Panasonic Inverter NN-A574SBBTQ, Inverter NN-A554WBBTQ, Inverter NN-A524MBBTQ Service Manual

HAD0608002C2
Microwave Oven
NN-A574SBBTQ
NN-A554WBBTQ
NN-A524MBBTQ
Power source 230-240VAC Single Phase 50Hz Power requirements Microwave 1180W
Output (IEC60705) Microwave 1000W
Convection 1300W Microwave frequency 2450 Mhz Timer 99 min 99 second Oven cavity size 27L Outside dimensions 510mm(W) x 390mm(D) X 305MM (H) Inside dimensions 359mm(W) X 352mm(D) x 217mm(H) Weight 13Kg
Specifications subject to change without notice
2
1Contents
1 Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2 Feature Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
3 Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
4 Inverter Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
5 Oven Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
6 Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
7 Description of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
8 Cautions when Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
9 Part Replacement Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
10 Component Test Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
11 Measurements and Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
12 Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
13 Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
14 Exploded View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
15 Door Assy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
16 Escutcheon Base. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
17 Packing and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
18 Digital Programmer Circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
! WARNING
This service information is designed for experienced repair technicians only and is not designed for use by the general public. It does not contain warnings or cautions to advise non-technical individuals of potential dangers in attempting to service a product. Products powered by electricity must be serviced or repaired only by expe­rienced proffesional technicians. Any attempt to service or repair the product or products dealt with this service information by anyone else could result in serious injury or death.
There are special components used in this equipment which are important for safety. These parts are marked by (!) in the schematic diagrams, circuit board diagrams, exploded views and replacement parts lists. It is essential that these critical parts are replaced with parts specified by the manufacturer, preventing shock, fire or other hazards. Do not modify the original design without permission from the manufacturer.
IMPORTANT SAFETY NOTICE
3
2Feature Chart
Function All Models
Microwave 6 Grill 3 Convection 13 Combi Yes Weight reheat 4 Weight cook 2 Weight combination 1 Weight defrost 3 Auto Preheat 3 Delay/Stand Yes Kg/lb Yes Stage Cooking 3 Clock 12 h Word prompt English
4
AUTO REHEAT
NN-A554W
1 2
Curry
Chinese
9
Pizza
10
up
down
Delay/
Stand
Clock
oz
Stop/Cancel
Start
lb
Convection
Grill 1-2-3
h min
min sec
110
110
AUTO COOK
8
Potato Products
7
Jacket Potatoes
5 6
Fish Veg
3 4
Pasta
Casserole
Combination
Micro P ower
Chicken
Control Panel
NN-A554/A524/A574*
(1) Display Window (2) Time Pads (3) Auto Weight Microwave
Programs
(4) Auto Weight Combination
Programs
(5) Auto Weight Defrost Programs
(Chaos Defrost)
(6) Microwave Power Pad (7) Grill Pad (8) Convection Pad (9) Combination Pad (10) Delay/Stand Pad:
This can be used to delay a cooking program for up to 9 hrs 99 mins., or used to time or for standing (non­cooking) time.
(11) Clock Pad
(12) lb/oz Conversion Pad (13) Weight Selection Pads (14) Stop/Cancel Pad:
Before Cooking:
one press clears your instructions.
During Cooking:
one press temporarily stops the cooking program. Another press cancels all your instructions and the time of day will appear in the display.
(15) Start Pad:
Press to start operating the oven. If during cooking the door is opened or Stop/Cancel Pad is pressed once, Start Pad has to be pressed again to continue cooking.
(1)
(2)
(14)
(11)
(12)
(13) (15)
(6)
(7)
(8)
(9)
(5)
(10)
(3)
(4)
Beep Sound:
Abeep sounds when a pad is pressed. If this beep does not sound, the setting is incorrect. When the oven changes from one function to another, two beeps sound. After completion of cooking, five beeps sound.
The design of your control panel may vary from the panel displayed (depending on colour), but the words on the pads will be the same.
3 Control Panel
5
4 Inverter Warnings
The inverter circuit board supplies the magnetron tube with a very high voltage (4000 volts).
Danger
• The inverter circuit board operates at high voltages and high temperatures.
The Inverter PCB
• Operates at a very high voltage and current.
• Has an aluminium heat sink which becomes very hot.
• Has capacitors in the circuitry that hold a high volt­age charge even when the oven is not operating.
Warning
• Do not touch the high voltage circuit. When replac­ing the board care must be taken to avoid possible electric shock.
• Do not touch the aluminium heat sink as it is part of the high voltage circuit and becomes very hot.
• Do not attempt to repair the inverter PCB, this can be very dangerous. Replace the high volt­age inverter circuit as a complete unit.
• Do not adjust or tamper with the pre-set volume on the inverter board. It is very dangerous to adjust this pre-set without proper test equipment.
• Do not operate the microwave oven when the inverter grounding plate and fixing screw is loose. It is very dangerous to operate the inverter circuit board without a proper ground connection.
figure 1Assembly of the inverter circuit board
HEAT SINK
RECTIFIER BRIDGE
CHOKE COIL
SAND BAR RESISTOR
CURRENT TRANSFORMER
HIGH VOLTAGE TRANSFORMER
PRESET VOLUME *4
(DO NOT ADJUST)
FILM CAPACITORS
HIGH VOLTAGE
DIODES
HIGH VOLTAGE
CAPACITORS
CN 703
CN 701
CONTROL BOARD
WITH CUSTOM IC
PHOTOCOUPLER
DO NOT TOUCH
HOT/HIGH VOLTAGE *2
HIGH VOLTAGE AREA *1
6
5 Schematic Diagram
7
6 Wiring Diagram
R
NOTE WHEN REPLACIN ANY COMPONENT S RECONNECT THE WIRE HARNESS
ACCORDIN T O THE COLOURS BELOW
COL OURS INDICATED INSIDE BRACKETS () INDICATE THE COLOUR O
THE CONNECTOR HOUSIN
MA NETRON
HI H OL TA E IN ER TER
CAUTION HEAT SINK (HOTLIE)
ER Y HI H OL TA E
AND TEMPERATURE
BR
BR
BR
OR
1C2
PRIMARY LATCH SWITCH TOP
(WH)
WH
WH
SECONDARY LATCH SWITCH
OUTSIDEBOTTOM
BR
(N)
(YE)
YE
SHORT SWITCH
INSIDEBOTTOM
YE
BL
POWER RELAY (RY1)
(N)
2
1
BL
SYMBOL COLOUR BL BLUE BK BLACK BR BROWN WH WHITE YE YELLOW N NATURAL R RED
R
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