Panasonic FP7 User Manual

PROGRAMMABLE CONTROLLER
FP7 Digital Input/Output Unit
User's Manual
WUME-FP7DIO-03
2020.10
panasonic.net/id/pidsx/global

Safety Precautions

WARNING
If critical situations that could lead to user’s death or serious injury is assumed by mishandling of the product.
-Always take precautions to ensure the overall safety of your system, so that the whole
system remains safe in the event of failure of this product or other external factor.
-Do not use this product in areas with inflammable gas. It could lead to an explosion.
-Exposing this product to excessive heat or open flames could cause damage to the lithium battery or other electronic parts.
CAUTION
If critical situations that could lead to user’s injury or only property damage is assumed by mishandling of the product.
-To prevent excessive exothermic heat or smoke generation, use this product at the values less than the maximum of the characteristics and performance that are assured in these specifications.
-Do not dismantle or remodel the product. It could cause excessive exothermic heat or smoke generation.
-Do not touch the terminal while turning on electricity. It could lead to an electric shock.
-Use the external devices to function the emergency stop and interlock circuit.
-Connect the wires or connectors securely. The loose connection could cause excessive exothermic heat or smoke generat ion.
-Do not allow foreign matters such as liquid, flammable materials, metals to go into the inside of the product. It could cause excessive exothermic heat or smoke generation.
-Do not undertake construction (such as connection and disconnection) while the power supply is on. It could lead to an electric shock.

Copyright / Trademarks

-This manual and its contents are copyrighted.
-You may not copy this manual, in whole or part, without written consent of
Industrial Devices SUNX Co., Ltd.
-Windows is a registered trademark of Microsoft Corporation in th e United States and other countries.
-All other company names and product names are trademarks or registered trademarks of their respective owners.
Panasonic
PLC_ORG

Introduction

Thank you for buying a Panasonic product. Before you use the product, please carefully read the installation instructions and the user’s manual, and understand their contents in detail to use the product properly.

Types of Manual

There are different types of user’s manual for the FP7 series, as listed below. Please refer to a relevant manual for the unit and purpose of your use.
The manuals can be downloaded on our website:
https://industrial.panasonic.com/ac/e/dl_center/manual/
Unit name or purpose of use
FP7 Power Supply Unit
FP7 CPU Unit
Manual name Manual code
FP7 CPU Unit User‘s Manual (Hardware)
FP7 CPU Unit Command Reference Manual WUME-FP7CPUPGR
FP7 CPU Unit User‘s Manual (Logging Trace Function)
FP7 CPU Unit User‘s Manual (Security Function) WUME-FP7CPUSEC
WUME-FP7CPUH
WUME-FP7CPULOG
Instructions for Built-in LAN Port
FP7 Web Server Function Manual WUME-FP7W EB.
Instructions for Built-in COM Port
FP7 Extension (Communication) Cassette (RS­232C/RS485 type)
FP7 Extension (Communication) Cassette (Ethernet type)
FP7 Extension (Function) Cassette Analog Cassette
FP7 Digital Input/Output Unit FP7 Digital Input/Output Unit User‘s Manual WUME-FP7DIO
FP7 Analog Input Unit FP0R Analog Input Unit User’s Manual WUME-FP7AIH
FP7 Analog Output Unit FP7 Analog Output Unit User’s Manual WUME-FP7AOH
FP7 CPU Unit User‘s Manual (LAM Port Communication)
FP7 CPU Unit User‘s Manual (EtherNet IP communication)
FP7 series User‘s Manual (SCU communication) WUME-FP7COM
FP7 series User‘s Manual (Communication cassette Ethernet type)
FP7 Analog Cassette User‘s Manual WUME-FP7FCA
WUME-FP7LAN
WUME-FP7CPUEIP.
WUME-FP7CCET
Table of Contents
ii
Programming Software
Unit name or purpose of use
FP7 Thermocouple Multi­analog Input Unit
FP7 RTD Input Unit
FP7 Multi Input/Output Unit FP7 Multi Input/Output Unit Users Manual WUME-FP7MXY
FP7 High-speed counter unit FP7 High-speed Counter Unit Users Manual WUME-FP7HSC
FP7 Pulse Output Unit FP7 Pulse Output Unit Users Manual WUME-FP7PG
FP7 Positioning Unit FP7 Positioning Unit Users Manual WUME-FP7POSP
FP7 Motion Control Unit FP7 Motion Control Unit Users Manual WUME-FP7MCEC
FP7 Serial Communication Unit
FP7 Multi-wire Link Unit FP7 Multi-wire Link Unit Users Manual WUME-FP7MW
PHLS System PHLS System User’s Manual WUME-PHLS
Manual name Manual code
FP7 Thermocouple Multi-analog Input Unit FP7 RTD Input Unit Users Manual
FP7 series Users Manual (SCU communication) WUME-FP7COM
WUME-FP7TCRTD
FPWIN GR7
FPWIN GR7 Operation Guide WUME-FPWINGR7

Table of Contents

ii
Table of Contents
1. Unit Common Specifications ............................................ 1-1
1.1 Names and Functions of Parts............................................................... 1-2
1.2 Unit Type ............................................................................................... 1-4
2. Specifications .................................................................... 2-1
2.1 General Specifications ........................................................................... 2-2
2.1.1 Common Specifications ........................................................................... 2-2
2.1.2 Current Consumption .............................................................................. 2-3
2.2 Input Unit Specifications ........................................................................ 2-4
2.2.1 16-point-type DC Input Unit ..................................................................... 2-4
2.2.2 32-point-type DC Input Unit ..................................................................... 2-5
2.2.3 64-point-type DC Input Unit ..................................................................... 2-6
2.3 Output Unit Specifications ..................................................................... 2-7
2.3.1 16-point-type Relay Output Unit .............................................................. 2-7
2.3.2 16-point Sink-type Transistor Output Unit ............................................... 2-8
2.3.3 16-point Source-type Transistor Output Unit........................................... 2-9
2.3.4 32-point Sink-type Transistor Output Unit ............................................. 2-10
2.3.5 32-point Source-type Transistor Output Unit......................................... 2-12
2.3.6 64-point Sink-type Transistor Output Unit ............................................. 2-14
2.3.7 64-point Source-type Transistor Output Unit......................................... 2-16
2.4 I/O Mixed Unit Specifications ............................................................... 2-18
2.4.1 32-point DC Input/32-point Sink Type Transistor Output ...................... 2-18
2.4.2 32-point DC Input/32-point Source Type Transistor Output .................. 2-21
2.5 Input Time Constant Switching Function .............................................. 2-24
2.5.1 Overview of Function ............................................................................. 2-24
Table of Contents
iii
2.5.2 Setting by FPWIN7 Software Tool ........................................................ 2-24
3. Wiring .................................................................................. 3-1
3.1 Wiring Precautions ................................................................................ 3-2
3.1.1 Before Wiring ........................................................................................... 3-2
3.1.2 Input Wiring Precautions ......................................................................... 3-2
3.1.3 Input Wiring Precautions ......................................................................... 3-5
3.2 Wiring I/O Unit of Terminal Block Type ................................................. 3-7
3.2.1 Suitable Wires and Solderless Terminals ............................................... 3-7
3.2.2 Wiring of Terminal Block ......................................................................... 3-8
3.3 Wiring Connector-type I/O Unit ............................................................. 3-9
3.3.1 Wiring with Connectors for Wire-pressed Terminal Cable ...................... 3-9
3.3.2 Assembly of Connector for Wire-pressed Terminal Cable .................... 3-10
3.3.3 Wiring with Flat Cable Connectors ........................................................ 3-12
Table of Contents
iv

1
Unit Common Specifications

Unit Common Specifications
1-2

1.1 Names and Functions of Parts

8
5
4
3
1
2
(1)
(2)
(8)
(5)
(4)
(3)
8
6
4
3
1
(8)
(1)
(6)
(4)
(3)
8
6
7
4
3
1
(1)
(8)
(7)
(6)
(4)
(3)
(1) I/O indicator LEDs
Indicates the ON/OFF status of the input and output.
(2) Terminal block release lever
Lowering this lever makes it possible to dismount the terminal block from the unit without disconnecting the wiring. Push the lock button on the bottom of the unit to lock the release leaver after the terminal block is installed.
(3) DIN hook
This hook is used to mount the unit onto the DIN rail.
(4) Unit Connector
This connector is used to connect the internal circuits of two or more units.
(5) Terminal block
Connect power supplies for the purpose of operating and driving I/O circuits. Crimp terminals for M3 can be used.
(6) Connector (40P)
Connect power supplies for the purpose of operating and driving I/O circuits. Connectors for wire-pressed terminal cable or flat cable connectors can be used.
(7) Indicator selection switch
Use this switch to select the 32 points in the first half or the 32 points in the second half to be displayed by the I/O indicator LEDs.
1.1 Names and Functions of Parts
1-3
(8) Fixing hook
This hook is used to fix two or more units.
Unit Common Specifications
1-4

1.2 Unit Type

Input unit
Type
Points
Connection method
Description
DC input
16 points
Terminal block
12 to 24 V DC (Common polarities + & - common) Response time switchable
32 points
Connector
24 V DC (Common polarities + & - common) Response time switchable
64 points
Connector
24 V DC (Common polarities + & - common) Response time switchable
Output unit
Type
Points
Connection method
Description
Relay output
16 points
Terminal block
Load current 2 A/1 point and 5 A/1 common 16 points/1 common (with no relay sockets)
Transistor output sink type
16 points
Terminal block
Load current 1 A/1 point and 5 A/1 common 16 points/1 common
32 points
Connector
Load current 0.3 A/1 point and 3.2 A/1 common 32 points/1 common
64 points
Connector
Load current 0.3 A (8 points: Y0-Y7) and
0.1 A (56 points: Y8-Y3F)
3.2 A/1 common and 32 points/1 common
Transistor output source type
16 points
Terminal block
Load current 1 A/1 point and 5 A/1 common 16 points/1 common
32 points
Connector
Load current 0.3 A/1 point and 3.2 A/1 common 32 points/1 common
64 points
Connector
Load current 0.3 A (8 points: Y0-Y7), 0.1 A (56 points: Y8-Y3F)
3.2 A/1 common, 32 points/1 common
I/O mixed unit
Type
Points
Connection method
Description
DC input/ Transistor output sink type
Input: 32 points
output: 32 points
Connector
• Input specifications 24 V DC (Common polarities + & - common) Response time switchable
• Output specifications Load current 0.3 A (8 points: Y0-Y7) and 0.1 A (24 points: Y8-Y1F)
3.2 A/1 common and 32 points/1 common
DC input/ Transistor output source type
Input: 32 points
output: 32 points
Connector
• Input specifications 24 V DC (Common polarities + & - common) Response time switchable
• Output specifications Load current 0.3 A (8 points: Y0-Y7) and 0.1 A (24 points: Y8-Y1F)
3.2 A/1 common and 32 points/1 common

2
Specifications

Specifications
2-2

2.1 General Specifications

2.1.1 Common Specifications

Description
Items
Description
Ambient temperature
0°C to +55°C
Storage temperature
-40°C to +70°C
Ambient humidity
10% to 95% (RH) with no condensation (at +25°C)
Storage humidity
10% to 95% (RH) with no condensation (at +25°C)
Breakdown voltage
<DC input and transistor output> 500 V AC for 1 min. (see note 1)
● Between input terminals and output terminals
● Between output terminals and output terminals (between different common terminals)
● Between input terminals and CPU unit power supply terminals/function earth terminals
Between output terminals and CPU unit power supply terminals/function earth terminals
<Relay output> 2300 V AC for 1 min. (see note 1)
● Between output terminals and output terminals (between different common terminals)
● Between output terminals and CPU unit power supply terminals/function earth
terminals
Insulation resistance (Test voltage: 500 V DC)
<DC input and transistor output>
100MΩ or more
● Between input terminals and output terminals
● Between output terminals and output terminals (between different common terminals)
● Between input terminals and CPU unit power supply terminals/function earth terminals
Between output terminals and CPU unit power supply terminals/function earth terminals
<Relay output>
100MΩ or more
● Between output terminals and output terminals (between different common terminals)
● Between output terminals and CPU unit power supply terminals/function earth
terminals
Vibration resistance
Conforming to JIS B 3502 and IEC 61131-2 5 to 8.4 Hz, 3.5-mm-wide single amplitude
8.4 to 150 Hz, acceleration 9.8 m/s2 10-minute sweeping in X, Y, and Z directions (1 octave/min.)
Shock resistance
Conforming to JIS B 3502 and IEC 61131-2 147 m/s2 or more, 3 times each in X, Y, and Z directions
Noise resistance
<DC input and transistor output> 1,000 V p-p, pulse widths: 50 ns and 1 μs <Relay output> 1,500 V p-p, pulse width: 50 ns and 1 μs
Environment
Free from corrosive gases and excessive dust.
EU Directive applicable standard
EMC Directive: EN 61131-2; Low-voltage Directive: EN 61131-2
Overvoltage category
Category II
Pollution level
Pollution level 2
Note 1) Cutoff current: 5 mA (Factory default setting)
2.1 General Specifications
2-3

2.1.2 Current Consumption

Product name
Model number
Internal current consumption (24 V DC)
DC input unit
16 points
AFP7X16DW
25 mA or less
32 points
AFP7X32D2
30 mA or less
64 points
AFP7X64D2
35 mA or less
16-point-type relay output unit
AFP7Y16R
180 mA or less
Transistor output unit (sink type)
16 points
AFP7Y16T
35 mA or less
32 points
AFP7Y32T
50 mA or less
64 points
AFP7Y64T
75 mA or less
Transistor output unit (source type)
16 points
AFP7Y16P
35 mA or less
32 points
AFP7Y32P
50 mA or less
64 points
AFP7Y64P
75 mA or less
I/O Mixed Unit 32-point DC input 32-point transistor output (sink type)
AFP7XY64D2T
55 mA or less
I/O Mixed Unit 32-point DC input 32-point transistor output (source type)
AFP7XY64D2P
55 mA or less
Specifications
2-4

2.2 Input Unit Specifications

2.2.1 16-point-type DC Input Unit

Description
Items
AFP7X16DW
Insulation system
Optical coupler
Rated input voltage
12 to 24 V DC
Rated input current
Approx. 6 mA (at 24 V DC)
Input impedance
Approx. 3.6kΩ
Operating voltage range
10.2 to 26.4 V DC
Minimum ON voltage/Minimum ON current
9.6 V/2 mA
Maximum OFF voltage/Maximum OFF current
2.5 V/1 mA
Response time OFF→ON
0.1 ms or less (changeable with time constant switching function at time of input)
ON→OFF
0.2 ms or less (changeable with time constant switching function at time of input)
Input points per common
8 points/1 common
Operating mode indicator
16-point LED indicator (lit in ON state)
External connection method
Terminal block connections (M3 terminal screws)
Weight (unit)
Approx. 125 g
Internal circuit diagram
Terminal layout
2.2 Input Unit Specifications
2-5

2.2.2 32-point-type DC Input Unit

Description
Items
AFP7X32D2
Insulation system
Optical coupler
Rated input voltage
24 V DC
Rated input current
Approx. 2.7 mA (at 24 V DC)
Input impedance
Approx. 8.2kΩ
Operating voltage range
20.4 to 26.4 V DC
Min. ON voltage/Min. ON current
19.2 V/2.5 mA
Max. OFF voltage/Max. OFF current
5 V/1.5 mA
Response time OFF→ON
0.2 ms max. (changeable with constant switching function at time of input)
ON→OFF
0.2 ms max. (changeable with constant switching function at time of input)
Input points per common
32 points/1 common
Operating mode indicator
32-point LED indicator (lit in ON state)
External connection method
Connector connections (40P conforming to MIL standards)
Weight (unit)
Approx. 95 g
Internal circuit diagram
Terminal layout
The COM terminals are connected internally.
Specifications
2-6

2.2.3 64-point-type DC Input Unit

Description
Items
AFP7X64D2
Insulation system
Optical coupler
Rated input voltage
24 V DC
Rated input current
Approx. 2.7 mA (at 24 V DC)
Input impedance
Approx. 8.2kΩ
Operating voltage range
20.4 to 26.4 V DC
Min. ON voltage/Min. ON current
19.2 V/2.5 mA
Max. OFF voltage/Max. OFF current
5 V/1.5 mA
Response time OFF→ON
0.2 ms max. (changeable with constant switching function at time of input)
ON→OFF
0.2 ms max. (changeable with constant switching function at time of input)
Input points per common
32 points/1 common
Operating mode indicator
32-point LED indicator (lit in ON state)
External connection method
Connector connections (40P conforming to MIL standards)
Weight (unit)
Approx. 110 g
Internal circuit diagram
Terminal layout
Limits on number of
simultaneously ON points
Refer to the following figure and reduce the number of input points that are simultaneously turned ON.
The COM terminals in the same connector are connected internally.
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