Introduction4
AC Power Requirement5
Rear Cover Removal6
Chassis Structure7
Chassis Layout8
Board Description9
Troubleshooting Display (Distortion) Problem10-18
Relation of Board and Display Area11
Troubleshooting for No Power19-21
Shutdown (SOS) Troubleshooting22-46
List of LED Blink Codes23
Power LED blinks 1 time24
Power LED blinks 2 times (SS Side)25
Power LED blinks 2 times (SC Side)26
Power LED blinks 3 times27
SubjectPage
Power LED blinks 8 times42
Power LED blinks 9 times43
Power LED blinks 10 times44
Power LED blinks 11 times45
Power LED blinks 13 times46
Alignment (Adjustment) Procedure
Self-check Procedure
How to reset the unit
How to enter the CAT (Computer Aided Test) Mode
How to enter the IIC mode
How to access the pattern generator
How to enter the CD Mode
How to enter the MS Mode
47-53
54
55
56
57
58
59
60
Power LED blinks 4 times28
Power LED blinks 5 times29-34
Power LED blinks 6 times35-36
Power LED blinks 7 times37– 41
3
Introduction
<Introduction>
1. Basic concept of how to determine the defective board
1) Verification of voltages
Normally, when there is a power problem, shutdown occurs immediately.
So, to resolve a power problem, voltage checks are necessary before shutdown.
2) Check if the power comes up after disconnecting the board under suspicion.
If power comes up (*) after disconnecting a board, the board is defective.
(*) “Power comes up” equals “no shutdown”.
2. Troubleshooting Video and Audio problems
3. Examples of video problems
4. Troubleshooting shutdown problems
5. Adjustment after PCB exchange
1) After exchanging the following boards, voltage adjustment is required.
P board, SC board, SS board => Please refer to the “Service Manual”.
4
AC Power Requirement
Note
1)
Caution!
1)
Caution!
This PDP uses a 240V source and consumes 1,500W of power .
This PDP uses a 240V source and consumes 1,500W of power .
Check the customer’’
Check the customer
2)Maintenance space!
2)Maintenance space!
A minimum space of 700mm is needed at the rear of the unit
A minimum space of 700mm is needed at the rear of the unit
for installation.
for installation.
3)Please check
3)Please check
maintenance contract.
maintenance contract.
with the Sales company
with the Sales company
s AC power source.
s AC power source.
for the service and
for the service and
5
Back Covers
The unit contains 6 back covers that provide access to
different areas of the board assembly.
The 103” plasma display television contains many more boards than the smaller size
plasma display models that are on the market today. It contains:
1. Two P boards (power supply)
2. Twelve C boards (data drive)
3. The SM board is added to complement the SU and SD of current model.
4. There are four DR boards added to the unit, one at each corner
5. There is the DS board that connects the HX, HA, and HDD to the DN board.
7
Chassis Layout
8
Board Description
Board Name Function Board Name Function
D Digital Signal Processor, Format Converter, Plasma
AI Processor Sub-Field Processor
DS Slot Interface (Audio / Video / Sync Input Switch),
SYNC Processor, Audio Processor, Speaker Out
Amplifier, DC-DC Converter
SS Sustain Drive V2 Key Scan
SC Scan Drive V3 Remote control Receiver
SC2 DC-DC Converter For Scan Drive PB Fan Control
SU Scan Out (Upper) P(SUS_1/2) Power Supply
SM Scan Out (Middl e) P(MULTI_1/2) Power Supply
SD Scan Out (Lower) F Line Filter
C1 Data Drive (1) PC Power Control
C2 Data Drive (2) HX PC / RS-232C
CX Data Drive (X)
CY Data Drive (Y)
CZ Data Drive (Z)
H5 Audio Out
S1 Power Switch
SS2 Sustain Out (Uppe r)
SS3 Sustain Out (Lower)
V1 LED_G, R
C3 Data Drive (3) HA BNC Component Video
C4 Data Drive (4) DN Digit al Signal Processor, Micon
C5 Data Drive (5) HDD DVI-D Terminal
C6 Data Drive (6) CD C Board / D Board Connection
C7 Data Drive (7) DR1 Energy Data Recovery
C8 Data Drive (8) DR2 Energy Data Recovery
C9 Data Drive (9)
9
Troubleshooting Display Problem
Troubleshooting
Display Problem
10
Relation of board and display area
DR2DR1
Example of picture problems due to a defective board
D board
RL
SS2
SS
SS3
C6C1C4
C7CZC9CYCXC8
CDCDCD
C2C3C5
SU
SM
SC
SS
(all)
SD
CDCDCD
DR1(1/4 of lower left)DR2(1/4 of lower right)
D( Left half)
D,DN, slot all
DR1(1/4 of upper Right)DR2(1/4 of upper Left)
C1C2C3C4C5C6
SU
SC
SM
(all)
SD
CZCYCXC9C8C7
D( Right Half )
DR1DR2
11
Picture Trouble(1)
■Picture trouble(Vertical line all area, horizontal line, Color problem, Others)
HDD
DVI Input
HA
Video Input
HX
PC Input
■Sample
DS
Video
Signal
SW
LVDS
Convert
A/D
Convert
Picture
Signal
Processing
Micro
Computer
DN
OSD
I-P
Convert
Resize
OSD
TEST
LVDS
Convert
Micro
Computer
Convert
LVDS
・
Discharge
Control
EEPROM
Panel block
D
Picture data
Sub Field
Data
(Left half)
Test Pattern
Sub Field
Data
(Right half)
Test Pattern
Discharge control(SCAN)
Discharge control(SUS)
Picture data
■Flowchart for vertical line problem
Picture data
Picture data
CD
SC
Picture data
CD
Picture data
Picture Trouble
CD
SU
SM
SD
CD
CD
C
1
CD
C
C
C
C
C
C
SS2
6
SS
SS3
7
2
3
4
5
C
C
CXCYCZ
8
9
Thin horizontal line
Thin vertical line
at all screen
Discolor picture (No green)
Horizontal line noise
at half side (right)
Noise picture
Discolor picture (No blue)
Enter the service
mode to display the test pattern. Are there
vertical or horizontal lines?
Yes
D board
Note: The white test pattern, that contains numbers, is generated by the DN board.
Press the OK button of the remote control to display subsequent patterns
generated by the D board.
If you cannot enter the test pattern, unplug the connector D5 of
the D board to obtain a white raster.
No
DN board
12
Picture Trouble(2)
■Picture trouble(Vertical line at part of screen, abnormal picture) Normal sound
Micro
Computer
Convert
Picture
LVDS
signal
Control
discharge
RROM
■Trouble sample
D
Picture data
Sub Field
Data
(Left half)
Test Pattern
Sub Field
Data
(Right half)
Test Pattern
Discharge control(SCAN)
Discharge control
(SUS)
Picture data
Picture data
Picture data
Picture data
CD
SC
Picture data
CD
CD
SU
SM
SD
CD
DR1DR2
CD
C2
C3
C1
C4 C5
CD
DR2DR1
C1-CZ
Module
C6
C7C8C9CXCYCZ
SS2
SS
SS3
Convert sub field
Convert sub field
Convert parallel serial
Convert parallel serial
Test pattern
Test pattern
CDCDCD
BufferBufferBuffer
C1C2C3C4
180
Lines
Convert sub field
Convert sub field
Convert parallel serial
Convert parallel serial
Test pattern
Test pattern
C5
・・・・・・・・・・・・・
PANEL
PANEL
・・・・・・・・・・・・・・・・・・・
SU,SM,SD
Module
C6
DriverDriver
Driver
Through vertical thin line
D module
Interval vertical thin line at half of panel
Abnormal picture at half
1/4 abnormal
CD Module
DR1,2
Module
Vertical bar for 180 lines
Vertical bar for 360 lines
Thin vertical line
13
Plasma panel
D,SC
Module
Plasma panel
or
D module
Picture Trouble(3)
Picture Data
Picture Data
Picture Data
V
F
VF0
SC
Scan control
Picture Data
Picture Data
Picture Data
Picture
signal
Micro
Computer
Convert
LVDS
Control
discharge
PROM
D
Sub Field
Data
(Left half)
Test Pattern
Sub Field
Data
(Right half)
Test Pattern
Discharge control
(SUS)
CD
CD
CD
SIU
SID
CD
VF
VF0
SU
SM
SD
San Drive
DR1DR2
CD
C
C
C
C
C
1
2
3
4
C
C
CXCYCZ
9
CD
DR2DR1
C
5
6
SS2
SUS DRV
SUS
DRV
SS
SS3
C
7
8
■Trouble sample
●Horizontal line at part of screen
Thin horizontal line
Horizontal bar same as board width.
SU,SM,SD
Module
●Abnormal Discharge
SC,D
Module
14
Summary of Picture Trouble and Defective Board
Diagnosis of board defect
C1-CZ board
DR1 Or
CD board
DR2 board
C/CD/D board
C/CD/D board
SU/SM/SD board
SU/SM/SD board
Or Panel
Colored vertical
bar
SU/SM/SD board
15
D board
Picture Trouble all Area
Picture trouble
Do all the video
Inputs provide
the symptom?
All input
sources
What is the
symptom?
Abnormal
discharge
all area
all area
No
Group of vertical line
Video or PC
DVI
Video
PC
Do the
Internal Test
Patterns
provide the
same
symptom?
NG
DN or DS board
HDD board
HA board
HX board
OK
Is the OSD
visible on
screen?
NG
OK
DN board
SC/SS board
SU/SM/SD
board
D board
16
D or DN
board
Ex.RGB input(No red)
Picture Trouble (3)
No picture, green power LED
is lit.
Did the power
relay click on?
No
Yes
Is there video
from any of
the inputs?
If there is no video from
No
Is there
O.S.D?
Yes
NG
Disconnect CN D5 and turn the
unit ON. Does a white pattern
appear on screen?
No picture
Replace the P or D board
Video or PC
Replace the DN or DS board
DVI
Replace the HDD board
Video
Replace the HA board
PC
Replace the HX board
Replace the DN board
Disconnect the SU,SM, and
SD boards one at a time from
the SC board. Does 2/3 of a
picture appear?
Yes
SU or SM or SD board
Yes
DN board
No
SC or SS or SD
17
Picture Trouble (Vertical line) (1)
Panel (IC driver) defect
Panel (IC driver) defect
PDP panel
Thin line
Abnormal
Data Driver
IC
Data Driver
Abnormal
IC
C or CD circuit defect
C or CD circuit defect
PDP panel
15cm approx.
Abnormal
Data Driver
IC
Data Driver
IC
Buffer IC
Buffer IC
(RGB)
(RGB)
Data driver IC defect = PDP panel defect
18
C boardC board
CD board
D board
Buffer IC
Buffer IC
(RGB)
(RGB)
Troubleshooting for No Power
Troubleshooting for No
Power
19
Dead - Power LED does not Light (1/2)
Power LED Status
OFF
AC Power Cord or P Board
Defective Block
How to find the defective board
D1603
D1604
D1703
D501
D1603
D1604
D1703
D501
AC
P(SS)
F
1
1
3
F
F904
F901
F903
F900
P
F
8
1
4
F
9
1
4
9
1
3
P
9
1
3
FUSEFUSE
P(SC)
Are fuses F900 and F901
on the F Board open?
S
Tr
MPU
Power
SW
No
STB5V
STB5V
Power Supply / Protect Circuit
PC
P
PC
25
202
10
10
P
PC
25
203
10
10
PC
201
10
D
D
25
IC9011
STB3.3V
Are fuses F903 and F904
D
DN
3
121012
DN
2
IC4308
STB3.3V
DN3DS
1818
3030
MPUMPU
No
on the F Board open?
DS
3
20
Yes (P(SC) NG)
Are diodes D1603 or
D1604 on the P(SC) Board
ok?
Yes
Are diodes D1703 or
D501 on the P(SC) Board
ok?
Yes
Fuses in P(SC) Board
No
P(SUS)
Board
No
P(MULTI)
Board
Continued on page 2/2
Yes (P(SS) NG)
Are diodes D1603
or D1604 on the P(SS) Board
ok?
Yes
Are diodes D1703
or D501 on the P(SS) Board
ok?
Yes
Fuses in P(SS) Board
No
No
P(SUS)
Board
P(MULTI)
Board
Dead - Power LED does not Light (2/2)
Power LED Status
OFF
F904
F901
Yes
Yes
Is there
SW on?
F
F903
F900
F
1
AC
1
3
Continued from page 1/2
Is there STB 5V
output at pin 10 of CN P25 on the
P(SS) Board after turning the
power SW on?
Is there
STB 5V output
at pin 10 of PC201
after turning the
power SW
on?
STB 5V output at pin 12 of
CN D3 after turning the power
Defective Block
AC Power Cord or P Board
D1603
D1604
D1703
FUSEFUSE
D1603
D1604
D1703
No
and GND.
No
D501
D501
S
P(SS) Board
Yes
D Board
No
F
8
1
4
F
9
1
4
Yes
P(SS)
P
9
1
3
P(SC)
P
9
1
3
Remove AC power.
Disconnect CN P25.
Is there a short
at pin 10 of socket P25
P(SS) Board
DN Board
Tr
MPU
Power
SW
No
STB5V
STB5V
How to find the defective board
Power Supply / Protect Circuit
PC
P
PC
25
202
10
10
P
PC
25
203
10
10
Disconnect
CN PC201.
Is there a
Short at pin 10 of
Socket PC201 and
GND?
Yes
PC Board
short at pin 18 of
21
D
PC
25
201
10
No
Is there a
socket DS3 and
GND?
Yes
DS Board
D
IC9011
STB3.3V
Disconnect
CN D3.
Is there a
short at pin 12 of
socket D3 and
GND?
Yes
D Board
No
DN
D
DN
3
2
121012
No
Disconnect
CN DS3.
P(SC) Board
DN3DS
1818
IC4308
STB3.3V
3030
MPUMPU
Disconnect
CN DN3.
Is there
a short at pin 18 of
socket DN3 and
GND?
Yes (DN short)
DN Board
DS
3
No
Power LED’s Response to Shutdown Operation
Shutdown (SOS)
Troubleshooting
22
Protection Circuit23LED blinks 1 time
LED blinking
LED
Blinking time
2
3
4
5
6
7
8
9
10
11
13
15
SOS item
Micro computer error1
15V SOS
3.3V SOS
P board SOS
(Vsus, Vda )
5V SOS
SC board Power SOS
SC board floating output SOS
Data signal power collect SOS
1. Access the IIC mode and set the Aging Pattern to 1(white pattern) (Vset
adjustment pattern).
2. Set the picture adjustment items as follows.
· Picture menu : Standard
· Color temperature : Normal
· Picture : 25
· Aspect : Full
3. Connect the Oscilloscope to TPSC1 and adjust VR6601 for 190V ± 7V.
4. Connect the Oscilloscope to TPSC1 (T2) and adjust VR6602 for 165 ± 10µ Sec.
Test pointVolumeLevel
TPSC1 (SC)
TPSC1 (SC)
T
2
VR6601
(SC)
VR6602
(SC)
190V ±
7V
165 ±
10µ Sec
50
Quick adjustment after P.C.B. Replacement
Caution
After disconnecting AC power from the unit, allow 1 minute for capacitors to discharge before exchanging a P.C.B.
Quick adjustment after P.C.B. Replacement.
Adjust the following voltages with a multimeter.
P.C.B. Name Test Point Voltage Volume Remarks
P Board (SUS)
SC2 Board Vad TPVAD (SC2) -85V ± 1V VR6600 (SC2)
SS Board Ve TPVE (SS) Ve ± 1V VR6000 (SS) *
DR1 Board Vc TPVC (DR1) 45 ± 0.5V VR600 (SC side)
DR2 Board Vc TPVC (DR2) 45 ± 0.5V VR650 (SC side)
D, DS Board White balance and Sub brightness for NTSC, PAL, HD, PC and 625i signals
DN Board Set Market Select Number to correct destination by Ms mode
Caution: Absolutely do not reduce the Vsus voltage below Ve to avoid damaging the P.C.B.
51
Adjustment Volume Location
52
Adjustment Test Point Location
53
How to Enter the Self-check Screen
Self-check Screen
1. Self-check is used to automatically check the
communication status of the IIC bus lines.
2. To get into the Self-check mode, press the volume
down button located on the side of the set.
3. At the same time press the OFF-TIMER button on the
remote control. An OSD resembling the picture on the
right shows up on the screen. If a CCU port is checked
and found to be incorrect or not located, then “--” (two
dashes) appear in place of "OK".
4. “01“ in the “PTCT” line represents the number of blinks
emitted by the Power LED after a shutdown (SOS).
5. “H09“ in the “PTCT” line is the error code.
Note: The code displayed in the “PTCT” line is present
in the first “Self-check Screen” activation only.
To exit the Self-check screen,
Switch off the main power button.
54
How to Reset the unit
To reset the unit:
Press and hold down the volume down button on the side of
the set and at the same time, press and hold down the “R”
button on the remote control. Keep pressing the buttons until
a field labeled “Shipping” appears on the screen.
Do nothing further, and wait until the field goes away.
Turn off the main power switch to complete the reset
procedure.
55
How to Enter the CAT (Serviceman) Mode
How to access the CAT mode.
Press and hold the Volume/Down button on the front
panel of the unit and press the status button on the
remote control three times within one second. The unit
enters the CAT Mode.
To exit the CAT mode, access the ID mode and switch
off the main power.
56
How to Enter the IIC Mode
2
Select the I
of the CAT menu, and then press the Action button on the remote control.
How to use the I2C mode?
1. Select the alignment subject by pressing the UP/Down
buttons on the remote control.
2. Select the alignment item by pressing the Left and Right
buttons on the remote control.
3. Adjust the optimum setting by pressing the Volume
Up/Down buttons on the remote control.
4. The data is memorized when the R button is pressed on
C mode by pressing the Up/Down button on the remote control from the front page
the remote control or the alignment Subject (or item) is
changed.
To exit the I
2
C mode, press the R button on the remote
control.
57
How to Access the pattern generator
To access the internal pattern generator, select AGING from the main adjustment item
of the IIC mode menu and press the ACTION button of the remote control. Press the
ACTION button to navigate through the different patterns.
IIC MODE
AGING
To Exit the internal pattern generator, press the [R] button of the remote control
58
How to Enter the CD Mode
Select the CD mode of the CAT menu by using the Up/Down button on the remote control, then
press the Mute button on the remote control for more than 5 seconds.
59
How to Enter the MS Mode
Select the MS mode of the CAT menu by using the Up/Down button on the remote control, then
press the Mute button on the remote control for more than 5 seconds.
Use the left and right buttons of the
remote control to change the code.
Present Number
EEPROM Data Version
To exit the MS mode, press the R button on the remote control.
Caution: Market Select should be set after exchanging the DN Board.
North America’s Market Code is “1”.
North America’s Hotel Model Market Code is “9”.
60
Loading...
+ hidden pages
You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.