination of the Driver and the Motor
Single phase,
200V
3-phase,
200V
Single phase,
100V
Single phase,
200V
Single phase,
100V
Single phase,
200V
Single/3-phase,
200V
3-phase,
200V
Single/3-phase,
200V
3-phase,
200V
Single/3-phase,
200V
3-phase,
200V
MAMA
Ultra low
inertia
MQMA
Low
inertia
MSMD
Low
inertia
MSMA
Low
inertia
MDMA
Middle
inertia
MHMA
High
inertia
Power
supply
Motor series
Applicable motor Applicable driver
5000r/min
3000r/min
3000r/min
3000r/min
2000r/min
2000r/min
Rated
rotational speed
100W 200W 400W 750W 100W 200W 400W 100W 200W 400W
50W 100W 200W 400W
50W 100W 200W 400W 750W
1.0kW
1.5kW
2.0kW
3.0kW
4.0kW
5.0kW
1.0kW
1.5kW
2.0kW
3.0kW
4.0kW
5.0kW 500W
1.0kW
1.5kW
2.0kW
3.0kW
4.0kW
5.0kW
Rated
output
MAMA012P1* MAMA022P1* MAMA042P1* MAMA082P1* MQMA011P1* MQMA021P1* MQMA041P1* MQMA012P1* MQMA022P1* MQMA042P1*
MSMD5AZP1*
MSMD011P1* MSMD021P1* MSMD041P1*
MSMD5AZP1*
MSMD012P1* MSMD022P1* MSMD042P1* MSMD082P1* MSMA102P1* MSMA152P1* MSMA202P1* MSMA302P1* MSMA402P1* MSMA502P1* MDMA102P1* MDMA152P1* MDMA202P1* MDMA302P1* MDMA402P1* MDMA502P1* MHMA052P1* MHMA102P1* MHMA152P1* MHMA202P1* MHMA302P1* MHMA402P1* MHMA502P1*
Model
A-frame B-frame C-frame D-frame A-frame B-frame C-frame A-frame A-frame B-frame
A-frame B-frame
C-frame
A-frame
B-frame C-frame
D-frame E-frame
F-frame
D-frame E-frame
F-frame
C-frame D-frame E-frame
F-frame
Frame
MADDT1207 MBDDT2210 MCDDT3520 MDDDT5540 MADDT1107 MBDDT2110 MCDDT3120 MADDT1205 MADDT1207 MBDDT2210 MADDT1105 MADDT1107 MBDDT2110 MCDDT3120
MADDT1205 MADDT1207
MBDDT2210 MCDDT3520
MDDDT5540 MEDDT7364
MFDDTA390
MFDDTB3A2
MDDDT3530 MDDDT5540 MEDDT7364 MFDDTA390
MFDDTB3A2
MCDDT3520 MDDDT3530 MDDDT5540 MEDDT7364 MFDDTA390
MFDDTB3A2
Model
Single/3-phase,
Single/3-phase, 200V
3-phase, 200V
Single phase,
Single phase,
Single phase,
Single phase,
Single phase,
Single/3-phase,
This drive is designed to be used in a combination with the motor which are specified by us. Check the series name of the motor, rated output torque, voltage specifications and encoder specifications.
Incremental Specifications, 2500P/r
<Remarks> Do not use in other combinations than those listed below.
<Note>
Suffix of " * " in the applicable motor model represents the motor structure.
Absolute/Incremental Specifications, 17-bit
<Remarks> Do not use in other combinations than those listed below.
(continues to next page)
Page 49
– B49 –– B48 –
Single/3-phase,
200V
3-phase,
200V
Single/3-phase, 200V
3-phase, 200V
MFMA Middle
inertia
MGMA
Middle
inertia
Power
supply
Motor series
Applicable motor Applicable driver
2000r/min
1000r/min
Rated
rotational speed
400W
1.5kW
2.5kW
4.5kW 900W
2.0kW
3.0kW
4.5kW
Rated
output
MFMA042P1* MFMA152P1* MFMA252P1*
MFMA452P1* MGMA092P1* MGMA202P1* MGMA302P1* MGMA452P1*
Model
C-frame D-frame E-frame
F-frame
D-frame
F-frame
Frame
MCDDT3520 MDDDT5540 MEDDT7364
MFDDTB3A2
MDDDT5540 MFDDTA390
MFDDTB3A2
Model
Single phase,
200V
3-phase,
200V
Single phase,
100V
Single phase,
200V
Single phase,
100V
Single phase,
200V
Single/3-phase,
200V
3-phase,
200V
MAMA
Ultra low
inertia
MQMA
Low
inertia
MSMD
Low
inertia
MSMA
Low
inertia
Power
supply
Motor
series
Applicable motor Applicable driver
5000r/min
3000r/min
3000r/min
3000r/min
Rated
rotational speed
100W 200W 400W 750W 100W 200W 400W 100W 200W 400W
50W 100W 200W 400W
50W 100W 200W 400W 750W
1.0kW
1.5kW
2.0kW
3.0kW
4.0kW
5.0kW
Rated
output
MAMA012S1* MAMA022S1* MAMA042S1*
MAMA082S1* MQMA011S1* MQMA021S1* MQMA041S1* MQMA012S1* MQMA022S1* MQMA042S1*
MSMD5AZS1*
MSMD011S1* MSMD021S1* MSMD041S1*
MSMD5AZS1*
MSMD012S1* MSMD022S1* MSMD042S1* MSMD082S1*
MSMA102S1*
MSMA152S1*
MSMA202S1*
MSMA302S1*
MSMA402S1*
MSMA502S1*
Model
A-frame
B-frame C-frame D-frame
A-frame
B-frame C-frame
A-frame
A-frame
B-frame
A-frame
B-frame C-frame
A-frame
B-frame C-frame
D-frame
E-frame
F-frame
Frame
MADDT1207
MBDDT2210 MCDDT3520 MDDDT5540
MADDT1107
MBDDT2110 MCDDT3120
MADDT1205
MADDT1207
MBDDT2210
MADDT1105
MADDT1107
MBDDT2110 MCDDT3120
MADDT1205
MADDT1207
MBDDT2210 MCDDT3520
MDDDT5540
MEDDT7364 MFDDTA390
MFDDTB3A2
Model
<Note>
Suffix of " * " in the applicable motor model represents the motor structure.
Absolute/Incremental Specifications, 17-bit
<Remarks> Do not use in other combinations than those listed below.
(continues to next page)
Page 50
– B50 –
10.
Check of the Combination of the Driver and the Motor
Single/3-phase,
200V
3-phase,
200V
Single/3-phase,
200V
3-phase,
200V
Single/3-phase,
200V
3-phase,
200V
Single/3-phase, 200V
3-phase, 200V
MDMA
Middle
inertia
MHMA
High
inertia
MFMA Middle
inertia
MGMA
Middle inertia
Power
supply
Motor series
Applicable motor Applicable driver
2000r/min
2000r/min
2000r/min
1000r/min
Rated
rotational speed
1.0kW
1.5kW
2.0kW
3.0kW
4.0kW
5.0kW 500W
1.0kW
1.5kW
2.0kW
3.0kW
4.0kW
5.0kW 400W
1.5kW
2.5kW
4.5kW 900W
2.0kW
3.0kW
4.5kW
Rated
output
MDMA102S1* MDMA152S1* MDMA202S1* MDMA302S1* MDMA402S1* MDMA502S1* MHMA052S1* MHMA102S1* MHMA152S1* MHMA202S1* MHMA302S1* MHMA402S1* MHMA502S1*
MFMA042S1* MFMA152S1* MFMA252S1*
MFMA452S1* MGMA092S1* MGMA202S1* MGMA302S1* MGMA452S1*
Model
D-frame E-frame
F-frame
C-frame D-frame E-frame
F-frame
C-frame D-frame E-frame
F-frame
D-frame
F-frame
Frame
MDDDT3530 MDDDT5540 MEDDT7364 MFDDTA390
MFDDTB3A2
MCDDT3520 MDDDT3530 MDDDT5540 MEDDT7364 MFDDTA390
MFDDTB3A2
MCDDT3520 MDDDT5540 MEDDT7364
MFDDTB3A2
MDDDT5540 MFDDTA390
MFDDTB3A2
Model
<Notes>
1) Suffix of " * " in the applicable motor model represents the motor structure.
2) Default of the driver is set for the incremental encoder specifications. When you use in absolute, make the following operations. a) Install a battery for absolute encoder. b) Switch the parameter Pr0B (Absolute encoder setup) from "1 (default)" to "0".
3) No wiring for back up battery is required when you use the absolute 17-bit encoder in incremental.
After-Sale Service (Repair)
Repair
Consult to a dealer from whom you have purchased the product for details of repair. When the product is incorporated to the machine or equipment you have purchased, consult to the manufacture or the dealer of the machine or equipment.
Cautions for Proper Use
This product is intended to be used with a general industrial product, but not designed or manufactured to be used in a machine or system that may cause personal death when it is failed.
Install a safety equipments or apparatus in your application, when a serious accident or loss of property is expected due to the failure of this product.
Consult us if the application of this product is under such special conditions and envi- ronments as nuclear energy control, aerospace, transportation, medical equipment, various safety equipments or equipments which require a lesser air contamination.
We have been making the best effort to ensure the highest quality of the products, however, application of exceptionally larger external noise disturbance and static elec- tricity, or failure in input power, wiring and components may result in unexpected ac- tion. It is highly recommended that you make a fail-safe design and secure the safety in the operative range.
If the motor shaft is not electrically grounded, it may cause an electrolytic corrosion to the bearing, depending on the condition of the machine and its mounting environ- ment, and may result in the bearing noise. Checking and verification by customer is required.
Failure of this product depending on its content, may generate smoke of about one cigarette. Take this into consideration when the application of the machine is clean room related.
Please be careful when using in an environment with high concentrations of sulphur or sulphuric gases, as sulphuration can lead to disconnection from the chip resistor or a poor contact connection.
Take care to avoid inputting a supply voltage which significantly exceeds the rated range to the power supply of this product. Failure to heed this caution may result in damage to the internal parts, causing smoking and/or a fire and other trouble.
Page 51
After-Sale Service (Repair)
Repair
Consult to a dealer from whom you have purchased the product for details of repair. When the product is incorporated to the machine or equipment you have purchased, consult to the manufacture or the dealer of the machine or equipment.
Cautions for Proper Use
• This product is intended to be used with a general industrial product, but not designed or manufactured to be used in a machine or system that may cause personal death when it is failed.
• Install a safety equipments or apparatus in your application, when a serious accident or loss of property is expected due to the failure of this product.
• Consult us if the application of this product is under such special conditions and envi­ronments as nuclear energy control, aerospace, transportation, medical equipment, various safety equipments or equipments which require a lesser air contamination.
• We have been making the best effort to ensure the highest quality of the products, however, application of exceptionally larger external noise disturbance and static elec­tricity, or failure in input power, wiring and components may result in unexpected ac­tion. It is highly recommended that you make a fail-safe design and secure the safety in the operative range.
• If the motor shaft is not electrically grounded, it may cause an electrolytic corrosion to the bearing, depending on the condition of the machine and its mounting environ­ment, and may result in the bearing noise. Checking and verification by customer is required.
• Failure of this product depending on its content, may generate smoke of about one cigarette. Take this into consideration when the application of the machine is clean room related.
• Please be careful when using in an environment with high concentrations of sulphur or sulphuric gases, as sulphuration can lead to disconnection from the chip resistor or a poor contact connection.
• Take care to avoid inputting a supply voltage which significantly exceeds the rated range to the power supply of this product. Failure to heed this caution may result in damage to the internal parts, causing smoking and/or a fire and other trouble.
Page 52
Technical information
Technical information of this product (Instruction Manual, CAD data) can be downloaded from the following web site. http://industrial.panasonic.com/ww/i_e/25000/motor_fa_e/motor_fa_e.html
Model No.
M DD M MD
Date of
purchase
Dealer
Tel : ( ) -
M MA
MEMO (Fill in the blanks for reference in case of inquiry or repair.)
Motor Company Matsushita Electric Industrial Co., Ltd.
7-1-1 Morofuku, Daito, Osaka, 574-0044, Japan Tel : (81)-72-871-1212
GHV Vertriebs-GmbH Am Schammacher Feld 47
85567 Grang info@ghv.de - www.ghv.de
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