Panasonic HG-S User Manual

Contact-Type Digital Displacement Sensor

HG-S Series

User's Manual

WUME-HGS-7

2020.10

panasonic.net/id/pidsx/global

(MEMO)

WUME-HGS-72

Thank you for purchasing an contact-type digital displacement sensor

HG-S

series. Before using this product, read and understand this User's Manual. Use the product correctly and in the optimum manner. Keep this manual in a safe location for reference whenever necessary.

Please note

1) Unauthorized reproduction of part or all of this manual is prohibited.

2) The contents of this manual are subject to change without notice.

3) This manual has undergone strict quality control procedures; however, in the event that you discover any problems or points of concern, please contact your local dealer.

WUME-HGS-7 3

Contents

Chapter 1 INTRODUCTION ····························································· 1-1

1-1 Safety Cautions 1-2 Safety Information

······························································

····························································

Chapter 2 BEFORE USING THIS PRODUCT ······································ 2-1

2-1 Contents of Package

2-2 System Conguration

2-3 Description of Parts

2-3-1 Controller············································································· 2-7 2-3-2 Sensor Head (Regular Type) ··················································· 2-9 2-3-3 Sensor Head (Air-Driven Type) ················································· 2-9 2-3-4 Sensor Head Connection Cable ··············································· 2-10

·························································

························································

··························································

Chapter 3 INSTALLATION AND CONNECTIONS ································· 3-1

3-1 Mounting the Controller

3-1-1 Mounting on a DIN Rail ·························································· 3-2 3-1-2 Removing from a DIN Rail ······················································· 3-2

3-2 Attaching the Sensor Head 3-3 Wiring the Controller Connector on the Sensor Head Connection Cable 3-5

3-3-1 Disassembly Procedure ·························································· 3-5 3-3-2 Wiring Procedure ·································································· 3-5

3-4 Connecting the Controller and Sensor Head

3-4-1 Attaching the Sensor Head and Sensor Head Connection Cable ····· 3-7 3-4-2 Removing the Sensor Head and Sensor Head Connection Cable ···· 3-8 3-4-3 Connecting the Air Tube (Air-Driven Type Only) ··························· 3-9 3-4-4 Disconnecting the Air Tube (Air-Driven Type Only) ·······················3-9 3-4-5 Air Circuit (Recommended) (Air-Driven Type Only) ······················· 3-10 3-4-6 Attaching the Controller and Sensor Head Connection Cable ·········3-11 3-4-7 Removing the Controller and Sensor Head Connection Cable ········ 3-11

3-5 Connecting Controllers

3-5-1 Connection Method ······························································· 3-13 3-5-2 Removal Method ··································································· 3-15

3-6 Connection Diagrams and I/O Circuit Diagrams

3-6-1 Connection Diagrams ····························································· 3-16 3-6-2 I/O Circuit Diagrams······························································· 3-18

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1-2 1-2

2-2 2-6 2-7

3-2

3-3

3-7

3-12

3-16

Chapter 4 BASIC OPERATION ························································ 4-1

4-1 Explanation of Basic Operation

4-1-1 From Power ON to Mode Selection ··········································· 4-2 4-1-2 Operation Keys and Display ···················································· 4-3

4-2 Explanation of Modes

4-2-1 Display Switching Mode ·························································· 4-5 4-2-2 Presets ··············································································· 4-8 4-2-3 Teaching Mode ····································································· 4-11 4-2-4 Bank Mode ·········································································· 4-20 4-2-5 Key Lock ············································································· 4-24

·······················································

·············································

WUME-HGS-74

4-2

4-5

4-3 Self-monitoring Function

4-3-1 Using the Self-monitoring Function ··········································· 4-26 4-3-2 Statuses and Measures ·························································· 4-27

·····················································

4-26

Chapter 5 FUNCTION SETTINGS ···················································· 5-1

5-1 Overview of Setting Menu

5-1-1 Menu Structure ····································································· 5-4 5-1-2 Data Flow ············································································ 5-6 5-1-3 Setting Items and Default Values ·············································· 5-7

5-2 Basic Settings ( )

5-2-1 HIGH Set Value ( ) ························································· 5-11 5-2-2 LOW Set Value ( ) ························································· 5-12 5-2-3 Hysteresis ( ) ······························································ 5-13 5-2-4 Teaching Types ( ) ························································· 5-15 5-2-5 Tolerance <±> ( ) ·························································· 5-17 5-2-6 Preset Value ( ) ····························································· 5-18 5-2-7 Preset Data Selection ( ) ················································· 5-19 5-2-8 Preset Save ( ) ···························································· 5-20 5-2-9 Measurement Direction ( ) ·············································5-21 5-2-10 Lever Ratio ( ) ····························································· 5-23 5-2-11 Response Time ( ) ························································ 5-24 5-2-12 Output Operation ( ) ··················································· 5-26

5-3 Advanced Settings ( )

5-3-1 Hold Setting ( ) ······························································· 5-28 5-3-2 Input All ( ) (Master Unit Only) ········································5-53 5-3-3 External Input ( ) ··························································· 5-55 5-3-4 External Output ( ) ······················································· 5-57 5-3-5 Number of Digits Displayed ( ) ·········································· 5-60 5-3-6 Analog Scaling ( ) ························································ 5-61 5-3-7

Scaling Upper Limit Value / Scaling Lower Limit Value 5-3-8 Eco Mode ( ) ···································································· 5-66 5-3-9 Alarm Setting ( ) ···························································· 5-67

5-4 Calculation Settings ( ) (Master Unit Only)

5-4-1 Calculation Mode ( ) ························································· 5-77 5-4-2 Calculation Application Selection ( ) ·································· 5-78

5-5 Copy Settings ( )

5-5-1 Copy select individual ( ) (Master Unit Only) ······················ 5-87 5-5-2 Copy Select All ( ) (Master Unit Only) ······························· 5-89 5-5-3 Copy Execution ( ) (Master Unit Only) ······························ 5-90 5-5-4 Copy Lock ( ) (Slave Units Only) ········································· 5-91

5-6 Bank Settings ( )

5-6-1 Bank Save Setting ( ) ··················································· 5-92

5-7 Calibration Settings ( )

5-7-1 Calibration Selection ( ) ················································ 5-94

5-8 Initialization ( ) 5-9 Maintenance ( )

···················································

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( / ) ·· 5-63

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5-4

5-10

5-27

5-76

5-85

5-92

5-94

5-98 5-100

Chapter 6 SPECIFICATIONS ··························································· 6-1

6-1 Specications

6-2 Dimensions

WUME-HGS-7 5

·································································

····································································

6-2 6-8

Chapter 7 Appendix ······································································· 7-1

7-1 Maintenance and Inspection

7-1-1 Maintenance Cautions ···························································· 7-2 7-1-2 Main Inspection Items ···························································· 7-2

7-2 Replacing the Probe 7-3 Replacing the Rubber Bellows (Regular Type Only) 7-4 Replacing the Seal Cap (Air-Driven Type Only)

7-4-1 How to Remove the Seal Cap ·················································· 7-6 7-4-2 How to Mount the Seal Cap ····················································· 7-6

7-5 Error Messages 7-6 Troubleshooting

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7-2

7-3 7-4 7-6

7-7 7-8

WUME-HGS-76

Chapter 1 INTRODUCTION

1-1 Safety Cautions ······································································· 1-2 1-2 Safety Information ····································································· 1-2

1-1

INTRODUCTION

1-1 Safety Cautions

This section explains important rules that must be observed to prevent human injury and property damage.

■ The hazards that may occur if the product is used incorrectly are described and classied by

level of harm.

WARNING

CAUTION

■ The following symbols are used to indicate safety information that must be observed.

Indicates an action that is prohibited.

Indicates an action that must be taken.

Indicates a matter that requires caution.

Indicates supplemental information.

Always observe

Risk of death or serious injury.

Risk of minor injury or property damage.

1-2 Safety Information

WARNING

● Never use this product as a sensing device for personnel protection.

● When using sensing devices for personnel protection, use products that meet the laws and stan- dards for personnel protection that apply in each region or country, such as OSHA, ANSI and IEC.

CAUTION

● For the controller DC power supply, only use a power supply that is isolated by means of an isola- tion transformer or otherwise.

● Risk of short-circuiting and damage to the controller or power supply if a transformer such as an auto transformer is used. Risk of short-circuiting and damage to the controller or power supply if incorrectly mounted or connected.

● The controller

used with other than the special sensor head option, the specications will not be met and product

malfunctioning or damage may occur.

HG-SC

series is designed to be used with the special sensor head

HG-S

WUME-HGS-71-2

series. If

INTRODUCTION

Specications

● This device has been developed / produced for industrial use only.

● This product uses an EEPROM. The EEPROM has a service life of one million setting operations.

● Do not use this product outside the range of the specications. Risk of an accident and prod- uct damage. There is also a risk of a noticeable reduction of service life.

● Deviations may occur in the judgment value at the bottom dead point. Do not use the bottom dead point as a standard.

Power

● Verify that the supply voltage uctuations are within the rating.

● If power is supplied from a commercial switching regulator, ensure that the frame ground (F.G.) terminal of the power supply is connected to an actual ground.

● Do not use during the initial transient time after the power supply is switched ON.

Wiring and Installation

● Make sure that the power supply is OFF while performing wiring or expansion work on the controller.

● Take care that short-circuit of the load or wrong wiring may burn or damage the product.

● After you have completed wiring work, check the wiring carefully before switching on the power.

● Do not wire in parallel with a high-voltage line or power line, or run through the same conduit. Risk of malfunctioning due to induction.

● Do not apply stress such as excessive bending or pulling to the extracted part of a cable.

●

When attaching the sensor head connection cable to this product, do not apply force to the product.

● Only one joint (optional) can be installed to one sensor head.

● If the Low measuring force type ( and used with a roller-type probe (

HG-S1010R/HG-S1110R HG-SS40U

, optional), the joint (optional) cannot be used.

) is mounted in a lateral position

Usage environment

● This product is suitable for indoor use only.

● Avoid dust, dirt, and steam.

● Do not use this sensor in places where it may come in contact with corrosive gas, etc.

● Ensure that the product does not come into contact with organic solvents such as thinner.

● Ensure that the product does not come into contact with strong acid or alkaline.

● Ensure that the product does not come into contact with oil or grease.

● This product cannot be used in an environment containing ammable or explosive gases.

● Performance may not be satisfactory in a strong electromagnetic eld.

●

This product is a precision device. Do not drop or otherwise subject to shock. Risk of product damage.

● Ensure that strong horizontal force is not applied to the spindle. This may cause loss of accu- racy and decreased durability.

Handling (Regular type)

● Never remove the standard rubber bellows except for replacement. Risk of product damage due to inltration by dust, water, or other contaminants.

● The standard rubber bellows is a consumable part. Replace it regularly as a preventive main- tenance.The rubber bellows can deteriorate quickly depending on usage environment. If it deteriorates, it generates cracks and other problems,causing dust and water to enter and resulting in a malfunction.

WUME-HGS-7 1-3

Handling (Air-driven type)

● Mount a pressure-reducing valve to use the product within the allowable working pressure range. Excessive pressure may result in failure or damage.

● Do not use air containing dust, water, oil, or other foreign matter. Doing so may result in elec- tric shock or failure. To prevent such problems, take appropriate measures such as installing

air lters or mist separators.

● Do not use air containing foreign objects (such as carbon powder or dust), water, or oil. Do- ing so may result in electric shock or failure. To prevent such problems, take appropriate

measures such as mounting air lters or mist separators.

Other matters

● Never attempt to disassemble, repair, or modify the product.

● When the product becomes unusable or unneeded, dispose of the product appropriately as industrial waste.

WUME-HGS-71-4

Chapter 2 BEFORE USING THIS

PRODUCT

2-1 Contents of Package ································································· 2-2 2-2 System Conguration ································································ 2-5 2-3 Description of Parts ··································································· 2-6

2-3-1 Controller············································································· 2-6 2-3-2 Sensor Head (Regular Type) ··················································· 2-8 2-3-3 Sensor Head (Air-Driven Type) ················································· 2-8 2-3-4 Sensor Head Connection Cable ··············································· 2-9

2-1

BEFORE USING THIS PRODUCT

2-1 Contents of Package

The following accessories are included in the product package. Before using the product, make sure that no items are missing.

Controller

HG-SC101 / Master unit, high-performance type HG-SC101-P / Master unit, high-performance type

Controller: 1 pc.

●

Instruction Manual (English / Japa-

●

nese, Chinese / Korean): 2 pcs. General Information for Safety, Compliance,

●

and Instructions (23 languages): 1 pc.

HG-SC111 / Slave unit, high-performance type HG-SC111-P / Slave unit, high-performance type HG-SC112 / Slave unit, standard type HG-SC112-P / Slave unit, standard type

Controller: 1 pc.

●

Sensor head (Regular type)

HG-S1010 / General purpose, standard, 10mm type HG-S1110 / High-performance, standard, 10mm type type

Sensor head: 1 pc. ●Nut: 1 pc.

●

Sensor head fasten-

●

ing wrench: 1 pc.

Instruction Manual (English / Japa-

●

nese, Chinese / Korean): 2 pcs. General Information for Safety, Compliance,

●

and Instructions (23 languages): 1 pc.

HG-S1010R / General purpose, low measuring force, 10mm type type HG-S1110R / High-performance, low measuring force, 10mm type type

Sensor head: 1 pc. ●Nut: 1 pc.

●

Instruction Manual (English / Japa-

●

nese, Chinese / Korean): 2 pcs. General Information for Safety, Compliance,

●

and Instructions (23 languages): 1 pc.

HG-SC113 / Slave unit, wire-saving type

Controller: 1 pc.

●

Instruction Manual (English / Japa-

●

nese, Chinese / Korean): 2 pcs. General Information for Safety, Compliance,

●

and Instructions (23 languages): 1 pc.

Rubber bellows:

●

1 pc.

Sensor head fastening wrench: 1 pc.

●

Instruction Manual (English / Japa-

●

nese, Chinese / Korean): 2 pcs. General Information for Safety, Compliance,

●

and Instructions (23 languages): 1 pc.

WUME-HGS-72-2

BEFORE USING THIS PRODUCT

Sensor head (Regular type)

HG-S1032 / General purpose, standard, 32mm type

Sensor head: 1 pc. ●Nut: 1 pc.

●

Sensor head fasten-

●

ing wrench: 1 pc.

Instruction Manual (English / Japa-

●

nese, Chinese / Korean): 2 pcs. General Information for Safety, Compliance,

●

and Instructions (23 languages): 1 pc.

Sensor head (Air-driven type)

HG-S1010-AC / General purpose, airdriven type HG-S1110-AC / High accuracy, air-driven type

Sensor head: 1 pc. ●Nut: 1 pc.

●

Sensor head (Regular type)

HG-S1050 / General purpose, standard, 50mm type

Sensor head: 1 pc.

●

Instruction Manual (English / Japa-

●

nese, Chinese / Korean): 2 pcs. General Information for Safety, Compliance,

●

and Instructions (23 languages): 1 pc.

Nut: 1 pc.

●

Sensor head fasten-

●

ing wrench: 1 pc.

Sensor head fasten-

●

ing wrench: 1 pc.

Air tube clamp: 1 pc.

●

Instruction Manual (English / Japa-

●

nese, Chinese / Korean): 2 pcs. General Information for Safety, Compliance,

●

and Instructions (23 languages): 1 pc.

WUME-HGS-7 2-3

BEFORE USING THIS PRODUCT

Sensor head connection cable

Straight connector CN-HS-C3 / Cable length 3m CN-HS-C7 / Cable length 7m CN-HS-C10 / Cable length 10m CN-HS-C20 / Cable length 20m

Connection cable: 1 pc.

●

L-shaped connector CN-HS-C3L / Cable length 3m CN-HS-C7L / Cable length 7m CN-HS-C10L / Cable length 10m CN-HS-C20L / Cable length 20m

Connection cable: 1 pc.

●

Note: Cannot be connected to an air-driven type.

End plate (Option)

MS-DIN-E / End plate

Plate: Set of 2 pcs.

●

Probe (Option)

HG-SS10Cx5 / Standard type

Probe: Set of 5 pcs.

●

HG-SS10H / Super-hard type

Probe: 1 pc.

●

HG-SS20H / Super-hard needle type

Probe: 1 pc.

●

HG-SS30S / Flat-seated type

Probe: 1 pc.

●

HG-SS40U / Roller type

Probe: 1 pc.

●

Instruction manual

●

Joint (Option)

HG-SJ15 / Length 15mm type

Joint: 1 pc.

●

HG-SJ25 / Length 25mm type

Joint: 1 pc.

●

WUME-HGS-72-4

Rubber bellows (Option)

HG-SGN10x5 / 10mm type

Bellows: Set of 5 pcs.

●

HG-SGN32x5 / 32mm type

Bellows: Set of 5 pcs.

●

Note: Cannot be connected to an air-driven type.

BEFORE USING THIS PRODUCT

HG-SGN50x5

Bellows: Set of 5 pcs.

●

Note: Cannot be connected to an air-driven type.

50mm type

Seal cap (Option) (Note)

HG-SASCx5 / Air-driven type

Probe: Set of 5 pcs.

●

Note: Cannot be connected to a regular type.

WUME-HGS-7 2-5

BEFORE USING THIS PRODUCT

2-2 System Conguration

HG-S

The For the controllers, master units (2 types) and slave units (5 types) are available. Up to 15 slave units can be connected per master unit. (When communication unit consolidated: up to 14 slave units) For the sensor heads, 8 types are available.

Sensor head connection cable Straight connector

CN-HS-C3 CN-HS-C7 CN-HS-C10 CN-HS-C20

L-shaped connector

CN-HS-C3L CN-HS-C7L CN-HS-C10L CN-HS-C20L

series consists of controllers, sensor head connection cables, and sensor heads.

● When connecting slave units to a master unit, connect only NPN output types, or only PNP output types. Dissimilar output types cannot be connected together.

● To use an air-driven type and 50mm type sensor head, connect to an

HG-SC

series con-

troller manufactured in February 2019 or later.

/ Cable length 3m / Cable length 7m

/ Cable length 10m / Cable length 20m

/ Cable length 3m / Cable length 7m

/ Cable length 10m / Cable length 20m

Controller - Slave unit

HG-SC111 HG-SC111-P HG-SC112 HG-SC112-P HG-SC113

/ High-performance, NPN output type

/ High-performance, PNP output type

/ Standard, NPN output type

/ Standard, PNP output type

/ Wire-saving

Controller - Master unit

HG-SC101 HG-SC101-P

Sensor head

HG-S1010

General purpose, standard, 10mm type

HG-S1010R

General purpose, low measuring force, 10mm type

HG-S1110

High-performance, standard, 10mm type

HG-S1110R

High-performance, low measuring force, 10mm type

HG-S1032

General purpose, standard, 32mm type

HG-S1050

General purpose, standard, 50mm type

HG-S1010-AC

General purpose, air-driven type

HG-S1110-AC

High accuracy, air-driven type

/ NPN output type

/ PNP output type

WUME-HGS-72-6

2-3 Description of Parts

2-3-1 Controller

HG-SC101 / Master unit, high-performance type HG-SC101-P / Master unit, high-performance type

1 2

HG-SC111 / Slave unit, high-performance type HG-SC111-P / Slave unit, high-performance type HG-SC112 / Slave unit, standard type HG-SC112-P / Slave unit, standard type

BEFORE USING THIS PRODUCT

1 2

HG-SC113 / Slave unit, wire-saving type

1 2

Name Function

Female connector

Sensor head connection cable

connector

Digital display / operation unit For details, refer to the following page.

Male connector For connection to a master unit or slave unit. Digital display / operation

cover

For connection to a slave unit. Remove the connector cover before connecting to a slave unit.

Connects a sensor head connection cable (option).

Keep closed when not using.

WUME-HGS-7 2-7

BEFORE USING THIS PRODUCT

Digital display / operation unit

●

1 42 3 5 6 7 8

Name Function

Output 1 indicator (Orange) Lights up when output 1 is ON.

Output 2 indicator (Orange) Lights up when output 2 is ON.

Output 3 indicator (Orange) Lights up when output 3 is ON.

• Shows increases / decreases of the judgment value by meter display.

• The lowest two gradations show the LOW judgment, and the highest two gradations show the HIGH judgment.

•

Circle meter (Orange, Green)

Digital display / SUB (Green) Shows the setting item. The item set using display switching mode appears.

Digital display / MAIN (White) Shows the judgment value and setting data.

Guide mark / arrow key (White)

Guide mark / ENT (White) Lights up when the ENTER key is enabled while conguring settings.

LEFT key

UP key

RIGHT key

DOWN key

ENTER key

EXIT key

TRIG (White)

Status mark

Copy checkmark (Orange)

Input indicator (White) Lights up when external input 1, 2, or 3 is ON.

Preset indicator (Green) Lights up when the preset function is used.

Preset key

HOLD (White) Lights up while the judgment value is held. CALC (White) Lights up when set to calculation mode with a slave unit connected.

Green lights up when the judgment is GO. Orange lights up when the judgment is LOW / HIGH.

•

When the HIGH setting is set to a lower value than the LOW setting, all indicators turn OFF.

• To show the count, long-press the LEFT / RIGHT / UP / DOWN key for 2 seconds in the base screen.

• The number of setting items in the level lights up, and the order of the setting times is shown by blinking.

Lights up when the LEFT / RIGHT / UP / DOWN key is enabled while conguring settings.

• Use to change setting items and settings when conguring settings, and to move through set value digits.

• Long-press for 2 seconds in the base screen to enter teaching mode.

•

Use to change setting items when conguring settings, and to change numeric set values.

•

Long-press for 2 seconds in the base screen to enter display switching mode.

• Short-press in the base screen to nely adjust the HIGH set value.

• Use to change setting items and settings when conguring settings, and to move through set value digits.

• Long-press for 2 seconds in the base screen to enter setting mode.

•

Use to change setting items when selecting settings, and to change numeric set values.

• Long-press for 2 seconds in the base screen to enter bank mode.

• Short-press in the base screen to nely adjust the LOW set value.

• Use to select setting items and nalize settings when conguring settings.

• Long-press for 3 seconds together with the EXIT key in the base screen to activate or cancel key lock.

• Use to exit a setting item or cancel a setting when conguring settings.

• Long-press for 3 seconds together with the ENTER key in the base screen to activate or cancel key lock.

Lights up while the trigger input (external input) is ON. Lights up during sampling when self-hold is set.

When conguring master unit settings, “COPY” lights up for setting items

that can be copied to slave units. A checkmark lights up for items selected for copying, and the settings are copied when copying is executed.

When short-pressed in the base screen, the preset function turns ON. When long-pressed for 2 seconds in the base screen, the preset function turns OFF.

9 10 11

14 1319 1718 1516

WUME-HGS-72-8

2-3-2 Sensor Head (Regular Type)

BEFORE USING THIS PRODUCT

Name Function

Sensor head connection cable connector Connects the sensor head connection cable.

Fastener Fastens the sensor head using the provided nut.

Spindle Detects the amount of movement.

Rubber bellows Protects the spindle.

Probe Ceramic measurement probe.

2-3-3 Sensor Head (Air-Driven Type)

Name Function

Sensor head connection cable connector Connects the sensor head connection cable.

Air tube joint Connects the air tube.

Fastener Fastens the sensor head using the provided nut.

Seal cap Protects the spindle.

Spindle Detects the amount of movement.

Probe Ceramic measurement probe.

WUME-HGS-7 2-9

BEFORE USING THIS PRODUCT

2-3-4 Sensor Head Connection Cable

Straight connector

CN-HS-C3 CN-HS-C7 CN-HS-C10 CN-HS-C20

/ Cable length 3m / Cable length 7m

/ Cable length 10m / Cable length 20m

L-shaped connector (Note)

CN-HS-C3L CN-HS-C7L CN-HS-C10L CN-HS-C20L

Sensor head connector Connects to the sensor head cable connector on the sensor head.

Controller connector Connects to the sensor head cable connector on the controller.

Note: Cannot be connected to an air-driven type.

/ Cable length 3m / Cable length 7m

/ Cable length 10m / Cable length 20m

Name Function

WUME-HGS-72-10

Chapter 3 INSTALLATION AND

CONNECTIONS

3-1 Mounting the Controller ······························································ 3-2

3-2 Attaching the Sensor Head ························································· 3-3 3-3 Wiring the Controller Connector on the Sensor Head Connection Cable 3-5

3-4 Connecting the Controller and Sensor Head ··································· 3-7

3-5 Connecting Controllers ······························································· 3-12

3-6 Connection Diagrams and I/O Circuit Diagrams ······························· 3-16

3-1

INSTALLATION AND CONNECTIONS

3-1 Mounting the Controller

3-1-1 Mounting on a DIN Rail

Insert the rear of the mounting part into the DIN rail.

While pressing down on the rear of the mounting part, insert the front of the mounting part

into the DIN rail.

3-1-2 Removing from a DIN Rail

Grasp the product and push forward.

Lift the front to remove.

WUME-HGS-73-2

INSTALLATION AND CONNECTIONS

3-2 Attaching the Sensor Head

Sensor head accessories

●

Sensor head fastening wrench

10mm type

Air-driven type

Open a hole in the housing in which the sensor head will be mounted.

Housing thickness

32mm/50mm type

Mounting hole

HG-S1010(R HG-S1010-AC, HG-S1110-AC HG-S1032 HG-S1050

Mounting nut

HG-S1110(R

Housing thickness Mounting hole

)

ø8H7

ø12H7

+0.015

mm 6.5 to 12.5mm

+0.018

6.5 to 10.5mm

6.5 to 12.5mm

nsert the sensor head into the hole you opened in the housing, and fasten provisionally

with the provided mounting nut. The mounting direction of the mounting nut di󰀨ers according to the thickness of the housing. For the mounting direction, see the table below.

Mounting nut (accessory)

Mounting bolt / threaded

part facing down

Housing

HG-S1010(R HG-S1010-AC, HG-S1110-AC HG-S1032 HG-S1050

HG-S1110(R

Housing thickness

Thread

)

Mounting bolt / threaded

part facing up

Housing thickness

Housing

Thread

Housing thickness

threaded part facing

down

6.5 to 10mm 10 to 12.5mm

6.5 to 8.5mm

threaded part facing

8.5 to 10.5mm

8.5 to 12.5mm

WUME-HGS-7 3-3

INSTALLATION AND CONNECTIONS

Fasten the sensor head.

When fastening the sensor head, tighten the mounting nut with a wrench while holding the

sensor head in place with the provided sensor head fastening wrench as shown below. When mounting the sensor head, note that the tightening torque must not exceed the value shown in the table below.

Tightening torque

Sensor head fastening wrench (accessory)

Wrench

When tightening the mounting nut on the regular type, take care not to damage the rubber bellows.

On the regular type, make sure that the rubber bellows have not become deformed as

shown below.

If the rubber bellows is deformed, rotate the bellows to restore to the normal shape.

HG-S1010(R)、HG-S1110(R HG-S1010-AC、HG-S1110-AC HG-S1032 HG-S1050

)

12.5N・m

15N・m

If the rubber bellows is deformed, a load will occur when the spindle operates and damage may result.

WUME-HGS-73-4

INSTALLATION AND CONNECTIONS

3-3 Wiring the Controller Connector on the Sensor Head Connection

Cable

3-3-1 Disassembly Procedure

Slide the protective cover in the direction of the arrow.

Protective cover

Press down on the wire insertion hole lever (white) with a at-head screwdriver (tip width

2mm or less), and remove the wire.

Flat-head screwdriver

Lever (white)

3-3-2 Wiring Procedure

Using the "STRIP GAUGE" on the side of the unit, strip the wire so that the core wire length

is 7 to 8mm, and twist the core wires several times.

Wire

Core wire

length

7 to 8mm

Using a at-head screwdriver with a tip width of 2mm or less, press down until the lever

(white) on the operation unit until the lever locks.

Flat-head screwdriver

Tip width 2mm or less

WUME-HGS-7 3-5

Lever (white)

INSTALLATION AND CONNECTIONS

Insert the wire rmly into the wire insertion hole. Make sure that the jacketed part of the

wire has entered the wire insertion hole and the tips of the core wires have passed through the connection part as shown below.

Jacketed part of wire

Connection part

Core wire tip

Terminal No. Connection cable

1 2 3 4 5 6

Insert the tip of the at-head screwdriver into the release hole so that it contacts the bottom

of the lever (white), and move the tip of the at-head screwdriver up. The lever (white) will

make a "click" sound when it returns to its original position, and the wire will be locked.

1 Red 2 ― 3 White 4 Green 5 ― 6 Black

Wire insertion hole

Release hole

Lever (white)

Pull on the wire gently to ensure that it does not come out.

Slide the protective cover in the direction of the arrow to return the cover to its original position.

WUME-HGS-73-6

INSTALLATION AND CONNECTIONS

3-4 Connecting the Controller and Sensor Head

Connect the controller and the sensor head using the sensor head connection cable

/ CN-HS-C□L

3-4-1 Attaching the Sensor Head and Sensor Head Connection Cable

● After attaching the connector, verify that the connector is rmly tightened. If loose, the connector may come o󰀨 and an error will result.

● When attaching the sensor head connection cable to this product, take care not to apply force to the product.

● The L-shaped

Insert the sensor head connection cable into the connector for the sensor head connection

cable on the sensor head.

Turn the fastening ring on the sensor head connector in the direction shown and tighten

rmly.

CN-HS-C□L

connector cannot be connected to an air-driven type.

CN-HS-C□

Fixing ring

Do not turn the connector on the L-shaped connector Risk of damage.

WUME-HGS-7 3-7

CN-HS-C□L

INSTALLATION AND CONNECTIONS

3-4-2 Removing the Sensor Head and Sensor Head Connection Cable

Turn the fastening ring on the sensor head connector in the direction of the arrow to loosen

the ring.

Grasp the sensor head connector and pull up to remove.

● When disconnecting, always make sure that the fastening ring has been completely loos- ened before pulling out the cable. Risk of damage if you pull the cable with excessive force (15N or more) with the fastening ring tightened.

● If changing the type of sensor head to be connected, always switch the power OFF then ON.

WUME-HGS-73-8

INSTALLATION AND CONNECTIONS

3-4-3 Connecting the Air Tube (Air-Driven Type Only)

While loosening the air tube clamp, slide it from the tip of the air tube and then release it

when it reaches halfway through the tube.

Insert the tip of the air tube until it reaches the root of the joint on the sensor head.

Move the air tube clamp and secure the tip of the air tube.

ø4mm air tube

Air tube clamp (Accessory)

3-4-4 Disconnecting the Air Tube (Air-Driven Type Only)

While loosening the air tube clamp, move it halfway through the air tube.

Grasp the sensor head and pull out the air tube.

Note: Take care not to lose the air tube clamp.

WUME-HGS-7 3-9

INSTALLATION AND CONNECTIONS

3-4-5 Air Circuit (Recommended) (Air-Driven Type Only)

Create an air circuit like the one (recommended) shown in the gure below and, if necessary,

adjust the speed of the spindle with the speed control valve.

Air pressure source 3-port solenoid valve

Precision regulator

Filter + Mist separator + Regulator

Notes: 1)

2) Air pressure may decrease, depending on the length of the air pipe from the air supply source or any

3) The 3-port solenoid valve and speed control valve have their respective mounting directions. Mount

4) A lter with a rated ltration of 5μm or less and a mist separator with a rated ltration of 0.3μm or less

Supply clean air (free from moisture, oil, dust, or other foreign matter) to this product.

pneumatic components (such as needle valves, speed controllers, or mini-lters) that are added. Take care to ensure that air pressure supply to the product is su󰀩cient. Select pneumatic components suit-

able for the supplied air pressure.

each valve in their correct direction by referring to the above diagram.

are recommended.

Speed control valve

WUME-HGS-73-10

+ 170 hidden pages