Q If this product is used in applications where bodily injury or massive
extended damage could develop, incorporate safety measures such as a
double safety mechanism.
Q Do not use this product in a flammable gas atmosphere. It could cause an
explosion.
Caution
Q Configure an emergency stop and interlock circuit using an external circuit.
Q Do not use this product under conditions other than those in the
specifications for rating, environmental conditions, etc. Doing so could
cause abnormal heat generation or smoke emission.
Q Do not attempt to disassemble or modify this product. Doing so could cause
electric shock or smoke emission.
Q Fasten electric wires securely with terminal screws.
If wires are not adequately tightened, it could cause abnormal heat
generation or smoke emission.
Q Do not touch terminals while power is on. Doing so could cause electric
shock.
Indicates the possibility that death or serious injury to
the user could result if a handling error is made.
Indicates the possibility that the user could be injured
or property damage could occur if a handling error is
made.
1
Cautions on Handling Laser Light
1. IEC
A semiconductor laser is used as the sensor's light source.
The laser is classified based on IEC standards (EN60825).
Wavelength685nm
Maximum Output1mW
Class2
Cautions
1) Be careful not to look directly at the laser beam or at its reflection from a
mirror surface.
2) Mount the sensor at a height above or lower than eye level so the beam will
not shine directly into eyes during operation.
The safety distance (Nominal Optical Harm Distance: NOHD) is approximately 0.6m, but make sure the laser beam hits a diffusing reflector or an
absorbing body.
3) Laser beam emission can be stopped using the timing input supplied at the
input terminal (see TM1 and TM2 on page 3-5 and page 5-6). Or, select
"Open circuit" for the input operation of the timing input terminal (see page
5-34) to use the terminal for a remote interlock input.
4) The sensor head in this device is not equipped with a function that stops
laser radiation automatically when it is disassembled, so contact SUNX if it
breaks down.
There is danger of laser radiation if the head is disassembled for repair,
etc.
5) Do not use the device in operation other than that specified in this
Instruction Manual.
Caution – You may be exposed to hazardous laser radiation if the device is
controlled or adjusted in procedures not specified in this manual.
6) Read the contents of the warning label below carefully before use.
The warning label is affixed to the side of the sensor head. The English
warning label is packed with the sensor, so be sure to follow the instructions
printed on it during use.
2
Laser Emission Indicator
Measurement Range Indicator
Warning Label
3
2. FDA
Export to US
To export the laser product to the US installed on equipment, it is restricted by
the regulation of the USA Food and Drug Administration (FDA).
Use equipment compatible to the FDA.
The equipment below is compatible.
HL-C105F
HL-C105F-BK
HL-C108F
HL-C108F-BK
The FDA establishes the standard below to prevent problems to the user
previously due to laser product.
PART1040
(PERFORMANCE STANDARDS FOR LIGHT-EMITTING PRODUCTS)
– Execution standard for laser beam emitting product –
This standard classifies the laser product based on the level of laser danger
and stipulates preventive safety measures to be executed for each class. See
requirements on page 7.
The classification of equipment type is as follows:
Classification of HL-C10F, HL-C10F-BK (FDA)
Class II
4
This equipment uses the following labels in accordance with
(1) Warning label
(2) Protective casing label
(3) Certificate/identification label
FDA standards:
<Label position>
5
Beam attenuator
When the laser beam may enter eyes during work, work with the beam
attenuator installed.
Beam
attenuator
To attach the beam attenuator, fix
it with the attached screws in such
a manner as to cover the light
projection surface.
When the beam attenuator is not
used, fix it to either side surface of
sensor head, using the attached
screws.
Beam
attenuator
Laser emission indicator
While the laser is emitted, the LED (green) on the sensor head goes on.
It is also possible to recognize the LED through the laser protective glasses.
Laser emission indicator
6
Tabulation of FDA Requirements for Laser Products
Medical [1040.11(a)]
Surveying, leveling, alignment
[1040.11(b)]
Demonstration [1040.11(c)]
Labeling (all laser products)
Certification & identification
[1010.2, 3]
Protective housing
[1040.10(g)(6), (7)]
Aperture [1040.10(g)(4)]
Class warning
[1040.10(g)(1), (2), (3)]
Class
IIIaIIIIIaIIIbIV
R
3,4
R
N/A
R
R
N/A
N/A
N/A
N/A
N/A
S
S
S
R
D
N/A
N/A
2
5
R
3,4
R
R
R
R
N/A
N/A
N/A
N/A
N/A
S
S
S
R
R
N/A
R
2
5
6
R
3,4
R
R
R
R
N/A
N/A
R
R
N/A
S
S
S
R
R
R
R
2
5
7
R
3,4
R
R
R
R
N/A
N/A
R
R
N/A
S
S
S
R
R
R
R
2
2
R
3,4
R
R
R
R
R
R
10
R
R
N/A
8
8
S
NP
11
S
R
5
9
5
R
R
12
R
R
R
R
R
R
R
R
R
R
R
S
NP
S
R
R
R
R
2
3,4
10
13
8
11
5
12
Information (all laser products)
User information [1040.10(h)(1)]
Product literature [1040.10(h)(2)(i)]
Service information
R
N/A
R
R
R
R
R
R
R
R
R
R
R
R
R
[1040.10(h)(2)(ii)]
Abbreviations:
R–Required
N/A –Not applicable
S–Requirements : Same as for other products of that Class. Also see
footnotes.
NP –Not permitted
D–Depends on level of interior radiation
7
R
R
R
Footnotes:
1.Based on highest level accessible during operation.
2.Required wherever & whenever human access to laser radiation above
Class I limits is not needed for product to perform its function.
3.Required for protective housing opened during operation or maintenance, if
human access thus gained is not always necessary when housing is open.
4.Interlock requirements vary according to Class of internal radiation.
5.Wording depends on level & wavelength of laser radiation within protective
housing.
6.Warning statement label.
7.CAUTION logotype.
8.Requires means to measure level of laser radiation intended to irradiate the
body.
9.CAUTION if 2.5 mW cm
-2
or less, DANGER if greater than 2.5 mW cm-2.
10. Delay required between indication & emission.
11. Variance required for Class IIIb or IV demonstration laser products and light
shows.
12. DANGER logotype.
13. Required after August 20, 1986.
Export to countries overseas other than the US, and use of products in
countries overseas other than the US
When the product is exported to regions other than the US or used in regions
other than the US, change warning labels (HL-C10F, HL-C10F-BK)
compatible to the FDA, with attached labels (indicated in English) as shown
below.
FDA warning label
Attached warning label (English)
8
Correct Handling
Note the following points when installing and using this product:
1. Warming Up Time
• Allow at least 30 minutes of warming up after turning on power to ensure
optimum conductance.
2. Use Environment
Ambient Temperature, Humidity, Luminance
• Use this product in the temperature specification range (sensor head: 0 to
+45qC, controller: 0 to +50qC, compact console: 0 to +40qC). If the sensor is to
be stored, the temperature range during storage should be –20 to +70qC.
• The service life of a semiconductor laser depends on the ambient temperature
during use. If the product is used near a heat source, take measures to lower
the ambient temperature of the sensor head as far as possible. Because the
sensor itself emits heat, mount the sensor on a device having good heat
radiation.
• Use the sensor in a range of 35 to 85% RH relative humidity. Avoid use in
places that may be exposed to sudden temperature fluctuations causing
condensation.
• Use the sensor where luminance at the light sensor from incandescent lamps is
3,000 lx or less.
Power Supply Voltage
• The power supply voltage should be within the rated voltage range of 21.6 to
26.4V DC during use.
Environment
• If the external surge voltage exceeds 500V [± (1.2 × 50) µs unipolar full wave
voltage], the internal circuit may be destroyed. If there is danger of external
surge voltages exceeding 500V, install a surge protector between the power
supply and input terminal.
• Water or oil, or fingerprints, etc., on the sensor's emitter or receiver surfaces
refracts light, and dust or dirt cuts light, so keep the sensor clean at all times.
When cleaning these parts, wipe them off using a soft lint-free cloth or lens
cleaning paper.
• Set the sensor head so stray light such as sunlight or light with the same
wavelength, etc., does not enter the light receiver. If high accuracy is required,
install a light shielding plate or the like at the sensor.
9
• The sensor head is a waterproof device, but this does not mean that it can be
installed underwater or in places where rain falls. Due to their construction, the
controller and connectors are not dustproof, waterproof, or corrosion-resistant,
so do not use it in an environment where such features are required.
• Do not use this product in places where flammable or corrosive gases are
generated, where dust is excessive, where there is dripping water, where it is
exposed to direct sunlight or severe vibration or impact.
3. Noise Measures
• Do not run the sensor cable along (bundled in parallel with) other wiring, and
keep it at least 100mm from other wires. Run the cable so it is separate from
high voltage and power circuit lines. If running lines in parallel cannot be
avoided, shield the cable by running it through a grounded electrical conduit,
etc.
• For input signal lines and output signal lines, run them separately, not in parallel,
with power lines and power supply lines, keeping them at least 100mm apart. In
addition, keep all signal lines as short as possible when connecting them.
• Install this product as far away as possible from high-voltage lines, power lines,
high voltage device, wireless devices and machines which generate a large
starting and stopping surge.
• If a large amount of electrical noise is generated in the power supply, analog
output is affected. Use a noise filter or a noise dampened transformer.
• Use shielded cables for signal wires such as those for serial input and output
and I/O terminals to reduce electric noise, and connect the shielding wire to the
frame ground.
• It is easy for analog outputs to be influenced by noise, especially from external
sources, so use shielded wires, and keep wiring as short as possible.
• Use an exclusive class D ground based on the functional ground terminal, and
avoid grounding this device in common with other devices. If it is grounded in
common with other devices, the opposite effect may occur.
4. Insulation Resistance and Voltage Resistance
• Do not conduct insulation resistance and voltage resistance tests between the
power supply, input and output signals, and metal parts of the controller.
10
5. Power Supply
• Select a power supply with a ripple of 0.5V or less (P-P) and a current capacity
of 2A or more.
• When a commercial switching regulator is used, always use it with the frame
ground (F.G.) terminal connected to ground to avoid the influence of high
frequency noise.
• When using a transformer in the power supply, use an insulated transformer. If
an auto transformer (single turn transformer) is used, this product or the power
supply may be damaged.
• Do not turn the controller's power on again within 10 seconds after turning
power off.
• Use an insulated power supply with a built-in protective circuit to protect against
abnormal voltages from the power line.
• If a power supply without an internal protective circuit is used, be sure to supply
power via a protective element such as a fuse.
6. Instantaneous Power Failures
• If the duration of an instantaneous power failure is 10ms or less, operation
continues.
• If the duration of an instantaneous power failure is 10 to 45ms, one of the
following occurs:
(1) Operation continues.
(2) Analog output changes temporarily and BRIGHT and DARK indicators blink,
then the sensor recovers automatically.
(3) The same status as when the power supply is turned on occurs.
• If an instantaneous power failure lasts more than 45ms, the same status as
when the power supply is turned on occurs.
7. Installation
Controller
• Install the controller unit based on "Heat Radiation Considerations" on page 22, assuring plenty of space around the unit. If it is installed in a manner that is
not based on instructions, it could cause malfunction due to the rise in
temperature, etc.
• If the controller is mounted on a control board, etc., internally where air circulation
is blocked, ambient temperature will rise due to heat generated by the controller,
so use forced cooling.
• If multiple units are installed in series, they can be installed against each other
only if they are installed vertically.
• Ventilation slits for heat radiation are provided in the controller. Provide adequate
space for radiating heat to dissipate, so as not to block the ventilation slits.
11
Wire Connections and Connectors
• Connect all wiring securely based on the input and output circuit explanations
and according to markings. Ensure that wiring is correct.
• When connecting and disconnecting connectors and when making all connections,
make sure that controller power is turned off.
• When connecting and disconnecting connectors, take hold of the connector,
being careful not to exert undue force on cables.
• Be careful not to touch terminals or let foreign matter get in the connector when
disconnecting connectors.
• Be careful to keep from applying force to each of the cables near to connectors.
Do not bend cables near connectors because this breaks wires.
Cables
• Do not pull the cable at a force more than
29.4N when routing the cable after fixing the
20mm or more
sensor head and controller. Do not allow
30mm or a shorter bending radius in the cable
path. During use, do not bend the cable at a
place within 20mm of the sensor head's cable
R30 or more
inlet.
• If the sensor head is to be used in a situation
where it is moved during operation, install it
so the cable will not flex during movement. If
flexure is necessary, use an extension cable
that can be replaced.
• Use only 1 extension cable for connection between 1 sensor head and controller.
Do not connect more than 2 extension cables or equipment may be adversely
affected by noise.
12
Warranty
Warranty
• The warranty period for this product is 1 year from the date of purchase or from
the date of delivery to the place specified by your company.
Extent of Warranty
• If this product should break down or if a defect becomes apparent which is the
responsibility of SUNX during the warranty period, SUNX will promptly provide
a replacement product or the necessary replacement parts, or will replace or
repair the defect parts free of charge at the place where the product was
purchased or at the place where delivery was made.
The provisions of this warranty do not cover any of the following cases to
breakdown or defect:
(1) The breakdown or defect was caused by specifications, standards, handling
methods, etc., instructed by your company.
(2) The breakdown or defect was caused by modifications in construction,
conductance, or specifications, etc., which SUNX was not involved in were
conducted after purchase or after delivery.
(3) The breakdown or defect occurred due to phenomena which it was
impossible to foresee in technologies which were applied after purchase or
during the warranty period.
(4) The product was used without heeding the conditions and environmental
restrictions included in the instruction manual.
(5) This product is incorporated into your company's equipment and that
equipment, with functions and construction, etc., which are generally
provided in the industry, suffered avoidable damage.
(6) The breakdown or defect was caused by natural disaster or other acts of
God.
The warranty is limited to purchased or delivered products only, and does not
cover any incidental damage resulting from breakdown of or defects in this
product.
The above contents presuppose that the product was purchased and used
within the borders of Japan.
Please contact our company's representative separately if you have requests
concerning purchase or use of this products in nations other than Japan, or
about specifications, warranty, service, etc.
13
CHAPTER 1
NAMES AND FUNCTIONS OF PARTS
CHAPTER 1 NAMES AND FUNCTIONS OF PARTS
1-1 Controller
(1) Laser Emission Indicator (Green)
(2) BRIGHT Indicator (Red)
(3) DARK Indicator (Red)
(11) External Output
Terminals
(12) External Input
Terminals
(4) Not used.
(5) COM. Port
(6) Connector for Compact Console
(7) Not used.
(10)Power Supply
Terminals
(8) Sensor Head 1 Connector
(9) Sensor Head 2 Connector
(13) DIN Rail Mounting Hook
1-1
CHAPTER 1 NAMES AND FUNCTIONS OF PARTS
(1) Laser Emission Indicator (Green)
Lights during laser emission from sensor head 1 or sensor head 2, or immediately before
laser emission.
(2) BRIGHT Indica tor (Red)
Lights when light emitted by sensor head 1 or sensor head 2 is excessive, preventing
measurement.
(3) DARK Indicator (Red)
Lights when light emitted by sensor head 1 or sensor head 2 is insufficient, preventing
measurement.
(4) Not used.
This port is for adjustment at the factory before shipping.
(5) COM. Port
Used for RS-232C communications with a personal computer.
(6) Connector for Compact Console
This enables measurement values to be displayed using the compact console and
connection of the compact console exclusive connection cable when setting each setting.
(7) Not used.
This port is for adjustment at the factory before shipping.
(8) Sensor Head 1 Connector
The controller operates the sensor head connected to this connector as sensor head 1.
(9) Sensor Head 2 Connector
The controller operates the sensor head connected to this connector as sensor head 2.
For a system with only 1 sensor head connected to the controller, connect to the sensor
head 1 connector (8).
(10) Power Supply Terminals
Supplies 24V DC.
(11) External Output Terminals
(12) External Input Terminals
(13) DIN Rail Mounting Hook
Can be mounted on a 35mm width DIN rail quickly.
1-2
CHAPTER 1 NAMES AND FUNCTIONS OF PARTS
(
)
(
)
1-2 Sensor Head
(1) Laser Emission Indicator
Green
(2) Measurement Range Indicator
Yellow
(3) Warning Label
1-3
CHAPTER 1 NAMES AND FUNCTIONS OF PARTS
(1) Laser Emission Indicator (Green)
Lights during laser emission or immediately before laser emission.
(2) Measurement Range Indicator (Yellow)
Blinks when within the measurement range and lights when near the center of the
measurement range.
(3) Warning Label
Shows the laser emission position. Note description contents.
(4) Light Receiver
Receives light reflected from the measured object.
(5) Light Emitter
Emits laser light.
(4) Light Receiver
(5) Light Emitter
Connector
1-4
CHAPTER 1 NAMES AND FUNCTIONS OF PARTS
1-3 Compact Console
[Front]
(1) Liquid Crystal Panel (Touch Panel)
(2) Front Protective Sheet
[Rear]
(3) Power Supply Terminal
(4) COM. Port
(5) (TOOL Port)
(6) (Operating Mode Setting Switch)
(7) Waterproof Packing
1-5
CHAPTER 1 NAMES AND FUNCTIONS OF PARTS
(1) Liquid Crystal Panel (Touch Panel)
Measuring data and setting values are displayed. The setting can be changed and data
input by touching the panel.
(2) Front Protective Sheet
A sheet is affixed to the liquid crystal panel when the sensor is shipped to protect it and
keep it clean.
(3) Power Supply T erminal
Supplies 24V DC for the operation power supply.
(4) COM. Port
This port is used for connecting the compact console to the controller using the exclusive
cable provided with the console.
(5) (TOOL Port)
The TOOL port is used to create screen data with the product connected to a personal
computer. Do not use the port for this equipment, equipment has already been incorporated
with dedicated screen data.
(6) (Operating Mode Setting Switch)
Use this product in the status below to protect exclusive screen data.
1234
(Settings when shipped from the factory)
(7) Waterproof Packing
This packing ensures that the panel is waterproofed from the front.
One packing is supplied when the product is shipped.
Switch No.Setting
1OFF
2ON
3
4
OFF
1-6
CHAPTER 1 NAMES AND FUNCTIONS OF PARTS
MEMO
1-7
CHAPTER 2
INSTALLATION
CHAPTER 2 INSTALLATION
2-1 System Configuration
Controller
RS-232C Cable 3m
(Supplied with the intelligent
monitor HL-C1AiM)
Compact Console
Connection Cable 2m
(supplied with the compact console)
Extension Cable
2m, 5m, 10m, 20m, 30m
• For a system with only 1 sensor head connected to the
controller, connect to the sensor head 1 (HEAD 1)
connector.
Sensor Head
2-1
CHAPTER 2 INSTALLATION
T
2-2Installation Environment and Installation
Space
Avoid installation in the following places:
• Places where ambient temperature exceeds specifications (sensor head: 0 to +45°C,
controller: 0 to +50°C, compact console: 0 to +40°C).
• Relative humidity exceeds 35 to 85% relative humidity.
• Luminance at the light receiver exceeds 3,000 lx (incandescent lamp).
• Places subject to sudden temperature fluctuations that could cause condensation.
• Corrosive or flammable gases exist in the atmosphere.
• Iron chip, dust or salt is excessive.
• The atmosphere contains benzene, paint thinner, alcohol, or other organic solvents, or
where a danger exists of strong alkaline substances such as ammonia or caustic soda
adhering to the sensor.
• Vibration or impacts are severe.
• Places exposed to direct sunlight.
• Water, oil, chemicals, etc., could contaminate the product.
• Loads are applied to the sensor head.
Noise Considerations
• Mount this product as far as possible from high voltage lines, high voltage equipment,
power lines, power equipment, equipment that generates large start and stop surges,
and welders, inverter motors, and other equipment that generates electric noise.
• Mount this product as far as possible from equipment with a transmitter such as
amateur radio equipment.
• Do not let excessive static electric charges be applied to the panel surface since it
could destroy the LCD unit.
Heat Radiation Considerations
• Do not mount this product on a heater, transformer, or other device that radiates large
amounts of heat such as high capacity resistors.
• If the controller is mounted internally on a control board where air circulation is blocked,
ambient temperature will rise due to heat generated by the controller, so use forced
cooling.
• Mount the controller with the following orientation to facilitate heat dissipation.
[Mounted vertically] [Mounted horizontally] [Multiple units mounted side by side]
op
Bottom
100mm or more
Mount the controller with the side
containing slits facing up.
Mount the controller in the orientation
shown in the figure above.
2-2
CHAPTER 2 INSTALLATION
Installation Space
• Mount the controller so it is separated from surrounding ducts and other devices by
50mm or more to enable replacement, wiring, etc.
• If a panel door or other device is placed in front of the controller unit, separate it from
the controller by 100mm or more to avoid the influence of radiation noise or heat
generation.
• Ensure that there is an allowance of 100mm or more from the controller's front surface
to enable connection of sensors, wiring, etc.
50mm or more
50mm or more
50mm or more
100mm
or more
50mm or more
2-3 Mounting the Controller
The controller can be mounted by fastening it with screws or by using a DIN rail.
Mounting the Controller with a DIN Rail
The controller can be mounted or removed from a 35mm widt h DIN
rail (DIN EN 50022) in 1-touch operation.
[Mounting]
1.Hang the top on the DIN rail.
2.Push the bottom of the controller to fasten it on the rail.
[Removal]
1.Insert the blade of a flat-bladed screwdriver in the mounting lever.
2.Pull down the mounting lever.
3.Raise the controller and remove it from the rail.
Mounting the Controller with Screws
• While referencing the external dimensioned diagram on page 10-3,
use M3 screws to fasten the controller. Do not tighten screws
beyond 0.5N·m.
• To avoid breakage inside the controller, do not insert the screw tip
3.5mm or more from the side of the case.
• Use only the 4 screw holes included on the side of the case.
2-3
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