Panasonic HG-S User Manual

Contact-Type Digital Displacement Sensor

HG-S Series

User's Manual

WUME-HGS-7

2020.10 panasonic.net/id/pidsx/global

(MEMO)

2	WUME-HGS-7

Thank you for purchasing an contact-type digital displacement sensor HG-S series.

Before using this product, read and understand this User's Manual. Use the product correctly and in the optimum manner.

Keep this manual in a safe location for reference whenever necessary.

Please note

1)Unauthorized reproduction of part or all of this manual is prohibited.

2)The contents of this manual are subject to change without notice.

3)This manual has undergone strict quality control procedures; however, in the event that you discover any problems or points of concern, please contact your local dealer.

WUME-HGS-7

Contents

Chapter 1 INTRODUCTION····························································· 1-1

1-1 Safety Cautions ······························································· 1-2

1-2 Safety Information····························································· 1-2

Chapter 2 BEFORE USING THIS PRODUCT······································· 2-1

2-1 Contents of Package·························································· 2-2 2-2 System Configuration························································· 2-6 2-3 Description of Parts··························································· 2-7

2-3-1 Controller············································································· 2-7 2-3-2 Sensor Head (Regular Type)···················································· 2-9 2-3-3 Sensor Head (Air-Driven Type)················································· 2-9 2-3-4 Sensor Head Connection Cable················································ 2-10

Chapter 3 INSTALLATION AND CONNECTIONS·································· 3-1

3-1 Mounting the Controller······················································· 3-2

3-1-1 Mounting on a DIN Rail··························································· 3-2 3-1-2 Removing from a DIN Rail······················································· 3-2

3-2 Attaching the Sensor Head··················································· 3-3 3-3 Wiring the Controller Connector on the Sensor Head Connection Cable·3-5

3-3-1 Disassembly Procedure··························································· 3-5 3-3-2 Wiring Procedure··································································· 3-5

3-4 Connecting the Controller and Sensor Head······························· 3-7

3-4-1 Attaching the Sensor Head and Sensor Head Connection Cable······ 3-7 3-4-2 Removing the Sensor Head and Sensor Head Connection Cable···· 3-8 3-4-3 Connecting the Air Tube (Air-Driven Type Only)···························· 3-9 3-4-4 Disconnecting the Air Tube (Air-Driven Type Only)························ 3-9 3-4-5 Air Circuit (Recommended) (Air-Driven Type Only)························ 3-10 3-4-6 Attaching the Controller and Sensor Head Connection Cable·········· 3-11 3-4-7 Removing the Controller and Sensor Head Connection Cable········· 3-11

3-5 Connecting Controllers······················································· 3-12

3-5-1 Connection Method································································ 3-13 3-5-2 Removal Method···································································· 3-15

3-6 Connection Diagrams and I/O Circuit Diagrams··························· 3-16

3-6-1 Connection Diagrams····························································· 3-16 3-6-2 I/O Circuit Diagrams······························································· 3-18

Chapter 4 BASIC OPERATION························································· 4-1

4-1 Explanation of Basic Operation·············································· 4-2

4-1-1 From Power ON to Mode Selection············································ 4-2 4-1-2 Operation Keys and Display····················································· 4-3

4-2 Explanation of Modes ························································ 4-5

4-2-1 Display Switching Mode·························································· 4-5 4-2-2 Presets················································································ 4-8 4-2-3 Teaching Mode······································································ 4-11 4-2-4 Bank Mode··········································································· 4-20 4-2-5 Key Lock·············································································· 4-24

4	WUME-HGS-7

4-3 Self-monitoring Function······················································ 4-26

4-3-1 Using the Self-monitoring Function············································ 4-26

4-3-2 Statuses and Measures··························································· 4-27

Chapter 5 FUNCTION SETTINGS····················································· 5-1

5-1 Overview of Setting Menu···················································· 5-4

5-1-1 Menu Structure······································································ 5-4 5-1-2 Data Flow············································································· 5-6 5-1-3 Setting Items and Default Values··············································· 5-7

5-2 Basic Settings ( )······················································· 5-10

5-2-1 HIGH Set Value ()························································· 5-11 5-2-2 LOW Set Value ()·························································· 5-12 5-2-3 Hysteresis ()······························································· 5-13 5-2-4 Teaching Types ()·························································· 5-15 5-2-5 Tolerance <±> ()··························································· 5-17 5-2-6 Preset Value ( )······························································ 5-18 5-2-7 Preset Data Selection ()················································· 5-19 5-2-8 Preset Save ()···························································· 5-20 5-2-9 Measurement Direction ()·············································· 5-21 5-2-10 Lever Ratio ()····························································· 5-23 5-2-11 Response Time ()························································ 5-24 5-2-12 Output Operation ()···················································· 5-26

5-3 Advanced Settings ()················································ 5-27

5-3-1 Hold Setting ()································································ 5-28 5-3-2 Input All () (Master Unit Only)········································· 5-53 5-3-3 External Input ()···························································· 5-55 5-3-4 External Output ()························································ 5-57 5-3-5 Number of Digits Displayed ()·········································· 5-60 5-3-6 Analog Scaling ()························································· 5-61 5-3-7 Scaling Upper Limit Value / Scaling Lower Limit Value ( / )··· 5-63 5-3-8 Eco Mode ()····································································· 5-66 5-3-9 Alarm Setting ()····························································· 5-67

5-4 Calculation Settings () (Master Unit Only)···························· 5-76

5-4-1 Calculation Mode ()························································· 5-77 5-4-2 Calculation Application Selection ()··································· 5-78

5-5 Copy Settings ()························································· 5-85

5-5-1 Copy select individual ( ) (Master Unit Only)······················· 5-87 5-5-2 Copy Select All ( ) (Master Unit Only)································ 5-89 5-5-3 Copy Execution () (Master Unit Only)······························· 5-90 5-5-4 Copy Lock () (Slave Units Only)········································· 5-91

5-6 Bank Settings ()························································· 5-92

5-6-1 Bank Save Setting ()···················································· 5-92

5-7 Calibration Settings ()················································· 5-94

5-7-1 Calibration Selection ()················································· 5-94

5-8 Initialization ()·························································· 5-98 5-9 Maintenance ()······················································· 5-100

Chapter 6 SPECIFICATIONS···························································· 6-1

6-1 Specifications·································································· 6-2

6-2 Dimensions···································································· 6-8

WUME-HGS-7

Chapter 7 Appendix········································································ 7-1

7-1 Maintenance and Inspection················································· 7-2

7-1-1 Maintenance Cautions···························································· 7-2 7-1-2 Main Inspection Items····························································· 7-2

7-2 Replacing the Probe·························································· 7-3 7-3 Replacing the Rubber Bellows (Regular Type Only)······················· 7-4 7-4 Replacing the Seal Cap (Air-Driven Type Only)···························· 7-6

7-4-1 How to Remove the Seal Cap··················································· 7-6 7-4-2 How to Mount the Seal Cap····················································· 7-6

7-5 Error Messages······························································· 7-7

7-6 Troubleshooting······························································· 7-8

6	WUME-HGS-7

Chapter 1 INTRODUCTION

1-1 Safety Cautions ········································································ 1-2

1-2 Safety Information······································································ 1-2

1-1

INTRODUCTION

1-1 Safety Cautions Always observe

This section explains important rules that must be observed to prevent human injury and property damage.

■The hazards that may occur if the product is used incorrectly are described and classified by level of harm.

WARNING Risk of death or serious injury.

CAUTION Risk of minor injury or property damage.

■ The following symbols are used to indicate safety information that must be observed.

Indicates an action that is prohibited.

Indicates an action that must be taken.

Indicates a matter that requires caution.

<Reference> Indicates supplemental information.

1-2 Safety Information

WARNING

●●Never use this product as a sensing device for personnel protection.

●●When using sensing devices for personnel protection, use products that meet the laws and standards for personnel protection that apply in each region or country, such as OSHA, ANSI and IEC.

CAUTION

●●For the controller DC power supply, only use a power supply that is isolated by means of an isolation transformer or otherwise.

●●Risk of short-circuiting and damage to the controller or power supply if a transformer such as an auto transformer is used. Risk of short-circuiting and damage to the controller or power supply if incorrectly mounted or connected.

●●The controller HG-SC series is designed to be used with the special sensor head HG-S series. If used with other than the special sensor head option, the specifications will not be met and product malfunctioning or damage may occur.

1-2	WUME-HGS-7

INTRODUCTION

Specifications

●●This device has been developed / produced for industrial use only.

●● This product uses an EEPROM. The EEPROM has a service life of one million setting operations.

●●Do not use this product outside the range of the specifications. Risk of an accident and product damage. There is also a risk of a noticeable reduction of service life.

●●Deviations may occur in the judgment value at the bottom dead point. Do not use the bottom dead point as a standard.

Power

●●Verify that the supply voltage fluctuations are within the rating.

●●If power is supplied from a commercial switching regulator, ensure that the frame ground (F.G.) terminal of the power supply is connected to an actual ground.

●●Do not use during the initial transient time after the power supply is switched ON.

Wiring and Installation

●●Make sure that the power supply is OFF while performing wiring or expansion work on the controller.

●●Take care that short-circuit of the load or wrong wiring may burn or damage the product.

●● After you have completed wiring work, check the wiring carefully before switching on the power. ●●Do not wire in parallel with a high-voltage line or power line, or run through the same conduit.

Risk of malfunctioning due to induction.

●●Do not apply stress such as excessive bending or pulling to the extracted part of a cable. ●●When attaching the sensor head connection cable to this product, do not apply force to the product. ●●Only one joint (optional) can be installed to one sensor head.

●●If the Low measuring force type (HG-S1010R/HG-S1110R) is mounted in a lateral position and used with a roller-type probe (HG-SS40U, optional), the joint (optional) cannot be used.

Usage environment

●●This product is suitable for indoor use only. ●●Avoid dust, dirt, and steam.

●●Do not use this sensor in places where it may come in contact with corrosive gas, etc.

●●Ensure that the product does not come into contact with organic solvents such as thinner. ●●Ensure that the product does not come into contact with strong acid or alkaline.

●●Ensure that the product does not come into contact with oil or grease.

●●This product cannot be used in an environment containing flammable or explosive gases. ●●Performance may not be satisfactory in a strong electromagnetic field.

●●This product is a precision device. Do not drop or otherwise subject to shock. Risk of product damage. ●●Ensure that strong horizontal force is not applied to the spindle. This may cause loss of accu-

racy and decreased durability.

Handling (Regular type)

●●Never remove the standard rubber bellows except for replacement. Risk of product damage due to infiltration by dust, water, or other contaminants.

●●The standard rubber bellows is a consumable part. Replace it regularly as a preventive maintenance.The rubber bellows can deteriorate quickly depending on usage environment. If it deteriorates, it generates cracks and other problems,causing dust and water to enter and resulting in a malfunction.

WUME-HGS-7

1-3

Handling (Air-driven type)

●● Mount a pressure-reducing valve to use the product within the allowable working pressure range. Excessive pressure may result in failure or damage.

●● Do not use air containing dust, water, oil, or other foreign matter. Doing so may result in electric shock or failure. To prevent such problems, take appropriate measures such as installing air filters or mist separators.

●● Do not use air containing foreign objects (such as carbon powder or dust), water, or oil. Doing so may result in electric shock or failure. To prevent such problems, take appropriate measures such as mounting air filters or mist separators.

Other matters

●● Never attempt to disassemble, repair, or modify the product.

●● When the product becomes unusable or unneeded, dispose of the product appropriately as industrial waste.

1-4	WUME-HGS-7

Chapter 2 BEFORE USING THIS

PRODUCT

2-1 Contents of Package·································································· 2-2

2-2 System Configuration································································· 2-5

2-3 Description of Parts···································································· 2-6

2-3-1 Controller············································································· 2-6

2-3-2 Sensor Head (Regular Type)···················································· 2-8

2-3-3 Sensor Head (Air-Driven Type)················································· 2-8

2-3-4 Sensor Head Connection Cable················································ 2-9

2-1

BEFORE USING THIS PRODUCT

2-1 Contents of Package

The following accessories are included in the product package. Before using the product, make sure that no items are missing.

Controller

HG-SC101 / Master unit, high-performance type HG-SC101-P / Master unit, high-performance type

●●Controller: 1 pc.

●●Instruction Manual (English / Japanese, Chinese / Korean): 2 pcs.

●● General Information for Safety, Compliance, and Instructions (23 languages): 1 pc.

HG-SC111 / Slave unit, high-performance type HG-SC111-P / Slave unit, high-performance type HG-SC112 / Slave unit, standard type HG-SC112-P / Slave unit, standard type

●●Controller: 1 pc.

●●Instruction Manual (English / Japanese, Chinese / Korean): 2 pcs.

●● General Information for Safety, Compliance, and Instructions (23 languages): 1 pc.

HG-SC113 / Slave unit, wire-saving type ●●Controller: 1 pc.

●●Instruction Manual (English / Japanese, Chinese / Korean): 2 pcs.

●● General Information for Safety, Compliance, and Instructions (23 languages): 1 pc.

Sensor head (Regular type)

HG-S1010 / General purpose, standard, 10mm type

HG-S1110 / High-performance, standard, 10mm type type

●● Sensor head: 1 pc. ●●Nut: 1 pc.

●● Sensor head fastening wrench: 1 pc.

●● Instruction Manual (English / Japanese, Chinese / Korean): 2 pcs.

●● General Information for Safety, Compliance, and Instructions (23 languages): 1 pc.

HG-S1010R / General purpose, low measuring force, 10mm type type HG-S1110R / High-performance, low measuring force, 10mm type type

●● Sensor head: 1 pc. ●●Nut: 1 pc.

●●Rubber bellows:

1 pc.

●● Sensor head fastening wrench: 1 pc.

●● Instruction Manual (English / Japanese, Chinese / Korean): 2 pcs.

●● General Information for Safety, Compliance, and Instructions (23 languages): 1 pc.

2-2	WUME-HGS-7

BEFORE USING THIS PRODUCT

Sensor head (Regular type)

HG-S1032 / General purpose, standard, 32mm type

●●Sensor head: 1 pc. ●● Nut: 1 pc.

●●Sensor head fastening wrench: 1 pc.

●●Instruction Manual (English / Japanese, Chinese / Korean): 2 pcs.

●● General Information for Safety, Compliance, and Instructions (23 languages): 1 pc.

Sensor head (Air-driven type)

HG-S1010-AC / General purpose, airdriven type

HG-S1110-AC / High accuracy, air-driven type

●●Sensor head: 1 pc. ●● Nut: 1 pc.

●●Sensor head fastening wrench: 1 pc.

●●Air tube clamp: 1 pc.

●●Instruction Manual (English / Japanese, Chinese / Korean): 2 pcs.

●● General Information for Safety, Compliance, and Instructions (23 languages): 1 pc.

Sensor head (Regular type)

HG-S1050 / General purpose, standard, 50mm type

●● Sensor head: 1 pc. ●●Nut: 1 pc.

●● Sensor head fastening wrench: 1 pc.

●● Instruction Manual (English / Japanese, Chinese / Korean): 2 pcs.

●● General Information for Safety, Compliance, and Instructions (23 languages): 1 pc.

WUME-HGS-7

2-3

BEFORE USING THIS PRODUCT

Sensor head connection cable

Straight connector CN-HS-C3 / Cable length 3m CN-HS-C7 / Cable length 7m

CN-HS-C10 / Cable length 10m CN-HS-C20 / Cable length 20m

●●Connection cable: 1 pc.

L-shaped connector CN-HS-C3L / Cable length 3m CN-HS-C7L / Cable length 7m CN-HS-C10L / Cable length 10m CN-HS-C20L / Cable length 20m

●●Connection cable: 1 pc.

Note: Cannot be connected to an air-driven type.

End plate (Option)

MS-DIN-E / End plate ●●Plate: Set of 2 pcs.

●●Instruction manual

Joint (Option)

HG-SJ15 / Length 15mm type ●●Joint: 1 pc.

HG-SJ25 / Length 25mm type ●●Joint: 1 pc.

Probe (Option)

HG-SS10Cx5 / Standard type ●● Probe: Set of 5 pcs.

HG-SS10H / Super-hard type ●● Probe: 1 pc.

HG-SS20H / Super-hard needle type ●● Probe: 1 pc.

HG-SS30S / Flat-seated type ●● Probe: 1 pc.

HG-SS40U / Roller type ●● Probe: 1 pc.

2-4	WUME-HGS-7

BEFORE USING THIS PRODUCT

Rubber bellows (Option)

HG-SGN10x5 / 10mm type ●● Bellows: Set of 5 pcs.

HG-SGN32x5 / 32mm type ●● Bellows: Set of 5 pcs.

Note: Cannot be connected to an air-driven type.

HG-SGN50x5 / 50mm type ●● Bellows: Set of 5 pcs.

Note: Cannot be connected to an air-driven type.

Seal cap (Option) (Note)

HG-SASCx5 / Air-driven type ●● Probe: Set of 5 pcs.

Note: Cannot be connected to a regular type.

WUME-HGS-7

2-5

BEFORE USING THIS PRODUCT

2-2 System Configuration

The HG-S series consists of controllers, sensor head connection cables, and sensor heads. For the controllers, master units (2 types) and slave units (5 types) are available. Up to 15 slave units can be connected per master unit. (When communication unit consolidated: up to 14 slave units)

For the sensor heads, 8 types are available.

●●When connecting slave units to a master unit, connect only NPN output types, or only PNP output types. Dissimilar output types cannot be connected together.

●●To use an air-driven type and 50mm type sensor head, connect to an HG-SC series controller manufactured in February 2019 or later.

Sensor head connection cable Straight connector

CN-HS-C3 / Cable length 3m CN-HS-C7 / Cable length 7m CN-HS-C10 / Cable length 10m CN-HS-C20 / Cable length 20m

L-shaped connector CN-HS-C3L / Cable length 3m CN-HS-C7L / Cable length 7m CN-HS-C10L / Cable length 10m CN-HS-C20L / Cable length 20m

Controller - Slave unit

HG-SC111 / High-performance, NPN output type HG-SC111-P / High-performance, PNP output type HG-SC112 / Standard, NPN output type HG-SC112-P / Standard, PNP output type HG-SC113 / Wire-saving

Controller - Master unit

HG-SC101 / NPN output type

HG-SC101-P / PNP output type

Sensor head

HG-S1010 /

General purpose, standard, 10mm type

HG-S1010R /

General purpose, low measuring force, 10mm type

HG-S1110 /

High-performance, standard, 10mm type

HG-S1110R /

High-performance, low measuring force, 10mm type

HG-S1032 /

General purpose, standard, 32mm type

HG-S1050 /

General purpose, standard, 50mm type

HG-S1010-AC /

General purpose, air-driven type

HG-S1110-AC /

High accuracy, air-driven type

2-6	WUME-HGS-7

BEFORE USING THIS PRODUCT

2-3 Description of Parts

2-3-1 Controller

HG-SC101 / Master unit, high-performance type HG-SC101-P / Master unit, high-performance type

3 5

HG-SC111 / Slave unit, high-performance type

HG-SC111-P / Slave unit, high-performance type

HG-SC112 / Slave unit, standard type

HG-SC112-P / Slave unit, standard type

HG-SC113 / Slave unit, wire-saving type

3 5

	Name	Function
1	Female connector	For connection to a slave unit. Remove the connector cover before con-
1	Female connector	necting to a slave unit.
		necting to a slave unit.
2	Sensor head connection cable	Connects a sensor head connection cable (option).
2	connector	Connects a sensor head connection cable (option).
3	Digital display / operation unit	For details, refer to the following page.
4	Male connector	For connection to a master unit or slave unit.
5	Digital display / operation	Keep closed when not using.
5	cover	Keep closed when not using.

WUME-HGS-7

2-7

BEFORE USING THIS PRODUCT

●● Digital display / operation unit


1	2	3	4	5	6	7	8	9	10	11	12

Name

Function

Output 1 indicator (Orange)

Lights up when output 1 is ON.

Output 2 indicator (Orange)

Lights up when output 2 is ON.

Output 3 indicator (Orange)

Lights up when output 3 is ON.

• Shows increases / decreases of the judgment value by meter display.

• The lowest two gradations show the LOW judgment, and the highest two

gradations show the HIGH judgment.

• Green lights up when the judgment is GO. Orange lights up when the judgment is LOW / HIGH.

Circle meter (Orange, Green)

• When the HIGH setting is set to a lower value than the LOW setting, all indicators turn OFF.

• To show the count, long-press the LEFT / RIGHT / UP / DOWN key for 2

seconds in the base screen.

• The number of setting items in the level lights up, and the order of the set-

ting times is shown by blinking.

Digital display / SUB (Green)

Shows the setting item. The item set using display switching mode appears.

Digital display / MAIN (White)

Shows the judgment value and setting data.

7Guide mark / arrow key (White) Lights up when the LEFT/ RIGHT/ UP/ DOWN key is enabled while configuring settings.

8Guide mark / ENT (White) Lights up when the ENTER key is enabled while configuring settings.

			• Use to change setting items and settings when configuring settings, and to
9	LEFT key		move through set value digits.
			• Long-press for 2 seconds in the base screen to enter teaching mode.
			• Use to change setting items when configuring settings, and to change numeric set values.
10	UP key		• Long-press for 2 seconds in the base screen to enter display switching mode.
			• Short-press in the base screen to finely adjust the HIGH set value.
			• Use to change setting items and settings when configuring settings, and to
11	RIGHT key		move through set value digits.
			• Long-press for 2 seconds in the base screen to enter setting mode.
			• Use to change setting items when selecting settings, and to change numeric set values.
12	DOWN key		• Long-press for 2 seconds in the base screen to enter bank mode.
			• Short-press in the base screen to finely adjust the LOW set value.
			• Use to select setting items and finalize settings when configuring settings.
13	ENTER key		• Long-press for 3 seconds together with the EXIT key in the base screen to
			activate or cancel key lock.
			• Use to exit a setting item or cancel a setting when configuring settings.
14	EXIT key		• Long-press for 3 seconds together with the ENTER key in the base screen
			to activate or cancel key lock.
		TRIG (White)	Lights up while the trigger input (external input) is ON.
	Status mark	TRIG (White)	Lights up during sampling when self-hold is set.
15			Lights up during sampling when self-hold is set.
15		HOLD (White)	Lights up while the judgment value is held.
		HOLD (White)	Lights up while the judgment value is held.
		CALC (White)	Lights up when set to calculation mode with a slave unit connected.
			When configuring master unit settings, “COPY” lights up for setting items
16	Copy checkmark (Orange)		that can be copied to slave units. A checkmark lights up for items selected
			for copying, and the settings are copied when copying is executed.
17	Input indicator (White)		Lights up when external input 1, 2, or 3 is ON.
18	Preset indicator (Green)		Lights up when the preset function is used.
19	Preset key		When short-pressed in the base screen, the preset function turns ON.
19	Preset key		When long-pressed for 2 seconds in the base screen, the preset function turns OFF.

2-8	WUME-HGS-7

BEFORE USING THIS PRODUCT

2-3-2 Sensor Head (Regular Type)

	2	3
	2
		4
		5
	Name	Function
1	Sensor head connection cable connector	Connects the sensor head connection cable.
2	Fastener	Fastens the sensor head using the provided nut.
3	Spindle	Detects the amount of movement.
4	Rubber bellows	Protects the spindle.
5	Probe	Ceramic measurement probe.

2-3-3 Sensor Head (Air-Driven Type)

	2	1
	2
			<When air is supplied>
			4
	3		5
			6
	Name		Function
1	Sensor head connection cable connector		Connects the sensor head connection cable.
2	Air tube joint		Connects the air tube.
3	Fastener		Fastens the sensor head using the provided nut.
4	Seal cap		Protects the spindle.
5	Spindle		Detects the amount of movement.
6	Probe		Ceramic measurement probe.

WUME-HGS-7

2-9

BEFORE USING THIS PRODUCT

2-3-4 Sensor Head Connection Cable

Straight connector

CN-HS-C3 / Cable length 3m

CN-HS-C7 / Cable length 7m

CN-HS-C10 / Cable length 10m

CN-HS-C20 / Cable length 20m

L-shaped connector (Note)

CN-HS-C3L / Cable length 3m

CN-HS-C7L / Cable length 7m

CN-HS-C10L / Cable length 10m

CN-HS-C20L / Cable length 20m



	1	2

	Name	Function
1	Sensor head connector	Connects to the sensor head cable connector on the sensor head.
2	Controller connector	Connects to the sensor head cable connector on the controller.

Note: Cannot be connected to an air-driven type.

2-10	WUME-HGS-7

Chapter 3 INSTALLATION AND

CONNECTIONS

3-1 Mounting the Controller······························································· 3-2

3-2 Attaching the Sensor Head·························································· 3-3 3-3 Wiring the Controller Connector on the Sensor Head Connection Cable·3-5

3-4 Connecting the Controller and Sensor Head···································· 3-7

3-5 Connecting Controllers······························································· 3-12

3-6 Connection Diagrams and I/O Circuit Diagrams······························· 3-16

3-1

INSTALLATION AND CONNECTIONS

3-1 Mounting the Controller

3-1-1 Mounting on a DIN Rail

1. Insert the rear of the mounting part into the DIN rail.

2. While pressing down on the rear of the mounting part, insert the front of the mounting part into the DIN rail.

3-1-2 Removing from a DIN Rail

1. Grasp the product and push forward.

2. Lift the front to remove.

3-2	WUME-HGS-7

INSTALLATION AND CONNECTIONS

3-2 Attaching the Sensor Head

●●Sensor head accessories
Sensor head fastening wrench	Mounting nut

	10mm type	32mm/50mm type
	Air-driven type	32mm/50mm type
	Air-driven type

1. Open a hole in the housing in which the sensor head will be mounted.

	Mounting hole

			Housing thickness		Mounting hole
			Housing thickness		Mounting hole
		HG-S1010(R), HG-S1110(R)	ø8H7 +0.0150	mm	6.5 to 12.5mm
		HG-S1010-AC, HG-S1110-AC	ø8H7 +0.0150	mm	6.5 to 12.5mm
		HG-S1010-AC, HG-S1110-AC
Housing thickness		HG-S1032	ø12H7 +0.0180	mm	6.5 to 10.5mm
Housing thickness		HG-S1050	ø12H7 +0.0180	mm	6.5 to 12.5mm
		HG-S1050			6.5 to 12.5mm

2. nsert the sensor head into the hole you opened in the housing, and fasten provisionally

with the provided mounting nut. The mounting direction of the mounting nut differs according to the thickness of the housing. For the mounting direction, see the table below.

Mounting bolt / threaded		Mounting bolt / threaded
part facing down		part facing up
Housing thickness		Housing thickness
Housing		Housing thickness
Housing	Housing
	Housing
Mounting nut (accessory)		Thread
Thread		Thread
Thread

	Housing thickness
	threaded part facing	threaded part facing
HG-S1010(R), HG-S1110(R)	down	up
HG-S1010(R), HG-S1110(R)	6.5 to 10mm	10 to 12.5mm
HG-S1010-AC, HG-S1110-AC	6.5 to 10mm	10 to 12.5mm
HG-S1010-AC, HG-S1110-AC
HG-S1032	6.5 to 8.5mm	8.5 to 10.5mm
HG-S1050	6.5 to 8.5mm	8.5 to 12.5mm
HG-S1050		8.5 to 12.5mm

WUME-HGS-7

3-3

INSTALLATION AND CONNECTIONS

3. Fasten the sensor head.

When fastening the sensor head, tighten the mounting nut with a wrench while holding the sensor head in place with the provided sensor head fastening wrench as shown below. When mounting the sensor head, note that the tightening torque must not exceed the value shown in the table below.

Sensor head fastening wrench (accessory)

Wrench

		Tightening torque
	HG-S1010(R) HG-S1110(R)	12.5N m
	HG-S1010-AC HG-S1110-AC	12.5N m
	HG-S1010-AC HG-S1110-AC
	HG-S1032	15N m
	HG-S1050	15N m
	HG-S1050

When tightening the mounting nut on the regular type, take care not to damage the rubber bellows.

4. On the regular type, make sure that the rubber bellows have not become deformed as

shown below.

If the rubber bellows is deformed, rotate the bellows to restore to the normal shape.

If the rubber bellows is deformed, a load will occur when the spindle operates and damage may result.

3-4	WUME-HGS-7

INSTALLATION AND CONNECTIONS

3-3 Wiring the Controller Connector on the Sensor Head Connection Cable

3-3-1 Disassembly Procedure

1. Slide the protective cover in the direction of the arrow.

Protective cover

2. Press down on the wire insertion hole lever (white) with a flat-head screwdriver (tip width

2mm or less), and remove the wire.

Flat-head screwdriver

Lever (white)

3-3-2 Wiring Procedure

1. Using the "STRIP GAUGE" on the side of the unit, strip the wire so that the core wire length is 7 to 8mm, and twist the core wires several times.

Wire

Core wire length 7 to 8mm

2. Using a flat-head screwdriver with a tip width of 2mm or less, press down until the lever

(white) on the operation unit until the lever locks.

Flat-head screwdriver

Lever (white)

Tip width 2mm or less

WUME-HGS-7

3-5

INSTALLATION AND CONNECTIONS

3. Insert the wire firmly into the wire insertion hole. Make sure that the jacketed part of the

wire has entered the wire insertion hole and the tips of the core wires have passed through the connection part as shown below.

Jacketed part of wire
Connection part	Wire insertion hole
	Wire insertion hole

		Core wire tip
	Terminal No.	Connection cable
1	1	Red
1	2	―
2	2	―
2	3	White
3	3	White
4	4	Green
5	5	―
6	6	Black
	6	Black

4. Insert the tip of the flat-head screwdriver into the release hole so that it contacts the bottom

of the lever (white), and move the tip of the flat-head screwdriver up. The lever (white) will make a "click" sound when it returns to its original position, and the wire will be locked.

Release hole

Lever (white)

Pull on the wire gently to ensure that it does not come out.

Slide the protective cover in the direction of the arrow to return the cover to its original position.

3-6	WUME-HGS-7

INSTALLATION AND CONNECTIONS

3-4 Connecting the Controller and Sensor Head

Connect the controller and the sensor head using the sensor head connection cable CN-HS-C□ / CN-HS-C□L.

3-4-1 Attaching the Sensor Head and Sensor Head Connection Cable

●●After attaching the connector, verify that the connector is firmly tightened. If loose, the connector may come off and an error will result.

●●When attaching the sensor head connection cable to this product, take care not to apply force to the product.

●●The L-shaped CN-HS-C□L connector cannot be connected to an air-driven type.

1. Insert the sensor head connection cable into the connector for the sensor head connection cable on the sensor head.

2. Turn the fastening ring on the sensor head connector in the direction shown and tighten firmly.

Fixing ring

Do not turn the connector on the L-shaped connector CN-HS-C□L.

Risk of damage.

WUME-HGS-7

3-7

INSTALLATION AND CONNECTIONS

3-4-2 Removing the Sensor Head and Sensor Head Connection Cable

1. Turn the fastening ring on the sensor head connector in the direction of the arrow to loosen the ring.

2. Grasp the sensor head connector and pull up to remove.

●●When disconnecting, always make sure that the fastening ring has been completely loosened before pulling out the cable. Risk of damage if you pull the cable with excessive force (15N or more) with the fastening ring tightened.

●●If changing the type of sensor head to be connected, always switch the power OFF then ON.

3-8	WUME-HGS-7

INSTALLATION AND CONNECTIONS

3-4-3 Connecting the Air Tube (Air-Driven Type Only)

1. While loosening the air tube clamp, slide it from the tip of the air tube and then release it when it reaches halfway through the tube.

2. Insert the tip of the air tube until it reaches the root of the joint on the sensor head.

3. Move the air tube clamp and secure the tip of the air tube.

ø4mm air tube

Air tube clamp (Accessory)

3-4-4 Disconnecting the Air Tube (Air-Driven Type Only)

1. While loosening the air tube clamp, move it halfway through the air tube.

2. Grasp the sensor head and pull out the air tube.

Note: Take care not to lose the air tube clamp.

WUME-HGS-7

3-9

INSTALLATION AND CONNECTIONS

3-4-5 Air Circuit (Recommended) (Air-Driven Type Only)

Create an air circuit like the one (recommended) shown in the figure below and, if necessary, adjust the speed of the spindle with the speed control valve.

Air pressure source

3-port solenoid valve

Speed control valve

Precision regulator

Filter + Mist separator + Regulator

Notes: 1) Supply clean air (free from moisture, oil, dust, or other foreign matter) to this product.

2)Air pressure may decrease, depending on the length of the air pipe from the air supply source or any pneumatic components (such as needle valves, speed controllers, or mini-filters) that are added. Take care to ensure that air pressure supply to the product is sufficient. Select pneumatic components suitable for the supplied air pressure.

3)The 3-port solenoid valve and speed control valve have their respective mounting directions. Mount each valve in their correct direction by referring to the above diagram.

4)A filter with a rated filtration of 5μm or less and a mist separator with a rated filtration of 0.3μm or less are recommended.

3-10	WUME-HGS-7

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