Panasonic FP7 User Manual

PROGRAMMABLE CONTROLLER

FP7 Digital Input/Output Unit

User's Manual

WUME-FP7DIO-03

2020.10 panasonic.net/id/pidsx/global

Safety Precautions

Observe the following notices to ensure personal safety or to prevent accidents.

To ensure that you use this product correctly, read this User’s Manual thoroughly before use. Make sure that you fully understand the product and information on safety.

This manual uses two safety flags to indicate different levels of danger.

WARNING

If critical situations that could lead to user’s death or serious injury is assumed by mishandling of the product.

-Always take precautions to ensure the overall safety of your system, so that the whole system remains safe in the event of failure of this product or other external factor.

-Do not use this product in areas with inflammable gas. It could lead to an explosion. -Exposing this product to excessive heat or open flames could cause damage to the lithium battery or other electronic parts.

CAUTION

If critical situations that could lead to user’s injury or only property damage is assumed by mishandling of the product.

-To prevent excessive exothermic heat or smoke generation, use this product at the values less than the maximum of the characteristics and performance that are assured in these specifications.

-Do not dismantle or remodel the product. It could cause excessive exothermic heat or smoke generation.

-Do not touch the terminal while turning on electricity. It could lead to an electric shock. -Use the external devices to function the emergency stop and interlock circuit. -Connect the wires or connectors securely.

The loose connection could cause excessive exothermic heat or smoke generation.

-Do not allow foreign matters such as liquid, flammable materials, metals to go into the inside of the product. It could cause excessive exothermic heat or smoke generation.

-Do not undertake construction (such as connection and disconnection) while the power supply is on. It could lead to an electric shock.

Copyright / Trademarks

-This manual and its contents are copyrighted.

-You may not copy this manual, in whole or part, without written consent of Panasonic Industrial Devices SUNX Co., Ltd.

-Windows is a registered trademark of Microsoft Corporation in the United States and other countries.

-All other company names and product names are trademarks or registered trademarks of their respective owners.

PLC_ORG

Introduction

Thank you for buying a Panasonic product. Before you use the product, please carefully read the installation instructions and the user’s manual, and understand their contents in detail to use the product properly.

Types of Manual

•There are different types of user’s manual for the FP7 series, as listed below. Please refer to a relevant manual for the unit and purpose of your use.

•The manuals can be downloaded on our website: https://industrial.panasonic.com/ac/e/dl_center/manual/

Unit name or purpose of			Manual name		Manual code
use
FP7 Power Supply Unit			FP7 CPU Unit User‘s Manual		WUME-FP7CPUH
			(Hardware)
			FP7 CPU Unit Command Reference Manual		WUME-FP7CPUPGR
FP7 CPU Unit			FP7 CPU Unit User‘s Manual (Logging Trace		WUME-FP7CPULOG
			Function)
			FP7 CPU Unit User‘s Manual (Security Function)		WUME-FP7CPUSEC
			FP7 CPU Unit User‘s Manual		WUME-FP7LAN
			(LAM Port Communication)
	Instructions for Built-in
			FP7 CPU Unit User‘s Manual (EtherNet IP
	LAN Port				WUME-FP7CPUEIP.
			communication)
			FP7 Web Server Function Manual		WUME-FP7WEB.
	Instructions for Built-in
	COM Port
	FP7 Extension		FP7 series User‘s Manual (SCU communication)		WUME-FP7COM
	(Communication)
	Cassette (RS-
	232C/RS485 type)
	FP7 Extension		FP7 series User‘s Manual		WUME-FP7CCET
	(Communication)
			(Communication cassette Ethernet type)
	Cassette (Ethernet type)
	FP7 Extension (Function)
	Cassette		FP7 Analog Cassette User‘s Manual		WUME-FP7FCA
	Analog Cassette
FP7 Digital Input/Output Unit			FP7 Digital Input/Output Unit User‘s Manual		WUME-FP7DIO
FP7 Analog Input Unit			FP0R Analog Input Unit User’s Manual		WUME-FP7AIH
FP7 Analog Output Unit			FP7 Analog Output Unit User’s Manual		WUME-FP7AOH

Table of Contents

	Unit name or purpose of		Manual name		Manual code
	use
	FP7 Thermocouple Multi-		FP7 Thermocouple Multi-analog Input Unit
	analog Input Unit		FP7 RTD Input Unit		WUME-FP7TCRTD
	FP7 RTD Input Unit		Users Manual
	FP7 Multi Input/Output Unit		FP7 Multi Input/Output Unit Users Manual		WUME-FP7MXY
	FP7 High-speed counter unit		FP7 High-speed Counter Unit Users Manual		WUME-FP7HSC
	FP7 Pulse Output Unit		FP7 Pulse Output Unit Users Manual		WUME-FP7PG
	FP7 Positioning Unit		FP7 Positioning Unit Users Manual		WUME-FP7POSP
	FP7 Motion Control Unit		FP7 Motion Control Unit Users Manual		WUME-FP7MCEC
	FP7 Serial Communication		FP7 series Users Manual (SCU communication)		WUME-FP7COM
	Unit
	FP7 Multi-wire Link Unit		FP7 Multi-wire Link Unit Users Manual		WUME-FP7MW
	PHLS System		PHLS System User’s Manual		WUME-PHLS
	Programming Software		FPWIN GR7 Operation Guide		WUME-FPWINGR7
	FPWIN GR7

ii

Table of Contents

Table of Contents

1.	Unit Common Specifications ............................................			1-1
	1.1	Names and Functions of Parts...............................................................		1-2
	1.2	Unit Type...............................................................................................		1-4
2.	Specifications ....................................................................			2-1
	2.1	General Specifications...........................................................................		2-2
		2.1.1	Common Specifications...........................................................................	2-2
		2.1.2	Current Consumption ..............................................................................	2-3
	2.2	Input Unit Specifications ........................................................................		2-4
		2.2.1 16-point-type DC Input Unit.....................................................................		2-4
		2.2.2 32-point-type DC Input Unit.....................................................................		2-5
		2.2.3 64-point-type DC Input Unit.....................................................................		2-6
	2.3	Output Unit Specifications .....................................................................		2-7
		2.3.1 16-point-type Relay Output Unit ..............................................................		2-7
		2.3.2 16-point Sink-type Transistor Output Unit ...............................................		2-8
		2.3.3 16-point Source-type Transistor Output Unit...........................................		2-9
		2.3.4 32-point Sink-type Transistor Output Unit .............................................		2-10
		2.3.5 32-point Source-type Transistor Output Unit.........................................		2-12
		2.3.6 64-point Sink-type Transistor Output Unit .............................................		2-14
		2.3.7 64-point Source-type Transistor Output Unit.........................................		2-16
	2.4	I/O Mixed Unit Specifications ...............................................................		2-18
		2.4.1 32-point DC Input/32-point Sink Type Transistor Output ......................		2-18
		2.4.2 32-point DC Input/32-point Source Type Transistor Output..................		2-21
	2.5	Input Time Constant Switching Function..............................................		2-24
		2.5.1	Overview of Function.............................................................................	2-24

ii

		Table of Contents
	2.5.2 Setting by FPWIN7 Software Tool ........................................................		2-24
3. Wiring..................................................................................			3-1
3.1	Wiring Precautions................................................................................		3-2
	3.1.1	Before Wiring...........................................................................................	3-2
	3.1.2	Input Wiring Precautions .........................................................................	3-2
	3.1.3	Input Wiring Precautions .........................................................................	3-5
3.2	Wiring I/O Unit of Terminal Block Type .................................................		3-7
	3.2.1 Suitable Wires and Solderless Terminals ...............................................		3-7
	3.2.2 Wiring of Terminal Block .........................................................................		3-8
3.3	Wiring Connector-type I/O Unit .............................................................		3-9
	3.3.1 Wiring with Connectors for Wire-pressed Terminal Cable ......................		3-9
	3.3.2 Assembly of Connector for Wire-pressed Terminal Cable....................		3-10
	3.3.3 Wiring with Flat Cable Connectors........................................................		3-12

iii

Table of Contents

iv

1

Unit Common Specifications

Unit Common Specifications

1.1 Names and Functions of Parts

8	(8)
(8)	8
(1)	(1)
(2)
	(5)
	(4)
	(3)

	(8)8
	(1)
	(7)
(6)	(6)
(4)	(4)
(3)	(3)

(1) I/O indicator LEDs

Indicates the ON/OFF status of the input and output.

(2) Terminal block release lever

Lowering this lever makes it possible to dismount the terminal block from the unit without disconnecting the wiring. Push the lock button on the bottom of the unit to lock the release leaver after the terminal block is installed.

(3) DIN hook

This hook is used to mount the unit onto the DIN rail.

(4) Unit Connector

This connector is used to connect the internal circuits of two or more units.

(5) Terminal block

Connect power supplies for the purpose of operating and driving I/O circuits. Crimp terminals for M3 can be used.

(6) Connector (40P)

Connect power supplies for the purpose of operating and driving I/O circuits. Connectors for wire-pressed terminal cable or flat cable connectors can be used.

(7) Indicator selection switch

Use this switch to select the 32 points in the first half or the 32 points in the second half to be displayed by the I/O indicator LEDs.

1-2

1.1 Names and Functions of Parts

(8) Fixing hook

This hook is used to fix two or more units.

1-3

Unit Common Specifications

1.2 Unit Type

 Input unit

	Type		Points		Connection		Description
					method
			16 points		Terminal block		12 to 24 V DC (Common polarities + & - common)
							Response time switchable
	DC input		32 points		Connector		24 V DC (Common polarities + & - common)
							Response time switchable
			64 points		Connector		24 V DC (Common polarities + & - common)
							Response time switchable

 Output unit

	Type		Points		Connection		Description
					method
	Relay output		16 points		Terminal block		Load current 2 A/1 point and 5 A/1 common
							16 points/1 common (with no relay sockets)
			16 points		Terminal block		Load current 1 A/1 point and 5 A/1 common
							16 points/1 common
	Transistor output		32 points		Connector		Load current 0.3 A/1 point and 3.2 A/1 common
							32 points/1 common
	sink type
							Load current 0.3 A (8 points: Y0-Y7) and
			64 points		Connector		0.1 A (56 points: Y8-Y3F)
							3.2 A/1 common and 32 points/1 common
			16 points		Terminal block		Load current 1 A/1 point and 5 A/1 common
							16 points/1 common
	Transistor output		32 points		Connector		Load current 0.3 A/1 point and 3.2 A/1 common
							32 points/1 common
	source type
							Load current 0.3 A (8 points: Y0-Y7), 0.1 A (56 points:
			64 points		Connector		Y8-Y3F)
							3.2 A/1 common, 32 points/1 common

 I/O mixed unit

	Type		Points		Connection		Description
					method
							• Input specifications
			Input:				24 V DC (Common polarities + & - common)
	DC input/						Response time switchable
			32 points
	Transistor output				Connector
			output:				• Output specifications
	sink type
							Load current 0.3 A (8 points: Y0-Y7) and 0.1 A (24
			32 points
							points: Y8-Y1F)
							3.2 A/1 common and 32 points/1 common
							• Input specifications
			Input:				24 V DC (Common polarities + & - common)
	DC input/						Response time switchable
			32 points
	Transistor output				Connector
			output:				• Output specifications
	source type
							Load current 0.3 A (8 points: Y0-Y7) and 0.1 A (24
			32 points
							points: Y8-Y1F)
							3.2 A/1 common and 32 points/1 common

1-4

2

Specifications

Specifications

2.1 General Specifications

2.1.1 Common Specifications

 Description

	Items		Description
	Ambient temperature		0°C to +55°C
	Storage temperature		-40°C to +70°C
	Ambient humidity		10% to 95% (RH) with no condensation (at +25°C)
	Storage humidity		10% to 95% (RH) with no condensation (at +25°C)
			<DC input and transistor output>
			500 V AC for 1 min. (see note 1)
			● Between input terminals and output terminals
			● Between output terminals and output terminals (between different common terminals)
			● Between input terminals and CPU unit power supply terminals/function earth terminals
	Breakdown voltage		● Between output terminals and CPU unit power supply terminals/function earth terminals
			<Relay output>
			2300 V AC for 1 min. (see note 1)
			● Between output terminals and output terminals (between different common terminals)
			● Between output terminals and CPU unit power supply terminals/function earth
			terminals
			<DC input and transistor output>
			100MΩ or more
			● Between input terminals and output terminals
			● Between output terminals and output terminals (between different common terminals)
	Insulation resistance		● Between input terminals and CPU unit power supply terminals/function earth terminals
			● Between output terminals and CPU unit power supply terminals/function earth terminals
	(Test voltage:
	500 V DC)		<Relay output>
			100MΩ or more
			● Between output terminals and output terminals (between different common terminals)
			● Between output terminals and CPU unit power supply terminals/function earth
			terminals
			Conforming to JIS B 3502 and IEC 61131-2
	Vibration resistance		5 to 8.4 Hz, 3.5-mm-wide single amplitude
			8.4 to 150 Hz, acceleration 9.8 m/s2
			10-minute sweeping in X, Y, and Z directions (1 octave/min.)
	Shock resistance		Conforming to JIS B 3502 and IEC 61131-2
			147 m/s2 or more, 3 times each in X, Y, and Z directions
	Noise resistance		<DC input and transistor output> 1,000 V p-p, pulse widths: 50 ns and 1 μs
			<Relay output> 1,500 V p-p, pulse width: 50 ns and 1 μs
	Environment		Free from corrosive gases and excessive dust.
	EU Directive		EMC Directive: EN 61131-2; Low-voltage Directive: EN 61131-2
	applicable standard
	Overvoltage category		Category II
	Pollution level		Pollution level 2

Note 1) Cutoff current: 5 mA (Factory default setting)

2-2

					2.1 General Specifications
2.1.2 Current Consumption
	Product name			Model number		Internal current
						consumption (24 V DC)
	DC input unit		16 points	AFP7X16DW		25 mA or less
			32 points	AFP7X32D2		30 mA or less
			64 points	AFP7X64D2		35 mA or less
	16-point-type relay output unit			AFP7Y16R		180 mA or less
	Transistor output unit (sink type)		16 points	AFP7Y16T		35 mA or less
			32 points	AFP7Y32T		50 mA or less
			64 points	AFP7Y64T		75 mA or less
	Transistor output unit (source type)		16 points	AFP7Y16P		35 mA or less
			32 points	AFP7Y32P		50 mA or less
			64 points	AFP7Y64P		75 mA or less
	I/O Mixed Unit
	32-point DC input			AFP7XY64D2T		55 mA or less
	32-point transistor output (sink type)
	I/O Mixed Unit
	32-point DC input			AFP7XY64D2P		55 mA or less
	32-point transistor output (source type)

2-3

Specifications

2.2 Input Unit Specifications

2.2.1 16-point-type DC Input Unit

 Description

	Items			AFP7X16DW
	Insulation system			Optical coupler
	Rated input voltage			12 to 24 V DC
	Rated input current			Approx. 6 mA (at 24 V DC)
	Input impedance			Approx. 3.6kΩ
	Operating voltage range			10.2 to 26.4 V DC
	Minimum ON voltage/Minimum ON			9.6 V/2 mA
	current
	Maximum OFF voltage/Maximum			2.5 V/1 mA
	OFF current
		OFF→ON		0.1 ms or less (changeable with time constant switching function at time
				of input)
	Response time
		ON→OFF		0.2 ms or less (changeable with time constant switching function at time
				of input)
	Input points per common			8 points/1 common
	Operating mode indicator			16-point LED indicator (lit in ON state)
	External connection method			Terminal block connections (M3 terminal screws)
	Weight (unit)			Approx. 125 g
	 Internal circuit diagram			 Terminal layout

2-4

2.2 Input Unit Specifications

2.2.2 32-point-type DC Input Unit

 Description

	Items			AFP7X32D2
	Insulation system			Optical coupler
	Rated input voltage			24 V DC
	Rated input current			Approx. 2.7 mA (at 24 V DC)
	Input impedance			Approx. 8.2kΩ
	Operating voltage range			20.4 to 26.4 V DC
	Min. ON voltage/Min. ON current			19.2 V/2.5 mA
	Max. OFF voltage/Max. OFF			5 V/1.5 mA
	current
	Response time	OFF→ON		0.2 ms max. (changeable with constant switching function at time of input)
		ON→OFF		0.2 ms max. (changeable with constant switching function at time of input)
	Input points per common			32 points/1 common
	Operating mode indicator			32-point LED indicator (lit in ON state)
	External connection method			Connector connections (40P conforming to MIL standards)
	Weight (unit)			Approx. 95 g
	 Internal circuit diagram			 Terminal layout

The COM terminals are connected internally.

2-5

Specifications

2.2.3 64-point-type DC Input Unit

 Description

	Items			AFP7X64D2
	Insulation system			Optical coupler
	Rated input voltage			24 V DC
	Rated input current			Approx. 2.7 mA (at 24 V DC)
	Input impedance			Approx. 8.2kΩ
	Operating voltage range			20.4 to 26.4 V DC
	Min. ON voltage/Min. ON current			19.2 V/2.5 mA
	Max. OFF voltage/Max. OFF current			5 V/1.5 mA
		OFF→ON		0.2 ms max. (changeable with constant switching function at time of
				input)
	Response time
		ON→OFF		0.2 ms max. (changeable with constant switching function at time of
				input)
	Input points per common			32 points/1 common
	Operating mode indicator			32-point LED indicator (lit in ON state)
	External connection method			Connector connections (40P conforming to MIL standards)
	Weight (unit)			Approx. 110 g
	 Internal circuit diagram			 Terminal layout

 Limits on number of simultaneously ON points

Refer to the following figure and reduce the number of input points that are simultaneously turned ON.

The COM terminals in the same connector are connected internally.

2-6