1. When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or
damaged by the short circuit.
2. After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are properly
installed.
3. After servicing, make the following leakage current checks to prevent the customer from being exposed to shock hazards.
4. When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or
damaged by the short circuit.
5. After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are properly
installed.
6. After servicing, make the following leakage current checks to prevent the customer from being exposed to shock hazards.
1.2.Touch-Current Check
1. Plug the AC cord directly into the AC outlet. Do not use an isolation transformer for this check.
2. Connect a measuring network for touch currents between each exposed metallic part on the set and a good earth ground
such as a water pipe, as shown in Figure 1.
3. Use Leakage Current Tester (Simpson 228 or equivalent) to measure the potential across the measuring network.
4. Check each exposed metallic part, and measure the voltage at each point.
5. Reserve the AC plug in the AC outlet and repeat each of the above measure.
6. The potential at any point (TOUGH CURRENT) expressed as voltage U
For a. c.: U1 = 35 V (peak) and U2 = 0.35 V (peak);
For d. c.: U1 = 1.0 V,
Note:
The limit value of U
mA d. c.
The limit value U
7. In case a measurement is out of the limits specified, there is a possibility of a shock hazard, and the equipment should be
repaired and rechecked before it is returned to the customer.
= 0.35 V (peak) for a. c. and U1 = 1.0 V for d. c. correspond to the values 0.7 mA (peak) a. c. and 2.0
2
= 35 V (peak) for a. c. correspond to the value 70 mA (peak) a. c. for frequencies greater than 100 kHz.
1
and U2, does not exceed the following values:
1
Figure 1
2
2Warning
2.1.Prevention of Electrostatic Discharge (ESD) to Electrostatically
Sensitive (ES) Devices
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and
semiconductor [chip] components. The following techniques should be used to help reduce the incidence of component damage
caused by electrostatic discharge (ESD).
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any ESD on your
body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging ESD wrist strap,
which should be removed for potential shock reasons prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ES devices.
4. Use only an anti-static solder removal device. Some solder removal devices not classified as [anti-static (ESD protected)] can
generate electrical charge sufficient to damage ES devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ES devices.
6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most
replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or comparable conductive material).
7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material
to the chassis or circuit assembly into which the device will be installed.
Caution
Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.
8. Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise ham less motion such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity (ESD) sufficient
to damage an ES device).
3
2.2.About lead free solder (PbF)
Note: Lead is listed as (Pb) in the periodic table of elements.
In the information below, Pb will refer to Lead solder, and PbF will refer to Lead Free Solder.
The Lead Free Solder used in our manufacturing process and discussed below is (Sn+Ag+Cu).
That is Tin (Sn), Silver (Ag) and Copper (Cu) although other types are available.
This model uses Pb Free solder in it’s manufacture due to environmental conservation issues. For service and repair work, we’d
suggest the use of Pb free solder as well, although Pb solder may be used.
PCBs manufactured using lead free solder will have the PbF within a leaf Symbol PbF stamped on the back of PCB.
Caution
• Pb free solder has a higher melting point than standard solder. Typically the melting point is 50 ~ 70 °F (30~40 °C) higher. Please
use a high temperature soldering iron and set it to 700 ± 20 °F (370 ± 10 °C).
• Pb free solder will tend to splash when heated too high (about 1100 °F or 600 °C).
If you must use Pb solder, please completely remove all of the Pb free solder on the pins or solder area before applying Pb solder. If this is not practical, be sure to heat the Pb free solder until it melts, before applying Pb solder.
• After applying PbF solder to double layered boards, please check the component side for excess solder which may flow onto the
opposite side. (see figure below)
Suggested Pb free solder
There are several kinds of Pb free solder available for purchase. This product uses Sn+Ag+Cu (tin, silver, copper) solder. However, Sn+Cu (tin, copper), Sn+Zn+Bi (tin, zinc, bismuth) solder can also be used.
PAL 520/60 :Playback of NTSC tape from some PAL Video recorders (VCR)
DVB :Digital terrestrial services via VHF / UHF aerial input.
M.NTSC :Playback from M. NTSC Video recorders (VCR)
NTSC (AV input only) :Playback from NTSC Video recorders (VCR)
TV signals may not be received in some areas.
Temperature:0 °C - 35 °C
Humidity:20 % - 80 % RH (non-condensing)
, P
P
B
R
1,064 mm × 674 mm × 92 mm (TV only)
30.0 kg Net (TV only)
± 0.35 V [p-p]
HD, VD/TTL Level 2.0 - 5.0 V [p-p] (high impedance)
7
Note
• Design and Specifications are subject to change without notice. Mass and Dimensions shown are approximate.
• This equipment complies with the EMC standards listed below.
EN55013, EN61000-3-2, EN61000-3-3, EN55020, EN55022, EN55024.
8
5Service Mode
5.1.How to enter into Service Mode
While pressing [VOLUME ( - )] button of the main unit, press [0] button of the remote control three times within 2 seconds.
5.1.1.Key command
[1] button...Main items Selection in forward direction
[2] button...Main items Selection in reverse direction
[3] button...Sub items Selection in forward direction
[4] button...Sub items Selection in reverse direction
[RED] button...All Sub items Selection in forward direction
[GREEN] button...All Sub items Selection in reverse direction
[VOL] button...Value of sub items change in forward direction ( + ), in reverse direction ( - )
9
5.1.2.Contents of adjustment mode
• Value is shown as a hexadecimal number.
• Preset value differs depending on models.
• After entering the adjustment mode, take note of the value in each item before starting adjustment.
5.1.3.How to exit
Switch off the power with the [POWER] button on the main unit or the [POWER] button on the remote control.
10
5.2.Service tool mode
5.2.1.How to access
1. Select [SRV-TOOL] in Service Mode.
2. Press [OK] button on the remote control.
5.2.2.Display of SOS History
SOS History (Number of LED blinking) indication.
From left side; Last SOS, before Last, three occurrence before, 2nd occurrence after shipment, 1st occurrence after shipment.
This indication except 2nd and 1st occurrence after shipment will be cleared by [Self-check indication and forced to factory shipment setting].
5.2.3.POWER ON TIME/COUNT
To display TIME/COUNT menu, highlight position, then press MUTE for 3sec.
Time : Cumulative power on time, indicated hour : minute by decimal
Count : Number of ON times by decimal
Note : This indication will not be cleared by either of the self-check or any command.
5.2.4.Exit
1. Disconnect the AC cord from wall outlet or switch off the power with the [POWER] button on the main unit.
11
5.3.Hotel mode
1. Purpose
Restrict a function for hotels.
Access command to the Hotel mode setup menu
In order to display the Hotel mode setup menu, please
enter the following command (within 2 second).
[TV] : Vol. [Down] + [REMOTE] : AV (3 times)
Then, the Hotel mode setup menu is displayed.
2. To exit the Hotel mode setup menu
Disconnect AC power cord from wall outlet or switch off
the power with the [POWER] button on the main unit.
3. Explain the Hotel mode setup menu
itemFunction
Hotel ModeSelect hotel mode ON/OFF
Initial INPUTSelect input signal modes.
Set the input, when each time power is switched
on.
Selection :
Off/Analogue/DVB/AV1/AV2/AV2S/AV3/AV3S/
Comp./PC/HDMI1/HDMI2/HDMI3
• Off: give priority to a last memory. However,
Euro model is compulsorily set to TV.
• AVnS/AVnC: only Euro model selectable
• PC: selectable with VGA option
Initial POSSelect programme number.
Selection :
Off/0 to 99
• Off: give priority to a last memory
Initial VOL levelAdjust the volume when each time power is
switched on.
Selection/Range :
Off/0 to 63
• Off: give priority to a last memory
Maximum VOL
level
Button lockSelect local key conditions.
Remote lockSelect remote control key conditions.
Adjust maximum volume.
Range :
0 to 63
Selection :
Off/SETUP/MENU/All
• Off: altogether valid
• SETUP: only F-key is invalid
(Tuning guide(menu) can not be selected.)
• MENU: only F-key is invalid
(only Volume/Mute can be selected.)
• ALL: altogether invalid.
Selection :
Off/SETUP/MENU
• Off: altogether valid
• SETUP: only Setup menu is invalid
• MENU: Picture/Sound/Setup menu are invalid
12
6Troubleshooting Guide
Use the self-check function to test the unit.
1. Checking the IIC bus lines
2. Power LED Blinking timing
6.1.Check of the IIC bus lines
6.1.1.How to access
Self-check indication only:
Produce TV reception screen, and while pressing [VOLUME ( - )] button on the main unit, press [OK] button on the remote control
for more than 3 seconds.
Self-check indication and forced to factory shipment setting:
Produce TV reception screen, and while pressing [VOLUME ( - )] button on the main unit, press [MENU] button on the remote con-
trol for more than 3 seconds.
6.1.2.Screen display
6.1.3.Check Point
Confirm the following parts if NG was displayed.
6.1.4.Exit
Disconnect the AC cord from wall outlet or switch off the power with the [POWER] button on the main unit.
13
6.2.Power LED Blinking timing chart
1. Subject
Information of LED Flashing timing chart.
2. Contents
When an abnormality has occurred the unit, the protection circuit operates and reset to the stand by mode. At this time, the
defective block can be identified by the number of blinks of the Power LED on the front panel of the unit.
14
6.3.No Power
First check point
There are following 2 states of No Power indication by power LED.
1. No lit
2. Red is lit then turns red blinking a few seconds later. (See 6.2.)
15
6.4.No Picture
16
6.5.Local screen failure
Plasma display may have local area failure on the screen. Fig-1 is the possible defect P.C.B. for each local area.
Fig-1
17
7Disassembly and Assembly Instructions
7.1.Remove the Rear cover
1. See Service Hint (Section 3)
7.2.Remove the Bottom panel
1. Remove the screws (×9 ).
2. Remove the Bottom panel.
7.3.Remove the Fan unit
1. Unlock the cable clampers to free the cable.
2. Remove the screws (×3 ).
3. Remove the relay connectors and remove the Fan unit.
7.4.Remove the PB-Board
1. Unlock the cable clampers to free the cable.
2. Remove the screws (×2 ).
3. Disconnect the connectors (PB8, PB33, PB35, PB36 and
PB37)
4. Remove the PB-Board.
4. Remove the screw (×1 ) on the back side.
5. Remove the Fan.
5. Remove the screws (×2 ).
6. Remove the PB-Board metal frame.
7. Remove the clampers (×3 ).
18
8. Remove the barrier (PB).
7.5.Remove the P-Board
Caution:
To remove P.C.B. wait 1 minute after power was off for discharge from electrolysis capacitors.
1. Unlock the cable clampers to free the cable.
2. Disconnect the couplers (P2, P6, P7, P9, P11, P12 and
P25).
3. Remove the screws (×6 ) and remove the P-Board
unit.
6. Remove the screws (×20 ) on the back side.
7. Remove the screws (×7 ).
8. Remove the molding props (×13 ).
9. Remove the P-Board.
4. Remove the clampers (×2 ).
5. Remove the barrier (P).
Note:
When assembling the P-Board, the position of each hole of
the insulation sheets (A and B) is set to the position of each
hole of the P-Board, then assemble them. ( marks indicate setting positions.)
19
7.6.Remove the Rear Terminal
cover
1. Remove the screws (×3 , ×2 ).
2. Remove the Rear Terminal cover.
7.8.Remove the A-Board
1. Remove the Tuner unit. (See section 7.7.)
2. Remove the 2 tabs and remove the CI cover.
7.7.Remove the Tuner unit
1. Unlock the cable clampers to free the cable.
2. Disconnect the connectors (A1, A2, A3 , A5, A6, A7, A8,
A11, A12, A51 and A52).
3. Remove the screws (×4 ) and remove the Tuner unit.
3. Remove the screws (×8 ) and remove the A-Board.
20
7.9.Remove the Side control unit
assy
1. Disconnect the connectors (A52). (See section 7.7.)
2. Remove the screws (×4 ) and remove the Side control
unit assy.
metal frame.
6. Remove the screws (×2 ) and remove the Side control
panel bottom and the Control button.
7.10.Remove the GS-Board and the
Control button
1. Remove the Side control unit assy. (See section 7.9.)
2. Remove the screws (×2 ).
3. Disconnect the connectors (GS52) and remove the GSBoard.
4. Remove the screws (×2 )
5. Remove the Side control mount metal from Side control
21
7.11.Remove the Side terminal unit
assy
1. Unlock the cable clampers to free the cable.
2. Disconnect the connectors (GH11 and G51).
3. Remove the screws (×3 ) and remove the Side terminal unit assy.
7.12.Remove the G-Board and the
GH-board
1. Remove the Side terminal unit assy. (See section 7.11.)
2. Remove the screws (×2 ) from back side.
3. Remove the Side terminal shield.
6. Remove the screws (×2 ) and remove the GH-Board.
7.13.Remove the SU-Board
1. Remove the flexible cables (SU1, SU2, SU3 and SU4)
connected to the SU-Board.
2. Remove the flexible cable (SU11-SD11) and the bridge
connector (SC41-SU41).
3. Remove the screws (×2 , ×2 ) and remove the SU-
Board.
4. Remove the screw (×1 ) and remove the Side terminal
panel bottom.
5. Remove the screws (×2 ) and remove the G-Board.
22
7.14.Remove the SD-Board
1. Remove the flexible cables (SD1, SD2, SD3 and SD4)
connected to the SD-Board.
2. Remove the flexible cable (SU11-SD11) and the bridge
connectors (SC42-SD42 and SC46-SD46).
3. Remove the screws (×2 , ×2 ) and remove the SD-
Board.
7.16.Remove the SS-Board
1. Unlock the cable clampers to free the cable.
2. Disconnect the connectors (SS11, SS12, SS33, SS34
and SS35).
3. Disconnect the flexible cables (SS61, SS63, SS64 and
SS66).
4. Remove the screws (×6 ) and remove the SS-Board.
7.15.Remove the SC-Board
1. Remove the SU-Board and SD-Board. (See section 7.13.
and 7.14.)
2. Unlock the cable clampers to free the cable.
3. Disconnect the connector (SC2).
4. Disconnect the flexible cable (SC20).
5. Remove the screws (×8 ) and remove the SC-Board.
7.17.Remove the Stand brackets
1. Remove the Plasma panel section from the servicing
stand and lay on a fiat surface such as a table (covered)
with the Plasma panel surface facing downward.
2. Remove the Stand brackets (L, R) fastening screws (×4
each) and remove the Stand brackets (L, R).
23
7.18.Remove the D-Board
1. Remove the Tuner unit. (See section 7.7.)
2. Disconnect the connectors (D3, D5 and D25).
3. Disconnect the flexible cables (D20, D31, D32 and D33).
4. Remove the screws (×4 ) and remove the D-Board.
7.19.Remove the C1-Board
1. Remove the Tuner unit. (See section 7.7.)
2. Remove the Side control unit assy. (See section 7.9.)
3. Remove the Stand bracket R. (See section 7.17.)
4. Remove the screws (×3 ) and Remove the Cabinet
mount metal.
9. Remove the screws (×5 ) and remove the C1-Board.
7.20.Remove the C2-Board
1. Remove the Tuner unit. (See section 7.7.)
2. Remove the Side terminal unit assy. (See section 7.11.)
3. Remove the stand bracket L. (See section 7.17.)
4. Remove the screws (×3 ) and Remove the Cabinet
mount metal.
5. Remove the DD-Heat-sink holder fastening screws
(×16 ).
6. Remove the DD-Heat-sink (×8).
5. Remove the DD-Heat-sink holder fastening screws
(×14 ).
6. Remove the DD-Heat-sink (×7).
7. Disconnect the flexible cables (CB9, CB10, CB11, CB12,
CB13, CB14 and CB15).
8. Disconnect the flexible cables (C20 and C21).
9. Disconnect the connectors (C23 and C25).
10. Remove the screws (×5 ) and remove the C2-Board.
7. Disconnect the flexible cables (CB1, CB2, CB3, CB4,
CB5, CB6, CB7 and CB8).
8. Disconnect the flexible cables (C10, C11 and C12).
24
7.21.Remove the Speakers
1. Disconnect the relay connectors
2. Remove the screws (×4 each) and remove the
Speaker (L, R).
7.22.Remove the Plasma panel section from the Cabinet assy
(glass)
1. Remove the stand brackets (left, right) fastening screw
(×1 each).
bottom of the cabinet assy forward, lift, and remove.
4. Remove the 6 Spacers and Spacer Rings from the
Plasma Panel.
2. Remove the cabinet assy and the plasma panel fastening
screws (×4 , ×6 ).
3. For leaving the plasma panel from the front frame, pull the
Caution:
• Please confirm the installation place of Spacer and
Spacer Ring when you exchange the Plasma Panel, and
install Spacer and Spacer Ring in an original installation
place after exchanging the Plasma Panel.
7.23.Remove the K-Board and SBoard
1. Remove the Cabinet assy. (See section 7.22.)
2. Remove the screws (×2 ) and remove the K and SBoard shield.
3. Remove the screws (×3 ) and remove the K and S-
25
Board unit.
4. Disconnect the connector (S1).
5. Remove the screws (×2 ) and remove the S-Board.
7.25.Remove the plasma panel (finished)
1. Place the new plasma panel (finished) on the flat surface
of the table (covered by a soft cloth), with the plasma
panel surface facing downward.
2. Attach the C1-Board and the C2-Board, connect the flexible cables (×15) from the plasma panel to the C1-Board
and the C2-Board, and fit the flexible cable holders.
3. Attach the Hooks (left, right) and fit the stand brackets (L,
R) to the new plasma panel.
4. Place the plasma panel section on the servicing stand.
5. Attach the cabinet assy and each P.C.Board and so on, to
the new plasma panel.
*When fitting the cabinet assy, be careful not to allow
any debris, dust or handling residue to remain
between the front glass and plasma panel.
6. Disconnect the connector (K1).
7. Remove the screws (×1 ) and remove the K-Board.
7.24.Remove the M-Board
1. Remove the Side terminal unit assy. (See section 7.11.)
2. Remove the screw (×1 ) and remove the M-Board.
26
8Measurements and Adjustments
8.1.Adjustment Procedure
8.1.1.Driver Set-up
8.1.1.1.Item / Preparation
1. Input a white signal to plasma video input.
2. Set the picture controls as follows.
Picture menu: Dynamic
PNR: OFF
Aspect: 16:9
Caution
1. First perform Vsus adjustment.
2. Confirmation of Vscn voltage should be performed after
confirmation of Vad adjustment.
When Vad= -140V, Voltage of Vscn is 8V ±1V.
8.1.1.2.Adjustments
Adjust driver section voltages referring the panel data on the
panel data label.
Check or adjust the following voltages with the multimeter.
NameTest PointVoltageVolumeRemarks
VsusTPVSUS
(SS)
VeTPVE (SS)Ve ± 1VVR16000
VsetTPVSET
(SC)
VadTPVAD (SC) -140V ± 1VVR16600
VscnTPVSCN
(SC)
VdaTPVDA (SS) 75V + 1V, -2VFixed
*See the Panel label.
Vsus ± 2VVR251 (P)*
*
(SS)
330V ± 7VFixed
(SC)
Vad+148V ± 1V Fixed
27
8.1.2.Initialization Pulse Adjust
1. Input the White signal to plasma video input.
2. Set the picture controls as follows.
Picture menu : Dynamic
PNR : OFF
Aspect : 16:9
3. Connect Oscilloscope to TPSC1 (SC).
Check the voltage (T2) at 100 us period on the down slop.
Test pointVolumeLevel
T2TPSC1 (SC)VR16602 (SC)250 V ± 10 V
8.1.3.P.C.B. (Printed Circuit Board) exchange
8.1.3.1.Caution
1. To remove P.C.B. , wait 1 minute after power was off for discharge from electrolysis capacitors.
8.1.3.2.Quick adjustment after P.C.B. exchange
Adjust the following voltages with the multimeter.
P.C.B.NameTest PointVoltageVolumeRemarks
P BoardVsusTPVSUS (SS)Vsus ± 2VVR251 (P)*
SC BoardVadTPVAD (SC)-140V ± 1VVR16600 (SC)
SS BoardVeTPVE (SS)Ve ± 1VVR16000 (SS)*
*See the Panel label.
Caution:
Absolutely do not reduce Vsus below Ve not to damage the P.C.B.
28
8.1.4.Adjustment Volume Location
8.1.5.Test Point Location
29
30
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