Panasonic Field Electric Heater Installation Manual

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Field Electric Heater Accessory for
MVA Air Handling Unit
Installation, Operation and Maintenance Manual
How to Use this Manual:
This manual gives instructions regarding in­stallation, operation and maintenance for the Field-installed Electric Heater Accessory for the MVA Series Air Handler.
Use these instructions in conjunction with other appropriate instructions, including but not limited to those instructions supplied with the air handler and outdoor unit. Installation must comply with all applicable local codes.
IMPORTANT! Refer to unit installation man­ual for general electrical installation and unit wiring diagrams and instructions.
GENERAL
Installation and maintenance are to be per­formed only by qualified personnel who are fa­miliar with local codes and regulations and are experienced with HVAC equipment of this type.
WARNING: Sharp edges, coil surfaces and rotating fans are a potential injury hazard – avoid contact.
UNPACKING-CHECK FOR DAMAGE!
WARNING: Hazardous voltage – Discon­nect and Lock Out all incoming power sources before servicing or installing unit. ELECTRIC SHOCK CAN CAUSE DEATH.
WARNING: This equipment may be in­stalled well above finished floor—Use ex­treme caution when working at heights.
SAFETY WARNING:
Installer should pay particular attention to the following words: NOTE–intended to clarify or make instal­lation easier. CAUTION–given to prevent equipment damage. WARNING–to alert installer that personal
injury and/or equipment damage may result if installation procedure is not properly followed.
Immediately inspect each unit for damage up­on receipt.
Inspect units for external and concealed dam-
age immediately.
File any damage claims in accordance with the
Freight Damage Policy and Terms and Condi­tions.
Do not repair damaged units without written
authorization.
Protect stored units from damage.
DANGER
NEVER enter an enclosed fan cabinet or reach into a unit while the fan is running. LOCK OPEN AND TAG the fan motor power dis­connect switch before working on a fan. Take fuses with you and note removal on tag. Electric shock can cause personal injury or death. LOCK OPEN AND TAG the electric heat coil power disconnect switch before working on or near heat­ers. Failure to follow these warnings could lead to per­sonal injury or death.
035-000037-001 Page 1 of 8 MVA Field Heater Accessory IOM 1.0 5-19-2014
ELECTRIC HEATER ACCESSORY
DANGER
WARNING: Hazardous voltage. Only qualified personnel must install the electrical service. Dis­connect and Lock Out all incoming power sources before connecting to electrical service.
WARNING: This appliance must be permanently grounded in accordance with the National Electrical Code and local code requirements.
WARNING: For use with copper conductors only.
CAUTION
Use only copper conductors for field-installed elec­trical wiring. Unit terminals are not designed to accept other types of conductors.
Do not allow wiring to touch the refrigerant tubing, compressor, or any moving parts of the fan.
Make wiring connections in accordance with the system wiring system diagram and these instruc­tions. Wrong wiring may cause improper operation or unit damage!
Unauthorized changes in the internal wiring can be very dangerous. The manufacturer will accept no responsibility for any damage or malfunction that occurs as a result of such unauthorized changes.
Removal Procedure: To remove electric heater,
1. Disconnect and lock out electrical power from the unit. Remove heater access panel. Disconnect power wires from the power switch—DANGER! - MAKE SURE there is no voltage on these wires before disconnecting!
2. Disconnect 2 harness connectors at the blower deck.
3. Remove 2 screws holding heater support feet to the blower deck.
4. Remove 4 screws that mount the heater to the heater bulkhead. Handle heater carefully to avoid damaging the wire heating elements. Remove heater from the unit.
Fig. 1 — Heater Accessory Installed
(right side panel not shown)
Fig. 2 — Heater Accessory Installed
(right side and heater access panels
not shown)
035-000037-001 Page 2 of 8 MVA Field Heater Accessory IOM 1.0 5-19-2014
ELECTRIC HEATER ACCESSORY
DANGER
Install Procedure:
To install the electric heater,
1. Disconnect and lock out electrical power from the unit. Remove heater access panel. Discon­nect field power wires from the unit power wires.
DANGER! - MAKE SURE there is no voltage supply to the unit before proceeding!
2. Disconnect and discard 1 harness connector at the blower deck.
3. Remove blank plate from heater access panel (covers square hole for breaker style power switches).
4. Remove SAT sensor and sensor holder from heater bulkhead and reposition on unit discharge ductwork routing through auxiliary SAT sensor hole on top panel.
5. Install SAT 3 feet after the first 90 degree turn in the discharge ductwork.
6. Remove plate on the heater bulkhead (4 screws).
7. Install heater by carefully supporting the heater and inserting it into the opening in the heater bulk­head. NOTE: Make sure to guide the pin into the hole at the back of the heater shroud. Secure the heater to the bulkhead with 4 screws.
8. Connect 2 wiring harnesses (male) to the matching female receptacles in the blower deck.
WARNING: Hazardous voltage. Only qualified personnel must install the electrical service. Dis­connect and Lock Out all incoming power sources before connecting to electrical service.
9. Connect field wiring to the breaker-style power switches on the front of the heater. WARNING!
Be sure to provide the appropriate wire size and branch circuit protection as required by the unit nameplate!
10. Install the heater access panel.
11. Install the silicone cover “boot” over the top of the power switches. This protects them from dust buildup. The switches may be activated through the flexible boot material.
12. Mark the nameplate label with the matching heater kW rating. Label is located on the exterior of the front top panel.
13. Update EEPROM settings to values shown in the table. Refer to test run manual for detailed instructions for changing the EEPROM settings.
Item Code New Settings
07 0001 38 0002
3C -001
COVER
BOOT
HEATER ACCESS
PANEL
H
G
I
R
HEATER
ASSEMBLY
POWER
SWITCH(ES)
HEATER SHROUD
PIN
E
D
I
S
T
Fig. 4 — Heater
Accessory
Installed
HEATER SHROUD
HEATER
BULKHEAD
Fig. 3 — Heater Accessory Removal
(right side and heater access panels
not shown for clarity)
035-000037-001 Page 3 of 8 MVA Field Heater Accessory IOM 1.0 5-19-2014
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